Andronic 2060 Technical Handbook Page 1

cinclronie

Introduction

1

2060

Basics and overviews

2

Connection requirements

3

Operating panels

4

HMI/NC CPU card

5

NC multifunction card

6

TECHNICAL

Fieldbus interface card

7

HANDBOOK

8

9

PLC interface signals

10

Error messages

11

andron GmbH

SPE / WPROM

12

Schlatterstrasse 2

D-88142 Wasserburg / Bodensee

Phone: +49 (0) 8382/9855-0 Fax: +49 (0) 8382/9855-50

Soft PLC / CoDeSys

13

info@andron.de www.andron.de

Bootphase / BIOS codes

^■anclrorfl

14

pioneering P cC NC

15

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    cinclronieIntroduction12060Basics and overviews2Connection requirements3Operating panels4HMI/NC CPU card5NC multifunction card6TECHNICALFieldbus interface card7

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    Introductioncindronpioneering P cC NC

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    2IntroductionTechnical Handbook2IntroductionTechnical HandbookVersion DateAuthorEditing/IllustrationsToolsTrade markCopyrightValidityPublished byV 1.116.01.2007

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    3IntroductionTechnical HandbookTable of contentsRevisions.......................................................................................................

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    IntroductionTechnical HandbookRevisionsVersionDateAdditions and chanqesInitialsV 1.007.07.2003First editionPaV 1.116.01.2007Layout change to DIN A4Sucinclron 01

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    5IntroductionTechnical HandbookGeneral hintsIn the creation of this handbook, we have made the greatest effort and have taken the greatest care. We reserve the

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    6IntroductionTechnical HandbookSafety notesWarning notes and Meaning of the symbols used in this document:symbols _SymbolMeaningcThis notice contains general an

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    IntroductionTechnical HandbookIntroductionTechnical HandbookUse as directedIntroduction andron products are developed and produced according to the latest techn

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    Basics and overviewscincJron

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    Basics and overviewsTechnical Handbook andronic 20602Basics and overviewsTechnical Handbook andronic 20602Version DateAuthorEditing/IllustrationsToolsTrade mark

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    3Basics and overviewsTechnical Handbook andronic 2060Table of contentsTable of contents.........................................................................

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    Basics and overviewsTechnical Handbook andronic 2060RevisionsVersionDateAdditions and chanqesInitialsV 1.003.07.2003First EditionPaV 1.124.07.2003Change of CPU

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    5Basics and overviewsTechnical Handbook andronic 2060Hardware descriptionThe andronic 2060 is a compact multiprocessor CNC system with HMI and NC computer and a

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    Basics and overviewsTechnical Handbook andronic 20606Operating panelsDisplay operating panel ANV03> XGA 15" TFT display> Connection via standard VGA interface>

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    9Basics and overviewsTechnical Handbook andronic 2060andronic 2060LPower USB24V DC24V DCExternal USB 2.0 devices (HD, floppymemory stick, ...)Power BTLX7316 Inp

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    Basics and overviewsTechnical Handbook andronic 206010Survey of the operating panel connectionsExternal USB devices(HD, floppy, memory stick, ...) 24V DCcinclro

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    11Basics and overviewsTechnical Handbook andronic 2060Block diagramNC computerHMI computer16 I/O'stCNC fault#1 - 2 SERCOS rings IQ 1 - 2 Handwheels |<^)NCM boar

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    Basics and overviewsTechnical Handbook andronic 206012Overview of the unitsFront view of the andronic 2060Sr-Ti~T128 MB SDRAM_NCO ^ >0§->' CO oi_ ^0) CM5 6 §.

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    13Basics and overviewsTechnical Handbook andronic 2060Front view of the andronic 2060Lcindron02_basics_and_overviews.doc

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    14Basics and overviewsTechnical Handbook andronic 2060Computer dimensions394.5377.5cinclron02_basics_and_overviews.doc

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    15Basics and overviewsTechnical Handbook andronic 2060Operating panel dimensionsANV0365.0CO3ICOcoooANV04ANM013cindron02_basics_and_overviews.doc

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    Basics and overviewsTechnical Handbook andronic 206016Technical dataHMI computerandronic 2060Landronic 2060SCPU cardFull-Size slot CPU Celeron M / 1.6 GHz orPen

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    cincJronpioneering P cCnc

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    Connection RequirementsTechnical HandbookVersionV 5.2Date01.02.2007AuthorVo/PaEditing/IllustrationsPaToolsThis documentation was created with Microsoft Word 200

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    3Connection RequirementsTechnical HandbookTable of contentsRevisions............................................................................................

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    Connection RequirementsTechnical HandbookConnection RequirementsTechnical HandbookGeneral connection requirementsThe following notes generally must be observed:

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    5Connection RequirementsTechnical HandbookMalfunctions in many cases result from dusty, polluted or greasy contacts. Proper functioning of the control can only

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    Connection RequirementsTechnical Handbook6Electronic Rack / Operating PanelAn electronic rack sealed according to IP 54/55 with a heat exchanger or an air condi

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    Connection RequirementsTechnical HandbookThe mains voltage must correspond with the admissible operating voltage of the control. This is achieved by connection

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    Connection RequirementsTechnical Handbook8Important information on wiring> The ground cables must be connected first to divert the static electricity.> For all

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    9Connection RequirementsTechnical HandbookShielding and GroundingAll shields may only be connected on the side of the signal source and must be combined by mean

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    Connection RequirementsTechnical Handbook10Interference SuppressionWhen the above mentioned instructions are followed, interference sources can be almost entire

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    11Connection RequirementsTechnical HandbookNon-contacting The quality of the output signals of the non-contact switches is decisive for the perfectswitches (Ini

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    Connection RequirementsTechnical Handbook12Connection RequirementsTechnical Handbook12Connection valuesInput voltage100-240 V AC, 50/60 HzPower consumptionmax.

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    Operating panel modulescinclron

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    2Operating panel modulesTechnical Handbook andronic 2060/30602Operating panel modulesTechnical Handbook andronic 2060/3060Version DateAuthorEditing/Illustration

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    Operating panel modulesTechnical Handbook andronic 2060/30603Table of contentsTable of contents.................................................................

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    Operating panel modulesTechnical Handbook andronic 2060/3060RevisionsVersionDateAdditions and changesInitialsV 1.024.09.2003First editionPaV 1.116.01.2007Layout

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    Operating panel modulesTechnical Handbook andronic 2060/30605Operating panel overviewDisplay operating panel ANV03> XGA 15" TFT display> Connection via standard

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    6Operating panel modulesTechnical Handbook andronic 2060/3060Machine operating panel ANM013> Connected with control via InterBus-S> Connection for further Inter

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    Operating panel modulesTechnical Handbook andronic 2060/3060Connector and interface summaryXInterfaceModuleConnectorConnectionX40.1USB interface (1)^ANV03/04 (U

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    8Operating panel modulesTechnical Handbook andronic 2060/3060Survey of the operating panel connections24V DCHMICPUANV03oOSD MenueoDown® ®UpX20.1 USBX62 Power

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    Operating panel modulesTechnical Handbook andronic 2060/30609Operating panel modulesTechnical Handbook andronic 2060/30609Display operating panel ANV03 and ANV0

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    10Operating panel modulesTechnical Handbook andronic 2060/3060Technical data of the 15" display / touch screenDisplay size15,0" (304 x 228 mm)ResolutionXGA, 102

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    Operating panel modulesTechnical Handbook andronic 2060/306011Interface description of the ANV03/04X60 VGA interface The intergrated TFT<»VGA interface convert

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    Operating panel modulesTechnical Handbook andronic 2060/306012Machine operating panel ANM013Illustration: Machine operating panel ANM013The machine operating pa

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    Operating panel modulesTechnical Handbook andronic 2060/306013Insertion strips The labeling of the free assignable buttons takes place over the insertion strips

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    14Operating panel modulesTechnical Handbook andronic 2060/3060Product keyEinschubstreifen Mass.epsIllustration: Dimensions and symbol position of the insertion

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    Operating panel modulesTechnical Handbook andronic 2060/306015Operating panel modulesTechnical Handbook andronic 2060/306015Operating panel logic BTL09 with Int

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    16Operating panel modulesTechnical Handbook andronic 2060/3060Interface designationDesignationXInterface/connectionInterBus-SX70Connection to the InterBus-S car

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    Operating panel modulesTechnical Handbook andronic 2060/306017Operating panel logic The operating panel logic BTL10 is equipped with a Profibus-DP Interface and

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    18Operating panel modulesTechnical Handbook andronic 2060/3060Profibus-DP addressing Alternatively, two operating panel logic versions are available. The differ

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    Operating panel modulesTechnical Handbook andronic 2060/306019Interface assignment of the ANM013X70/71 InterBus-S The communication between the operating panel

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    20Operating panel modulesTechnical Handbook andronic 2060/3060X76 Profibus-DP The communication between the operating panel and the HMI computer (Profibus-DPint

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    Operating panel modulesTechnical Handbook andronic 2060/306021On the operating panel logic are 16 free programmable inputs available.X72 Inputs (24V)ANM013Input

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    22Operating panel modulesTechnical Handbook andronic 2060/3060X73 Outputs (24V) On the operating panel logic are as well 16 free programmable outputs available.

