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Operator Panels for i Series Controls Operators manual Page 37

Operators manual
1-25
Instructions for Using Incandescent Lamps or LEDs
All North American Operator Panels may be operated with either incandescent lamps or with LEDs. Table
1-8 lists LED conversion kits for Operator Panels that have incandescent lamps.
Note:
•
Jumper JP1 must be in the standard position if lamps are installed, and in the
alternate position if LEDs are installed. (See “JP1 Setting”, below.)
•
Do not mix lamps and LEDs.
•
Each LED should be mounted behind a lens cap of the same color, otherwise the
emitted light may not pass through.
JP1 Setting
All North American Operators Panels have a jumper (JP1) that must be set up differently depending on
whether incandescent lamps are used, or LEDs are used. On the Series i compatible units, JP1 is located on
circuit board OPND1, behind and below the Cycle Start Pushbutton.
•
For use with incandescent lamps, place the jumper JP1inside the silk-screened rectangle marking. This
will result in the jumper being located across the two pins furthest from the nearby corner of the circuit
board OPND1. When the jumper is set this way, the lamp filaments are pre-heated when off, and will
result in longer lamp life.
•
For use with LEDs, place the jumper JP1 in its alternate setting (i.e. not inside the rectangle). This will
result in the jumper being located across the two pins closest to the nearby corner of the circuit board
OPND1.
Verifying Correct Setting of JP1
There are simple tests that can be performed to verify that the jumper JP1 is set correctly.
•
If incandescent lamps are installed, remove the lens cap of a couple of the unlit pushbuttons. A dim
glow will be visible in the filament of each unlit lamp when the jumper JP1 is correctly positioned. If
the ambient light is low, this effect is visible even with the lens caps in place, so this effect can also be
used to check for blown lamps. If none of the "off" lamps is glowing dimly, it is likely that JP1 is in
the wrong position.
•
If LEDs are installed, they will glow dimly if the jumper JP1 is positioned incorrectly. And, as
additional pushbuttons are activated, the LEDs that are supposed to be off will glow a little more
brightly each time. No damage will result to the LEDs, but the operator could become confused. So, if
LEDs that are supposed to be off are in fact glowing, the setting of jumper JP1 should be changed. It is
possible to remove a few lens caps to get a better view of the LEDs underneath while conducting this
test.
WARNING!
The +24VDC power supplied to the Operator Panel is typically NOT removed from the operator
panel by CNC's Control Off logic. Please refer to the electrical schematics provided by the Machine
Tool Builder for specifics.
CAUTION
When removing the incandescent lamps, take care use the extractor tool 44A739089-G01. If the
specified extractor tool is not available, use only a non-metallic/non-conductive device to remove the
incandescent lamps. Damage to circuitry may result when attempting to remove lamps with
conductive tooling such as needle-nose pliers while +24VDC is applied to the operator panel. Even if
no circuit damage results, shorting out the lamp circuit will lead to an I/O error which will disrupt
operation of the machine tool.
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Contents Summary of Operator Panels for i Series Controls Operators manual

  • Page 1GE Fanuc Automation Computer Numerical Control Products Operator Panels for i Series Controls User's Manual GFK-1478D September 2002
  • Page 2GFL-001 Warnings, Cautions, and Notes as Used in this Publication Warning Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use. In situ
  • Page 3Preface This manual provides the information required to connect a GE Fanuc North American Operator Panel to your machine tool whenever an i Series CNC is selected as the control unit. This manual provides information on mounting and connecting the Operator Panel to the machine tool and interfacing
  • Page 4Preface Operator Panels The following Operator Panels are available. All units communicate with i Series CNCs via the I/O Link communication bus. North American Operator Panel • 520mm x 180mm x 90mm (or 50mm if the Connection Unit is not mounted). • 400mm x 180mm x 90mm (or 50mm if the Connection Un
  • Page 5Preface Dispersion I/O Type Operator’s Panel Specification Part Numbers • A02B-0236-C141#MBR/MBS/TBR/TBS : 400mm x 180mm x 60mm. • A02B-0236-C140#MBR/MBS/TBR/TBS : 520mm x 180mm x 60mm. ‰ “M” version is used for machining center. ‰ “T” version is used for lathes. ‰ “R” indicates English language. ‰
