1. Fanuc
  2. 0i/0i Mate - Model C

0i/0i Mate - Model C Connection manual (Hardware) Page 9

Connection manual (Hardware)
B–64113EN/01
Table of Contents
c–1
DEFINITION OF WARNING, CAUTION, AND NOTE s–1. . . . . . . . . . . . . . . . . . . . . . . . . .
PREFACE p–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. CONFIGURATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 CONTROL UNIT CONFIGURATION AND COMPONENT NAMES 2. . . . . . . . . . . . . . . . . . . . . .
1.1.1 Configurations of Control Units 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 HARDWARE OVERVIEW 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. TOTAL CONNECTION DIAGRAMS 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. INSTALLATION 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 ENVIRONMENT FOR INSTALLATION 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.1 Environmental Requirements Outside the Control Unit 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 POWER SUPPLY CAPACITY 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Power Supply Capacities of CNC–related Units 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 DESIGN AND INSTALLATION CONDITIONS OF THE MACHINE TOOL
MAGNETIC CABINET 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 THERMAL DESIGN OF THE CABINET 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.1 Temperature Rise within the Cabinet 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.2 Cooling by Heat Exchanger 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.3 Heat Output of Each Unit 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.4 Thermal Design of Operator’s Panel 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 ACTION AGAINST NOISE 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.1 Separating Signal Lines 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.2 Ground 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.3 Connecting the Ground Terminal of the Control Unit 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.4 Noise Suppressor 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.5 Cable Clamp and Shield Processing 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.6 Measures Against Surges due to Lightning 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6 CONTROL UNIT 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.1 Installation of the Control Unit 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7 CABLING DIAGRAM 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8 DUSTPROOF MEASURES FOR CABINETS AND PENDANT BOXES 35. . . . . . . . . . . . . . . . . . . .
4. POWER SUPPLY CONNECTION 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 GENERAL 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 TURNING ON AND OFF THE POWER TO THE CONTROL UNIT 38. . . . . . . . . . . . . . . . . . . . . . .
4.2.1 Power Supply for the Control Unit 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2 External 24 VDC Power Supply and Circuit Configurations 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.3 Procedure for Turning On the Power 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.4 Procedure for Turning Off the Power 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 CABLE FOR POWER SUPPLY TO CONTROL UNIT 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 BATTERIES 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.1 Battery for Memory Backup (3VDC) 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.2 Battery for Separate Absolute Pulse Coders (6VDC) 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.3 Battery for Absolute Pulse Coder Built into the Motor (6VDC) 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Contents Summary of 0i/0i Mate - Model C Connection manual (Hardware)

  • Page 1                   
  • Page 2                                                            
  • Page 3B–64113EN/01 DEFINITION OF WARNING, CAUTION, AND NOTE DEFINITION OF WARNING, CAUTION, AND NOTE This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplem
  • Page 4
  • Page 5B–64113EN/01 PREFACE PREFACE This manual describes the electrical and structural specifications required for connecting the FANUC Series 0i/0i Mate CNC control unit to a machine tool. The manual outlines the components commonly used for FANUC CNC control units, as shown in the configuration diagram
  • Page 6PREFACE B–64113EN/01 Configuration of the This manual consists of Chapters 1 to 13 and Appendixes. manual Chapter title Description Chapter 1 Outlines connections for the Series 0i/0i Mate and guides the reader CONFIGURATION concerning additional details. Chapter 2 This chapter shows the total conne
  • Page 7B–64113EN/01 PREFACE Related manuals of The following table lists the manuals related to Series 0i–C, Series 0i Series 0i–C/0i Mate–C Mate–C. This manual is indicated by an asterisk(*). Specification Manual name number FANUC Series 0i–MODEL C/0i Mate–MODEL C B–64112EN DESCRIPTIONS FANUC Series 0i–MO
  • Page 8PREFACE B–64113EN/01 Specification Manual name number OPEN CNC FANUC OPEN CNC OPERATOR’S MANUAL B–62994EN Basic Operation Package 1 (For Windows 95/NT) FANUC OPEN CNC OPERATOR’S MANUAL B–63214EN (DNC Operation Management Package) Related manuals of The following table lists the manuals related to SE
  • Page 9B–64113EN/01 Table of Contents DEFINITION OF WARNING, CAUTION, AND NOTE . . . . . . . . . . . . . . . . . . . . . . . . . . s–1 PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p–1 1. CONFIGURATION . . . . . . . .