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    Operating panel modulesTechnical Handbook andronic 2060/306023X75 Power supply (24V) The operating panel logic (BTL09 / BTL10) behind the machine operating pane

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    24Operating panel modulesTechnical Handbook andronic 2060/3060Technical data and ambient conditionsANV03ANM013Input voltage24V DC24V DCPower consumption75 VA225

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    Operating panel modulesTechnical Handbook andronic 2060/306025Operating panel dimensionscindron04_operating_panel_modules.doc

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    26Operating panel modulesTechnical Handbook andronic 2060/3060InterBus-S and Profibus-DP sddresses of the AMM013Step switch and I/O'sFeedOVX9/1526.0512+14.0X9/2

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    HMI/NC CPU cards

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    HMI/NC CPU cardsTechnical HandbookVersionV 1.7Date31.08.2011AuthorPa.Editing/IllustrationsPa.ToolsThis documentation was created with Microsoft Word and Adobe I

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    3HMI/NC CPU cardsTechnical HandbookTable of contentsTable of contents...........................................................................................

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    HMI/NC CPU cardsTechnical HandbookHMI/NC CPU cardsTechnical HandbookGeneralThe principal item of the control system are two powerful Intel processors communicat

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    EmCore-i6419VL Half-Size Pentium® M / Celeron® M CPU5HMI/NC CPU cardsTechnical HandbookThe EmCore-i6419VL Half-Size single board computer is optimized for an

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    FS-97A Full-Size Pentium® M / Celeron® M CPUHMI/NC CPU cardsTechnical Handbook6The FS-97A Full -Size single board computer is optimized for an Intel® Pentium

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    HMI/NC CPU cardsTechnical HandbookIP-4MTP2G Full-Size Pentium® M / Celeron® M CPUThe IP-4MTP2G Series single board computer is optimized for an Intel® Pentiu

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    HMI/NC CPU cardsTechnical Handbook8Interfaces of the CPUGigabit CRT DVI PS/2 Keyb.IP-4MTP2G_Interfaces_MMI.epsATX Control CPU Fan Powercinclron 05a_cpu_cards.do

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    F845G/VE Full-Size Pentium® 4 CPUHMI/NC CPU cardsTechnical Handbook9The F845G/VE Series single board computer is optimized for an Intel® Pentium® 4 processor

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    11HMI/NC CPU cardsTechnical Handbook11HMI/NC CPU cardsTechnical HandbookProduct key+CxxxxxxCPU Type_M................HMI-CPUN................NC-CPUT............

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    HMI/NC CPU cardsTechnical Handbook12CPU and BIOS versionsCPUViewNameHMIEmCore-i6419VLHMIHMIIP-4MTP2GF845G/VEHMICI-TSPEHMIFS-97AInterfacesBIOS version■ VGA/DVI

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    13HMI/NC CPU cardsTechnical HandbookCPUViewNameInterfacesBIOS versionNCViV liVTlygEmCore-i6419VLwithoutV 11.1 DNC!►CI-TSPEwithoutV 7.1D05a_cpu_cards.doc cincl

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    HMI/NC CPU cardsTechnical Handbook14BIOS 11.0 Default-EinstellungenBIOS 11.0 HMI-CPU EmCore-i6419VL (mit VGA, LAN, USB, ...)BIOS display: 05/04/2006 V11.0 andro

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    15HMI/NC CPU cardsTechnical HandbookAdvanced BIOS FeaturesCPU FeatureCPU Feature[Press Enter]Virus WarningDisabledCPU L1 & L2 CacheEnabledCPU L3 CacheEnabledQui

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    HMI/NC CPU cardsTechnical Handbook16Integrated PeripheralsOn-Chip IDE Device[Press Enter]Onboard Device[Press Enter]SuperIO Device[Press Enter]On-Chip Primary P

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    17HMI/NC CPU cardsTechnical HandbookPower Management SetupPower-Supply TypeATACPI FunctionEnabledPower ManagementUser DefineVideo Off MethodDPMSVideo Off IN Sus

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    HMI/NC CPU cardsTechnical Handbook18BIOS 11.1 Default-EinstellungenBIOS 11.1D NC-CPU EmCore-i6419VL (mit VGA, LAN, USB, ...)BIOS display: 10/04/2006 Vll.l andro

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    19HMI/NC CPU cardsTechnical HandbookAdvanced BIOS FeaturesCPU FeatureCPU Feature[Press Enter]Virus WarningDisabledCPU L1 & L2 CacheEnabledCPU L3 CacheEnabledQui

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    HMI/NC CPU cardsTechnical Handbook20Integrated PeripheralsOn-Chip IDE Device[Press Enter]Onboard Device[Press Enter]SuperIO Device[Press Enter]On-Chip Primary P

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    21HMI/NC CPU cardsTechnical HandbookPower Management SetupPower-Supply TypeATACPI FunctionEnabledPower ManagementUser DefineVideo Off MethodDPMSVideo Off IN Sus

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    HMI/NC CPU cardsTechnical Handbook22BIOS 11.2 default settingsBIOS 11.2 HMI-CPU EmCore-i6419VL (mit VGA, 2x LAN, USB, ...)BIOS display: 29/10/2007 V11.2 andron

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    23HMI/NC CPU cardsTechnical HandbookAdvanced BIOS FeaturesCPU FeatureCPU Feature[Press Enter]Virus WarningDisabledCPU L1 & L2 CacheEnabledCPU L3 CacheEnabledQui

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    HMI/NC CPU cardsTechnical Handbook24Integrated PeripheralsOn-Chip IDE Device[Press Enter]Onboard Device[Press Enter]SuperIO Device[Press Enter]On-Chip Primary P

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    25HMI/NC CPU cardsTechnical HandbookPower Management SetupPower-Supply TypeATXACPI FunctionEnabledPower ManagementUser DefineVideo Off MethodDPMSVideo Off IN Su

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    HMI/NC CPU cardsTechnical Handbook26BIOS 10.0 default settingsBIOS 10.0D HMI-CPU IP-4MTP2G (with VGA, LAN, USB, ...)BIOS display: 07/02/2006 V10.0 andron MMI-CP

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    27HMI/NC CPU cardsTechnical HandbookAdvanced BIOS FeaturesCPU Feature[Press Enter]Hard Disk Boot Priority[Press Enter]Virus WarningDisabledCPU L1 & L2 CacheEnab

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    HMI/NC CPU cardsTechnical Handbook28Integrated PeripheralsOn-Chip IDE Device[Press Enter]Onboard Device[Press Enter]SuperIO Device[Press Enter]Onboard Lan Boot

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    29HMI/NC CPU cardsTechnical HandbookPower Management SetupACPI FunctionEnabledPower ManagementUser DefineVideo Off MethodDPMSVideo Off IN SuspendYesSuspend Type

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    HMI/NC CPU cardsTechnical Handbook30BIOS 8.0 default settingsBIOS 8.0D HMI CPU F845G/VE (with VGA, LAN, USB, ...)BIOS display: 10/06/2003 andron V8.0D for HMI /

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    31HMI/NC CPU cardsTechnical HandbookAdvanced Chipset FeaturesDRAM Timing SelectableBy SPDX CAS Latency Time2.5X Active Precharge Delay6X DRAM RAS# to CAS# Delay

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    HMI/NC CPU cardsTechnical Handbook32Power Management SetupACPI FunctionEnabledPower ManagementUser DefineVideo Off MethodDPMSVideo Off IN SuspendYesSuspend Type

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    33HMI/NC CPU cardsTechnical HandbookBIOS 13.2 default settingsBIOS 13.2 HMI-CPU FS-97A (with VGA, LAN, USB, ...)Display: FS-97A VER:2.3 andron GmbH V13.2Phonix

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    HMI/NC CPU cardsTechnical Handbook34Advanced Chipset FeaturesDRAM Timing SelectableBy SPDX CAS Latency Time2.5X Active Precharge Delay6X DRAM RAS# to CAS# Delay

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    35HMI/NC CPU cardsTechnical HandbookPower Management SetupACPI FunctionEnabledACPI Suspend TypeS1(POS)Power ManagementUser DefineVideo Off MethodV/H SYNC+BlankV

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    HMI/NC CPU cardsTechnical Handbook36BIOS 7.0 default settingsBIOS 7.0D HMI CPU CITSPE (with VGA, LAN, USB, ...)BIOS display: 17/06/2003 andron V7.0D for HMI / S

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    37HMI/NC CPU cardsTechnical HandbookAdvanced Chipset FeaturesSDRAM CAS Latency Time2SDRAM Cycle Time Tras/TrcAutoSDRAM RAS-to-CAS DelayAutoSDRAM RAS Precharge T

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    HMI/NC CPU cardsTechnical Handbook38Power Management SetupACPI FunctionEnabledACPI Suspend TypeS1(POS)Run VGABIOS if S3 ResumeAutoPower ManagementUser DefineVid

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    39HMI/NC CPU cardsTechnical HandbookBIOS 7.1 default settingsBIOS 7.1D NC CPU CITSPE (without interfaces)BIOS display: 07/07/2003 andron V7.1D for NC / Stand 07

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    HMI/NC CPU cardsTechnical Handbook40Advanced Chipset FeaturesSDRAM CAS Latency Time2SDRAM Cycle Time Tras/TrcAutoSDRAM RAS-to-CAS DelayAutoSDRAM RAS Precharge T

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    41HMI/NC CPU cardsTechnical HandbookPower Management SetupACPI FunctionDisabledACPI Suspend TypeS1(POS)Run VGABIOS if S3 ResumeAutoPower ManagementUser DefineVi

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    HMI/NC CPU cardsTechnical Handbook1Further information about the CPU cards you can find in the manufacturer documentation which is enclosed to every control del

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    NC multifunction card (NCM)cincJronpioneering P cC NC

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    2NC multifunction cardTechnical handbook2NC multifunction cardTechnical handbookVersion DateAuthorEditing/IllustrationsToolsTrade markCopyrightValidityPublished

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    3NC multifunction cardTechnical handbookTable of contentsRevisions..............................................................................................

