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  2. Manual Guide (for Milling)

Manual Guide (for Milling) Operators manual Page 210

Operators manual
5. POCKETING TYPES OF CYCLE MOTIONS B-63424EN/03
-198-
MOVEMENTS
:
a) In the case of rough cutting
1. Rapid traverse up to the starting point.
2. Rapid traverse along the Z axis up to point R (END POINT Z
+ REMOVAL DEPTH + CLEARANCE)
3. Descent along the lower Z axis in cutting feed (Z-CUT
FEED RATE) by the pitch (REMOVAL PITCH).
4. Cutting from the inside to the outside using the same cutting
width (CUTTING WIDTH) in cutting feed (FEED RATE).
5. After cutting, side finish allowance (SIDE FINISH) remains.
6. Rapid traverse along Z axis up to point R
7. Rapid traverse back to the starting point (A).
8. Rapid traverse down to the cutting surface + clearance
(CLEARANCE) along Z axis.
9. Advance in –Z axis by the pitch (REMOVAL PITCH) and
repeat steps 3. to 8. up to the point of the distance (SIDE
FINISH).
10. Rapid traverse along Z axis up to point R.
b) In the case of bottom finish cutting
1. Rapid traverse up to the starting point.
2. Rapid traverse along the Z axis up to point R (END POINT Z
+ REMOVAL DEPTH + CLEARANCE)
3. Descent along the lower Z axis in cutting feed (Z-CUT
FEED RATE) up to the end point (END POINT Z).
4. Cutting from the inside to the outside using the same cutting
width (CUTTING WIDTH) in cutting feed (FEED RATE).
5. After cutting, side finish allowance (SIDE FINISH) remains.
6. Rapid traverse along Z axis up to point R
c) In the case of side finish cutting
1. Rapid traverse up to the starting point.
Feed Traverse
(
G01
)
Ra
p
id Traverse
(
G00
)
Clearance
Removal Depth
Bottom Finish
Cutting Width
Removal Pitch
Side Finish
Point R
X
X
Z
Y
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Contents Summary of Manual Guide (for Milling) Operators manual

  • Page 1GE Fanuc Automation Europe Computer Numerical Controls Manual Guide for Milling Operator’s Manual B-63424EN/03 TECHNOLOGY AND MORE
  • Page 2
  • Page 3SAFETY PRECAUTIONS When using a machine equipped with the MANUAL GUIDE, be sure to observe the following safety precautions. s-1
  • Page 4SAFETY PRECAUTIONS B-63424EN/03 DEFINITION OF WARNING, CAUTION, AND NOTE This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing safety. Also, supplementary information id des
  • Page 5B-63424EN/03 SAFETY PRECAUTIONS FOR SAFETY DURING OPERATION To ensure safety while using a machine featuring the MANUAL GUIDE function, observe the following precautions: ! WARNING 1. Confirm, on the screen, that the data has been entered correctly before proceeding to the next operation. Attempting
  • Page 6
  • Page 7B-63424EN/03 Table of Contents SAFETY PRECAUTIONS ............................................................................ s-1 I. GENERAL 1. OVERVIEW ........................................................................................................... 3 2. GUIDANCE HANDWHEEL ..............
  • Page 8Table of Contents B-63424EN/03 3.4.2 Contour Repetition ..................................................................................................... 53 3.4.3 Detail of Contour Calculation..................................................................................... 56 4. GUIDANCE CUT
  • Page 9B-63424EN/03 Table of Contents 5.4.4 Display of the Operation Status on the Drawing Screen............................................. 95 5.4.5 Handling of Various Data Items ................................................................................. 95 5.5 NOTES ON DRAWING...................
  • Page 10Table of Contents B-63424EN/03 2.2 LINE (G201)........................................................................................................................ 149 2.3 GRID (G202) .................................................................................................................
  • Page 11B-63424EN/03 Table of Contents 8.6 OUTSIDE RECTANGULAR MEASUREMENT (G185) ................................................... 256 8.7 INSIDE RECTANGULAR MEASUREMENT (G186) ....................................................... 259 8.8 OUTSIDE CORNER MEASUREMENT (G187)...............................
  • Page 12
  • Page 13I. GENERA
  • Page 14
  • Page 15B-63424EN/03 GENERAL 1. OVERVIEW 1 OVERVIEW Overview of the manual This manual describes the functions related to MANUAL GUIDE for Milling of Series 16i/18i/21i-MA/MB. For other functions, refer to the operator’s manual for the Series 16i/18i/21i-MA/MB. The specifications and usage of the MANUAL GUI
  • Page 162. GUIDANCE HANDWHEEL GENERAL B-63424EN/03 2 GUIDANCE HANDWHEEL Guidance Cutting and Guidance Handwheel When a handwheel of a milling machine is rotated, the tool moves along only one axis. To carry out machining along a tapered or arc figure, an operator must rotate two handwheels simultaneously in
  • Page 17B-63424EN/03 GENERAL 2. GUIDANCE HANDWHEEL Rotating the Guidance Handwheel for Machining After cutting a work-piece by using the above guidance cutting, this cutting motion can be taught into a machining program as an one block motion command, and these taught-in motion command can be used for playb
  • Page 183. ALL-IN-ONE SCREEN GENERAL B-63424EN/03 3 ALL-IN-ONE SCREEN In MANUAL GUIDE, basically, only one screen called All-in-one Screen is used for all the operations for it. Title area CNC status area FANUC MANUAL GUIDE Distance to go Spindle speed & Program & Actual Position Spindle mode Sequence Statu
  • Page 19B-63424EN/03 GENERAL 3. ALL-IN-ONE SCREEN Graphic window: Following graphical drawing are displayed as occasion demands. • Tool path of inputted ISO code program • Taught-in tool path of guidance cutting • Animated drawing of machining simulation • Tool path of machining simulation Program window :
  • Page 204. SYMBOLS USED GENERAL B-63424EN/03 4 SYMBOLS USED The following explains how keys and buttons are indicated in this manual. (1) Functions buttons are indicated in bold type : Example) PROG, OFFSET (2) The numeric key to be pushed is represented by underlining the corresponding number. Example) 12.
  • Page 21B-63424EN/03 GENERAL 5. PARAMETERS 5 PARAMETERS To use the MANUAL GUIDE, set the following parameter bits: (1) SGD (bit 0 of parameter No. 3112) = 0 SGD: Normal graphic display (0)/servo waveform display (1) (2) OIM (bit 0 of parameter No. 5006) = 0 OIM: Automatically converts the tool compensation
  • Page 22
  • Page 23II. OPERATIO
  • Page 24
  • Page 25B-63424EN/03 OPERATION 1. OVERVIEW OF THE PROCEDURE 1 OVERVIEW OF THE PROCEDURE -13-
  • Page 261. OVERVIEW OF THE PROCEDURE OPERATION B-63424EN/03 1.1 MAIN FEATURES OF MANUAL GUIDE By using MANUAL GUIDE, an operator can handle a milling machine from simple cutting using a handwheel to complicated machining. I. Guidance Cutting (Optional Function) By inputting target line or circle figure data
  • Page 27B-63424EN/03 OPERATION 1. OVERVIEW OF THE PROCEDURE 1.2 FLOWCHART OF OPERATIONS After power ON, the following initial soft-keys are displayed. All necessary operations were arranged in the initial soft-keys. By pushing each soft-keys, each operation soft-keys are displayed. EDIT MEM MDI HANDLE CHECK
  • Page 281. OVERVIEW OF THE PROCEDURE OPERATION B-63424EN/03 The following flow chart shows the general procedure from preparing to start making a machining program to executing a machining by using MANUAL GUIDE. < Reference & Softkey > Set parameters APPENDX Set tool offset data II.2 PRE-SETTING OF THE OPER
  • Page 29B-63424EN/03 OPERATION 2. PRE-SETTING OF THE OPERATIONS 2 PRE-SETTING OF THE OPERATIONS An operator have to set the work coordinate system and tool offset before the operation of programming or machining. -17-
  • Page 302. PRE-SETTING OF THE OPERATIONS OPERATION B-63424EN/03 2.1 SETTING OF WORK COORDINATE SYSTEM By pushing the soft-key [WRK CO], the following soft-keys are displayed. These soft-keys are the menu for setting the work coordinate system. INPUT +INPUT RETURN The general of each soft-keys are as follows
  • Page 31B-63424EN/03 OPERATION 2. PRE-SETTING OF THE OPERATIONS 2.2 SETTING OF TOOL OFFSET VALUES By pushing the soft-key [OFFSET], the following soft-keys are displayed. These soft-keys are the menu for setting the tool offset. INPUT +INPUT RETURN The general of each soft-keys are as follows. • INPUT/ +INP
  • Page 322. PRE-SETTING OF THE OPERATIONS OPERATION B-63424EN/03 2.3 SETTING OF DISPLAYING WINDOW By pushing a [SETTNG], the following pop-up window for displaying the work figure is displayed on the screen. These data are defining automatically by setting the INITIAL SET menu. So, in ordinary case, an opera
  • Page 33B-63424EN/03 OPERATION 3. PROGRAMMING OPERATIONS 3 PROGRAMMING OPERATIONS -21-
  • Page 343. PROGRAMMING OPERATIONS OPERATION B-63424EN/03 3.1 OVERVIEW OF PROGRAMMING OPERATION ISO code program consists of G-code and the attached parameters. Therefore, an operator has to grasp the meaning of the G-code and parameters. But, it is very difficult for an inexperienced operator to do it. MANU
  • Page 35B-63424EN/03 OPERATION 3. PROGRAMMING OPERATIONS The displayed items of this window are as follows. • The number of Used / Free program • The size of Used / Free memory area • Program number • Program name (Max. 12ch./ Character except “(“, ” )”, “;”, “,” ) • Lastly modified date and time • Program
  • Page 363. PROGRAMMING OPERATIONS OPERATION B-63424EN/03 l Search a program 1) Input the program number, which you want to search, to the key-in buffer 2) By pushing [SEARCH], the program is searched. 3.1.2 Selecting of Soft-key Menus MANUAL GUIDE classified the complicated ISO codes into several menus. The
  • Page 37B-63424EN/03 OPERATION 3. PROGRAMMING OPERATIONS The input sequence of machining program is basically as follows. (1). INIT → Definition of initial data (2). TOOL → Definition of tool data (3). POSTIN → Move tool to a start point by positioning command (4). CYCLE → Definition of canned cycles for mi
  • Page 383. PROGRAMMING OPERATIONS OPERATION B-63424EN/03 3.1.4 Pop-up Window When the operator selects each menu soft-keys, the soft-keys [ON/OFF (WINDOW)] and [DETAIL] (if a detail menu exists) are displayed. After that, soft-key [ON/OFF] is described as [WINDOW] in this manual. • [WINDOW] soft-key By push
  • Page 39B-63424EN/03 OPERATION 3. PROGRAMMING OPERATIONS 3.1.5 Graphic Window In the contour programming, inputted G code blocks are displayed on the graphic window with a tool path as the same time of inputting G code block. The number of tool path is corresponded to the number which is indicated as the bl
  • Page 403. PROGRAMMING OPERATIONS OPERATION B-63424EN/03 3.2 DETAIL OF EACH MENUS MANUAL GUIDE has the following Editing menus. NOTE On any menu, pushing the MDI keys [CAN] + [INPUT] causes blank data to be entered. 3.2.1 Initial Setting This is the menu which is defined the necessary initial data before pr
  • Page 41B-63424EN/03 OPERATION 3. PROGRAMMING OPERATIONS By pushing [DETAIL], the following pop-up window is displayed. INITIAL SET (DETAIL) ABS / INC A= NO OUT PLANE SELECTION S= NO OUT ORIGIN POINT B= CENTER ABS / INC : Select the command travels from the following soft-keys. [ABS: G90], [INC: G91], [NO O
  • Page 423. PROGRAMMING OPERATIONS OPERATION B-63424EN/03 NOTE If ISM (bit 6 of parameter No. 9105) is 1, the detailed input items, travel distance specification, plane selection, and input unit, are displayed in the normal window. INITIAL SET WORK CO-ORD. G= NO OUT ABS / INC A= NO OUT PLANE SELECTION S= NO
  • Page 43B-63424EN/03 OPERATION 3. PROGRAMMING OPERATIONS 3.2.2 Tool Setting This is the menu which is defined the data of used tool for a machining. An operator basically sets this menu before each machining. • In the case of [WINDOW] ON By pushing [TOOL], the following pop-up window is displayed. TOOL SET
  • Page 443. PROGRAMMING OPERATIONS OPERATION B-63424EN/03 • In the case of [WINDOW] OFF In case that a pop-up window is closed, G code or the addresses is display in a key-in buffer field automatically as the above ISO code program is created. When the data is not necessary, by pushing INPUT key, the data be
  • Page 45B-63424EN/03 OPERATION 3. PROGRAMMING OPERATIONS NOTE 4) This menu is supposed as the following tool change sequence. In this sequence, the tool length compensation function is not instructed. So, when the operator wants to use it, please instruct it in COMP menu. The specifications of tool change i