  • Page 6Preface If you decide to interface your own Operator Panel to an i Series Control, you will probably need to use one of the Connection Units listed below. If you do not use either of the first two units, you will need to interface the MPG via an approved method. For more information, refer to the ap
  • Page 7Preface Related Publications • Series 15i-Model A GFZ-63322EN Descriptions Manual GFZ-63323EN Connection Manual (Hardware) GFZ-63323EN-1 Connection Manual (Function) GFZ-63324EN Operator's Manual (Programming) GFZ-63324EN-1 Operator's Manual (Operation) GFZ-63325EN Maintenance Manual GFZ-63330EN Par
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  • Page 9CONTENTS The Operator Panels for i Series Controls User's Manual, GFK-1478D, contains the following sections: Page • Section 1: North American Operator Panel 1-1 • Section 2: Dispersion I/O Type Operator Panel 2-1 • Section 3: 72 In / 56 Out Connection Unit 3-1 • Section 4: 48 / 32 Points I/O Module
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  • Page 11SECTION 1: NORTH AMERICAN OPERATOR PANEL FOR i SERIES CNCS This section contains: Page • Features and Benefits 1-1 • Outline Drawing 44C715714 1-3 • Outline Drawing 44C745908 1-4 • Variations 1-5 • Optional Cables and Connectors 1-7 • Power Connection Considerations 1-10 q Series 16i/18i and 21i CNC
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  • Page 13North American Operator Panels for Machine Tools using i Series CNCs or Power Mate i Table 1-1. Covered Products Lamp Version LED version Part Number Description Part Number Description 44A739025-G01 Operator Panel Series i 520mm 44A739025-G11 Operator Panel Series i 520 Lamp Standard LEDS Standard
  • Page 14Table 1-2. Features and Benefits Features Benefits Compatibility with GE Fanuc The North American i Series Operator Panel attaches to the Connection CNCs Unit, which resides on the I/O Link, a universal GE Fanuc interface. The i Series compatible units provide Manual Pulse Generator (MPG) interface
  • Page 15The dimensions of the North American i Series Operator Panel are either 520 mm or 400 mm wide by 180 mm high by 90 mm deep. If the Connection Unit bracket is removed, the depth is 50 mm. Panel devices project up to 25 mm from the front of the panel. The Operator Panel is designed to be used with the
  • Page 16Figure 1-1. North American Operator Panel (520 mm wide) 1-4
  • Page 17Figure 1-2. North American Operator Panel (400 mm wide) 1-5
  • Page 18Several variations of the North American Operator Panel are identified in Table 1-3. These variations include a width of 520 mm or 400 mm, with or without MPG, and various configurations of rotary switches and pushbuttons. If your specific application requires additional modification, please contact
  • Page 198 Optional Memory Protect Core Rotary Switches Pushbuttons Key Switch and E-STOP Optional Manual Pulse Generator Core 45 Pushbuttons, including 24VDC ON/OFF Pushbuttons Figure 1-3. Front View of North American Operator Panel for i Series Controls Convenient Mounting Brackets for Connection Unit (cab
  • Page 20Optional Cables and Connectors The cables identified in Table 1-4 are not automatically supplied with the North American Operator Panels for i Series CNCs. However, using pre-made cables will greatly speed up the installation of the Operator Panel. These cables and cable sets must be ordered separat
  • Page 21The connectors listed in Table 1-5 are identified for reference use only. GE Fanuc recommends that connectors required for installation be specified and ordered with the CNC control hardware, as listed in the GE Fanuc ordering instructions. Separate connectors may be required for custom configuratio
  • Page 22Table 1-6. Power Connectors and Connector Kits (continued) Part Number Quantity per Description Power Mate i – Models D and H A02B-0120-K324 1 Kit for LCD CP1 , +24VDC Power (Amp Type X 1-178288-3). A02B-0120-K323 1 Kit for LCD CP2 , +24VDC Power (Amp Type Y 2-178288-3). A02B-0120-K301 1 Kit for CP4
  • Page 23Power Connection Considerations The following questions and explanations will help you determine how to supply 24VDC power to the North American Operator Panel. 1. Is the CNC an “Open CNC System? That is, is it a system containing an integrated personal computer (PC) or an external PC with High-Spee
  • Page 24+24VDC Power Connections for Series 16i/18i/21i CNCs and Power Mate i Motion Controllers Note This information applies only to the Series 16i/18i and 21i CNCs and Power Mate i Motion Controllers. It does not apply to the Series 15i CNC. For information on the Series 15i CNC, please refer to Page 1-1