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    NC multifunction cardTechnical handbookRevisionsVersionDateAdditions and changesInitialsV 1.023.05.2003First editionSuV 1.118.07.2003CorrectionsThe jumpers X26,

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    NC multifunction cardTechnical handbookGeneralShort description The NC multifunction card is the principal item of the NC computer. The card is with up to4 SERC

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    6NC multifunction cardTechnical handbookType rangeStandard models The NC multifunction card is with various insertions available.1 ....................1 SERCOS

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    NC multifunction cardTechnical handbook06_nc_multifunction_ca rd.doc and

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    8NC multifunction cardTechnical handbookInterfaces overviewDepending on the insertion of the NC multifunction card there are following interfaces available:Inte

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    06_nc_multifunction_card.docCoding and insertion +NCM02xl

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    NC multifunction cardTechnical handbook10Coding and insertion +NCM02x2X25.1X25.1X24.1X23 X21X24.1X23 X21ilHO.jiX3J1X3X2X1X2X11X6V8.3X4V8.41X6X4FlashMemoryFlashM

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    NC multifunction cardTechnical handbook11PIN assignment of the internal interfacesX1 Serial interface DO X4 Serial interface D2PINDesignation1GND2TXD3RXD4RTS5CT

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    NC multifunction cardTechnical handbook13Additional SERCOS ringsThe first SERCOS ring could be connected directly on the NC multifunction card. For connecting a

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    14NC multifunction cardTechnical handbookX24.2 transmitter (TX) 2. SERCOS ring X24.3 transmitter (tx) 3. SERCOS ringX24.4 transmitter (tx) 4. SERCOS ringX24.x t

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    NC multifunction cardTechnical handbook15Number of axes for each SERCOS ringThe following table shows how many SERCOS rings are required for the corresponding n

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    16NC multifunction cardTechnical handbookHand wheel interface adapterThis interface allows the connection of an electronic hand wheel (Manual Pulse Generator).

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    Version overviewNC multifunction cardTechnical handbook17X30.x(RS 422)X30.x(24V)X30.x(5V)oldnew+HRA0211+HRA0213■oM•iZZh**CZF»)tqH •CZh*^E•i+€1•CZh*

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    18NC multifunction cardTechnical handbookSERCOS fibre optic cableThe SERCOS fibre optic cable connects the NC multifunction card, resp. the interface adapter, o

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    NC multifunction cardTechnical handbook19InterBus-S cableThe InterBus-S cable is a 6-fold twisted pair cable. It connects the NC multifunction card (X23), and f

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    20NC multifunction cardTechnical handbookNCIO card with 16 inputs/outputsGeneral The NCIO card is used to converse the bus signals of the 9-pole Sub-D connector

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    NC multifunction cardTechnical handbook21Assignment X2212345678 9101112131415161718 19202122232425262728293031323334353637PINSignal name1GND for 24 V Encoder (P

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    22NC multifunction cardTechnical handbook22NC multifunction cardTechnical handbookInstallationThe installation position of the NCIO card in the control housing

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    Voltage supplyNC multifunction cardTechnical handbook23The voltage supply for the NCIO card (+ 5 V) comes directly from the power supply with a standard connect

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    24NC multifunction cardTechnical handbookLWI card with 4 optical inputsGeneral The fiber optic interface card +LWI0101 has 4 optical inputs and is connected to

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    Fieldbus interface cardcincJronpioneering P cC N C

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    3Fieldbus interface cardTechnical handbookTable of contentsRevisions............................................................................................

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    Fieldbus interface cardTechnical handbookGeneralShort description The fieldbus interface card is located on the HMI side of the controller. The card isresponsib

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    Fieldbus interface cardTechnical handbook5Fieldbus interface cardTechnical handbook5NumbersThe fieldbus interface card is currently for two different fieldbus s

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    Illustration: Mounting bracket +PCI0025 (InterBus-S)State displaysLEDStateDesignationRDYOnReady for operationFlashing cyclicBootstraploader activeFlashing irreg

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    Fieldbus interface cardTechnical handbookMounting bracket +PCI0026 (Profibus DP)State displaysLEDStateDesignationRDYOnReady for operationFlashing cyclicBootstra

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    Description and Definition of Interface SignalsV 3.16.01cinclrorf

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    2GeneralInterface Signals2GeneralInterface SignalsVersion DateBe valid forAuthorEditing/IllustrationsTrade markCopyrightValidityPublished byV 3.16.01 12.07.2011

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    GeneralInterface SignalsRevisionsVersionDateAdditions and chanqesInitialsV 3.1005.01.2007Additions:> PLC * CNC Maximum speed 2 / Confirmation maximum speed 2> C

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    5CNC ^ PLCInterface SignalsDescription of Interface Signals from CNC to PLC (Inputs)Drive ready(One input per axis)Definition of Signal Page 301 Signal:The driv

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    CNC ^ PLCInterface Signals6Drive enable 1 Signal:(One input per axis) The controller voltages and the bus voltages (of the drives) are applied and the driveis e

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    CNC ^ PLCInterface SignalsMove command plus(One input per axis)Definition of Signal Page 321 Signal:The axis is commanded to move in positive direction or is mo

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    CNC ^ PLCInterface Signals8CNC ^ PLCInterface Signals8Program in reset state(Program counter = 0)Definition of Signal Page 32Zero return point reached all axesD

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    9CNC ^ PLCInterface SignalsProgram has finishedDefinition of Signal Page 321 Signal:The automatic program has finished without errors.0 Signal:Appears again whe

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    11CNC ^ PLCInterface SignalsGrinding motor verticalDefinition of Signal Page 34PLC input signal for the anlog command GRINDING MOTOR

    ... The

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    CNC ^ PLCInterface Signals12Steady resetPLC input signal for anlog command SWITCH 51 ON or SWITCH 51 OFF.Definition of Signal Page 35Measuring tracerDefinition

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    CNC ^ PLCInterface SignalsV2PLC input signal for anlog command SWITCH 54 ON or SWITCH 54 OFF.Definition of Signal Page 35V3Definition of Signal Page 35PLC input

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    CNC ^ PLCInterface Signals141 Signal:Emergency stop CNCDefinition of Signal Page 35The CNC is in emergency stop condition. Possible causes:> Emergency stop is i

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    CNC ^ PLCInterface SignalsSpecial function 8Definition of Signal Page 35PLC input signal for anlog command SWITCH 30 ON or SWITCH 30 OFF.Special function 7Defin

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    CNC ^ PLCInterface Signals17Positionstrans-formation is activeDefinition of Signal Page 38Acknowledges the switch on position transformation signal. 0 Signal:Po

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    CNC ^ PLCInterface Signals18Tap axes movement activeAcknowledgement for the selection "Tap axes selection request". Precondition is that the signal "CNCtap mode

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    CNC ^ PLCInterface Signals192 bytes are reserved for this value in the setting data. However, lower-order byte only will be output to the SPS. No check concerni

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    CNC ^ PLCInterface Signals21The output results in 2 bytes binary. Possible exchanges between upper byte and lower byte are done by the PLC.M-WordDefinition of S

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    CNC ^ PLCInterface Signals22PLC variablesPLC variables serve to exchange numeric values between the PLC and the CNC in both directions. The CNC is the active pa

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    CNC ^ PLCInterface Signals23Sequence CNC reading:1.2.CNC checks whether "acknowledgement bit PLC variable" = 0. If NOT: wait.CNC writes "Index PLC variables" an

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    24CNC ^ PLCInterface SignalsStrobePLC variablesDefinition of Signal Page 421-signal indicates to the PLC that the CNC wants to transmit variables. After the pro

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    CNC ^ PLCInterface Signals251 Signal:CNC carries out restartDefinition of Signal Page 43Axis transformation activeDefinition of Signal Page 43The CNC carries ou

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    CNC ^ PLCInterface Signals26CNC ^ PLCInterface Signals26Confirmationmaximum speed 2Definition of Signal Page 43Control end position reachedDefinition of Signal

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    CNC ^ PLCInterface Signals27CNC ^ PLCInterface Signals27Collision protection OFFDefinition of Signal Page 43Spindle number n switched onDefinition of Signal Pag

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    CNC ^ PLCInterface Signals28CNC ^ PLCInterface Signals28Machine position activeDefinition of Signal Page 44Rotation switched onDefinition of Signal Page 44LineS

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    CNC ^ PLCInterface Signals29CNC ^ PLCInterface Signals29G&M code H parameterDefinition of Signal Page 44Axis code modifier bit status class 2Definition of Signa