  • Page 463. PROGRAMMING OPERATIONS OPERATION B-63424EN/03 3.2.3 MSF code This is the menu which is instructed M code (auxiliary function), S code (spindle speed function) and F code (feed function) except G code. NOTE The specifications of M code is different for each machine. So, please refer to the manual
  • Page 47B-63424EN/03 OPERATION 3. PROGRAMMING OPERATIONS • In the case of [WINDOW] OFF In case that a pop-up window is closed, G code or the addresses is display in a key-in buffer field automatically as the above ISO code program is created. When the data is not necessary, by pushing INPUT key, the data be
  • Page 483. PROGRAMMING OPERATIONS OPERATION B-63424EN/03 After inputting the necessary data, by pushing INSERT, a pop-up windows is closed and inputted data are displayed in a program window as the following ISO code program. G40/G41/G42 D G43/G44/G49 H G00/G01 X Y Z F ; ← Instructing of Compensation functi
  • Page 49B-63424EN/03 OPERATION 3. PROGRAMMING OPERATIONS 3.2.5 Positioning This is the menu which is instructed the positioning such as G0, G60, G28 and G30. • In the case of [WINDOW] ON By pushing a [POSTIN], the following pop-up window is displayed. POSITIONING 1/1 ABS / INC G= NO OUT POSITIONIING G= NO O
  • Page 503. PROGRAMMING OPERATIONS OPERATION B-63424EN/03 • In the case of [WINDOW] OFF In case that a pop-up window is closed, G code or the addresses is display in a key-in buffer field automatically as the above ISO code program is created. When the data is not necessary, by pushing INPUT key, the data be
  • Page 51B-63424EN/03 OPERATION 3. PROGRAMMING OPERATIONS 1) START POINT By pushing [START], the following pop-up window is displayed. Usually, pushing [CONTOUR] on an Editing menu first causes the following [START POINT] window to be automatically displayed. START POINT 1/1 START POINT X X= START POINT Y Y=
  • Page 523. PROGRAMMING OPERATIONS OPERATION B-63424EN/03 COMPENSATION Select from among cutting on the left side as the DIRECTION cutter faces the shape, cutting on the right side, and no output. Left side Right side NOTE On the END (G106) menu, cutter compensation cancel (G40) is output. After inputting th
  • Page 53B-63424EN/03 OPERATION 3. PROGRAMMING OPERATIONS An angle is specified as a displacement from the X axis. ( CCW : +, CW : - ) By pushing [DETAIL], the following pop-up window is displayed. LINE (DETAIL) COMPONENT ANG-X I= COMPONENT ANG-Y J= AUX. POINT X U= AUX. POINT Y V= AUX. DISTANCE D= PAR. / VER
  • Page 543. PROGRAMMING OPERATIONS OPERATION B-63424EN/03 3) CW ARC By pushing [CW ARC], the following pop-up window is displayed. CW ARC 1/1 RADIUS E= CENTER POINT X V= CENTER POINT Y W= END POINT X M= END POINT Y N= ANGLE K= RADIUS : Input the radius of the arc. CENTER : Input the coordinate (X, Y) of the
  • Page 55B-63424EN/03 OPERATION 3. PROGRAMMING OPERATIONS After inputting the necessary data, by pushing INSERT, a pop-up windows is closed and inputted data are displayed in a program window as the following ISO code program. G102 X Y R I J B E V W M N K Q (L A ); Inputted data Center point (X, Y) Radius of
  • Page 563. PROGRAMMING OPERATIONS OPERATION B-63424EN/03 By pushing [DETAIL], the following pop-up window is displayed. CCW ARC (DETAIL) CHORD LENGTH L= TANGENT ANGLE A= CHORD : Input the chord length of an arc. LENGTH Straight-line distance from the start point of an arc to its end point TANGENT : Input th
  • Page 57B-63424EN/03 OPERATION 3. PROGRAMMING OPERATIONS 5) CHAMFER By pushing [CHAMFER], the following pop-up window is displayed. CHAMFER 1/1 CHAMFER I= CHAMFER : Input the chamfer amount. After inputting the necessary data, by pushing INSERT, a pop-up windows is closed and inputted data are displayed in
  • Page 583. PROGRAMMING OPERATIONS OPERATION B-63424EN/03 After inputting the necessary data, by pushing INSERT, a pop-up windows is closed and inputted data are displayed in a program window as the following ISO code program. G105 X Y R I J ; Center point (X, Y) Radius of an arc End point (X, Y) G code for
  • Page 59B-63424EN/03 OPERATION 3. PROGRAMMING OPERATIONS 8) TANGENT Pushing [TANGNT] specifies that the next figure form a tangent to the previous figure ( either figure must be a arc). For next figure, arc or line must be entered. Address Q of G101,G102 and G103 are used to this data. When [TANGNT] is sele
  • Page 603. PROGRAMMING OPERATIONS OPERATION B-63424EN/03 An operator can select the point to be defined by inputting the number. By pushing INSERT, inputted data are inserted into the selected block as the following ISO code program. (G101,,,,105) X Y • • • • P ; Number of a intersect point 3.2.7 Cycles Thi
  • Page 61B-63424EN/03 OPERATION 3. PROGRAMMING OPERATIONS 3.3 EDITING OPERATION By pushing soft-key [EDIT], the following Editing soft-keys will be displayed. INIT TOOL MSF COMP POSTIN CONTR CYCLE TEACH RETURN Next, by pushing right end soft-key [+], the following edit soft-keys will be displayed. MOVE COPY
  • Page 623. PROGRAMMING OPERATIONS OPERATION B-63424EN/03 2) Push soft-key [COPY] and place the cursor at the end of the block to be copied. 3) Push soft-key [DECIDE]. The range of blocks to be copied is selected. 4) Move the cursor to the specified position and push [EXEC]. The blocks are copied. l Delete o
  • Page 63B-63424EN/03 OPERATION 3. PROGRAMMING OPERATIONS 3) By pushing INSERT, the block is inserted after the block which a cursor exists. l Search of program 1) Input the O number to the key-in buffer. 2) By pushing soft-key [O SEARCH], the program will be searched. l Search of address 1) Input the addres
  • Page 643. PROGRAMMING OPERATIONS OPERATION B-63424EN/03 3.4 CONTOUR PROGRAMMING OPERATION 3.4.1 Overview of Contour Programming The soft-key [CONTUR] of Editing menu is used to the definition of the shape of contour side cutting(G224), contour pocketing (G234) and contour grooving (G235). Therefore, G224 o
  • Page 65B-63424EN/03 OPERATION 3. PROGRAMMING OPERATIONS 3.4.2 Contour Repetition In contour program by using [CONTUR] in the Editing menu, a series of figures can be automatically repeated several times. There are three repetition types. This function helps the operator to program even complicated figures
  • Page 663. PROGRAMMING OPERATIONS OPERATION B-63424EN/03 The operation of repetition is as follows. 1) Create a figure to be repeated at first. Then, push [TRANS] and input the necessary data. After that push INSERT. 2) In a program window, place the cursor at the first block of the figure to be repeated, t
  • Page 67B-63424EN/03 OPERATION 3. PROGRAMMING OPERATIONS NOTE As the rotation angle, the angle between the line connecting the start point of a specified figure and the rotation center, and the line connecting the end point and the rotation center, is normally specified. If a different angle is specified, m
  • Page 683. PROGRAMMING OPERATIONS OPERATION B-63424EN/03 3.4.3 Detail of Contour Calculation A figure block, a part of a contour, with its end point not determined is said to be in the pending state. A pending figure block is drawn by dotted line. In the pop-up window for inputting contour figure data, more
  • Page 69B-63424EN/03 OPERATION 3. PROGRAMMING OPERATIONS c) When the preceding figure block is pending, and TANGNT is not specified. i) Both X and Y, and A are inputted -> The cross point between the preceding figure block is calculated. X and Y end point A Cross point When the preceding figure is an arc, t
  • Page 703. PROGRAMMING OPERATIONS OPERATION B-63424EN/03 iii) A and either X or Y are inputted -> The tangential point selection request window is displayed. Input number data 1 or 2, then push INSERT The end point of this line will be determined. X or Y A Tangential point Tangential point If the positional
  • Page 71B-63424EN/03 OPERATION 3. PROGRAMMING OPERATIONS 2) ARC a) When the preceding figure block is not pending, and TANGNT is not specified i) I and K are inputted -> This arc will be pending. ii) X, Y and R are inputted, or iii) X, Y, I and K are inputted -> A minor arc will be determined. End point (X,
  • Page 723. PROGRAMMING OPERATIONS OPERATION B-63424EN/03 b) When the preceding figure block is not pending, and TANGNT is specified i) X and Y are inputted -> The radius is automatically calculated and this arc will be determined. End point (X,Y) Tangential point c) When the preceding figure block is pendin
  • Page 73B-63424EN/03 OPERATION 3. PROGRAMMING OPERATIONS d) When the preceding figure block is pending (for which the start point has been determined), and TANGNT is specified i) R, I and K are inputted -> The tangential point is calculated, and this arc will be pending. Tangential point R Center(I,K) ii) X
  • Page 743. PROGRAMMING OPERATIONS OPERATION B-63424EN/03 e) When the preceding figure block “arc” is pending (for which the start point has been determined and only the R is to be inputted), and TANGNT is specified In this case, the directions of two arcs must be the same. i) R, X and Y are inputted -> The
  • Page 75B-63424EN/03 OPERATION 3. PROGRAMMING OPERATIONS 3) Line tangential to two arcs (2) (2) Center of (1) Center of (3) Start point (I3,K3) (I1,K1) of (1) (2) R3 (2) By inputting 3 successive figure as follows, Line (2) tangential to 2 arcs can be specified as the above drawing. The end points of (1) an
  • Page 763. PROGRAMMING OPERATIONS OPERATION B-63424EN/03 4) Arc that contacts to both crossing lines and arcs (3) (3) Tangential R point Tangential R point (2) (2) (1) (1) Tangentia l point (3) R Tangential point Tangential (2) point (1) By inputting 3 successive figure as follows, Arc (2) tangential to 2 l
  • Page 77B-63424EN/03 OPERATION 3. PROGRAMMING OPERATIONS 5) Arc that contacts to uncrossing line and arc (2) R Tangential Tangentia point l point (1) (3) By inputting 3 successive figure as follows, Arc (2) tangential to line and arc , these 2 figures (1) and (3) do not cross, can be specified as the above
  • Page 783. PROGRAMMING OPERATIONS OPERATION B-63424EN/03 6) Arc that contacts to uncrossing 2 arcs Start point (3) (1) R3 Center point (I1,K1) Tangential Tangential point R point Center point (2) (I3,K3) By inputting 3 successive figure as follows, Arc (2) tangential to 2 arcs , these 2 figures (1) and (3)
  • Page 79B-63424EN/03 OPERATION 4. GUIDANCE CUTTING OPERATIONS 4 GUIDANCE CUTTING OPERATIONS (OPTIONAL FUNCTION) As described in Chapter “I.2 GUIDANCE HANDWHEEL”, an operator can carry out machining along a tapered or arc figure by using a guidance handwheel. And also, he can enter the motion block into prog
  • Page 804. GUIDANCE CUTTING OPERATIONS OPERATION B-63424EN/03 4.1 SELECTING THE GUIDANCE CUTTING By pushing the soft-key [TEACH] of the following Editing menu, an operator can select a Guidance Cutting mode. INIT TOOL MSF COMP POSTIN CONTR CYCLE TEACH RETURN 4.2 INPUTTING COMMON DATA By selecting Guidance C
  • Page 81B-63424EN/03 OPERATION 4. GUIDANCE CUTTING OPERATIONS 4.3 TEACH-IN CUTTING MOTIONS After inputting the common data and pushing [INPEND], a cursor moves into Program Window automatically, and then, an operator can begin guidance cutting and teach-in operation. This status is called ‘Teach-in mode’. 4
  • Page 824. GUIDANCE CUTTING OPERATIONS OPERATION B-63424EN/03 4.3.2 Operation of Teach-in Auxiliary Function Blocks On a machine operator’s panel, the following auxiliary function switches are prepared. • Tool select ( T-code + M6 ) • Spindle CW • Spindle CCW • Spindle Stop • Coolant ON • Coolant OFF • Retu
  • Page 83B-63424EN/03 OPERATION 4. GUIDANCE CUTTING OPERATIONS 4.3.4 Operation of Teach-in a Simple Linear Cutting Motion Block During Teach-in mode, an operator can cut a work-piece in direction of only X-axis or Y-axis by using a normal handwheel on a machine operator’s panel. By pushing [SAVE] during guid
  • Page 844. GUIDANCE CUTTING OPERATIONS OPERATION B-63424EN/03 4.3.5 Operation of Guidance Cutting (Line) By using a guidance handwheel on a machine operator’s panel, an operator can carry out the following 2 types of linear cutting in simultaneous X and Y-axis direction. • Approach Cutting to an inputted Ta
  • Page 85B-63424EN/03 OPERATION 4. GUIDANCE CUTTING OPERATIONS NOTE At guidance cutting, the tool radius value is used for the tool offset data of inputted T code number in a common data window. 1) Approach Cutting By switching the guidance handwheel mode on a machine operator’s panel, an operator can select