  • Page 10Table of Contents B–64113EN/01 5. CONNECTION TO CNC PERIPHERALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 5.1 CONNECTION OF MDI UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 5.1.1 General . . . . . . . .
  • Page 11B–64113EN/01 Table of Contents 9.2 CONNECTION TO MACHINE OPERATOR’S PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 9.2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 12Table of Contents B–64113EN/01 9.3.9.2 Order specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 9.3.9.3 Operator’s panel specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 13B–64113EN/01 Table of Contents 9.7.4 Dimensions of Source Output Type Connection Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 9.8 CONNECTING THE FANUC SERVO UNIT β SERIES WITH I/O LINK . . . . . . . . . . . . . . . . . . . 251 9.8.1 Overview . . . . . . . . .
  • Page 14
  • Page 15B–64113EN/01 1. CONFIGURATION 1 CONFIGURATION 1
  • Page 161. CONFIGURATION B–64113EN/01 1.1 The configuration and component names of control units are shown in the figures given below. This manual explains how to attach the connectors CONTROL UNIT shown in these figures to devices. The numbers in parentheses () in the CONFIGURATION figures are keyed to the
  • Page 17B–64113EN/01 1. CONFIGURATION Control unit LCD MDI (5.1) Memory card Soft key switch interface NOTE This figure is a front view of the control unit with an LCD. The configurations of other control units are basically the same as that shown above. The numbers in parentheses () in the figures are keye
  • Page 181. CONFIGURATION B–64113EN/01 Control unit Servo unit connector [COP10A–1] (left) Fan unit Battery [COP10A–2] (7) (right) Rear of the unit Power supply connector [CP1] Power supply Soft key Fuse module Serial spindle or MDI connector position coder connector [CA55] (5.1) [JA7A] (6.1, 6.3) Servo chec
  • Page 19B–64113EN/01 1. CONFIGURATION Control unit Rear of the unit Option board For DNC2 RS–232C connector [JD28A] (12) Rear of the unit Option board For the HSSB board HSSB optical connector [COP7] (1) NOTE 1 The above figures are rear views of a control unit with option slots. 2 When an option board rela
  • Page 201. CONFIGURATION B–64113EN/01 Rear side of the unit Option board ATA card For the data server board Ethernet connector [CD38R] NOTE The above figures are rear views of a control unit with option slots. The numbers in parentheses () in the figures are keyed to the item numbers of the descriptions in
  • Page 21B–64113EN/01 1. CONFIGURATION 1.2 HARDWARE OVERVIEW Main board CPU for controlling CNC · Power supply · 2–axis to 4–axis control · Spindle interface · LCD/MDI · I/O link · PMC–SA1/SB7 · Analog output/high– speed DI · RS–232C × 2 · Memory card interface Serial communication board HSSB interface board
  • Page 221. CONFIGURATION B–64113EN/01 Conditions for installing options Option Slot nearest to the LCD Communication HSSB board PC side HSSB board Serial communication board Main unit Communication function – A/B + – DNC2 Data server Data server board (ATA flash card and 100BASE–TX) 10BASE–T is also enabled
  • Page 23B–64113EN/01 2. TOTAL CONNECTION DIAGRAMS 2 TOTAL CONNECTION DIAGRAMS 9
  • Page 242. TOTAL CONNECTION DIAGRAMS B–64113EN/01 Control unit Main board L 24V–IN(CP1A) 24 VDC power C (CN2) MDI UNIT D Soft key cable MDI(CA55) CK1 R232(JD36A) RS–232C I/O unit R232(JD36B) RS–232C I/O unit Analog output for tool drive A–OUT&HDI(JA40) High–speed skip input I/O Link(JD1A) See I/O Link conne
  • Page 25B–64113EN/01 2. TOTAL CONNECTION DIAGRAMS Control unit (Only when the Series 0i has an option function) Serial communication Option slot board DNC2 board R232–3(JD28A) RS–232C I/O unit (when DNC2 board is used) Data server board ATA flash card 100BASETX(CD38R) Ethernet HSSB board HSSB(COP7) Personal