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    CNC ^ PLCInterface Signals30Definition of Interface Signals from CNC to PLC (Inputs)S = Description of the signal see page* = Symbol not defined• = Signal cur

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    CNC ^ PLCInterface Signals31Inputs (#4)SymbolBitAddressSignalSAs.AxTw.A0%IW4Realtime state 2 axis A6As.AxTw.X1Realtime state 2 axis X6As.AxTw.Z2Realtime state 2

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    CNC ^ PLCInterface Signals32Inputs (#8)SymbolBitAddressSignalSAs.AxPl.A0%IW8Axis A move command plus7As.AxPl.X1Axis X move command plus7As.AxPl.Z2Axis Z move co

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    CNC ^ PLCInterface Signals33Inputs (#12)SymbolBitAddressSignalSAs.AxRz.A0%IW12Axis A relative zero reached8As.AxRz.X1Axis X relative zero reached8As.AxRz.Z2Axis

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    CNC ^ PLCInterface Signals34Inputs (#16)SymbolBitAddressSignalSAs.AxZp.A0%IW16Axis A zero return point reached10As.AxZp.X1Axis X zero return point reached10As.A

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    CNC ^ PLCInterface Signals35Inputs (#20)SymbolBitAddressSignalS%0%IX20.0End terminal B [SWITCH 37, Port 29, Bit 0]12%1%IX20.1End terminal C [SWITCH 45, Port 29,

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    CNC ^ PLCInterface Signals36Free assignable inputs of the PLCInputs (#24)SymbolAddressSignalSAs.P13_By%IB24anlog output byte 1315Inputs (#25)SymbolAddressSignal

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    CNC ^ PLCInterface Signals37Inputs (#32)SymbolBitAddressSignalSAs.PthSw.D00%IW32Path switch 016As.PthSw.D11Path switch 116As.PthSw.D22Path switch 216As.PthSw.D3

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    CNC ^ PLCInterface Signals38Inputs (#36)SymbolBitAddressSignalSAs.AxMi.A0%IW36Axis A move command minus7As.AxMi.X1Axis X move command minus7As.AxMi.Z2Axis Z mov

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    CNC ^ PLCInterface Signals39Inputs (#40)SymbolBitAddressSignalSAs.Softkey.D00%IW40Soft key activation D018As.Softkey.D11Soft key activation D118As.Softkey.D22So

  • Page 176

    CNC ^ PLCInterface Signals40Inputs (#43)SymbolAddressSignalS*0%IX43.0Spark gap controNer status: Generator ready-*1%IX43.1Spark gap controNer status: Generator

  • Page 177

    CNC ^ PLCInterface Signals41Inputs NC-process 0 (#53)SymbolBitAddressSignalSAs.MWrdMod0%IX53.0M-word modification bit process 020As.SWrdMod1%IX53.1S-word modifi

  • Page 178

    CNC ^ PLCInterface Signals42Inputs (#68)SymbolBitAddressSignalSAs.PLCRVar.StatIndex%IB68Status byte with 3 bit index240%IX68.0Index PLC variables D8241%IX68.1In

  • Page 179

    CNC ^ PLCInterface Signals43Inputs (#78)SymbolBitAddressSignalSAs.OpMdSpTap0%IX78.0CNC operation mode spindle tap24As.Restart1%IX78.1CNC carries out restart25As

  • Page 180

    CNC ^ PLCInterface Signals44Inputs (#84) (#85)SymbolBitAddressSignalSAs.SprkForCnt%IW84Electrical discharge statistics: Counter of forward signals in 100 ms27No

  • Page 181

    CNC ^ PLCInterface Signals45Inputs NC-process 1 (#100)SymbolBitAddressSignalSAs.MWrdMod_P10%IX100.0M-word modification bit process 120As.SWrdMod_P11%IX100.1S-wo

  • Page 182

    CNC ^ PLCInterface Signals46Inputs NC-process 2 (#115)SymbolBitAddressSignalSAs.MWrdMod_P20%IX115.0M-word modification bit process 220As.SWrdMod_P21%IX115.1S-wo

  • Page 183

    CNC ^ PLCInterface Signals47Inputs NC-process 3 (#130)SymbolBitAddressSignalSAs.MWrdMod_P30%IX130.0M-word modification bit process 320As.SWrdMod_P31%IX130.1S-wo

  • Page 184

    CNC ^ PLCInterface Signals48Inputs (#145)SymbolBitAddressSignalSAs.AxStaWrdBit3.A0%IW145Drive status word Bit 3 axis AAs.AxStaWrdBit3.X1Drive status word Bit 3

  • Page 185

    CNC ^ PLCInterface Signals49Inputs NC-process 4 (#147)SymbolBitAddressSignalSAs.MWrdMod_P40%IX147.0M-word modification bit process 420As.SWrdMod_P41%IX147.1S-wo

  • Page 186

    CNC ^ PLCInterface Signals50Inputs NC-process 5 (#162)SymbolBitAddressSignalSAs.MWrdMod_P50%IX162.0M-word modification bit process 520As.SWrdMod_P51%IX162.1S-wo

  • Page 187

    CNC ^ PLCInterface Signals51Inputs NC-process 6 (#177)SymbolBitAddressSignalSAs.MWrdMod_P60%IX177.0M-word modification bit process 620As.SWrdMod_P61%IX177.1S-wo

  • Page 188

    CNC ^ PLCInterface Signals52Inputs NC-process 7 (#192)SymbolBitAddressSignalSAs.MWrdMod_P70%IX192.0M-word modification bit process 720As.SWrdMod_P71%IX192.1S-wo

  • Page 189

    CNC ^ PLCInterface Signals53Inputs (#218-241)SymbolAddressTypeSignalSAs.ActPos.A%ID218DINTActual position axis A (previous symbol As.ActPosAxA)29As.ActPos.X%ID2

  • Page 190

    CNC ^ PLCInterface Signals54Inputs (#256-319)SymbolAddressSignalSAs.SercPar.A%ID256Cyclic SERCOS parameters A axis (prev. symb. As.SercParAxA)29As.SercPar.X%ID2

  • Page 191

  • Page 192

    56PLC ^ CNCInterface Signals1 Signal:Operation mode MDIDefinition of Signal Page 80Operation mode MDI selection. This operation mode is confirmed by PLC input o

  • Page 193

    PLC ^ CNCInterface Signals570 to 1 change:Cycle startDefinition of Signal Page 80Cycle stopDefinition of Signal Page 80Rapid traverse movement selectionDefiniti

  • Page 194

    58PLC ^ CNCInterface Signals1 Signal:0.001, 0.01, 0.1, 1Definition of Signal Page 81Variable incrementsDefinition of Signal Page 80Selection of a fixed amount o

  • Page 195

    PLC ^ CNCInterface Signals59Selection to set the CNC zero point or movement to the CNC zero point of one axis. One axis must be selected. This function is done

  • Page 196

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    PLC ^ CNCInterface Signals61PLC ^ CNCInterface Signals61V-Spindle rotational directionDefinition of Signal Page 82V-Spindle onDefinition of Signal Page 82T-Word

  • Page 198

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    PLC ^ CNCInterface Signals63Note: For applications in which no fast response of the direct hardware input signals of the CNC is required, the signals can be red

  • Page 200

    64PLC ^ CNCInterface SignalsAxis index coding 0...15 for position/temperaturecompensationAxis index coding takes place in bits D0-D3. The assignment can be seen

  • Page 201

    PLC ^ CNCInterface Signals65Auswahl:Position/temperaturecompensationvalueDefinition of Signal Page 87Position shiftingHandling of correction values in the CNC:I

  • Page 202

    66PLC ^ CNCInterface SignalsSelection:Temperature correction, dependent from positionThe temperature compensation takes place in the drive. The CNC generates th

  • Page 203

    PLC ^ CNCInterface Signals67Selection:Temperature correction factor, independent from positionThe temperature compensation takes place in the drive. The CNC gen

  • Page 204

    68PLC ^ CNCInterface SignalsThis signal only takes effect in the operating mode „Manual", if an automatic program has been interrupted. The axis movements whi

  • Page 205

    PLC ^ CNCInterface Signals69A synchronous axis system consists of one leading axis and one, two or three sequence axes. Two axis systems can be defined with ent

  • Page 206

    70PLC ^ CNCInterface Signals1 Signal:Collision protection in manual mode offDefinition of Signal Page 83Collision protection will be switched off. The collision

  • Page 207

    PLC ^ CNCInterface Signals71The PLC configuration data is stored in the controller's EEPROM. There are two sets of 20 bytes. The first 20 bytes do not have a pa

  • Page 208

    72PLC ^ CNCInterface Signals72PLC ^ CNCInterface SignalsAcknowledgement bit PLC variablePLC variablesWith 1-signal the PLC acknowledges the processing of the PL

  • Page 209

    PLC ^ CNCInterface Signals73Condition:Spindle 1-4 start manuallyDefinition of Signal Page 89Spindle 1-4 direction manuallyDefinition of Signal Page 89Generator

  • Page 210

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    PLC ^ CNCInterface Signals75PLC ^ CNCInterface Signals75Tap axes selection requestDefinition of Signal Page 89CNC tap mode resetDefinition of Signal Page 89Sele