  • Page 864. GUIDANCE CUTTING OPERATIONS OPERATION B-63424EN/03 3) Limit Setting Normally, a limit is set such that a tool does not exceed the target line. When the target line is inputted, an opposite area of target line from the tool position is set to the limit area. By pushing a [LMTOFF], this soft-key di
  • Page 87B-63424EN/03 OPERATION 4. GUIDANCE CUTTING OPERATIONS 4.3.6 Operation of Guidance Cutting (Circle) By using a guidance handwheel on a machine operator’s panel, an operator can carry out the following 2 types of circular cutting in simultaneous X and Y-axis direction. • Approach Cutting to an inputte
  • Page 884. GUIDANCE CUTTING OPERATIONS OPERATION B-63424EN/03 1) Approach Cutting By switching the guidance handwheel mode on a machine operator’s panel, an operator can select an Approaching Cutting mode. In an approach cutting mode, a tool moves along a line connecting the center of the tool nose and the
  • Page 89B-63424EN/03 OPERATION 4. GUIDANCE CUTTING OPERATIONS 2) Along Cutting By switching the guidance handwheel mode on a machine operator’s panel, an operator can select an Along Cutting mode. In an along cutting mode, a tool moves along a circle having the same center as the target line according as an
  • Page 904. GUIDANCE CUTTING OPERATIONS OPERATION B-63424EN/03 4.3.7 Operation of Teach-in a Cutting Block As described in former description, during Teach-in mode, an operator can cut a work-piece by using a normal handwheel or guidance handwheel. After cutting a work-piece toward a proper position, by push
  • Page 91B-63424EN/03 OPERATION 4. GUIDANCE CUTTING OPERATIONS 4.4 EDITING TAUGHT-IN BLOCKS Taught-in “Auxiliary Function Block”, “Rapid Traverse Block” and “Cutting Motion Block” can be displayed in a program window. And an operator can edit these blocks by pushing [EDIT] of the initial soft- keys or changi
  • Page 924. GUIDANCE CUTTING OPERATIONS OPERATION B-63424EN/03 4.4.2 Operations for Program Editing 1) Alteration of numeric value After pointing the objective word (=Address + Numeric data) by cursor, input only new numeric data through numeric keys on LCD/MDI unit, and push ALTER key. By these operations,
  • Page 93B-63424EN/03 OPERATION 4. GUIDANCE CUTTING OPERATIONS 4.5 CHECKING CUTTING MOTIONS ON A GRAPHIC WINDOW By pushing the soft-key [RAPID] or [CUT], taught-in “Rapid Traverse Block” and “Cutting Motion Block” can be displayed graphically in a graphic window. In a graphic window, drawing of taught-in mot
  • Page 944. GUIDANCE CUTTING OPERATIONS OPERATION B-63424EN/03 4.6 PLAYBACK MACHINING Taught-in “Auxiliary Block”, “Rapid Traverse Block” and “Cutting Motion Block” can be executed in the form of ISO code program (G- code etc.), and it is called Playback Machining. 4.6.1 Execution of Playback Machining Progr
  • Page 95B-63424EN/03 OPERATION 4. GUIDANCE CUTTING OPERATIONS NOTE Unless the initial setting menu is specified in advance, [ANIME] is not effective. (The shape, origin, size, and tool radius of the material must be specified.) For details, see the subsequent chapter, Chapter 5, "Program Checking." -83-
  • Page 965. PROGRAM CHECKING OPERATION B-63424EN/03 5 PROGRAM CHECKING This function is used to check a created machining program by drawing it. The following two functions are available. 1) Tool Path Drawing (wire-frame) The tool path is drawn with lines in three dimensions. The machining program can be che
  • Page 97B-63424EN/03 OPERATION 5. PROGRAM CHECKING 5.1 TOOL PATH DRAWING By pushing [CHECK], the following soft-keys are displayed. ANIME SCAL SINGLE START ERASE SCALE TOOL PARAM RETURN ING POS. The meaning of each soft-key are as follows. [ANIME] : Switch to the animated simulation screen. [SCALING] : Indi
  • Page 985. PROGRAM CHECKING OPERATION B-63424EN/03 5.1.2 Tool Position On the tool path drawing execution of the graphic window, push [POS.]. The current tool center position is displayed with a blinking marked on the tool path drawing already generated. This mark blinks at shorter time intervals when the t
  • Page 99B-63424EN/03 OPERATION 5. PROGRAM CHECKING 4) SCALE A value from 0.01 to 100.0 can be specified. When 1.0 is set, an actual size drawing is generated. When 0 is set, a scale factor is automatically determined. ( Usually the scale factor is automatically determined so that this parameter need not be
  • Page 1005. PROGRAM CHECKING OPERATION B-63424EN/03 5.2 ANIMATED SIMULATION By pushing [CHECK], the following soft-keys are displayed. PATH PLAN START ROTATE CROSS 3-PLAN PARAM RETURN The meaning of each soft-key are as follows. [PATH] : Switch to the tool path drawing screen. [PLAN] : Display a plan view of
  • Page 101B-63424EN/03 OPERATION 5. PROGRAM CHECKING 5.2.2 3-Plan View A tri-plane drawing can be generated from a drawn machining profile. By pushing a [3-PLAN], the following soft-keys are displayed. ROTATE SET END The meaning of each soft-key are as follows. ← , →] [← : Move the cross section position of a
  • Page 1025. PROGRAM CHECKING OPERATION B-63424EN/03 5.2.4 Plan View A plan view (viewed from the –Z direction) of the drawn figure can be displayed. By pushing a [PLAN], the following soft-keys are displayed. PATH SOLID START PARAM RETURN FIGURE The meaning of each soft-key are as follows. [START] : Start pl
  • Page 103B-63424EN/03 OPERATION 5. PROGRAM CHECKING 2) BLANK POSITION (X, Y, Z) This parameter sets the coordinates (X, Y, Z) of the reference position of a blank in the work-piece coordinate system. When the blank is a rectangular solid, its reference position is the corner facing the negative direction alo
  • Page 1045. PROGRAM CHECKING OPERATION B-63424EN/03 5.3 FULL SCREEN GRAPHIC DISPLAY FUNCTION Setting WDS (bit 2 of parameter No. 9107) to 1 causes the graphic window to fill the entire screen. Setting the above parameter bit to 1 and selecting the soft-key "DRAW" causes the following soft-keys to be displaye
  • Page 105B-63424EN/03 OPERATION 5. PROGRAM CHECKING The parameters related to full screen drawing and display are as follows: 9107 NCD WDS WDS 0 : The soft-key [FUL ON/OF] is not displayed on Graphic simulation. 1 : The soft-key [FUL ON/OF] is displayed on Graphic simulation. NCD 0 : The NC program is not di
  • Page 1065. PROGRAM CHECKING OPERATION B-63424EN/03 5.4 BACKGROUND DRAWING (OPTION FUNCTION) This function is a function by which, while machining is in progress, tool path drawing and animated simulation can be executed concurrently using another program. NOTE This function requires the option function for
  • Page 107B-63424EN/03 OPERATION 5. PROGRAM CHECKING 5.4.2 Display and Cancellation of Alarms That May Be Generated During the Execution of Drawing If an alarm is generated due to the execution of drawing by this function, drawing temporarily stops and, at the same time, the alarm No. is displayed in the mess
  • Page 1085. PROGRAM CHECKING OPERATION B-63424EN/03 l Workpiece origin offset This data item is a parameter. Separate values, one for machining and one for drawing, must be prepared. During program selection, the value for machining is copied as that for drawing. These two values will never affect each other
  • Page 109B-63424EN/03 OPERATION 5. PROGRAM CHECKING 5.5 NOTES ON DRAWING 1). The program with which drawing is to be executed must have already been registered with memory. Drawing is not possible with programs not registered with memory. Either M02 or M30 must be specified at the end of that program. 2). Dr
  • Page 1105. PROGRAM CHECKING OPERATION B-63424EN/03 7). The drawing function requires that the X-, Y,- and Z-axes be the first, second, and third axes. Otherwise, drawing is not performed correctly. -98-
  • Page 111B-63424EN/03 OPERATION 6. MACHINING OPERATION 6 MACHINING OPERATION -99-
  • Page 1126. MACHINING OPERATION OPERATION B-63424EN/03 6.1 MEMORY OPERATION The machining program can be executed by using this menu. By pushing [MEM], the following soft-keys are displayed. These soft- keys are the menu for memory operation. EXEC O N REWIND CHECK BGEDIT RETURN SEARCH SEARCH The general of e
  • Page 113B-63424EN/03 OPERATION 6. MACHINING OPERATION 6.2 BACKGROUND EDITING An operator can edit a program during memory operation by using this menu. By pushing [BGEDIT], the following soft-keys are displayed. And the pop-up window of Program List is displayed on the screen at the same time. These soft-ke
  • Page 1147. MDI / MANUAL OPERATION OPERATION B-63424EN/03 7 MDI / MANUAL OPERATION -102-
  • Page 115B-63424EN/03 OPERATION 7. MDI / MANUAL OPERATION 7.1 MDI OPERATION By pushing [MDI], the following soft-keys are displayed. These soft- keys are the menu for MDI operation. EXEC REWIND RETURN The general of each soft-keys is as follows. • EXEC : Execute a program which was inputted by MDI key ( equa
  • Page 1167. MDI / MANUAL OPERATION OPERATION B-63424EN/03 7.2 MANUAL OPERATION By pushing [HANDLE], the following soft-keys are displayed. These soft-keys are the menu for Manual operation with JOG or HANDLE mode. LINE CIRCLE RETURN The general of each soft-keys is as follows. • LINE : Guidance cutting of Li
  • Page 117B-63424EN/03 OPERATION 8. OTHER FUNCTIONS 8 OTHER FUNCTIONS 8.1 CALCULATOR FUNCTION Expressions can be entered on the data input window to perform calculations using entered numeric data such as the arithmetic operations ( +, -, *, / ), the trigonometric function ( sin, cos, tan ) and the square roo
  • Page 1188. OTHER FUNCTIONS OPERATION B-63424EN/03 Example) To calculate and enter the result of the operation 210.- 65.3+1.25, press the following keys. 210.-65.3[INPUT] +1.25[INPUT][INPUT] l Trigonometric function ( SIN, COS, TAN ) SIN, COS and TAN are available. Use the following key operations for the tr
  • Page 119B-63424EN/03 OPERATION 8. OTHER FUNCTIONS 8.2 NC FORMAT OUTPUT FUNCTION By using this function, it is available to convert the machining program to normal NC format, which was created with Cycle Cutting for Manual Guide such like G210. NOTE 1) This is the basic function. 2) It is impossible to outpu
  • Page 1208. OTHER FUNCTIONS OPERATION B-63424EN/03 7). After the end of conversion, the following soft-keys will be displayed. By pushing a soft-key [RETURN], it is returned to the former soft-keys. RETURN 8.2.2 Window of Output NC Statements Before conversion or during conversion, by pushing a soft-key [ON/
  • Page 121B-63424EN/03 OPERATION 8. OTHER FUNCTIONS /* Tool Setting(G301) */ O9301 call_canned_cycle_cancel G91 ; G28 Z0 ; G28 X0 Y0 ; G90 ; ****** ****** ****** if[#3010le10] then T[tool_no] ; call_tool_change [call_tool_macro] ; else T[tool_no] M6 ; Endif ****** ****** 8.2.4 Parameter This function refers t
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  • Page 123III. TYPES OF CYCLE MOTION
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  • Page 125B-63424EN/03 TYPES OF CYCLE MOTIONS 1. HOLE MACHINING 1 HOLE MACHINING By pushing [HOLE], the hole machining menu are displayed as follows. DRILL BORE TAP RGTAP RETURN After this, we will explain the case of [WINDOW] ON. As to the case of [WINDOW] OFF, the address which corresponds to the item of ea
  • Page 1261. HOLE MACHINING TYPES OF CYCLE MOTIONS B-63424EN/03 1.1 DRILLING By pushing [DRILL], the following pop-up window is displayed. The all items are changed according to “MACHINE PATTERN” DRILLING CYCLE 1/1 MACHINE PATTERN G= Z POINT Z= R POINT R= FEED RATE F= MACHINE : Specify the machining pattern f
  • Page 127B-63424EN/03 TYPES OF CYCLE MOTIONS 1. HOLE MACHINING Z POINT : In the case G90 - the Z axis position of the bottom of the hole In the case G91 - the distance from point R to the bottom of the hole R POINT : In the case G90 - the Z axis position of point R level In the case G91 - the distance from t
  • Page 1281. HOLE MACHINING TYPES OF CYCLE MOTIONS B-63424EN/03 MOVEMENTS : Rapid traverse Feed traverse G81 (G98) G81 (G99) Initial level Point R level Point R Point R Point Z Point Z After positioning along the X and Y axes, rapid traverse is performed to point R. Drilling is performed from point R to point
  • Page 129B-63424EN/03 TYPES OF CYCLE MOTIONS 1. HOLE MACHINING Z POINT : In the case G90 - the Z axis position of the bottom of the hole In the case G91 - the distance from point R to the bottom of the hole R POINT : In the case G90 - the Z axis position of point R level In the case G91 - the distance from t