  • Page 262. TOTAL CONNECTION DIAGRAMS B–64113EN/01 Sample I/O Link connection – For Series 0i I/O unit for 0i 0i control unit (CP1) 24VDC I/O Link (JD1B) JD1A Operator’s panel I/O I/O Link I/O Link (JD1A) JD1B JD1A DI : 96 points DO : 64 points I/O Link βi servo amplifier DI/DO–1 JD1B (CB104) JD1A DI/DO–2 (C
  • Page 27B–64113EN/01 3. INSTALLATION 3 INSTALLATION 13
  • Page 283. INSTALLATION B–64113EN/01 3.1 ENVIRONMENT FOR INSTALLATION 3.1.1 The peripheral units and the control unit have been designed on the Environmental assumption that they are housed in closed cabinets. In this manual “cabinet” refers to the following: Requirements Outside D Cabinet manufactured by t
  • Page 29B–64113EN/01 3. INSTALLATION 3.2 POWER SUPPLY CAPACITY 3.2.1 The following CNC–related units require an input power supply that satisfies the indicated current capacities with a power supply voltage of Power Supply 24 VDC "10%. Here, note that momentary voltage changes and ripples Capacities of are
  • Page 303. INSTALLATION B–64113EN/01 3.3 When a cabinet is designed, it must satisfy the environmental conditions described in Section 3.1. In addition, the magnetic interference on the DESIGN AND screen, noise resistance, and maintenance requirements must be INSTALLATION considered. The cabinet design must
  • Page 31B–64113EN/01 3. INSTALLATION D The installation conditions of the I/O unit and connector panel I/O module must be satisfied. To obtain good ventilation in the module, the I/O unit and connector panel I/O module must be installed in the direction shown in the following figure. Clearances of 100 mm or
  • Page 323. INSTALLATION B–64113EN/01 3.4 The internal air temperature of the cabinet increases when the units and parts installed in the cabinet generate heat. Since the generated heat is THERMAL DESIGN radiated from the surface of the cabinet, the temperature of the air in the OF THE CABINET cabinet and th
  • Page 33B–64113EN/01 3. INSTALLATION 3.4.3 Heat Output of Each Table 3.4.3 (a) Heat output Unit Heat 0i Unit 0i output Remarks Mate (W) Control unit Without option slots f f 33W (*1) With 2 option slots f — 37W (*1) Option board HSSB board f — 3W (*2) Serial communication f — 6W board (DNC2) Data server boa
  • Page 343. INSTALLATION B–64113EN/01 3.4.4 With a small cabinet like the operator’s panel, the heat dissipating Thermal Design of capacity of the cabinet is as shown below, assuming that there is sufficient mixing of the air inside the cabinet. Operator’s Panel Coated metal surfaces: 8 W/m2@°C Plastic surfa
  • Page 35B–64113EN/01 3. INSTALLATION Table 3.4.4 Control unit with option 2 slots 37W Option board (serial communication board) 6W Option board (data server board) 9W Distributed operator’s panel I/O module 12W 120–mm square fan motor for air mixing 8W Total heat dissipation of the above 71W NOTE The 12 W q
  • Page 363. INSTALLATION B–64113EN/01 3.5 The CNC has been steadily reduced in size using surface–mount and custom LSI technologies for electronic components. The CNC also is ACTION AGAINST designed to be protected from external noise. However, it is difficult to NOISE measure the level and frequency of nois
  • Page 37B–64113EN/01 3. INSTALLATION NOTE 1 The groups must be 10 cm or more apart from one another when binding the cables in each group. 2 The electromagnetic shield refers to shielding between groups with grounded steel plates. 3 The shield is not required when the cable between the CNC and MDI is shorte
  • Page 383. INSTALLATION B–64113EN/01 3.5.2 The CNC machine tool uses the following three types of grounding: Ground D Signal grounding Signal grounding supplies a reference potential (0 V) for electrical signals. D Grounding for protection Grounding for protection is performed for safety reasons as well as