  • Page 212

  • Page 213

    PLC ^ CNCInterface SignalsGenerator signals(Output)These two ports are for internal entries of the generator states.Definition of Signal Page 90irs=The output s

  • Page 214

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    PLC ^ CNCInterface Signals79Definition of Interface Signals from PLC to CNC (Outputs)S = Description of the signal see page* = Symbol not defined• = Signal cu

  • Page 216

    80PLC ^ CNCInterface SignalsOutputs (#54)SymbolBitAddressSignalSAc.AxFr.A0%QW260A axis feed release55Ac.AxFr.X1X axis feed release55Ac.AxFr.Z2Z axis feed releas

  • Page 217

    PLC ^ CNCInterface Signals81Outputs (#58)SymbolBitAddressSignalSAc.AxSe.A0%QW264Axis A selected57Ac.AxSe.X1Axis X selected57Ac.AxSe.Z2Axis Z selected57Ac.AxSe.Y

  • Page 218

    82PLC ^ CNCInterface SignalsOutputs (#64)SymbolBitAddressSignalSAc.Sp1Stop0%QX270.0Spindle 1 set to zero revolutions60Ac.Sp2Stop1%QX270.1Spindle 2 set to zero r

  • Page 219

    PLC ^ CNCInterface Signals83Outputs (#69)SymbolAddressSignalSAc.ExtPgNr%QB275External program number68Outputs (#70)SymbolBitAddressSignalSAc.Gantryi0%QX276.0Swi

  • Page 220

    84PLC ^ CNCInterface SignalsFree assignable outputs of the PLCOutputs (#73)SymbolAddressSignalSAc.P9_By%QB279anlog input byte 962Outputs (#74)SymbolAddressSigna

  • Page 221

    PLC ^ CNCInterface Signals8510_interface_signals_andronic_v3.16.01.doc cindron

  • Page 222

    PLC ^ CNCInterface Signals86Outputs (#91)SymbolAddressSignalS*%QB297reservedOutputs (#92)Direct CNCIO 's in the PLC interfaceSymbolAddressSignalSAc.NCIO.Probe0%

  • Page 223

    PLC ^ CNCInterface Signals87Outputs (#99)SymbolAddressSignalS*%QB305reservedOutputs (#100)SymbolAddressSignalSAc.PL.Cmnd%QB306PLC to PC command byte 0Outputs (#

  • Page 224

    88PLC ^ CNCInterface SignalsOutputs (#110)SymbolBitAddressSignalSAc.Softkey.D00%QB316Softkey acknowledgement Bit D071Ac.Softkey.D11Softkey acknowledgement Bit D

  • Page 225

    PLC ^ CNCInterface Signals89Outputs (#114)SymbolBitAddressSignalSAs.PLCsVar.Status%QB320Status byte720%QX320.0Acknowledgement bit PLC variable721%QX320.1Error b

  • Page 226

    90PLC ^ CNCInterface SignalsOutputs (#127)SymbolBitAddressSignalS*0%QX333.0Plate position76*1•*2•*3•*4•*5•*6•*7•Note: Only for EDM controlsOutputs

  • Page 227

    PLC ^ CNCInterface Signals91Outputs (#130)SymbolBitAddressSignalSAc.RstT.D00%QW336PC timer 0 reset bit D077Ac.RstT.D11PC timer 1 reset bit D177Ac.RstT.D22PC tim

  • Page 228

    Hardware inputs CNCInterface Signals92Outputs NC-process 4 (#134)SymbolBitAddressSignalSAc.MWd_ConfP40%QX340.0M-word confirmation bit process 462Ac.SWd_ConfP41%

  • Page 229

    Hardware inputs CNCInterface signals93Hardware input signals of the CNCONLY andronic 2060 The following signals are direct inputs of the CNC. Connection is poss

  • Page 230

    Hardware inputs CNCInterface Signals94Emergency stop 1 Signal:Normal state.0 Signal:Emergency stop active. All movements are aborted and automatic program switc

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  • Page 232

    IndexInterface Signals96IndexDirect CNC IOs on PLC interface 63 Direction PLC variables 24Door 2 open 12Drive enable 6, 55Drive ready 5EEmergency stop CNC 14 Em

  • Page 233

    IndexInterface Signals andronic 2060/306097LineSearch - Start Enable 78 LineSearch activation - Start enable 78LineSearch operating status activated 28MM1/ M2 1

  • Page 234

    IndexInterface Signals98Synchronous axis system 1/2 active 16TTailstock 11Tap axes movement active 18 Tap axes selection request 75Timer 0, 1, 2 18Transparent d

  • Page 235

    Error Messagescinclron

  • Page 236

    Error MessagesTechnical Handbook andronic2Error MessagesTechnical Handbook andronic2Version DateAuthorEditing/IllustrationsToolsTrade markCopyrightValidityPubli

  • Page 237

    3Error MessagesTechnical Handbook andronicTable of ContentsREVISIONS............................................................................................

  • Page 238

    Error MessagesTechnical Handbook andronicRevisionsVersionDateAdditions and changesV 4.1121.01.2000Revised editionV 4.1228.03.2000New error messages: Error group

  • Page 239

    5Error MessagesTechnical Handbook andronicError Group 1Number DescriptionPseudo error number of the presentation ofversion9 9 9 9 9 Version 4.xx.00, DateError n

  • Page 240

    6Error MessagesTechnical Handbook andronicFLP errorNo.Description200Overflow conversion FLP -> integer permitted scope for integer numbers:-2147483648 <= intege

  • Page 241

    Error MessagesTechnical Handbook andronicErrors which occur in the interpretation of theautomatic program codeNo.Description300False programming of andron progr

  • Page 242

    8Error MessagesTechnical Handbook andronicNo.Description308Error in the code of the operation program.(I.e. in the code which was generated in the programming s

  • Page 243

    9Error MessagesTechnical Handbook andronicNo.Description32 1Spline speed number not defined.323Contour or point numbers defined several times.325In the calculat

  • Page 244

    10Error MessagesTechnical Handbook andronicNo.Description350Subroutine error: Error in the "nesting":> The block nesting is too big, e.g. with UP call, REPET lo

  • Page 245

    11Error MessagesTechnical Handbook andronicNo.Description368Input error with circle definition: e.g. the radius has choosen too small. Initial resp. rotary angl

  • Page 246

    12Error MessagesTechnical Handbook andronicRun errorsNo.Description396When using two-dimensional fields the area limit was exceeded. Illegal writing/reading acc

  • Page 247

    13Error MessagesTechnical Handbook andronicNo.Description44 3Error when switching over the automatic clamping.444Automatic mode not available because not all ax

  • Page 248

    14Error MessagesTechnical Handbook andronicNo.Description4 7 1Threading:Traveling not possible because of poor data preparation.412Threading:Travel not possible

  • Page 249

    15Error MessagesTechnical Handbook andronicErrors related to the automatic runNo.Description500No start enable50!No start enable due to exchange/removal of dong

  • Page 250

    16Error MessagesTechnical Handbook andronicNo.Description5 3TDouble assignment of the parallel interface on the MIO board This interface is entered as a PLC int

  • Page 251

    17Error MessagesTechnical Handbook andronicNo.Description561Command not supported in FlexProg> command under construction> command removed568anlog code in EIPD

  • Page 252

    18Error MessagesTechnical Handbook andronicNo.Description600Reading error when requesting an ident file60 1Ident file requested by the automatic program not exi

  • Page 253

    19Error MessagesTechnical Handbook andronicNo.Description642The file with the firmware for the DSP card is of invalid length.643There are invalid characters in

  • Page 254

    20Error MessagesTechnical Handbook andronicNo.Description666Number of axes too large for G26 transformation (n <= 3)667Error while processing the current data r

  • Page 255

    21Error MessagesTechnical Handbook andronicNo.Description700One axis did not reach destination increment7 16Error information from drive A - axisrnError informa

  • Page 256

    22Error MessagesTechnical Handbook andronicNo.Description138Emergency off due to error in the communication MIO to NC.139MIO board is needed for this function.R

  • Page 257

    23Error MessagesTechnical Handbook andronicAxes set specific errorNo.Description799Restarting the continuous reloading (IPD) after an interruption is not possib

  • Page 258

    24Error MessagesTechnical Handbook andronicNo.Description4000Start error number for error messages of the PLS card400 1Fibre optic ring to PLC interrupted.4002N

  • Page 259

    25Error MessagesTechnical Handbook andronicError numbers for special versionsFatal errors in the NCNo.Description1000Warning:Trouble-free work is not possible o

  • Page 260

    26Error MessagesTechnical Handbook andronicError Group 2User errorsNo.DescriptionThis involves the error display with the EXIT command, e.g. "EXIT 7" causes the

  • Page 261

    27Error MessagesTechnical Handbook andronicError Group 6SERCOS and drive error messagesNo.Description1More than 4 SERCOS rings are installed.2Defective SERCOS r

  • Page 262

    28Error MessagesTechnical Handbook andronicNo.Description62SERCOS-command cannot executed by the drive.63Drive inactive. One of the axes, which are defined in t

  • Page 263

    29Error MessagesTechnical Handbook andronicDrive error massagesNo.Description2000 1Service channel not opened.20009Incorrect access to element 0.2 100 1Ident-Nu

  • Page 264

    30Error MessagesTechnical Handbook andronicError Group 7SERCOS error messagesNo.Description0SERCOS error message of the A-axis1SERCOS error message of the X-axi

  • Page 265

    31Error MessagesTechnical Handbook andronic31Error MessagesTechnical Handbook andronicNo. DescriptionError Group 80 Error at SERCOS parameter...No. DescriptionE

  • Page 266

    Error MessagesTechnical Handbook andronicError Group 22No. Description10 Error in automatic program. Nesting depth isError Group 100No. Description...-axis: Dif

  • Page 267

    ci n cl r onpioneering P cC NC

  • Page 268

    2Spe HelpVersionV 1.0Date09.03.2004AuthorBogerEditing/IllustrationsRuppanerToolsThis documentation was created with Microsoft Word 2000 and Adobe Illustrator.Tr

  • Page 269

    3Spe HelpTable of contentsRevisionslist..................................................................................................4Introduction..........