  • Page 1301. HOLE MACHINING TYPES OF CYCLE MOTIONS B-63424EN/03 MOVEMENTS : Rapid traverse Feed traverse P Dwell G82 (G98) G82 (G99) Initial level Point R level Point R Point R Point Z Point Z P P After positioning along the X and Y axes, rapid traverse is performed to point R. Drilling is performed from poin
  • Page 131B-63424EN/03 TYPES OF CYCLE MOTIONS 1. HOLE MACHINING 1.1.3 Drilling Cycle (Peck) (G83) This cycle performs peck drilling. It performs intermittent cutting feed to the bottom of a hole while removing shavings from the hole. And an arbor with the overload torque detection function is used to retract
  • Page 1321. HOLE MACHINING TYPES OF CYCLE MOTIONS B-63424EN/03 ABS / INC : Specify travel ways from the following soft-keys. [G90ABS (absolute)], [G91INC (incremental) ], [NO-OUT] RETURN : Specify return point level from the following POINT soft-keys. [I-LVL (G98)], [R-LVL (G99)], [NO-OUT] HOLE POINT : Hole
  • Page 133B-63424EN/03 TYPES OF CYCLE MOTIONS 1. HOLE MACHINING • Small-hole Peck Drilling Cycle G83 (G98) G83 (G99) Initial level Point R Point R Point R level Q Q ∆ ∆ ∆ ∆ Overload torque ∆ Overload torque ∆ Point Z P Point Z P “∆” is an initial clearance when the tool is retracted to point R and the clearan
  • Page 1341. HOLE MACHINING TYPES OF CYCLE MOTIONS B-63424EN/03 1.1.4 Drilling Cycle (High-speed Peck) (G73) This cycle performs high-speed peck drilling. It performs intermittent cutting feed to the bottom of a hole while removing shavings from the hole. By pushing [S-PECK], the following items are displayed
  • Page 135B-63424EN/03 TYPES OF CYCLE MOTIONS 1. HOLE MACHINING ABS / INC : Specify travel ways from the following soft-keys. [G90ABS (absolute)], [G91INC (incremental)], [NO-OUT] RETURN : Specify return point level from the following POINT soft-keys. [I-LVL (G98)], [R-LVL (G99)], [NO-OUT] HOLE POINT : Hole p
  • Page 1361. HOLE MACHINING TYPES OF CYCLE MOTIONS B-63424EN/03 1.2 BORING By pushing [BORE], the following pop-up window is displayed. The all items are changed according to “MACHINE PATTERN” BORING CYCLE 1/1 MACHINE PATTERN G= Z POINT Z= R POINT R= FEED RATE F= MACHINE : Specify the machining pattern from t
  • Page 137B-63424EN/03 TYPES OF CYCLE MOTIONS 1. HOLE MACHINING 1.2.1 Boring Cycle (Feed Retraction) (G85) This cycle is used to bore a hole with feed retraction. By pushing [FEED], the following items are displayed. BORING CYCLE 1/1 MACHINE PATTERN G= FEED Z POINT Z= R POINT R= FEED RATE F= Z POINT : In the
  • Page 1381. HOLE MACHINING TYPES OF CYCLE MOTIONS B-63424EN/03 MOVEMENTS : Rapid traverse Feed traverse G85 (G98) G85 (G99) Initial level Point R level Point R Point R Point Z Point Z After positioning along the X and Y axes, rapid traverse is performed to point R. Boring is performed from point R to point Z
  • Page 139B-63424EN/03 TYPES OF CYCLE MOTIONS 1. HOLE MACHINING 1.2.2 Boring Cycle (Rapid Retraction) (G86) This cycle is used to bore a hole with rapid retraction. By pushing [RAPID], the following items are displayed. BORING CYCLE 1/1 MACHINE PATTERN G= RAPID Z POINT Z= R POINT R= FEED RATE F= Z POINT : In
  • Page 1401. HOLE MACHINING TYPES OF CYCLE MOTIONS B-63424EN/03 MOVEMENTS : Rapid traverse Feed traverse G86 (G98) G86 (G99) Spindle CW Initial level Spindle CW Point R Point R Point R level Point Z Point Z Spindle stop Spindle stop After positioning along the X and Y axes, rapid traverse is performed to poin
  • Page 141B-63424EN/03 TYPES OF CYCLE MOTIONS 1. HOLE MACHINING 1.2.3 Boring Cycle (Manual Retraction) (G88) This cycle is used to bore a hole with manual retraction. By pushing [MANUAL], the following items are displayed. BORING CYCLE 1/1 MACHINE PATTERN G= MANUAL Z POINT Z= R POINT R= DWELL TIME P= FEED RAT
  • Page 1421. HOLE MACHINING TYPES OF CYCLE MOTIONS B-63424EN/03 MOVEMENTS : Rapid traverse Feed traverse Manual traverse P Dwell G88 (G98) G88 (G99) Spindle CW Initial level Spindle CW Point R Point R Point R level Point Z Point Z P Spindle stop Spindle stop after dwell after dwell After positioning along the
  • Page 143B-63424EN/03 TYPES OF CYCLE MOTIONS 1. HOLE MACHINING 1.2.4 Boring Cycle (With Dwell) (G89) This cycle is used to bore a hole with dwell. By pushing [DWELL], the following items are displayed. BORING CYCLE 1/1 MACHINE PATTERN G= DWELL Z POINT Z= R POINT R= DWELL TIME P= FEED RATE F= Z POINT : In the
  • Page 1441. HOLE MACHINING TYPES OF CYCLE MOTIONS B-63424EN/03 Rapid traverse Feed traverse P Dwell G85 (G98) G85 (G99) Initial level Point R level Point R Point R Point Z Point Z P P This cycle is almost the same as G85. The difference is that this cycle performs a dwell at the bottom of the hole. After inp
  • Page 145B-63424EN/03 TYPES OF CYCLE MOTIONS 1. HOLE MACHINING 1.2.5 Boring Cycle (Fine Boring) (G76) The fine boring cycle bores a hole precisely. When the bottom of the hole has been reached, the spindle stops, and the tool is moved away from the machined surface of the work-piece and retraced. By pushing
  • Page 1461. HOLE MACHINING TYPES OF CYCLE MOTIONS B-63424EN/03 By pushing [DETAIL], the following pop-up window is displayed. BORING CYCLE (DETAIL) ABS / INC G= NO-OUT RETURN POINT G= NO-OUT HOLE POINT X X= HOLE POINT Y Y= REPEAT NUMBER K= 0 ABS / INC : Specify travel ways from the following soft-keys. [G90A
  • Page 147B-63424EN/03 TYPES OF CYCLE MOTIONS 1. HOLE MACHINING After inputting the necessary data, by pushing INSERT, pop-up window closed and inputted data are displayed in a program window as the following ISO code program. G76 (X Y ) Z R Q P F (K ) ; -135-
  • Page 1481. HOLE MACHINING TYPES OF CYCLE MOTIONS B-63424EN/03 1.2.6 Boring Cycle (Back Boring) (G87) This cycle performs accurate boring. By pushing [BACK], the following items are displayed. BORING CYCLE 1/1 MACHINE PATTERN G= BACK Z POINT Z= R POINT R= TOOL SHIFT AMOUT Q= DWELL TIME P= FEED RATE F= Z POIN
  • Page 149B-63424EN/03 TYPES OF CYCLE MOTIONS 1. HOLE MACHINING By pushing [DETAIL], the following pop-up window is displayed. BORING CYCLE (DETAIL) ABS / INC G= NO-OUT RETURN POINT G= NO-OUT HOLE POINT X X= HOLE POINT Y Y= REPEAT NUMBER K= 0 ABS / INC : Specify travel ways from the following soft-keys. [G90A
  • Page 1501. HOLE MACHINING TYPES OF CYCLE MOTIONS B-63424EN/03 After positioning along the X and Y axes, the spindle is stopped at the fixed rotation position. The tool is moved in the direction opposite to the tool tip, positioning (rapid traverse) is performed to the bottom of the hole (point R). The tool
  • Page 151B-63424EN/03 TYPES OF CYCLE MOTIONS 1. HOLE MACHINING 1.3 TAPPING By pushing [TAP], the following pop-up window is displayed. TAPPING CYCLE 1/1 MACHINE PATTERN G= 84 Z POINT Z= R POINT R= DWELL TIME P= FEED RATE F= MACHINE : Specify the machining pattern from the following PATTERN soft-keys. [TAP] :
  • Page 1521. HOLE MACHINING TYPES OF CYCLE MOTIONS B-63424EN/03 1.3.1 Tapping Cycle (G84) This cycle performs tapping. In this tapping cycle, when the bottom of the hole has been reached, the spindle is rotated in the reverse direction. By pushing [TAP], the following items are displayed. TAPPING CYCLE 1/1 MA
  • Page 153B-63424EN/03 TYPES OF CYCLE MOTIONS 1. HOLE MACHINING MOVEMENTS : Rapid traverse Feed traverse P Dwell • Tapping Cycle G84 (G98) G84 (G99) 1.1 Initial level Spindle CW Spindle CW Point R P Point R Point R level Point Z Point Z P Spindle CCW P Spindle CCW After inputting the necessary data, by pushin
  • Page 1541. HOLE MACHINING TYPES OF CYCLE MOTIONS B-63424EN/03 1.3.2 Left-handed Tapping Cycle (G74) This cycle performs left-handed tapping. In the left-handed tapping cycle, when the bottom of the hole has been reached, the spindle rotates clockwise. By pushing [REVTAP], the following items are displayed.
  • Page 155B-63424EN/03 TYPES OF CYCLE MOTIONS 1. HOLE MACHINING MOVEMENTS : Rapid traverse Feed traverse P Dwell • Left-handed Tapping Cycle G74 (G98) G74 (G99) 1.3 Initial level Spindle CCW Spindle CCW Point R P Point R P Point R level Point Z Point Z P Spindle CW P Spindle CW After inputting the necessary d
  • Page 1561. HOLE MACHINING TYPES OF CYCLE MOTIONS B-63424EN/03 1.4 RIGID TAPPING (G243) When the spindle motor is controlled in rigid mode as if it were a servo motor, a tapping cycle can be sped up. And the peck rigid tapping cycle is useful. By pushing [RGTAP], the following pop-up window is displayed. TAP
  • Page 157B-63424EN/03 TYPES OF CYCLE MOTIONS 1. HOLE MACHINING By pushing [DETAIL], the following pop-up window is displayed. TAPPING CYCLE (DETAIL) ABS / INC A= NO-OUT RETURN POINT I= NO-OUT HOLE POINT X X= HOLE POINT Y Y= PITCH DEPTH Q= REPEAT NUMBER K= 0 ABS / INC : Specify travel ways from the following
  • Page 1581. HOLE MACHINING TYPES OF CYCLE MOTIONS B-63424EN/03 MOVEMENTS : Rapid traverse Feed traverse P Dwell • Rigid Tapping Cycle G84 (G98) G84 (G99) Spindle stop Spindle stop Initial level Spindle stop Spindle stop Spindle CW P P Point R Point R level Point R Point Z Point Z P P Spindle stop Spindle CCW
  • Page 159B-63424EN/03 TYPES OF CYCLE MOTIONS 2. HOLE PATTERN 2 HOLE PATTERN By pushing [PATTRN], the hole pattern menu are displayed as follows. POINTS LINE GRID SQUARE CIRCLE ARC RETURN After this, we will explain the case of [WINDOW] ON. As to the case of [WINDOW] OFF, the address which corresponds to the
  • Page 1602. HOLE PATTERN TYPES OF CYCLE MOTIONS B-63424EN/03 2.1 POINTS (G200) This is a menu for specifying the arbitrary hole positions. By pushing [POINTS], the following pop-up window is displayed. POINTS 1/1 POINT X X= POINT Y Y= PATTERN CONT. Q= END POINT X / Y : X and Y coordinate of the position of e
  • Page 161B-63424EN/03 TYPES OF CYCLE MOTIONS 2. HOLE PATTERN 2.2 LINE (G201) This is a menu for specifying the pattern of hole positions at same or different spaces on arbitrary line. By pushing [LINE], the following pop-up window is displayed. LINE 1/1 LINE 1/1 SPACE W= SAME SPACE W= DIFFER START POINT X X=
  • Page 1622. HOLE PATTERN TYPES OF CYCLE MOTIONS B-63424EN/03 By pushing [DETAIL], the following pop-up window is displayed. LINE (DETAIL) LINE (DETAIL) LINE LENGTH L= PITCH SPACE-4 E= OMIT POINT-1 B= PITCH SPACE-5 F= OMIT POINT-2 C= PITCH SPACE-6 H= OMIT POINT-3 D= PITCH SPACE-7 I= OMIT POINT-4 E= PITCH SPAC
  • Page 163B-63424EN/03 TYPES OF CYCLE MOTIONS 2. HOLE PATTERN 2.3 GRID (G202) This is a menu for specifying the holes positions of a grid. By pushing [GRID], the following pop-up window is displayed. GRID 1/1 SRART POINT X X= SRART POINT Y Y= U-LENGTH U= V-LENGTH V= U-NUMBER I= V-NUMBER J= PATTERN CONT. Q= EN
  • Page 1642. HOLE PATTERN TYPES OF CYCLE MOTIONS B-63424EN/03 X-U ANGLE : The angle between the line in the horizontal direction and the X axis. It is considered to be 0 if not input. U-V ANGLE : The acute angle between the line defined by the points and the horizontal direction and vertical direction. It is
  • Page 165B-63424EN/03 TYPES OF CYCLE MOTIONS 2. HOLE PATTERN 2.4 SQUARE (G203) This is a menu for specifying the holes positions of a square. By pushing [SQUARE], the following pop-up window is displayed. SQUARE 1/1 SRART POINT X X= SRART POINT Y Y= U-LENGTH U= V-LENGTH V= U-NUMBER I= V-NUMBER J= PATTERN CON
  • Page 1662. HOLE PATTERN TYPES OF CYCLE MOTIONS B-63424EN/03 X-U ANGLE : The angle between the line in the horizontal direction and the X axis. It is considered to be 0 if not input. U-V ANGLE : The acute angle between the line defined by the points and the horizontal direction and vertical direction. It is
  • Page 167B-63424EN/03 TYPES OF CYCLE MOTIONS 2. HOLE PATTERN 2.5 CIRCLE (G204) This is a menu for specifying the holes positions of a circle in a same space. By pushing [CIRCLE], the following pop-up window is displayed. CIRCLE 1/1 CENTER POINT X X= CENTER POINT Y Y= RADIUS R= START ANGLE A= 0.000 HOLE NUMBE
  • Page 1682. HOLE PATTERN TYPES OF CYCLE MOTIONS B-63424EN/03 By pushing [DETAIL], the following pop-up window is displayed. CIRCLE (DETAIL) OMIT POINT-1 B= OMIT POINT-2 C= OMIT POINT-3 D= OMIT POINT-4 E= OMIT POINT : To designate the point to be omitted, input the -1 / -2 / -3 / -4 hole drilling sequence num
  • Page 169B-63424EN/03 TYPES OF CYCLE MOTIONS 2. HOLE PATTERN 2.6 ARC (G205) This is a menu for specifying the holes positions of a same space arc or a differ space arc. By pushing [ARC], the following pop-up window is displayed. ARC 1/1 ARC 1/1 SPACE W= SAME SPACE W= DIFFER CENTER POINT X X= CENTER POINT X X