  • Page 39B–64113EN/01 3. INSTALLATION 3.5.3 Connecting the Ground Terminal of the Control Unit For 7.2″/8.4″LCD/MDI (horizontal) type Rear of the unit For 7.2″/8.4″LCD/MDI (vertical) type Ground cable Wire rod with a size of 2 mm2 or more Rear of the unit Ground cable Wire rod with a size of 2 mm2 or more Co
  • Page 403. INSTALLATION B–64113EN/01 3.5.4 The AC/DC solenoid and relay are used in the power magnetics cabinet. Noise Suppressor A high pulse voltage is caused by coil inductance when these devices are turned on or off. This pulse voltage induced through the cable causes the electronic circuits to be distu
  • Page 41B–64113EN/01 3. INSTALLATION 3.5.5 If a cable connected to the CNC, servo amplifier, spindle amplifier, or Cable Clamp and other device requires shielding, clamp the cable as shown below. The clamp both supports and shields the cable. Use this clamp to ensure stable Shield Processing operation of th
  • Page 423. INSTALLATION B–64113EN/01 ÇÇ Machine side installation ÇÇ board ÇÇ Control unit ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ Ground plate ÇÇ ÇÇ ÇÇ Metal fittings ÇÇ ÇÇ for clamp Shield cover Fig. 3.5.5 (b) Cable clamp (2) Prepare ground plate like the following figure. Ground terminal (grounded) Hole for securing met
  • Page 43B–64113EN/01 3. INSTALLATION Ground 8mm plate 12mm 20mm Fig. 3.5.5 (d) Ground plate holes (Reference) Outer drawings of metal fittings for clamp. Max. 55mm 28mm 6mm 17mm Fig. 3.5.5 (e) Outer drawings of metal fittings for clamp Ordering specification for metal fittings for clamp A02B–0124–K001 (8 pi
  • Page 443. INSTALLATION B–64113EN/01 3.5.6 To protect the devices from surge voltages due to lightening, it is Measures Against recommended to install surge–absorbing elements between the lines of the input power and between one line and ground. This does not, Surges due to however, assure protection from a
  • Page 45B–64113EN/01 3. INSTALLATION Notes (1) For a better surge absorbing effect, the wiring shown by heavy line must be as short as possible. Wire Size: The wire diameter must be 2 mm2 or greater. Wire length: The sum of the length (a) of the wire for the connection of surge–absorbing element 1 and that
  • Page 463. INSTALLATION B–64113EN/01 3.6 CONTROL UNIT 3.6.1 The control unit has a built–in fan motor. Installation of the Air enters the control unit through the bottom and is drawn through the fan motor which is located on the top of the control unit. Control Unit Space (A), shown in Fig. 3.6.1, must be p
  • Page 47B–64113EN/01 3. INSTALLATION For a horizontal unit Rear of the unit For a vertical unit Rear of the unit Unit : mm Fig. 3.6.1 33
  • Page 483. INSTALLATION B–64113EN/01 Installing the I/O unit for 0i Space for air ÊÊÊÊ ÊÊÊÊ ÊÊÊÊÊÊÊÊÊ ÊÊÊÊÊÊÊÊÊ ÊÊÊÊ ÊÊÊÊÊÊÊÊÊ ÊÊÊÊ ÊÊÊÊ ÊÊÊÊÊÊÊÊÊ ÊÊÊÊÊÊÊÊÊ ÊÊÊÊ ÊÊÊÊÊÊÊÊÊ Keep the space required to replace the print circuit Unit : mm board. 34
  • Page 49B–64113EN/01 3. INSTALLATION 3.7 For the cabling diagram, see the control unit configuration and component names in Section 1.1. CABLING DIAGRAM 3.8 The cabinet and pendant box that house a display and a operator’s panel that are to be designed and manufactured by the machine tool builder are DUSTPR
  • Page 504. POWER SUPPLY CONNECTION B–64113EN/01 4 POWER SUPPLY CONNECTION 36
  • Page 51B–64113EN/01 4. POWER SUPPLY CONNECTION 4.1 This section explains the connection of power supply for Series 0i/Series 0i Mate control unit. GENERAL 37
  • Page 524. POWER SUPPLY CONNECTION B–64113EN/01 4.2 TURNING ON AND OFF THE POWER TO THE CONTROL UNIT 4.2.1 Supply power (24VDC) to the control uint of Series 0i/Series 0i Mate from an external sources. Power Supply for the Control Unit Provide ON/OFF circuit A for turning the AC power on and off on the inpu