  • Page 270

    Spe HelpSpe HelpRevisionslistVersionDateAdditions and changesInitialsV 1.009.03.2004first editionRUcinclronDruck_SpeENU.doc

  • Page 271

    5Spe HelpIntroductionSERCOS drives have numerous parameters through which the performance of the drive can be adapted to the requirements of each machine. The "

  • Page 272

    6Spe HelpOperating the programProgram menuThe program menu is reached by pressing the left Alt key or by clicking one of the menu entries. Within the menu, the

  • Page 273

    Spe HelpSpe HelpThe main window of the application is divided into two areas.On the left side of the window, you see the various parameter groups in a treelike

  • Page 274

    8Spe HelpExplanatory text is displayed in the status bar similar to context-sensitive help (mainly when navigating through the program menu).Druck_SpeENU.doccin

  • Page 275

    9Spe HelpProgram functionsOperating modesAmong operating modes, a distinction is made between the operating mode "Online" and the operating mode "Offline". When

  • Page 276

    10Spe HelpIf the attributes differ, the transfer is deferred. At the end, an attempt is made once again to transfer all deferred parameters to the drive.Error m

  • Page 277

    11Spe HelpThe search function starts after entering the search criteria and confirming the dialog with the "Find key". If a parameter fits the criteria, it is a

  • Page 278

    12Spe HelpEdit parametersEditing parametersTo modify a parameter value...• select the corresponding entry in the parameter list and press the ENTER key.• or

  • Page 279

    13Spe HelpRestoring a versionAs long as the parameters have not yet been saved, you have the possibility to restore the stored version of your parameters. The c

  • Page 280

    14Spe HelpImport / export parametersGeneral informationAlternatively to transferring or saving specified identification number lists, specific parameters can al

  • Page 281

    15Spe HelpNew ListA new parameter list is created.XDelete parameter (DEL)The selected parameter is removed from the Import/Export list.feiPasteThe parameters re

  • Page 282

    Spe Help16Output windowError messages and notations from the various program functions are displayed in the output window. You can switch between the main windo

  • Page 283

    17Spe Help17Spe Helpare still invalid in communication phase 3.Transfer control of drive to control unitIf the parameters of an axis are loaded into the editor

  • Page 284

    18Spe HelpDescription System ParameterS-0-0001, NC Cycle time (TNcyc)The NC cycle time indicates the time intervals between new command values being made availa

  • Page 285

    19Spe HelpS-0-0005, Minimum feedback acquisition time (T4min)This is the minimum time requirement between feedback-value acquisition and the end of the master s

  • Page 286

    20Spe HelpThus, the master can set the same "command valid time" for all drives that work together. The drive activates the "command valid time" beginning withc

  • Page 287

    21Spe Help12 Communication error13 Position limit has been exceeded14 reserved15 Manufacturer errorS-0-0012, Class 2 diagnostics Function: Shutdown warningWhen

  • Page 288

    22Spe HelpS-0-0014, Interface statusThe current communications phase can be queried via the first three bits ( 0, 1, 2 ):0010b: The drive is in parameter mode01

  • Page 289

    23Spe Help3 0- Position feedback 1 (Motor feedback)1 - Position feedback 2 (external)Telegrams:Bit0-2:MDT:AT:0VZ 0No cyclical dataNo cyclical data1VZ 1DF1:S-0-0

  • Page 290

    24Spe Helplisted ident-numbers are correct, the transition command can be acquitted positive, and the transition to communications phase 3 canbe allowed.S-0-001

  • Page 291

    25Spe HelpIf the configured telegram is set in S-0-0015, Telegram type parameter, then the configurable data record in the MDT will be configured application-sp

  • Page 292

    26Spe HelpS-0-0030, Manufacturer versionThe version of the drive firmware can be read from this parameter as plain text. The structure of the manufacturer versi

  • Page 293

    _Spe Help27You can choose between working with position control without following (lag) error or with following error in bit 3.The following applies to bit 3:Bi

  • Page 294

    28Spe HelpThe mode of operation defined in this parameter will be activated in the drive when• The primary mode of operation is selected in the master control

  • Page 295

    S-0-0041, Homing velocity29Spe HelpThe product of S-0-0041, Homing velocity and S-0-0108, Feedrate override determines the velocity for the S-0-0148, Drive cont

  • Page 296

    S-0-0044, Velocity data scaling type30Spe HelpVarious scaling types can be defined for the velocity data in the drive.Examples: RPM-> rotarymm/min -> linearPara

  • Page 297

    S-0-0046, Velocity data scaling exponent31Spe HelpThe scaling exponent for all velocity data in the drive is determined in this parameter.S-0-0047, Position com

  • Page 298

    32Spe HelpS-0-0051, Position feedback 1 value shows the value of S-0-0052, Reference distance 1.S-0-0053, Position feedback 2 valuePosition feedback value 2 rep

  • Page 299

    33Spe HelpThe polarity of the position must be determined during the first setup of an axis before establishing a zero reference for the measurement systems, be

  • Page 300

    34Spe Helpfollowing error| < Position window &&|act. speed| < Standstill window (S-0-0124)^ bit 6 in S-0-0182, Manufacturer class 3 diagnostics• Status In_Tar

  • Page 301

    7Spe Help0: to the motor shaft 1: to the loadProcessing format8-150: absolute 1: moduloreservedIn Bit 3 it can be selected between preferred scaling and paramet

  • Page 302

    36Spe HelpThe value can be converted to a torque or force value by multiplying the command current by the torque/force constant (P-0-0051).S-0-0084, Torque/Forc

  • Page 303

    37Spe HelpS-0-0086, Torque/force data scaling typeAt present, only the percentage scaling for torque/force data is supported.The following applies: 100 % = S-0-

  • Page 304

    38Spe Help100 % = Motor current at standstillS-0-0093, Torque/force data scaling factorThe scaling factor for all torque/force data in the drive is set in this

  • Page 305

    39Spe HelpWhen changes are made to the masked early warnings, the Class 2 diagnostic change bit will be set in the drive status.The mask has no effect on the op

  • Page 306

    40Spe Helptime in which the integral component of the current command value is growing on the value of the proportional component.The value of the time axis for

  • Page 307

    41Spe HelpS-0-0108, Feedrate overrideThe feedrate override acts on drive controlled operation modes and motion commands, like• S-0-0148, C600 Drive controlled

  • Page 308

    42Spe HelpS-0-0112, Amplifier nominal currentAllowable continuous current output for the drive controller. The value will be set by the drive itself.S-0-0113, M

  • Page 309

    Spe HelpSpe HelpFor absolute measurement systems with data memory, bit 6 is set automatically.S-0-0116, Feedback 1 resolutionDepending on parameter P-0-4014, Mo

  • Page 310

    44Spe HelpS-0-0122 : 2S-X-0124, Standstill windowThe motors standstill is an indication that the velocity feedback value, (S-0-0040) has reached below the pre-d

  • Page 311

    Spe Help45S-0-0134, Master control wordIf a bus interface is present (SERCOS-Interface, Profibus-DP, Interbus, CAN, ...), the master control word is transmitted

  • Page 312

    Spe Help46Setting and enabling the command Parking Axis switches off all the monitoring functions related to the measurement system.This affects position contro

  • Page 313

    47Spe HelpThe version of the SERCOS interface specifications is found in the operating data.Current valid settings:V 01.02:V 01.01:VSERCOS updateGerman/EnglishV

  • Page 314

    Spe Help481: The drive is at reference pointS-0-0148, C600 Drive controlled homing procedure commandWhen this command is set and enabled, the drive switches aut

  • Page 315

    Spe Help49This parameter starts the spindle positioning function. The command is processed via the drive-internal position control loop. The drive positionsauto

  • Page 316

    Spe Help50S-X-0159, Monitoring windowWhen an operating mode with internal position control is activated in the drive, the position loop is monitored. Therefore,

  • Page 317

    Spe Help51When parameter scaling is set in S-0-0160, Acceleration data scaling type,the scaling factor for all of the acceleration data in the drive is determin

  • Page 318

    Spe Help52S-0-0178, Absolute distance 2The parameter is used for the homing procedure of a distance coded external feedback. It describes the offset between the

  • Page 320

    Spe Help54Setting and enabling the command Cancel reference point clears the bit S-0-0403, Position feedback value status in the drive.The command correctly com

  • Page 321

    55Spe HelpS-0-0204, Motor shutdown temperatureIf the motor temperature exceeds the motor shutdown temperature, then the motor overtemperature bit in S-0-0011, C