  • Page 1702. HOLE PATTERN TYPES OF CYCLE MOTIONS B-63424EN/03 By pushing [DETAIL], the following pop-up window is displayed. ARC (DETAIL) ARC (DETAIL) OMIT POINT-1 B= PITCH SPACE-3 D= OMIT POINT-2 C= PITCH SPACE-4 E= OMIT POINT-3 D= PITCH SPACE-5 F= OMIT POINT-4 E= PITCH SPACE-6 H= PITCH SPACE-7 I= PITCH SPAC
  • Page 171B-63424EN/03 TYPES OF CYCLE MOTIONS 3. FACING 3 FACING By pushing [FACE], the facing menus are displayed as follows. SQUARE CIRCLE RETURN After this, we will explain the case of [WINDOW] ON. As to the case of [WINDOW] OFF, the address which corresponds to the item of each menu is displayed in key-in
  • Page 1723. FACING TYPES OF CYCLE MOTIONS B-63424EN/03 3.1 SQUARE SURFACE (G210) This is a menu for facing the surface on a square shape plane. By pushing [SQUARE], the following pop-up window is displayed. The all items are changed according to “MACH. PROCESS”. SQUARE FACE 1/2 SQUARE FACE 2/2 MACH. PROCESS
  • Page 173B-63424EN/03 TYPES OF CYCLE MOTIONS 3. FACING By pushing [DETAIL], the following pop-up window is displayed. SQUARE FACE (DETAIL) CLEARANCE L= 3.000 CUT DIRECTION W= UNIDIR INCLINE ANGLE A= 0.000 START POINT SEL. E= [1] APPROACH GAP M= 5.000 ESCAPE GAP N= 5.000 CLEARANCE : The amount of clearance fo
  • Page 1743. FACING TYPES OF CYCLE MOTIONS B-63424EN/03 START POINT : Select the starting position of the machining from SEL. the following soft-keys. [1], [2], [3], [4] [4] [2] [3] [1] APPROACH : The gap between the tool edge in the cutting feed GAP start point and the work. If there is no input, 5mm is rega
  • Page 175B-63424EN/03 TYPES OF CYCLE MOTIONS 3. FACING a) In the case of rough cutting 1. Rapid traverse up to the starting point (A). 2. Rapid traverse along the Z axis up to the point equal to (END POINT Z + REMOVAL DEPTH – REMOVAL PITCH) 3. Cutting feed to the opposite side (B) of the starting point. 4. R
  • Page 1763. FACING TYPES OF CYCLE MOTIONS B-63424EN/03 2. Rapid traverse along the Z axis up to the point equal to (END POINT Z + REMOVAL DEPTH – REMOVAL PITCH) 3. Cutting feed to the other side (B) in the X axis (U direction). 4. Rapid traverse in the Y axis (V direction) to next starting point (C) accordin
  • Page 177B-63424EN/03 TYPES OF CYCLE MOTIONS 3. FACING • Ring-direction Pitch Clearance Z Depth Finish ALW. X Y Cutting Width X A Approach Gap a) In the case of rough cutting 1. Rapid traverse up to the starting point (A). 2. Rapid traverse along the Z axis up to the point equal to (END POINT Z + REMOVAL DEP
  • Page 1783. FACING TYPES OF CYCLE MOTIONS B-63424EN/03 3.2 CIRCLE SURFACE (G211) This is a menu for facing the surface on a circle shape plane. By pushing [CIRCLE], the following pop-up window is displayed. The all items are changed according to “MACH. PROCESS”. CIRCLE FACE 1/2 CIRCLE FACE 2/2 MACH. PROCESS
  • Page 179B-63424EN/03 TYPES OF CYCLE MOTIONS 3. FACING By pushing [DETAIL], the following pop-up window is displayed. CIRCLE FACE (DETAIL) CLEARANCE L= 3.000 CUT DIRECTION W= UNIDIR START POINT SEL. E= [1] APPROACH GAP M= 5.000 ESCAPE GAP N= 5.000 CLEARANCE : The amount of clearance for cutting feed in the Z
  • Page 1803. FACING TYPES OF CYCLE MOTIONS B-63424EN/03 APPROACH : The gap between the tool edge in the cutting feed GAP start point and the work. If there is no input, 5mm is regarded. ESCAPE GAP : The gap between the tool edge and the workpiece when the tool moves away from the work. If there is no input, 5
  • Page 181B-63424EN/03 TYPES OF CYCLE MOTIONS 4. SIDE CUTTING 4 SIDE CUTTING By pushing [SIDE], the side cutting menus are displayed as follows. SQUARE CIRCLE TRACK 1-SIDE CONTUR RETURN After this, we will explain the case of [WINDOW] ON. As to the case of [WINDOW] OFF, the address which corresponds to the it
  • Page 1824. SIDE CUTTING TYPES OF CYCLE MOTIONS B-63424EN/03 4.1 SQUARE SIDE (G220) This is a menu for cutting the square shape side. By pushing [SQUARE], the following pop-up window is displayed. The all items are changed according to “MACH. PROCESS”. SQUARE SIDE 1/2 SQUARE SIDE 2/2 MACH. PROCESS P= ROUGH F
  • Page 183B-63424EN/03 TYPES OF CYCLE MOTIONS 4. SIDE CUTTING TOOL SMALL : The small diameter of chamfer tool. DIA. ( For CHAMF only ) Tool Diameter Small Diameter CHAMFER : The tool edge angle of a chamfering tool. ANGLE ( For CHAMF only ) Tool Angle TOOL OUT : The thrust depth of a chamfering tool. DEPTH (
  • Page 1844. SIDE CUTTING TYPES OF CYCLE MOTIONS B-63424EN/03 CENTER POINT : X and Y coordinate of the center of the square. X/Y U/V–LENGTH : The horizontal and vertical length of the square. In the case of INSIDE, be sure that U > V or U=V. If not, input INCLINE ANGLE of detail to 90. By pushing [DETAIL], th
  • Page 185B-63424EN/03 TYPES OF CYCLE MOTIONS 4. SIDE CUTTING CORNER TYPE : Select the corner type of the outside square shape from the following soft-keys. (For outside only) [R (corner R)], [C (corner C)] CORNER R / C : The amount of radius or chamfer at a corner. C R Corner R Corner C INCLINE : The angle b
  • Page 1864. SIDE CUTTING TYPES OF CYCLE MOTIONS B-63424EN/03 START POINT : Select the starting position of the machining from SEL. the following soft-keys. [1], [2] [2] [1] [2] [1] Out-side In-side MOVEMENTS : Rapid Traverse (G00) Feed Traverse (G01) • Out-side Point R Bottom Pitch Z Clearance Bottom Removal
  • Page 187B-63424EN/03 TYPES OF CYCLE MOTIONS 4. SIDE CUTTING 10. Rapid traverse along Z axis up to point R (END POINT Z + BOTTOM REMOVAL + CLEARANCE). b) In the case of bottom finish cutting 1. Rapid traverse up to the starting point (A). 2. Rapid traverse along the Z axis up to point R (END POINT Z + BOTTOM
  • Page 1884. SIDE CUTTING TYPES OF CYCLE MOTIONS B-63424EN/03 • In-side Point R Bottom Pitch Clearance Z Bottom Removal X Bottom Finish Side Removal Side Finish Y A B Side Pitch X Approach/Escape Gap MOVEMENTS : Except for cutting inside, the basic movements are similar to those of the Out-side cutting After
  • Page 189B-63424EN/03 TYPES OF CYCLE MOTIONS 4. SIDE CUTTING 4.2 CIRCLE SIDE (G221) This is a menu for cutting the circle shape side. By pushing [CIRCLE], the following pop-up window is displayed. The all items are changed according to “MACH. PROCESS”. CIRCLE SIDE 1/2 CIRCLE SIDE 2/2 MACH. PROCESS P= ROUGH F
  • Page 1904. SIDE CUTTING TYPES OF CYCLE MOTIONS B-63424EN/03 CHAMFER : The tool edge angle of a chamfering tool. ANGLE ( For CHAMF only ) TOOL OUT : The thrust depth of a chamfering tool. DEPTH ( For CHAMF only ) FEED RATE : The feed rate of the tool. Z-CUT FEED : The cutting feed rate in Z axis direction fr
  • Page 191B-63424EN/03 TYPES OF CYCLE MOTIONS 4. SIDE CUTTING CUT : Select the cutting direction from the following DIRECTION soft-keys. [DOWNCT (down-cut)], [UPCUT (up-cut)] Down-cut : Rotation of the cutting tool in the forward direction. Up-cut : Rotation of the cutting tool in the reverse direction. APPRO
  • Page 1924. SIDE CUTTING TYPES OF CYCLE MOTIONS B-63424EN/03 4.3 TRACK SIDE (G222) This is a menu for cutting the track shape side. By pushing [TRACK], the following pop-up window is displayed. The all items are changed according to “MACH. PROCESS”. TRACK SIDE 1/2 TRACK SIDE 2/2 MACH. PROCESS P= ROUGH FEED R
  • Page 193B-63424EN/03 TYPES OF CYCLE MOTIONS 4. SIDE CUTTING CHAMFER : The tool edge angle of a chamfering tool. ANGLE ( For CHAMF only ) TOOL OUT : The thrust depth of a chamfering tool. DEPTH ( For CHAMF only ) FEED RATE : The feed rate of the tool. Z-CUT FEED : The cutting feed rate in Z axis direction fr
  • Page 1944. SIDE CUTTING TYPES OF CYCLE MOTIONS B-63424EN/03 CUT : Select the cutting direction from the following DIRECTION soft-keys. [DOWNCT (down-cut)], [UPCUT (up-cut)] Down-cut : Rotation of the cutting tool in the forward direction. Up-cut : Rotation of the cutting tool in the reverse direction. INCLI
  • Page 195B-63424EN/03 TYPES OF CYCLE MOTIONS 4. SIDE CUTTING 4.4 ONE SIDE (G223) This is a menu for cutting the one side only. By pushing [1-SIDE], the following pop-up window is displayed. The all items are changed according to “MACH. PROCESS”. ONE SIDE 1/2 ONE SIDE 2/2 MACH. PROCESS P= ROUGH FEED RATE F= E
  • Page 1964. SIDE CUTTING TYPES OF CYCLE MOTIONS B-63424EN/03 CHAMFER : The tool edge angle of a chamfering tool. ANGLE ( For CHAMF only ) TOOL OUT : The thrust depth of a chamfering tool. DEPTH ( For CHAMF only ) FEED RATE : The feed rate of the tool. CENTER POINT : X and Y coordinate of the center of the cu
  • Page 197B-63424EN/03 TYPES OF CYCLE MOTIONS 4. SIDE CUTTING moves away from the workpiece after cutting and the workpiece edge. The default data is 5mm. MOVEMENTS : Rapid Traverse (G00) Feed Traverse (G01) Bottom Pitch Point R Clearance Z Bottom Removal X Bottom Finish Y X Side Removal Side Finish A Side Pi
  • Page 1984. SIDE CUTTING TYPES OF CYCLE MOTIONS B-63424EN/03 6. 4.-5. are repeated up to the point of the distance (SIDE FINISH). 7. Move away from the workpiece after cutting in Z axis by a clearance. 8. Rapid traverse along Z axis up to point R (END POINT Z + BOTTOM REMOVAL + CLEARANCE). c) In the case of
  • Page 199B-63424EN/03 TYPES OF CYCLE MOTIONS 4. SIDE CUTTING 4.5 CONTOUR SIDE (G224) This is a menu for cutting the arbitrary shape side. By pushing [CONTUR] on the Editing menu, the following pop-up window is displayed. The all items are changed according to “MACH. PROCESS”. CONTOUR SIDE 1/2 CONTOUR SIDE 2/
  • Page 2004. SIDE CUTTING TYPES OF CYCLE MOTIONS B-63424EN/03 FEED RATE : The feed rate of the tool. CUTTING : The machining allowance of one path in the XY WIDTH% direction. It is specified a rate (5) of the tool. (less than 70%) ( For ROUGH, B-FIN) Z-CUT FEED : The cutting feed rate in Z axis direction from
  • Page 201B-63424EN/03 TYPES OF CYCLE MOTIONS 4. SIDE CUTTING APPROACH : Select the approach type from the following soft- TYPE keys. [CIRCLE (Tangent Circle)], [TANGNT (Tangent Line)], [VERTCL (Vertical Line)] Tangent Tangent Vertical Circle Line Line APPROACH : The radius and angle of tangent circle approac
  • Page 2024. SIDE CUTTING TYPES OF CYCLE MOTIONS B-63424EN/03 ESCAPE : The radius and angle of tangent circle escape. RADIUS / ANGLE Angle Radius ESCAPE DIST. : The distance of tangent line or vertical line escape. Distance Distance Tangent Line Vertical Line After inputting the necessary data, by pushing INS
  • Page 203B-63424EN/03 TYPES OF CYCLE MOTIONS 4. SIDE CUTTING NOTE 1) G224 is not worked independently. Therefore, after specified G224, be sure to specify the contour shape by using contour menu (G100,,,G106). 2) By setting the parameter No.9125 to 224, the soft- keys are automatically changed to contour sha
  • Page 2044. SIDE CUTTING TYPES OF CYCLE MOTIONS B-63424EN/03 b) In the case of bottom finish cutting 1. Rapid traverse up to the starting point (A). 2. Rapid traverse along the Z axis up to point R (END POINT Z + BOTTOM REMOVAL + CLEARANCE) 3. Descent along the lower Z axis in cutting feed (Z-CUT FEED RATE)
  • Page 205B-63424EN/03 TYPES OF CYCLE MOTIONS 5. POCKETING 5 POCKETING By pushing [POCKET], the side cutting menus are displayed as follows. SQUARE CIRCLE TRACK GROOVE CONTUR C-GROV RETURN After this, we will explain the case of [WINDOW] ON. As to the case of [WINDOW] OFF, the address which corresponds to the
  • Page 2065. POCKETING TYPES OF CYCLE MOTIONS B-63424EN/03 5.1 SQUARE POCKET (G230) This is a menu for pocketing the square shape. By pushing [SQUARE], the following pop-up window is displayed. The all items are changed according to “MACH. PROCESS”. SQUARE POCKET 1/2 SQUARE POCKET 2/2 MACH. PROCESS P= ROUGH F
  • Page 207B-63424EN/03 TYPES OF CYCLE MOTIONS 5. POCKETING CHAMFER : The tool edge angle of a chamfering tool. ANGLE ( For CHAMF only ) Tool Angle TOOL OUT : The thrust depth of a chamfering tool. DEPTH ( For CHAMF only ) Tool Depth Workpiece FEED RATE : The feed rate of the tool. Z-CUT FEED : The cutting fee
  • Page 2085. POCKETING TYPES OF CYCLE MOTIONS B-63424EN/03 By pushing [DETAIL], the following pop-up window is displayed. SQUARE POCKET (DETAIL) CLEARANCE L= 3.000 CUT DIRECTION W= DOWNCT CORNER R R= 0.000 INCLINE ANGLE A= 0.000 CLEARANCE : The amount of clearance for cutting feed in the Z axis at the approac
  • Page 209B-63424EN/03 TYPES OF CYCLE MOTIONS 5. POCKETING INCLINE : The angle between the U side and the X axis, ANGLE when the work is inclined with respect to the X axis. It is considered to be 0 if not input. Angle X axis Workpiece APPROACH / : The radius of approach or escape. The movement ESCAPE is perf