  • Page 53B–64113EN/01 4. POWER SUPPLY CONNECTION 4.2.2 Specifications of recommended external 24 VDC power supply External 24 VDC Power (regulated power supply): (The power supply must satisfy UL1950.) Supply and Circuit Output voltage: +24 V (10% (21.6 V to 26.4 V) (including ripple voltage and noise. See t
  • Page 544. POWER SUPPLY CONNECTION B–64113EN/01 S Notes to take when the When the vertical axis exists, select the DC power supply that has a long voltage vertical axis exists hold time to decrease the amount of vertical axis falling during power–off (including a power failure). If the operating voltage dro
  • Page 55B–64113EN/01 4. POWER SUPPLY CONNECTION Example 2 Regulated AC input power CNC unit supply Device with large rush current For a circuit configuration in example 2, connect another regulated power supply to be specifically used for the device with remarkable load fluctuations so that the CNC and othe
  • Page 564. POWER SUPPLY CONNECTION B–64113EN/01 The following circuit configuration is recommended. The power to the CNC and other units (A unit with I/O Link, FANUC Servo Unit β Series with an I/O link (β amplifier with an I/O link), and so on in the sample configuration below) is assumed to be turned on a
  • Page 57B–64113EN/01 4. POWER SUPPLY CONNECTION 4.2.3 Turn on the power to each unit in the following order or all at the same Procedure for Turning time. On the Power 1. Power to the overall machine (200 VAC) 2. Servo amplifier control power supply (200 VAC) 3. Power to the slave I/O units connected via th
  • Page 584. POWER SUPPLY CONNECTION B–64113EN/01 4.2.4 Turn off the power to each unit in the following order or all at the same Procedure for Turning time. Off the Power 1. Power to the slave I/O units connected via the I/O link, power to the display unit (24VDC), the CNC control unit (24 VDC), and power to
  • Page 59B–64113EN/01 4. POWER SUPPLY CONNECTION 4.3 Supply power to the control unit from external resouce. The brackets in the figures are the stand–alone type connector name. CABLE FOR POWER SUPPLY TO CNC control unit External power CONTROL UNIT CP1 1 +24V 24VDC stabilized 2 0V power 3 24VDC "10% Cable CP
  • Page 604. POWER SUPPLY CONNECTION B–64113EN/01 4.4 In a system using this CNC, batteries are used as follows: BATTERIES Use Component connected to battery Memory backup in the CNC control unit CNC control unit Preservation of the current position indicated Separate detector interface by the separate absolu
  • Page 61B–64113EN/01 4. POWER SUPPLY CONNECTION Replacing the lithium (1) Prepare a new lithium battery (ordering drawing number: battery A02B–0200–K102). (2) Turn on the power of the control unit once for about 30 seconds. (3) Turn off the power of the control unit. (4) Remove the old battery from the top
  • Page 624. POWER SUPPLY CONNECTION B–64113EN/01 Replacing the alkaline (1) Prepare two new alkaline dry cells (size D). dry cells (size D) (2) Turn on the power of the control unit once for about 30 seconds. (3) Turn off the power of the control unit. (4) Remove the battery case cover. (5) Replace the batte
  • Page 63B–64113EN/01 4. POWER SUPPLY CONNECTION Use of alkaline dry cells (size D) Connection Power from the external batteries is supplied through the connector to which the lithium battery is connected. The lithium battery, provided as standard, can be replaced with external batteries in the battery case
  • Page 644. POWER SUPPLY CONNECTION B–64113EN/01 4.4.2 One battery unit can maintain current position data for six absolute pulse Battery for Separate coders for a year. When the voltage of the battery becomes low, APC alarms 3n6 to 3n8 (n: Absolute Pulse Coders axis number) are displayed on the LCD display.