  • Page 322

    Spe Help_56S-X-0222, Spindle positioning speedMaximum speed during the spindle positioning procedure.S-0-0254, Actual parameter setThe currently active actual p

  • Page 323

    57Spe HelpThe target position is assigned to the drive as a command value by the controller in the operating modes with drive-controlled interpolation.The drive

  • Page 324

    58Spe Help• 2: French• 3: Spanish• 4: ItalianS-0-0269, Parameter buffer modeThe Parameter buffer mode is used to determine whether the data transmitted th

  • Page 325

    3Spe Help4-50: metric 1: inchDirection of movement 0: not1: invertedreserved6-7Absolute readoutx 0: No absolute readout possible (Bit 7 irrelevant)0 1: Absolute

  • Page 326

    Spe Help60parameter (S-0-0277 or S-0-0115). If the parametrized maximum travel range is greater than the absolute numerical range of the usedencoder, then the b

  • Page 327

    Spe Help61S-0-0305, Allocation of real-time status bit 1In order to assign a signal to the real-time status bit 1, the ID number of the signal is written to the

  • Page 328

    Spe Help62und wird gesetzt, wenn sich der Geschwindigkeits-Istwert innerhalb des Stillstandsfensters (s-0-0124) befindet.Im Betriebsdatum ist nur das Bit 0 defi

  • Page 329

    Spe Help63S-0-0347, Speed deviationParameter S-0-0347 indicates the difference between the velocity command value and the velocity feedback value in the velocit

  • Page 330

    Spe Help64S-0-0360, MDT Data container AIn the parameter S-0-0360, MDT Data container A, the master transfers the data of the target parameter which has been ad

  • Page 331

    65Spe HelpS-0-0370, Configuration list for MDT data containerIn the parameter S-0-0370, Configuration list MDT-data container, those ident numbers (IDN) are ent

  • Page 332

    Spe Help66S-0-0379, Encoder 2, absolute rangeParameter S-0-0379, Absolute encoder 2, range defines the range in which the encoder selected in P-0-0075, Feedback

  • Page 333

    67Spe HelpThe monitoring can be turned off by writing 0 to this parameter.S-0-0393, Command value modeParameter structure:Meaning:Bits:Mode0-10 0: shortest way0

  • Page 334

    Spe Help68When the drive performs the commands S-0-0148, C600 Drive controlled homing procedure or P-0-0012, C300 Command 'Set absolutemeasurement', the bit wil

  • Page 335

    69Spe HelpThis value comes from the feedback data memory. With the Basic Load procedure, the S-7-xxxx parameters are copied into the S-0-xxxx parameters.S-7-010

  • Page 336

    Spe Help70S-7-0116, Resolution of feedback 1Value in the feedback memory for resolution of the motor encoder.This value comes from the feedback data memory. Wit

  • Page 337

    71Spe HelpAppendixShortcut keysShortcut keys can be used to carry out certain program functions or to navigate between program windows.Function barin order to .

  • Page 338

    Spe Help72Version 1.00.02 from November 13, 2003• First delivered version.Druck_SpeENU.doccinclron

  • Page 339

    73Spe HelpIndexIIndex 74RRevisionslist 4Druck_SpeENU.doccincJron

  • Page 340

    cinclronpioneering P cC NC

  • Page 341

  • Page 342

    3Wprom HelpTable of ContentsRevision list..................................................................................................4Introduction........

  • Page 343

    Wprom HelpWprom HelpRevision listVersionDateComplements and alterationsSymbolV 1.009.01.2004First editionRUDruck_WpromENU.doccinclron

  • Page 344

    5Wprom HelpIntroductionAll the parameters necessary to operate the NC kernel are stored in an E2prom in the control unit. By means of the parameters, the NC ker

  • Page 345

    6Wprom Helpthe program status, certain menu entries could be deactivated. Deactivated function (light grey entries) can be clicked upon, but they do not cause a

  • Page 346

    Wprom HelpA parameter group can be selected either with the cursor keys or by clicking on it with the left mouse key. If the name of a group is represented with

  • Page 347

    8Wprom HelpIt is possible to switch between the two operating modes at all times. If the program is in the "Online" mode, changing over to the "Offline" mode is

  • Page 348

    Wprom Help9search function displays the text, "End of parameter list exceeded" in the status line of the program.Comparing axis parametersThe "Compare axis para

  • Page 349

    10Wprom HelpThe new value must lie within the input limits defined for the parameter. If this is not the case, the new entry will be refused with the output of

  • Page 350

    11Wprom HelpNow make all the required settings for the new axis and confirm with the OK key.Note:The settings given in the dialog window are furthered to the ax

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    12Wprom HelpThe Import/Export window is automatically opened as soon as a function for exporting parameters is carried out (see "Exporting parameters"). Alterna

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    13Wprom Help13Wprom Helpquestion is prompted if the parameter list compiled should be discarded._Exporting parametersThe parameters to be exported must first be

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    14Wprom HelpThe ID, the current value and the corresponding axis or allocated parameter group are displayed of each parameter. Double clicking with the left mou

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    _Wprom Help15E-0-0002 - Feeding speed setupFunction:Defining the speed in JOG mode.The speed applied by the PLC is selected under "Manual operation" and "Speed

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    16Wprom Helpfrom all axes.Unit:mm/min. or degrees/minMin. input value: 0.00Max. input value: 1.0E+38Note:The speed applies to 100% override.E-0-0008 - No. of pa

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    17Wprom Helpreferencing, without setting it again.Also with this setting, automatic programs can be started from any control position desired.Unit:Min. input va

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    18Wprom HelpUnit:msMin. input value: Max. input value:0.50500.00Note:This value is automatically set in the NC block to be equal to the contour smoothing time c

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    19Wprom HelpFunction:To smoothen instable NC block input data, G01 elements can be smoothened within a specifiedtolerance range, with the aim of attaining smoot

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    20Wprom HelpMin. input value:0.0Max. input value:1.0E+38Note:The acceleration in a contour is given by the minimum limit value of the currently used axis and th

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    21Wprom HelpE-0-0031 - Hand wheel time constantFunction:This time constant causes a filtering of the in-coming handwheel counting values.Unit:msMin. input value

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    22Wprom Helptarget position (E-0-1003) before the "reference approach for all axes".Unit: -Min. input value:-Max. input value:-Note:This function should only be

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    25Wprom HelpE-0-0102 - No. of integer manual parametersFunction:Defines the number of available manual integer parameters (MIP).Unit:Min. input value: 0Max. inp

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    26Wprom HelpDefines the number of available FLP (floating point) variables (FV).Function:Unit:Min. input value: 0Max. input value: 4096Note: The number of the I

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    27Wprom Help(ACV).Unit: -Min. input value:0Max. input value: 80Note: The number of the ICV's, FCV's and ACV's, as well asthe length of the ACV's is usually 80.

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    28Wprom HelpMin. input value: 0Max. input value: 80Note: The number of the ICV's, FCV's and ACV's, as well asthe length of the ACV's is usually 80. The paramete

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    _Wprom Help 29the spindle speed set in MIP[4] and the current spindle override in MIP[3].E-0-0149 - Zero speed window for V spindleFunction:Definition of the ze

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    30Wprom HelpFunction:Definition of the SERCOS transmission rate.Unit:Min. input value: Max. input value:Note:MBaudE-0-0185 to E-0-0188 - SERCOS baud rate (NCM c

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    _Wprom Help 3132mA = light conductor > 40 m 24mA = light conductor between 20m and 40m16mA = light conductor between 5m and 20m8mA = light conductor between 0.1

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    Wprom HelpE-0-0360 to E-0-0379 - PLC configuration (DW21 to DW40)Function:In case the PLC configuration is enabled under "Enable", these data words (16 bits eac

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    33Wprom HelpMin. input value: -Max. input value:-Note:E-0-0403 - Enable: Handwheel + 01Function: Enablingtheincrement'01'fortheelectronichandwheel.Unit: -Min. i

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    34 Wprom Help_Function: Set this entry to 'Yes' when using a built-in DSP boardin your control unit.Unit: -Min. input value:-Max. input value:-Note:E-0-0412 - P

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    _Wprom Help 35Global parameters - erodingIn the tables below, you will see all global eroding parameters in the control unit.E-0-0500 - Maximum path during prob

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    36 Wprom Help_E-0-0503 - Rotation speedFunction:Defining the rotation speed in manual operation (eroding).Unit:rpmMin. input value: Max. input value:0.01.0E+38N

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    37Wprom HelpNote:Control unit with eroding capability (Exeron, HMC)E-0-0507 - Spark-out read-in timeFunction:Spark-out read-in time (eroding)Unit:1/10 msMin. in

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    Wprom Help38Note: The speed applies to 100% override.The "Speed parameter set 1" is usually first enabled by the PLC after having established the dimensionalref

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    39Wprom HelpMax. input value: 1.0E+38Note:E-0-1004 - Modulo axisFunction: Enter 'YES' here when the axis involved should be amodulo axis.A modulo axis is an axi

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    41Wprom HelpE-0-1010 - Axis limitationFunction:Absolute speed limit of an axis in Hz.The value is calculated for linear axes from the desired maximum speed in m

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    Wprom Help42E-0-1013 - Reading drive status of actual position value during initializationFunction: When 'YES' is entered here, the external measuringsystem for