  • Page 25Note The cables in the Cable Kit are sized for typical installations. Custom cable lengths may be required for special applications and would be provided by the machine tool builder. Figures 1-5, 1-6, and 1-7 on Pages 1-13, 1-14, and 1-15, respectively, illustrate how to apply the +24VDC Cable Kit w
  • Page 26CP1A +24VDC SW Input to CNC To CNC Y X CP1A Pin 3 - Open Pin 2 - 0V CP1B +24VDC SW Output Pin 1 - +24V SW to Model A I/O, Separate Detector Unit, etc... GE Fanuc NA Series i Operator Panel ( Back View ) 0VDC Switched Out Pin 3 - Open CPD1 Pin 2 - 0V Pin 1 - +24V SW 24V Power Cable X X 44C742974-001
  • Page 27Control Unit 1 Slot Rack Optional LCD Unit CP1B Optical Fiber cable +24VDC SW LCD Control PCB Output COP20B CNC Signal CP1A JD1A : I/O Link Input CK2 +24VDC SW CA55 MDI Input CP1A +24VDC SW Input Y X Y X +24VDC SW to CNC LCD CP1A Pin 3 - Open Pin 2 - 0V Pin 1 - +24V SW CP1B +24VDC SW Output Softkey
  • Page 28Power Mate Optional LCD/MDI or CRT/MDI Unit Control Unit (Rear View) Pin 3 - Open Pin 2 - 0V Pin 1 - +24V SW CP1 +24VDC SW Input X (Right most connector) Y X CPD2 +24VDC SW Output to LCD/CRT. CP2 +24VDC SW Output to CPD2 is prewired on CRT/MDI or LCD/MDI Model A I/O, Seperate combined Panels. Custom
  • Page 29+24VDC Power Connections for Series 15i Control Note This information applies only to the Series 15i CNC. It does not apply to the Series 16i/18i and 21i CNCs or Power Mate i Motion Controllers. For information on the Series 16i/18i and 21i CNCs or Power Mate i Motion Controllers, please refer to Pa
  • Page 30The installation of the Series 15i control requires a +24VDC cable from the Series 15i power supply to the LCD unit and a Control ON/OFF pushbutton cable to the control’s power supply. As these cable lengths are determined by the machine design, they cannot be included in a standard cable kit. Requi
  • Page 3115i Logic Rack (4 Slot) Optional 15i LCD Unit CP1 200 VAC Input JD36A LCD Control Port 6 CP1B RS-232 PCB +24VDC F3 +24V E JD6A COP20B from P.S. Fuse Port 5 CNC Signal CP1A RS-422 Input F4 +24V +24VDC to Fuse CA55 Oper Panel MDI Y X CP6 +24V E Y X CP5 +24V CP4 Power On/Off Control LCD CP1A to Operato
  • Page 32Series 15i Power Supply Connection Installation The North American Operator Panel includes circuitry for switching 24VDC power for a CNC using the Control ON and OFF pushbuttons on that panel. By following the steps listed below, you can modify the Operator Panel for use with the Series 15i CNC, whi
  • Page 33Figure 1-9. Power Supply Connection Installation for Series 15i Control 1-21
  • Page 34Sample Operator Panel Ladder Logic To integrate the North American Operator Panel with the i Series CNC, Programmable Machine Control (PMC) ladder logic must be developed. GE Fanuc Automation can provide examples of the ladder logic to the machine tool builder or system integrator to assist in this
  • Page 35Renewal Parts The North American Operator Panels (see page 1-1 for list of covered products) contain the following renewable parts. The part numbers are listed in Table 1-8 for Renewal Parts ordering convenience only. You do not need to order these parts separately when ordering a new Operator Panel
  • Page 36Table 1-8. Renewal Parts (continued) Part Number Quantity per Description 44A736871-G01 1 LED Conversion Kit (45-pushbutton panel). 44A736871-G02 1 LED Conversion Kit (53-pushbutton panel). 44A739089-G01 1 Lamp Extractor Kit. 44A724659-003 1 E-STOP Pushbutton. 44A724659-006 1 Extra Normally Open Con
  • Page 37Instructions for Using Incandescent Lamps or LEDs All North American Operator Panels may be operated with either incandescent lamps or with LEDs. Table 1-8 lists LED conversion kits for Operator Panels that have incandescent lamps. Note: • Jumper JP1 must be in the standard position if lamps are ins
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  • Page 47SECTION 2: DISPERSION I/O TYPE OPERATOR PANEL This section contains: • Drawing No. A-73167E/02 for Dispersion I/O Type Operator Panels: ‰ A02B-0236-C140 (Full Keyboard). ‰ A02B-0236-C141 (Small Keyboard).
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  • Page 73SECTION 3: 72 IN / 56 OUT CONNECTION UNIT This section contains: • Drawing A-71199E/03 for Operator Panel Connection Unit A20B-2002-0470. Note Inputs are multiplexed. This panel must be ordered separately for use with all GE Fanuc North American i Series Operator Panels.
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  • Page 97SECTION 4: 48 / 32 POINTS I/O MODULE This section contains: • Drawing No. A-73233E/01 for I/O Modules: q A20B-2002-0520 (with MPG). q A20B-2002-0521 (without MPG). Note I/O points are not multiplexed.
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  • Page 120• No part of this manual may be reproduced in any form. • All specifications and designs are subject to change without notice.