  • Page 65B–64113EN/01 4. POWER SUPPLY CONNECTION CAUTION The battery must be replaced with the power of the machine turned on (the servo amplifier turned on). Note that, if batteries are replaced while no power is supplied to the CNC, the recorded absolute position is lost. 4.4.3 The battery for the absolute
  • Page 665. CONNECTION TO CNC PERIPHERALS B–64113EN/01 5 CONNECTION TO CNC PERIPHERALS 52
  • Page 67B–64113EN/01 5. CONNECTION TO CNC PERIPHERALS 5.1 CONNECTION OF MDI UNIT 5.1.1 For this LCD–mounted type CNC, the controller, display unit, and MDI General are connected in the unit, so a machine tool builder does not need to connect them. Therefore, this subsection shows the key layouts of various
  • Page 685. CONNECTION TO CNC PERIPHERALS B–64113EN/01 Compact keys for machine center series (M series) (horizontal type) 54
  • Page 69B–64113EN/01 5. CONNECTION TO CNC PERIPHERALS Standard keys for lathe series (T series) (vertical type) Standard keys for machine center series (M series) (vertical type) 55
  • Page 705. CONNECTION TO CNC PERIPHERALS B–64113EN/01 5.2 CONNECTION WITH INPUT/OUTPUT DEVICES 5.2.1 An input/output device is used to enter information such as CNC Overview programs and parameters from an external device to the CNC, or to output information from the CNC to an external device. Input/output
  • Page 71B–64113EN/01 5. CONNECTION TO CNC PERIPHERALS 5.2.2 Connecting I/O Devices R232–1 R232–2 JD36B Punch panel JD36A Handy File NOTE This interface is the RS–232C interface on the CNC side. This RS–232C interface on the CNC side can be used on the 0i–C/0i Mate–C only for the following purposes: Ladder u
  • Page 725. CONNECTION TO CNC PERIPHERALS B–64113EN/01 5.2.3 RS–232–C Serial Port CNC JD36A, JD36B RELAY CONNECTOR PCR–E20MDK–SL–A (DBM–25S) 1 FG 14 2 SD 1 RD 11 SD 15 3 RD 16 2 0V 12 0V u u t 4 RS 17 3 DR 13 ER 5 CS 4 0V 14 0V 18 6 DR 5 CS 15 RS 19 7 SG 6 0V 16 0V 20 ER 8 CD 7 CD 17 21 9 8 0V 18 (+5V) 22 10
  • Page 73B–64113EN/01 5. CONNECTION TO CNC PERIPHERALS CABLE CONNECTION 1 3 RD RD 2 0V 3 6 DR DR 0V 4 5 5 CS CS 6 0V 7 8 CD CD 8 0V 9 10 +24V 11 2 SD SD 12 0V 13 20 ER ER 14 0V 15 4 RS RS 16 7 SG 0V 17 18 19 25 +24V +24V 20 1 FG SHIELD GND GROUNDING PLATE RECOMMENDED CABLE SPECIFICATION A66L–0001–0284#10P (#
  • Page 745. CONNECTION TO CNC PERIPHERALS B–64113EN/01 5.2.4 RS–232–C Interface Specification RS–232–C Interface Generally signals as follows are used in RS–232–C interface. signals CNC Output SD (Send data) Input RD (Recieve data) RS (Request to Send) When CS is not used short CS and RS. CS (Enable to send)
  • Page 75B–64113EN/01 5. CONNECTION TO CNC PERIPHERALS Signal description of RS–232C Signal RS–232–C interface name circuit I/O Description number SD 103 Out- Sending Start bit Stop bit put data RD 104 Input Receiving ON 1 2 3 4 5 6 7 8 OFF (When ISO code “0” is sent) data RS 105 Input Sending This signal is