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    43Wprom HelpE-0-1016 - Follower axis in the synchronous group 2 Function:Follower axis in synchronous group 2Unit: -Min. input value:-Max. input value:-Note:Whe

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    Wprom Help44approach in the drive.E-0-1019 - Software end switch upper limitFunction:Here the upper limit of the allowed travel range is entered.Unit: mm/min or

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    45Wprom Helpinput 1.Unit: -Min. input value:-Max. input value:-Note:For this axis, "configured telegram" must be enteredunder telegram type E-0-1027).E-0-1024 -

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    Wprom Help46Note: For this axis, "configured telegram" must be enteredunder telegram type (E-0-1027).E-0-1027 - Telegramm typeFunction: Here you specify if a co

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    _Wprom Help 47E-0-1030 - Maximum admissible jerkFunction:Axis-specific jerk limit value.Unit:mm/s2 or degrees/s2Min. input value: Max. input value:0.00011.0E+38

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    Wprom Help48Min. input value: -1.0E+37Max. input value: 1.0E+38Note: Travelling to start position is only carried out in the casethat YES has been entered for a

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    _Wprom Help 49E-0-1037 - Start position before reference point approachFunction:This starting position is approached before referencing with manual rapid motion

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    Wprom Help50AppendixShortcut keys and symbols Shortcut keysShortcut keys can be used to carry out certain program functions or to navigate between program windo

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    Wprom Help51This symbolmeans ...t+The parameter is invalid. The value of the parameter lies beyondits defined value range(minimum/maximum).&The parameter may al

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    Wprom Help52Version 1.00.05 from April 02, 2003• First delivery versioncinclronDruck_WpromENU.doc

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    Wprom Help53IndexAOAxis-specific parameter 37 Axis-specific parameter - eroding49EEdit parameters 9 Exporting parameters 13GGlobal parameters 14 Global paramete

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    Setup Soft PLCcincJronpioneering P cCnc

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    3Setup Soft PLCTechnical handbookTable of contentsRevisions.....................................................................................................

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    Setup Soft PLCTechnical handbookTarget settingsTo do the settings start the Soft PLC (CoDeSys) on the desktop for your control. On the register card resources y

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    5Setup Soft PLCTechnical handbookChange the entry configuration as shown on the picture below. If this is not possible, first of all the target system must be i

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    6Setup Soft PLCTechnical handbookRegister card General Change the settings as displayed below.Illustration: GeneralRegister card Network Change the settings as

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    Setup Soft PLCTechnical handbookSetup Soft PLCTechnical handbookLibrary settingsTo add a library select the desired and execute with a right click. To delete a

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    Setup Soft PLCTechnical handbook8Change the settings as displayed below.Task configurationIllustration: Task configurationTo ensure a cyclic utilization of the

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    Change the settings as displayed below.9Setup Soft PLCTechnical handbookReal Time Kernel settingsRegister card DiagnosticIllustration: Diagnostic•1This settin

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    10Setup Soft PLCTechnical handbookRegister card Startup Change the settings as displayed below.Illustration: Startupcinclron13a_setup_soft_plc.doc

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    Register card Config Change the settings as displayed below.Setup Soft PLCTechnical handbook11Register card Ext. configIllustration: ConfigChange the settings a

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    Change the settings as displayed below.12Setup Soft PLCTechnical handbookRegister card AccessIllustration: AccessRegister card IO DriversChange the settings as

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    SoftwareSolutionsDocumentation for OEMs:CoDeSys SP RTERealtime Runtime System for Windows NT/2000/XPDocument Version 2.2Page 1 of 35© 3S - Smart Software Solut

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    Realtime Runtime System for Windows NT/2000/XPCONTENT1. OVERVIEW41.1 What does "real time extension” mean?41.2 The System in Detail52 OPERATION VIA THE SERVIC

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    Realtime Runtime System for Windows NT/2000/XP6.1 General266.2 Task specific watchdog266.3 Microseconds as time base266.4 Freewheeling task266.5 System events27

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    Realtime Runtime System for Windows NT/2000/XP1. OverviewIn this document it is assumed that the reader is familiar with the fundamental behaviour and functions

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    Realtime Runtime System for Windows NT/2000/XP1.2 The System in DetailThe kernel of the realtime extension (short RTE) consists of two parts: A system service,

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    Realtime Runtime System for Windows NT/2000/XP2 Operation via the Service IconSee the user menu (right mouse button) of the RTE Icon in the task bar:S tart Syst

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    Realtime Runtime System for Windows NT/2000/XP2.1 The System MenuSelect the item System in the user menu to get the following dialog:In the following the partic

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    Realtime Runtime System for Windows NT/2000/XP• "Datasize of bootproject too big." : See "Bootproject too big".• "Could not relocate bootproject." : The boo

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    Realtime Runtime System for Windows NT/2000/XP2.1.2 StartupConfigure here the startup behaviour of the PLC.The options:Start the RTE basic systemservice when bo

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    Realtime Runtime System for Windows NT/2000/XP2.1.3 ConfigConfiguration of some basic settings:• Outputhandling: If option Enable forcing outputs on STOP is a

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    Realtime Runtime System for Windows NT/2000/XP2.1.4 Ext. ConfigExtended configuration options. These settings are system specific and should not be modified wit

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    Realtime Runtime System for Windows NT/2000/XP• The setting Retain are saved to file on exit does not require a special hardware. But this optionpresumes that

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    Realtime Runtime System for Windows NT/2000/XPIn Password Level you must enter a password and confirm it in Confirm password.2.1.6 IO DriversHere you can co

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    Realtime Runtime System for Windows NT/2000/XPThe assignment of the IO addresses used in the PLC program is either done in the PLC configuration in CoDeSys (onl

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    Realtime Runtime System for Windows NT/2000/XPRealtime Runtime System for Windows NT/2000/XPtech doc e.doc / V1.13 The 3S Standard IO DriversRegard: As soon as

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    Realtime Runtime System for Windows NT/2000/XPIf you are using PC bus versions and manual configuration (AutoDetection = 0), consider that the address of the ca

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    Realtime Runtime System for Windows NT/2000/XPIn case of an error during the execution the first byte of the read-buffer (only when using READ) the error code f

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    Realtime Runtime System for Windows NT/2000/XPCheck the success of the job using the output STATE of the FB.When executing a READ-job, the error codes are writt

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    Realtime Runtime System for Windows NT/2000/XP3.3 IO driver RTIOdrvCP5613.sysThe RTIOdrvCP5613 works with the Siemens Profibus master CP5613.The driver needs a

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    Realtime Runtime System for Windows NT/2000/XP- OutLen = 64- PysAddrIn = C0000- PhysAddrOut = C00403.5 IO driver RTIOdrvApplicomThis driver can work with Applic

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    Realtime Runtime System for Windows NT/2000/XPTo use such a card on an XP/Win2000-System, first install the card physically and then install the .inf-file from

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    Realtime Runtime System for Windows NT/2000/XPBit 7: ERR_MY_INT_ISUSED No free interrupt vector could be found..Bit 8: ERR_NO_FREE_INT_FOUND like 7Bit 9: ERR_TI

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    Realtime Runtime System for Windows NT/2000/XP4 CommunicationThe programming system CoDeSys can communicate with the RTE in two ways:• via the Shared Memory d

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    Realtime Runtime System for Windows NT/2000/XP5 System Diagnosis5.1 Bus diagnosis of the IO driversAll IO drivers are cyclically requested to fill the following

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    Realtime Runtime System for Windows NT/2000/XPVAR_GLOBAL CONSTANTND S TAT E_INVALID_IN PUT PARAM:INT:=-1;NDSTATE_NOTENABLED:INT:=0;NDSTATE_GETDIAG_INFO:INT:=1;N

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    Realtime Runtime System for Windows NT/2000/XP6 The Task Configuration together with CoDeSys V2.3CoDeSys V2.3 for CoDeSys SP RTE supports an extended task confi

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    Realtime Runtime System for Windows NT/2000/XP6.5 System eventsWithin the task configuration, system events can be connected with function calls (callbacks) to

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    Realtime Runtime System for Windows NT/2000/XP7 System librariesTogether with CoDeSys SP RTE some system libraries can be used. The use of them is shown in the

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    Realtime Runtime System for Windows NT/2000/XP7.4 SysLibFile.libTo work with the PC’s file system, use SysLibFile. The following functions from SysLibFile are

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    Realtime Runtime System for Windows NT/2000/XPAfter this call, syst contains a 64-bit value that represents the time in ps since booting.(Remark: To compute tim

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    Realtime Runtime System for Windows NT/2000/XP8 Behaviour in case of runtimeerrorsThere are some different reasons, which lead to a cycle-stop of the user appli

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    Realtime Runtime System for Windows NT/2000/XP9 APPENDIX9.1 The Registry Entries used by the Runtime SystemThe registry key RegKeyRuntime will be found at:\\HKE

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    Realtime Runtime System for Windows NT/2000/XPNamePossible ValuesMeaningRetainSizeTotal size of the retain data (in physical address, resp.size of area which sh

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    Realtime Runtime System for Windows NT/2000/XPIn the subkey RegKeyRuntime “IO Drivers" you will find a list of IO drivers. The names of the drivers can be giv