  • Page 2105. POCKETING TYPES OF CYCLE MOTIONS B-63424EN/03 MOVEMENTS : Rapid Traverse (G00) Feed Traverse (G01) Removal Pitch Point R Clearance Z Removal Depth X Bottom Finish Y Side Finish X Cutting Width a) In the case of rough cutting 1. Rapid traverse up to the starting point. 2. Rapid traverse along the
  • Page 211B-63424EN/03 TYPES OF CYCLE MOTIONS 5. POCKETING 2. Rapid traverse along the Z axis up to the cutting point. (Cutting point : It is calculated by END POINT Z, REMOVAL DEPTH, REMOVAL PITCH, CLEARANCE) 3. Cut into the workpiece following a circular path. 4. Cutting of the side finish allowance (SIDE F
  • Page 2125. POCKETING TYPES OF CYCLE MOTIONS B-63424EN/03 5.2 CIRCLE POCKET (G231) This is a menu for pocketing the circle shape side. By pushing [CIRCLE], the following pop-up window is displayed. The all items are changed according to “MACH. PROCESS”. CIRCLE POCKET 1/2 CIRCLE POCKET 2/2 MACH. PROCESS P= RO
  • Page 213B-63424EN/03 TYPES OF CYCLE MOTIONS 5. POCKETING TOOL OUT : The thrust depth of a chamfering tool. DEPTH ( For CHAMF only ) FEED RATE : The feed rate of the tool. Z-CUT FEED : The cutting feed rate in Z axis direction from RATE point R. (Point R = END POINT Z + REMOVAL DEPTH + CLEARANCE) ( Except HO
  • Page 2145. POCKETING TYPES OF CYCLE MOTIONS B-63424EN/03 CUT : Select the cutting direction from the following DIRECTION soft-keys. [DOWNCT (down-cut)], [UPCUT (up-cut)] Down-cut : Rotation of the cutting tool in the forward direction. Up-cut : Rotation of the cutting tool in the reverse direction. APPROACH
  • Page 215B-63424EN/03 TYPES OF CYCLE MOTIONS 5. POCKETING 5.3 TRACK POCKET (G232) This is a menu for pocketing the track shape side. By pushing [TRACK], the following pop-up window is displayed. The all items are changed according to “MACH. PROCESS”. TRACK POCKET 1/2 TRACK POCKET 2/2 MACH. PROCESS P= ROUGH F
  • Page 2165. POCKETING TYPES OF CYCLE MOTIONS B-63424EN/03 TOOL OUT : The thrust depth of a chamfering tool. DEPTH ( For CHAMF only ) FEED RATE : The feed rate of the tool. Z-CUT FEED : The cutting feed rate in Z axis direction from RATE point R. (Point R = END POINT Z + REMOVAL DEPTH + CLEARANCE) CUTTING : T
  • Page 217B-63424EN/03 TYPES OF CYCLE MOTIONS 5. POCKETING CUT : Select the cutting direction from the following DIRECTION soft-keys. [DOWNCT (down-cut)], [UPCUT (up-cut)] Down-cut : Rotation of the cutting tool in the forward direction. Up-cut : Rotation of the cutting tool in the reverse direction. INCLINE
  • Page 2185. POCKETING TYPES OF CYCLE MOTIONS B-63424EN/03 5.4 GROOVE (G233) This is a menu for machining the liner groove. By pushing [GROOVE], the following pop-up window is displayed. The all items are changed according to “MACH. PROCESS”. GROOVE 1/2 GROOVE 2/2 MACH. PROCESS P= ROUGH FEED RATE F= END POINT
  • Page 219B-63424EN/03 TYPES OF CYCLE MOTIONS 5. POCKETING TOOL OUT : The thrust depth of a chamfering tool. DEPTH ( For CHAMF only ) FEED RATE : The feed rate of the tool. CUTTING : The machining allowance of one path in the XY WIDTH % direction. It is specified a rate (%) of the tool. ( less than 70% ) ( Fo
  • Page 2205. POCKETING TYPES OF CYCLE MOTIONS B-63424EN/03 INCLINE : The angle between the U side and the X axis, ANGLE when the work is inclined with respect to the X axis. It is considered to be 0 if not input. ATART POINT : Select the starting point from the following soft- SEL. keys. [1], [2] [1] [2] APPR
  • Page 221B-63424EN/03 TYPES OF CYCLE MOTIONS 5. POCKETING MOVEMENTS : Rapid Traverse (G00) Feed Traverse (G01) Point R Removal Pitch Clearance Z Removal Depth Bottom Finish X Y Side Finish (X,Y) B A X Groove Width Approach/Escape Gap Cutting Width a) In the case of rough cutting 1. Rapid traverse up to the s
  • Page 2225. POCKETING TYPES OF CYCLE MOTIONS B-63424EN/03 b) In the case of bottom finish cutting 1. Rapid traverse up to the starting point (A). 2. Rapid traverse along the Z axis up to point R (END POINT Z + REMOVAL DEPTH + CLEARANCE) 3. Descent along the lower Z axis in cutting feed (Z-CUT FEED RATE) up t
  • Page 223B-63424EN/03 TYPES OF CYCLE MOTIONS 5. POCKETING After inputting the necessary data, by pushing INSERT, pop-up window is closed and inputted data are displayed in a program window as the following ISO code program. G233 P L Z B J H D F C • • • • ; -211-
  • Page 2245. POCKETING TYPES OF CYCLE MOTIONS B-63424EN/03 5.5 CONTOUR POCKET (G234) This is a menu for pocketing the arbitrary shape. By pushing [CIRCLE], the following pop-up window is displayed. The all items are changed according to “MACH. PROCESS”. CONTOUR POCKET 1/2 CONTOUR POCKET 2/2 MACH. PROCESS P= R
  • Page 225B-63424EN/03 TYPES OF CYCLE MOTIONS 5. POCKETING CYCLE : Select the drilling cycle for pre-hole from the SELECT following soft-keys. [G81 (Normal drilling)], [G83 (Peck drilling)] ( For HOLE only ) PITCH DEPTH : The depth of cut for each cutting cycle. It is used for G83 only. ( For HOLE only ) By p
  • Page 2265. POCKETING TYPES OF CYCLE MOTIONS B-63424EN/03 A APPROACH : Select the approach type from the following soft- TYPE keys. [CIRCLE (Tangent Circle)], [TANGNT (Tangent Line)], [VERTCL (Vertical Line)] ( For S-FIN only ) Tangent Tangent Vertical Circle Line Line APPROACH : The radius and angle of tang
  • Page 227B-63424EN/03 TYPES OF CYCLE MOTIONS 5. POCKETING ESCAPE TYPE : Select the escape type from the following soft- keys. [CIRCLE (Tangent Circle)], [TANGNT (Tangent Line)], [VERTCL (Vertical Line)] ( For S-FIN only ) Tangent Tangent Vertical Circle Line Line ESCAPE : The radius and angle of tangent circ
  • Page 2285. POCKETING TYPES OF CYCLE MOTIONS B-63424EN/03 l Definition of arbitrary shape Arbitrary shape is defined by using [CONTUR] of G code menu. In detail, refer to “II. OPERATION, 3.2.8 Contour”. After inputting the necessary data, by pushing INSERT, pop-up window is closed and inputted data are displ
  • Page 229B-63424EN/03 TYPES OF CYCLE MOTIONS 5. POCKETING MOVEMENTS : Rapid Traverse (G00) Feed Traverse (G01, G02, G03) Removal Pitch Point R Clearance Z Removal Depth Bottom Finish X Y Cutting Width X Side Finish a) In the case of rough cutting 1. Rapid traverse up to the starting point. 2. Rapid traverse
  • Page 2305. POCKETING TYPES OF CYCLE MOTIONS B-63424EN/03 b) In the case of bottom finish cutting 1. Rapid traverse up to the starting point. 2. Rapid traverse along the Z axis up to point R (END POINT Z + REMOVAL DEPTH + CLEARANCE) 3. Descent along the lower Z axis in cutting feed (Z-CUT FEED RATE) up to th
  • Page 231B-63424EN/03 TYPES OF CYCLE MOTIONS 5. POCKETING 5.6 CONTOUR GROOVE (G235) This is a menu for machining the arbitrary groove. By pushing [C-GROV], the following pop-up window is displayed. The all items are changed according to “MACH. PROCESS”. CONTOUR GROOVE 1/2 CONTOUR GROOVE 2/2 MACH. PROCESS P=
  • Page 2325. POCKETING TYPES OF CYCLE MOTIONS B-63424EN/03 CYCLE : Select the drilling cycle for pre-hole from the SELECT following soft-keys. [G81 (Normal drilling)], [G83 (Peck drilling)] ( For HOLE only ) PITCH DEPTH : The depth of cut for each cutting cycle. It is used for G83 only. ( For HOLE only ) GROO
  • Page 233B-63424EN/03 TYPES OF CYCLE MOTIONS 5. POCKETING APPROACH : Select the approach type from the following soft- TYPE keys. [CIRCLE (Tangent Circle)], [TANGNT (Tangent Line)], [VERTCL (Vertical Line)] ( For S-FIN only ) Tangent Tangent Vertical Circle Line Line APPROACH : The radius and angle of tangen
  • Page 2345. POCKETING TYPES OF CYCLE MOTIONS B-63424EN/03 ESCAPE : The radius and angle of tangent circle escape. RADIUS / ( For S-FIN and CIRCLE type ) ANGLE Angle Radius ESCAPE DIST. : The distance of tangent line or vertical line escape. ( For S-FIN and TANGNT / VERTCL type ) Distance Distance Tangent Lin
  • Page 235B-63424EN/03 TYPES OF CYCLE MOTIONS 5. POCKETING ● Definition of arbitrary shape Arbitrary shape is defined by using [CONTUR] of G code menu. In detail, refer to “II. OPERATION, 3.2.8 Contour”. After inputting the necessary data, by pushing INSERT, pop-up window is closed and inputted data are displ
  • Page 2365. POCKETING TYPES OF CYCLE MOTIONS B-63424EN/03 MOVEMENTS : Rapid Traverse (G00) Feed Traverse (G01, G02, G03) Removal Pitch Point R Z Clearance Removal Depth Bottom Finish X Y Side Finish X Groove Width A Cutting Width a) In the case of rough cutting 1. Rapid traverse up to the starting point (A).
  • Page 237B-63424EN/03 TYPES OF CYCLE MOTIONS 5. POCKETING 6. The groove bottom side is cut leaving the side finish allowance (SIDE FINISH). 7. Rise in cutting feed along Z axis up to point R c) In the case of side finish cutting 1. Rapid traverse up to the starting point (A). 2. Rapid traverse along the Z ax
  • Page 2386. OVERVIEW OF MEASURING CYCLES FUNCTION TYPES OF CYCLE MOTIONS B-63424EN/03 6 OVERVIEW OF MEASURING CYCLES FUNCTION When optional functions of CYCLE are added, clicking soft key [CYCLE] brings up the following cycle menu: This time, the soft-key [CARIB] and [MEASUR] were added newly. HOLE PATTER FA
  • Page 2396. OVERVIEW OF MEASURING B-63424EN/03 TYPES OF CYCLE MOTIONS CYCLES FUNCTION 6.1 PARAMETERS FOR MEASUREMENT The operator needs to set the common data for the measurement to the some macro variables. And it is possible to change the number of the variables by set the following parameter. 9150 MESRNO
  • Page 2406. OVERVIEW OF MEASURING CYCLES FUNCTION TYPES OF CYCLE MOTIONS B-63424EN/03 6.2 MACRO VARIABLE FOR CALIBRATION CYCLES The following variables are necessary to calibrate probe equipment. Executing the calibration cycles automatically sets the following macro variables. Therefore, in ordinary case, t
  • Page 2416. OVERVIEW OF MEASURING B-63424EN/03 TYPES OF CYCLE MOTIONS CYCLES FUNCTION 6.3 MACRO VARIABLE FOR MEASURING CYCLES The following variables are necessary to control the movement of a probe. Please be sure to enter the data to them before using measuring cycles. NOTE If the following data is empty o
  • Page 2426. OVERVIEW OF MEASURING CYCLES FUNCTION TYPES OF CYCLE MOTIONS B-63424EN/03 6.4 DISPLAY THE MEASUREMENT RESULT By setting the following parameters, Macro variables and the result for a measurement can be displayed on the user window. 9110 - - - - - - MWN UWN FANUC setting 00000011 UWN 0: User windo
  • Page 2436. OVERVIEW OF MEASURING B-63424EN/03 TYPES OF CYCLE MOTIONS CYCLES FUNCTION By pushing the soft-key [USER], the following user window for setting data is displayed. The operator can set or refer to the data of macro variables for measurement on this window. MEASURING CYCLE - DATA SET PROBE LENGTH =
  • Page 2446. OVERVIEW OF MEASURING CYCLES FUNCTION TYPES OF CYCLE MOTIONS B-63424EN/03 MEASURING CYCLE - RESULT 2/3 INSIDE CIRCLE CNT X COD.(M) = CNT Y COD.(M) = CNT X COD.(W) = CNT Y COD.(W) = RADIUS = OUTSIDE RECTANGULAR CNT X COD.(M) = CNT Y COD.(M) = CNT X COD.(W) = CNT Y COD.(W) = LENGTH X AXIS = LENGTH
  • Page 2457. CALIBRATION CYCLES B-63424EN/03 TYPES OF CYCLE MOTIONS (OPTIONAL FUNCYION) 7 CALIBRATION CYCLES (OPTIONAL FUNCYION) By pushing the soft-key [CARIB], the following menus soft-keys are displayed. PROBE DIA. OFFSET OFFSET RETURN A B These calibration cycles measure and calculate the correct data for
  • Page 2467. CALIBRATION CYCLES (OPTIONAL FUNCYION) TYPES OF CYCLE MOTIONS B-63424EN/03 7.1 PROBE LENGTH CALIBRATION (G170) This is a menu for calibrating a probe length. By pushing the soft-key [PROBE], the following pop-up window is displayed. PROBE LENGTH 1/1 DISTANCE FOR MOV Z= DIST. GAUGE-TABLE D= RING G
  • Page 2477. CALIBRATION CYCLES B-63424EN/03 TYPES OF CYCLE MOTIONS (OPTIONAL FUNCYION) After inputting the necessary data, by pushing INSERT, a pop-up windows is closed and inputted data are displayed in a program window as the following ISO code program. G170 Z D H F ; When G170 is executed, the system will
  • Page 2487. CALIBRATION CYCLES (OPTIONAL FUNCYION) TYPES OF CYCLE MOTIONS B-63424EN/03 7.2 STYLUS BALL DIAMETER CALIBRATION (G171) This is a menu for calibrating the diameter of a stylus ball for X axis and Y axis. By pushing the soft-key [DIA.], the following pop-up window is displayed. STYLUS BALL DIAMETER
  • Page 2497. CALIBRATION CYCLES B-63424EN/03 TYPES OF CYCLE MOTIONS (OPTIONAL FUNCYION) 1. At first, please set the ring gauge on the machine table and move the probe right over the ring gauge. 2. When this cycle is executed, the probe moves the distance (Z) along the –Z axis with feed-rate (fa). After that,
  • Page 2507. CALIBRATION CYCLES (OPTIONAL FUNCYION) TYPES OF CYCLE MOTIONS B-63424EN/03 7.3 STYLUS X AND Y OFFSETS CALIBRATION- A (G172) This is a menu for calibrating X and Y offset of a stylus ball. By pushing the soft-key [OFFSET], the following pop-up window is displayed. STYLUS X/Y OFFSETS – A 1/1 DISTAN