  • Page 765. CONNECTION TO CNC PERIPHERALS B–64113EN/01 Transmission Method of RS–232–C interface Start–stop Generally, two transmission methods are available at the serial interface. this CNC use the start–stop method. With this method, start and stop signals are output before and after each data bit. One ch
  • Page 77B–64113EN/01 5. CONNECTION TO CNC PERIPHERALS Table 5.2.4 ISO code EIA code Meaning Character 8 7 6 5 4 3 2 1 Character 8 7 6 5 4 3 2 1 0 f f F 0 f F Numeral 0 1 f f f F f 1 F f Numeral 1 2 f f f F f 2 F f Numeral 2 3 f f F f f 3 f F f f Numeral 3 4 f f f F f 4 F f Numeral 4 5 f f F f f 5 f F f f Nu
  • Page 785. CONNECTION TO CNC PERIPHERALS B–64113EN/01 NOTE 1 When the external device is equipped with an ISO/EIA converter, the following items must be noted in Table 5.2.4 (a). Control out (Comment field start) Control in (Comment field end) EIA code (.......................) CR o .................... Con
  • Page 79B–64113EN/01 5. CONNECTION TO CNC PERIPHERALS Time chart when the NC (1) NC outputs DC1. receives data (2) The I/O device starts sending data upon receiving DC1. (Read into memory) (3) NC sends DC3 when NC processing is delayed. (4) The I/O device stops sending data to NC after receiving DC3. The de
  • Page 805. CONNECTION TO CNC PERIPHERALS B–64113EN/01 Time chart when the NC (1) NC output DC2. send data (Punch out) (2) NC outputs punch data in succession. (3) When data processing is delayed at the I/O device. (a) Data output stops within two characters including a currently transmitting character when
  • Page 81B–64113EN/01 5. CONNECTION TO CNC PERIPHERALS Connection between RS–232–C interface and I/O device CNC I/O device side SD SD RD RD RS RS CS CS ER ER DR DR CD CD SG SG FG FG 67
  • Page 825. CONNECTION TO CNC PERIPHERALS B–64113EN/01 D When the ER signal and the DR signal are not used for a handshake, the following connection is used. CNC I/O device side SD SD RD RD RS RS CS CS ER ER DR DR CD CD SG SG FG FG Prepare the cable with I/O device as follows : Serial interface SD RD RS CS S
  • Page 83B–64113EN/01 5. CONNECTION TO CNC PERIPHERALS 5.2.5 FANUC Handy File Connection Cable side connector Connector: DBM–25P (Japan Aviation Electronic Inc., Ltd.) CNC Cover: DB–C2–J9 (Japan Aviation Electronic Inc., Ltd.) JD36A, JD36B (PCR–E20MDK–SL–A) Relaying 1 RD 11 SD cable FANUC 2 0V 12 0V Handy Fi
  • Page 845. CONNECTION TO CNC PERIPHERALS B–64113EN/01 5.3 CONNECTING THE HIGH–SPEED SKIP (HDI) 5.3.1 General High–speed skip (HDI) JA40 The MDI part of the control unit is not shown. Switch 70
  • Page 85B–64113EN/01 5. CONNECTION TO CNC PERIPHERALS 5.3.2 Connection to the CNC High–speed Skip (HDI) JA40 PCR–E20MDK–SL–A 1 HDI0 11 2 0V 12 3 13 4 14 5 (ES)0V 15 6 16 7 (SVC) 17 8 (ENB1) 18 9 (ENB2) 19 10 20 Signals inside ( ) are used with the analog spindle. NOTE Leave connector pins unconnected if the