  • Page 2517. CALIBRATION CYCLES B-63424EN/03 TYPES OF CYCLE MOTIONS (OPTIONAL FUNCYION) 1. At first, please set the ring gauge on the machine table and move the probe right over the ring gauge. 2. When this cycle is executed, the probe moves the distance (Z) along the –Z axis with feed-rate (fa). After that,
  • Page 2527. CALIBRATION CYCLES (OPTIONAL FUNCYION) TYPES OF CYCLE MOTIONS B-63424EN/03 7.4 STYLUS X AND Y OFFSETS CALIBRATION- B (G173) This is a menu for calibrating X and Y offset of a stylus ball. By pushing the soft-key [OFFSET], the following pop-up window is displayed. STYLUS X/Y OFFSETS – B 1/1 CENTER
  • Page 2537. CALIBRATION CYCLES B-63424EN/03 TYPES OF CYCLE MOTIONS (OPTIONAL FUNCYION) After inputting the necessary data, by pushing INSERT, a pop-up windows is closed and inputted data are displayed in a program window as the following ISO code program. G173 X Y Z R F ; When G173 is executed, the system wi
  • Page 2548. MEASURING CYCLES (OPTIONAL FUNCYION) TYPES OF CYCLE MOTIONS B-63424EN/03 8 MEASURING FUNCYION) CYCLES (OPTIONAL By pushing the soft-key [MEASURE], the following menus soft-keys are displayed. FACE WEB GROOVE CIRCLE CIRCLE RECT RECT CORNER 3-HOLE RETURN + 4-HOLE ANGLE ANGLE RETURN Measuring Cycles
  • Page 2558. MEASURING CYCLES B-63424EN/03 TYPES OF CYCLE MOTIONS (OPTIONAL FUNCYION) 8.1 X/Y/Z SINGLE SURFACE MEASUREMENT (G180) This is a menu for measuring a single surface for X, Y and Z axis. By pushing the soft-key [FACE], the following pop-up window is displayed. X/Y/Z SINGLE SURFACE 1/1 MEASURE POSITI
  • Page 2568. MEASURING CYCLES (OPTIONAL FUNCYION) TYPES OF CYCLE MOTIONS B-63424EN/03 • X and Y single surface 1st Measure Measuring 2nd Measure start point D β Measuring γ surface 1. At first, please move the probe to the measuring start point. 2. When this cycle is executed, it does a measurement from start
  • Page 2578. MEASURING CYCLES B-63424EN/03 TYPES OF CYCLE MOTIONS (OPTIONAL FUNCYION) When G180 is executed, the system will output a measurement position to the work-piece origin offset value and the following variables. • # (MESRNO + 50) : Single surface position (Machine coordinate system) • # (MESRNO + 51
  • Page 2588. MEASURING CYCLES (OPTIONAL FUNCYION) TYPES OF CYCLE MOTIONS B-63424EN/03 8.2 WEB WIDTH MEASUREMENT (G181) This is a menu for measuring the center position and width of a web By pushing the soft-key [WEB], the following pop-up window is displayed. WEB WIDTH 1/1 HEIGHT FOR Z AXIS Z= MEASURE DIRECTI
  • Page 2598. MEASURING CYCLES B-63424EN/03 TYPES OF CYCLE MOTIONS (OPTIONAL FUNCYION) MOVEMENTS : The movement on the measurement is as follows Measuring start point β 2nd Measure Z 1st Measure γ α D Stylus radius 1. At first, please move the probe right over the web center. 2. When this cycle is executed, th
  • Page 2608. MEASURING CYCLES (OPTIONAL FUNCYION) TYPES OF CYCLE MOTIONS B-63424EN/03 8.3 GROOVE WIDTH MEASUREMENT (G182) This is a menu for measuring the center position and width of a groove. By pushing the soft-key [GROOVE], the following pop-up window is displayed. GROOVE WIDTH 1/1 HEIGHT FOR Z AXIS Z= ME
  • Page 2618. MEASURING CYCLES B-63424EN/03 TYPES OF CYCLE MOTIONS (OPTIONAL FUNCYION) MOVEMENTS : The movement on the measurement is as follows Measuring start point β 2nd Measure Z 1st Measure α γ D Stylus radius 1. At first, please move the probe right over the groove center. 2. When this cycle is executed,
  • Page 2628. MEASURING CYCLES (OPTIONAL FUNCYION) TYPES OF CYCLE MOTIONS B-63424EN/03 8.4 OUTSIDE CIRCLE MEASUREMENT (G183) This is a menu for measuring the center position and radius of an outside circle. By pushing the soft-key [CIRCLE], the following pop-up window is displayed. OUTSIDE CIRCLE 1/1 HEIGHT FO
  • Page 2638. MEASURING CYCLES B-63424EN/03 TYPES OF CYCLE MOTIONS (OPTIONAL FUNCYION) MOVEMENTS : The movement on the measurement is as follows Stylus radius Measuring γ α start point R Z 1st Measure 2nd Measure β 1. At first, please move the probe right over the center of outside circle. 2. When this cycle i
  • Page 2648. MEASURING CYCLES (OPTIONAL FUNCYION) TYPES OF CYCLE MOTIONS B-63424EN/03 When G183 is executed, the system will calculate the center position and radius of circle from measurement position and output it to the work-piece origin offset value and the following variables. • # (MESRNO + 50) : X coord
  • Page 2658. MEASURING CYCLES B-63424EN/03 TYPES OF CYCLE MOTIONS (OPTIONAL FUNCYION) 8.5 OUTSIDE CIRCLE MEASUREMENT (G183) This is a menu for measuring the center position and radius of an inside circle. By pushing the soft-key [CIRCLE], the following pop-up window is displayed. INSIDE CIRCLE 1/1 HEIGHT FOR
  • Page 2668. MEASURING CYCLES (OPTIONAL FUNCYION) TYPES OF CYCLE MOTIONS B-63424EN/03 MOVEMENTS : The movement on the measurement is as follows Stylus radius Measuring α γ start point R Z 1st Measure 2nd Measure β 1. At first, please move the probe right over the center of inside circle. 2. When this cycle is
  • Page 2678. MEASURING CYCLES B-63424EN/03 TYPES OF CYCLE MOTIONS (OPTIONAL FUNCYION) When G184 is executed, the system will calculate the center position and radius of circle from measurement position and output it to the work-piece origin offset value and the following variables. • # (MESRNO + 50) : X coord
  • Page 2688. MEASURING CYCLES (OPTIONAL FUNCYION) TYPES OF CYCLE MOTIONS B-63424EN/03 8.6 OUTSIDE RECTANGULAR MEASUREMENT (G185) This is a menu for measuring the center position and length of an outside rectangular. By pushing the soft-key [RECT.], the following pop-up window is displayed. OUTSIDE RECTANGULAR
  • Page 2698. MEASURING CYCLES B-63424EN/03 TYPES OF CYCLE MOTIONS (OPTIONAL FUNCYION) MOVEMENTS : The movement on the measurement is as follows Stylus radius Measuring start point γ α 1st Measure Z V 2nd Measure β U 1. At first, please move the probe right over the center of outside rectangular. 2. When this
  • Page 2708. MEASURING CYCLES (OPTIONAL FUNCYION) TYPES OF CYCLE MOTIONS B-63424EN/03 When G185 is executed, the system will calculate the center position and length of rectangular from measurement position and output it to the work-piece origin offset value and the following variables. • # (MESRNO + 50) : X
  • Page 2718. MEASURING CYCLES B-63424EN/03 TYPES OF CYCLE MOTIONS (OPTIONAL FUNCYION) 8.7 INSIDE RECTANGULAR MEASUREMENT (G186) This is a menu for measuring the center position and length of an inside rectangular By pushing the soft-key [RECT.], the following pop-up window is displayed. INSIDE RECTANGULAR 1/1
  • Page 2728. MEASURING CYCLES (OPTIONAL FUNCYION) TYPES OF CYCLE MOTIONS B-63424EN/03 MOVEMENTS : The movement on the measurement is as follows Stylus radius Measuring α γ start point Z V 1st Measure 2nd Measure β U 1. At first, please move the probe right over the center of inside rectangular. 2. When this c
  • Page 2738. MEASURING CYCLES B-63424EN/03 TYPES OF CYCLE MOTIONS (OPTIONAL FUNCYION) When G186 is executed, the system will calculate the center position and length of rectangular from measurement position and output it to the work-piece origin offset value and the following variables. • # (MESRNO + 50) : X
  • Page 2748. MEASURING CYCLES (OPTIONAL FUNCYION) TYPES OF CYCLE MOTIONS B-63424EN/03 8.8 OUTSIDE CORNER MEASUREMENT (G187) This is a menu for measuring an outside corner position. By pushing the soft-key [CORNER], the following pop-up window is displayed. OUTSIDE CORNER 1/2 OUTSIDE CORNER 2/2 1ST MEASURE POI
  • Page 2758. MEASURING CYCLES B-63424EN/03 TYPES OF CYCLE MOTIONS (OPTIONAL FUNCYION) MOVEMENTS : The movement on the measurement is as follows V 4 J 3 (C,D) 1 (A,B) 2 I U Measuring start point 1. At first, please move the probe to the measuring start point. 2. When this cycle is executed, the probe moves the
  • Page 2768. MEASURING CYCLES (OPTIONAL FUNCYION) TYPES OF CYCLE MOTIONS B-63424EN/03 8.9 INSIDE CORNER MEASUREMENT (G188) This is a menu for measuring an inside corner position By pushing the soft-key [CORNER], the following pop-up window is displayed. INSIDE CORNER 1/2 INSIDE CORNER 2/2 CORNER POSITION C= W
  • Page 2778. MEASURING CYCLES B-63424EN/03 TYPES OF CYCLE MOTIONS (OPTIONAL FUNCYION) MOVEMENTS : The movement on the measurement is as follows V 4 Measuring J start point 3 I U 1 2 (A,B) 1. At first, please move the probe to the measuring start point. 2. When this cycle is executed, the probe moves the dista
  • Page 2788. MEASURING CYCLES (OPTIONAL FUNCYION) TYPES OF CYCLE MOTIONS B-63424EN/03 8.10 BOLT-HOLE-CIRCLE MEASUREMENT (G189) This is a menu for measuring a center position and radius of a bolt- hole-circle by using 3 holes. By pushing the soft-key [3 HOLE], the following pop-up window is displayed. BOLT HOL
  • Page 2798. MEASURING CYCLES B-63424EN/03 TYPES OF CYCLE MOTIONS (OPTIONAL FUNCYION) MOVEMENTS : The movement on the measurement is as follows Measuring 1st Hole start point B A Z 2nd Hole D R C 3rd Hole 1. At first, please move the probe right over the approximate center position of a bolt-hole-circle. 2. W
  • Page 2808. MEASURING CYCLES (OPTIONAL FUNCYION) TYPES OF CYCLE MOTIONS B-63424EN/03 When G189 is executed, the system will calculate the center position of Bolt-Hole-Circle from measurement position and output it to the work-piece origin offset value and the following variables. • # (MESRNO + 50) : X coordi
  • Page 2818. MEASURING CYCLES B-63424EN/03 TYPES OF CYCLE MOTIONS (OPTIONAL FUNCYION) 8.11 4- HOLES CENTER MEASUREMENT (G190) This is a menu for measuring a center position and radius of 4 holes. By pushing the soft-key [4-HOLE], the following pop-up window is displayed. 4 HOLES CENTER 1/2 4 HOLES CENTER 2/2
  • Page 2828. MEASURING CYCLES (OPTIONAL FUNCYION) TYPES OF CYCLE MOTIONS B-63424EN/03 MOVEMENTS : The movement on the measurement is as follows Measuring 4th Hole 3rd Hole start point Z (J,K) (H,I) st 1 Hole 2nd Hole D (A,B) (C,E) 1. At first, please move the probe over the center position of the 1st measurin
  • Page 2838. MEASURING CYCLES B-63424EN/03 TYPES OF CYCLE MOTIONS (OPTIONAL FUNCYION) When G190 is executed, the system will calculate the center position of 4-Hole from measurement position and output it to the work-piece origin offset value and the following variables. • # (MESRNO + 50) : X coordinate of 4-
  • Page 2848. MEASURING CYCLES (OPTIONAL FUNCYION) TYPES OF CYCLE MOTIONS B-63424EN/03 8.12 WORK PIECE ANGLE MEASUREMENT (G191) This is a menu for measuring an inclined angle of single surface in the work-piece. By pushing the soft-key [ANGLE], the following pop-up window is displayed. WORK PIECE ANGLE 1/1 1ST
  • Page 2858. MEASURING CYCLES B-63424EN/03 TYPES OF CYCLE MOTIONS (OPTIONAL FUNCYION) 1. At first, please move the probe to the 1st measuring point. 2. When this cycle is executed, the probe moves the distance (D - α - stylus radius) with feed-rate (fa), and it does a measurement from the point within the dis
  • Page 2868. MEASURING CYCLES (OPTIONAL FUNCYION) TYPES OF CYCLE MOTIONS B-63424EN/03 8.13 2-HOLES ANGLE MEASUREMENT (G192) This is a menu for measuring an inclined angle of 2 holes center line. By pushing the soft-key [ANGLE], the following pop-up window is displayed. 2 HOLES ANGLE 1/1 HEIGHT FOR Z AXIS Z= H
  • Page 2878. MEASURING CYCLES B-63424EN/03 TYPES OF CYCLE MOTIONS (OPTIONAL FUNCYION) 1. At first, please move the probe over the center position of the 1st measuring hole. 2. When this cycle is executed, the probe moves to the center position of the 1st measuring hole with feed-rate (fa), and it moves the di
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  • Page 289IV. SAMPLE OF PROGRAMMIN
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  • Page 291B-63424EN/03 SAMPLE OF PROGRAMMING 1. EXAMPLE OF INPUTTING PROGRAM 1 EXAMPLE OF INPUTTING PROGRAM ! WARNING The following example of entering data is intend only to illustrate how to operate to make a program. The inputting data given in the example may not be able to used in actual machining. If th
  • Page 2921. EXAMPLE OF INPUTTING PROGRAM SAMPLE OF PROGRAMMING B-63424EN/03 1. Setting of Tool Offset EDIT MEM MDI HAND- CHECK LIST WRK-CO OFFSET SETING LE Input the data of the tool length and radius by MDI key. [OFFSET] 001/25 TOOL LENGTH CUTTER COMP. NO. GEOM(H) WEAR(H) GEOM(D) WEAR(D) SAMPLE 1 100.000 0.
  • Page 293B-63424EN/03 SAMPLE OF PROGRAMMING 1. EXAMPLE OF INPUTTING PROGRAM 4. Initial Setting INIT TOOL MSF COMP POSTIN CONTR CYCLE TEACH RETURN INITIAL SET 1/1 WORK CO-ORD. G= G54 WORK SHAPE P= RECT. WORK X CO-ORD. X= 0.000 WORK Y CO-ORD. Y= 0.000 WORK Z CO-ORD. Z= 5.000 WORK X WIDTH I= 120.000 WORK Y WIDT
  • Page 2941. EXAMPLE OF INPUTTING PROGRAM SAMPLE OF PROGRAMMING B-63424EN/03 MSF CODE 1/1 M CODE M= 3 SPINDLE SPEED S= 3000. FEED RATE F= INSERT M3 S3000 ; 7. Instruction of Facing INIT TOOL MSF COMP POSTIN CONTR CYCLE TEACH RETURN HOLE PATTER FACE SIDE POCKET RETURN SQUARE CIRCLE RETURN SQUARE FACE 1/2 SQUAR
  • Page 295B-63424EN/03 SAMPLE OF PROGRAMMING 1. EXAMPLE OF INPUTTING PROGRAM 8. Instruction of M / S code ( Spindle Stop ) INIT TOOL MSF COMP POSTIN CONTR CYCLE TEACH RETURN Input the necessary data by MDI key. ( Omission of the detail ) INSERT M5 ; 9. Tool Setting ( Tool = Drill for Hole Machining ) INIT TOO
  • Page 2961. EXAMPLE OF INPUTTING PROGRAM SAMPLE OF PROGRAMMING B-63424EN/03 12. Instruction of Hole Pattern POINTS LINE GRID SQUARE CIRCLE ARC RETURN SQUARE 1/1 SRART POINT X X= -55.000 SRART POINT Y Y= -35.000 U-LENGTH U= 110.000 V-LENGTH V= 70.000 U-NUMBER I= 3 V-NUMBER J= 3 PATTERN CONT. Q= END INSERT G20
  • Page 297B-63424EN/03 SAMPLE OF PROGRAMMING 1. EXAMPLE OF INPUTTING PROGRAM 15. Instruction of M / S code ( Spindle speed ) INIT TOOL MSF COMP POSTIN CONTR CYCLE TEACH RETURN Input the necessary data by MDI key. ( Omission of the detail ) INSERT M3 S1200 ; 16. Instruction of Contour Pocketing HOLE PATTER FAC
  • Page 2981. EXAMPLE OF INPUTTING PROGRAM SAMPLE OF PROGRAMMING B-63424EN/03 (1). Definition of Start Point INIT TOOL MSF COMP POSTIN CONTR CYCLE TEACH RETURN START LINE CW CCW CHAMF ROUND END TANGNT RECALC. RETURN POINT ARC ARC START POINT 1/1 START POINT X X= 0.000 START POINT Y Y= -30.000 START POINT TYPE
  • Page 299B-63424EN/03 SAMPLE OF PROGRAMMING 1. EXAMPLE OF INPUTTING PROGRAM (3). Definition of Tangent Line START LINE CW CCW CHAMF ROUND END TANGNT RECALC. RETURN POINT ARC ARC LINE 1/1 DIRECTION B= END POINT X M= END POINT Y N= LENGTH L= ANGLE K= INSERT G101 X Y Q1 B4 ; (4). Definition of Tangent Clockwise
  • Page 3001. EXAMPLE OF INPUTTING PROGRAM SAMPLE OF PROGRAMMING B-63424EN/03 (7). Definition of Tangent Line START LINE CW CCW CHAMF ROUND END TANGNT RECALC. RETURN POINT ARC ARC Input the necessary data by MDI key. ( Omission of the detail ) INSERT G101 X Y Q1 B8 ; (8). Definition of Tangent Clockwise Arc ST
  • Page 301B-63424EN/03 SAMPLE OF PROGRAMMING 1. EXAMPLE OF INPUTTING PROGRAM (11). Definition of Island START LINE CW CCW CHAMF ROUND END TANGNT RECALC. RETURN POINT ARC ARC END 1/1 CONTINUE P= CONT INSERT G106 P2 ; (12). Definition of Start Point for Island START LINE CW CCW CHAMF ROUND END TANGNT RECALC. RE
  • Page 3021. EXAMPLE OF INPUTTING PROGRAM SAMPLE OF PROGRAMMING B-63424EN/03 (14). Definition of Line START LINE CW CCW CHAMF ROUND END TANGNT RECALC. RETURN POINT ARC ARC Input the necessary data by MDI key. ( Omission of the detail ) INSERT G101 X Y Q2 B3 M-15. N10. ; (15). Definition of Line START LINE CW
  • Page 303B-63424EN/03 SAMPLE OF PROGRAMMING 1. EXAMPLE OF INPUTTING PROGRAM 18. Instruction of M / S code ( Program End ) INIT TOOL MSF COMP POSTIN CONTR CYCLE TEACH RETURN Input the necessary data by MDI key. ( Omission of the detail ) INSERT M2 ; -291-
  • Page 304
  • Page 305APPENDI
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  • Page 307B-63424EN/03 APPENDIX A. PARAMETERS A PARAMETERS ! WARNING Be sure to use the parameters set by the machine builder. If you change the setting of a parameter, the machining program may not work correctly. If the machining program does not work correctly, the tool may bump against the work-piece, and
  • Page 308A. PARAMETERS APPENDIX B-63424EN/03 A.1 GRAPHIC DISPLAY PARAMETERS 6500 DPO FANUC standard settings 00100000 DPO 1: The current position of the tool is displayed on the machining profile and tool path drawing display screens. 0: The current position of the tool is not displayed on the machining prof
  • Page 309B-63424EN/03 APPENDIX A. PARAMETERS LFTBLK Amount of the left-side margin on the machining profile drawing Valid data range 0 to 100 Units 1 (point) FANUC standard settings 0 6513 UPBLK UPBLK Amount of the upper-side margin on the machining profile drawing Valid data range 0 to 100 Units 1 (point) F
  • Page 310A. PARAMETERS APPENDIX B-63424EN/03 A.2 MACRO EXECUTOR PARAMETERS 9000 L2R MKG RSC EXS STP NDP SQN FANUC standard settings 00001000 SQN 1: When a registered program is being executed, the program and sequence numbers in the program are displayed. 0: When a registered program is being executed, the p
  • Page 311B-63424EN/03 APPENDIX A. PARAMETERS 9003 BLKNO2 BLKNO2 Conversational macro break program number Valid data range 0 to 9999 Units 1 FANUC standard settings 0 -299-
  • Page 312A. PARAMETERS APPENDIX B-63424EN/03 A.3 PARAMETERS FOR PROGRAMMING 9100 STAMAC STAMAC Start up macro program number for MANUAL GUIDE screen Valid data range 0 to 9999 Units 1 FANUC standard settings 8000 9101 EDTTBL EDTTBL Starting variable number for a edit macro definition table It is not necessar
  • Page 313B-63424EN/03 APPENDIX A. PARAMETERS NOTE 1). In the case of MOD = 0, the screen is automatically changed according to the mode. • EDIT mode → Program edit screen • MEM mode → Machining operation screen • MDI mode → MDI operation screen • JOG mode → Manual operation screen 2). In the case of MOD = 1,
  • Page 314A. PARAMETERS APPENDIX B-63424EN/03 ATR 1: The item of ANIMATION T RADIUS (R) is displayed on the screen of TOOL SET menus. 0 : The item of ANIMATION T RADIUS (R) is not displayed on the screen of TOOL SET menus. G41 Specifies which tool path is output during side-facing and pocket side-facing as fo
  • Page 315B-63424EN/03 APPENDIX A. PARAMETERS 9108 OPO GRO FANUC standard settings 00000000 GRO Specifies whether to output the G10 command when NC statements are output, as follows: 1 : The G10 command is output. 0 : The G10 command is not output. OPO Specifies whether to add an optional block delete (/) sym
  • Page 316A. PARAMETERS APPENDIX B-63424EN/03 A.4 PARAMETERS FOR CYCLE MACHINING 9120 TOLANG (A) TOLANG Default data of cutting angle for tool-axis in-feed of Pocketing. Valid data range 0 to 90 ( In the case of 0, it is regards 90. ) Units 1 degree FANUC standard settings 0 A 9121 FEEDRM (Frm) 9122 FEEDTM (F
  • Page 317B-63424EN/03 APPENDIX A. PARAMETERS ESC 1: Retract the tool to the point ( surface + clearance ). 0: Retract the tool to the point ( cutting plane + clearance ). ESC = 1 ESC = 0 clearance clearance NOTE In ESC = 1, the tool may interfere with the work- piece. if the tool is not lifted to a safe posi
  • Page 318A. PARAMETERS APPENDIX B-63424EN/03 9126 CNTPOK CNTPOK G-code number of Contour Pocketing for automatic changing soft-keys Valid data range 0 to 999 Units 1 FANUC standard settings 234 9127 CNTGRV CNTGRV G-code number of Contour Grooving for automatic changing soft-keys Valid data range 0 to 999 Uni
  • Page 319B-63424EN/03 APPENDIX A. PARAMETERS 12050 SPNORM SPNORM M code for orientation to be used in measurement cycle Valid data range 0 to 99 Units 1 -307-
  • Page 320A. PARAMETERS APPENDIX B-63424EN/03 A.5 USER PARAMETERS 9200 ... ... Bit Parameters 9250 9251 ... Word Parameters ... 9299 NOTE For details of parameter Nos.9200 to 9299, refer to the manual supplied by the machine tool builder. -308-
  • Page 321B-63424EN/03 APPENDIX A. PARAMETERS A.6 COLOR PALLET SETTING PARAMETERS Setting the following parameters can change the color of characters and graphic elements displayed on the manual guide screen. 9701 GRPNO1 9702 GRPNO2 9703 GRPNO3 to 9714 GRPNO14 9715 GRPNO15 FANUC standard settings 0 (No.9701 t
  • Page 322A. PARAMETERS APPENDIX B-63424EN/03 9716 CHRNO1 9717 CHRNO2 9718 CHRNO3 to 9729 CHRNO14 9730 CHRNO15 FANUC standard settings 0 (No.9716 to 9730) CHRNO* Color setting data for character color number * (1 to 15) The character color numbers correspond to portions on the screen as listed below. Color nu
  • Page 323B-63424EN/03 APPENDIX A. PARAMETERS • Valid data range : 0 to 15 for each color If a value greater than 15 is specified, 15 is assumed. If parameter Nos. 9701 to 9730 are all zeros, the same color scheme as for when the following data is specified is used. No.9701 = 150000 Red No.9702 = 800 Green No
  • Page 324B. ALARMS APPENDIX B-63424EN/03 B ALARMS If one or more of the set of the parameters or inputted programs are not correct when an attempt is made to execute that program, the following P/S alarms are raised. When an alarm other than the following P/S alarms is raised, refer to the relevant NC operat
  • Page 325B-63424EN/03 APPENDIX B. ALARMS Alarm Description 3006 Cause Corner R interferes with the opposite one because the radius of corner R is too large. Action Confirm the radius of corner R, at which is occurred the alarm and enter the correct data to the radius. Reference III. Types of Cycle Motions. S
  • Page 326B. ALARMS APPENDIX B-63424EN/03 Alarm Description 3016 Cause The tool path can not create because the data of cutting condition is not correct. Action Confirm the block data related to the cutting condition, at which is occurred the alarm and enter the correct data to it. Reference III. Types of Cyc
  • Page 327B-63424EN/03 INDEX CONTOUR GROOVE (G235), 219 p CONTOUR POCKET (G234), 212 CONTOUR PROGRAMMING OPERATION, 52 2-HOLES ANGLE MEASUREMENT (G192), 274 Contour Repetition, 53 3-Plan View, 89 CONTOUR SIDE (G224), 187 4- HOLES CENTER MEASUREMENT (G190), 269 Cross Sectional View, 89 Cycles, 48 A
  • Page 328INDEX B-63424EN/03 GROOVE WIDTH MEASUREMENT (G182), 248 GUIDANCE CUTTING OPERATIONS (OPTIONAL FUNCTION), 67 ONE SIDE (G223), 183 GUIDANCE HANDWHEEL, 4 Operation, 107 Operation of Guidance Cutting (Circle), 75 Operation of Guidance Cutting (Line), 72 Handling of Various Data Items, 95 Operati
  • Page 329B-63424EN/03 INDEX PROGRAM CHECKING, 84 TRACK POCKET (G232), 203 Program Window, 25, 69, 79 TRACK SIDE (G222), 180 PROGRAMMING OPERATIONS, 21 USER PARAMETERS, 308 RIGID TAPPING (G243), 144 Rotation, 88 WEB WIDTH MEASUREMENT (G181), 246 Window of Output NC Statements, 108 SAFETY PRECA
  • Page 330Revision Record FANUC MANUAL GUIDE (For Milling) OPERATOR’S MANUAL (B-63424EN) Addition of new functions 03 May, 2001 Applied to Series 16i/18i/21i-B 02 Jun.,2000 Improvement for easy operation 01 Nov., 1999 Edition Date Contents Edition Date Contents
  • Page 331EUROPEAN HEADQUARTERS GRAND-DUCHE DE LUXEMBOURG GE Fanuc Automation Europe S.A. Zone Industrielle L-6468 Echternach (+352) 727979 - 1  (+352) 727979 – 214 www.gefanuc-europe.com BELGIUM / NETHERLANDS CZECH REPUBLIC FRANCE GE Fanuc Automation Europe S.A. GE Fanuc Automation CR s.r.o. GE Fanuc Automa
  • Page 332Printed at GE Fanuc Automation S.A. , Luxembourg May 200