  • Page 865. CONNECTION TO CNC PERIPHERALS B–64113EN/01 5.3.3 Input Signal Rules for the High–speed Skip (HDI) Circuit configuration CNC liL/liH FILTER RECEIVER DRIVER VH/VL SHIELD Absolute maximum rating Input voltage range Vin: –3.6 to +13.6 V Input characteristics Unit Symbol Specification Unit Remark High
  • Page 87B–64113EN/01 6. SPINDLE CONNECTION 6 SPINDLE CONNECTION The figure below shows the spindle–related connections. Note that the number of connectable spindles depends on the model. So, see the tables that follow the figure below. First serial spindle Position coder JA7B SPM JA7A JA7A TB2 Spindle motor
  • Page 886. SPINDLE CONNECTION B–64113EN/01 6.1 SERIAL SPINDLE 6.1.1 Connection of One to Two Serial Spindles CNC Spindle amplifier module JA7A JA7B PCR–E20MDK–SL–A (PCR–E20MDT) 1 SIN 11 1 SIN 11 0V 2 *SIN 12 0V 2 *SIN 12 0V 3 SOUT 13 3 SOUT 13 0V 4 *SOUT 14 0V 4 *SOUT 14 0V 5 [ ] 15 [ ] 5 15 0V 6 [ ] 16 0V
  • Page 89B–64113EN/01 6. SPINDLE CONNECTION Cable connection Connector JA7A Connector JA7B 3 1 SOUT SIN *SOUT 4 2 *SIN CNC SIN 1 3 SOUT Spindle amplifier *SIN 2 4 *SOUT module 12,14,16 12,14,16 Ground plate Ground plate Recommended cable connector: PCR–E20FA (manufactured by Honda Tsushin Kogyo) FCN–247J020–
  • Page 906. SPINDLE CONNECTION B–64113EN/01 6.2 ANALOG SPINDLE CNC INTERFACE Signal Name Description SVC, ES Spindle command voltage JA40 and common line PCR–E20MDK–SL–A ENB1, ENB2 Spindle enable signal (Note 1) 1 ( ) 11 ( ) 2 (0V) 12 3 ( ) 13 ( ) 4 14 5 ES 15 ( ) 6 ( ) 16 7 SVC 17 ( ) 8 ENB1 18 9 ENB2 19 (
  • Page 91B–64113EN/01 6. SPINDLE CONNECTION 6.3 POSITION CODER CNC INTERFACE Signal Name Description JD7A SC, :SC Position coder phase C signals PCR–E20MDK–SL–A PA, :PA Position coder phase A signals 1 ( ) 11 PB, :PB Position coder phase B signals 2 ( ) 12 0V 3 ( ) 13 SOUT, :SOUT Serial spindle signals (Note
  • Page 927. SERVO INTERFACE B–64113EN/01 7 SERVO INTERFACE 78
  • Page 93B–64113EN/01 7. SERVO INTERFACE 7.1 CONNECTION TO THE SERVO AMPLIFIERS Control unit COP10A-1 The MDI part of the control unit Connection of FSSB is not shown. 79
  • Page 947. SERVO INTERFACE B–64113EN/01 7.1.1 This chapter describes how to connect the servo units to the Series 0i/0i General Mate. For details of the connection of the Servo amplifier, refer to the each servo amplifier manual. 7.1.2 Interface to the Servo Control unit Amplifiers Servo amplifier modules C
  • Page 95B–64113EN/01 7. SERVO INTERFACE 7.1.3 Separate Detector Interface Servo amplifier module Separate detector interface unit Control unit or the previous–stage servo amplifier module Linear scale 81
  • Page 967. SERVO INTERFACE B–64113EN/01 CNC Servo amplifier module Servo card  Optical fiber cable   Â COP10A COP10B  COP10A    COP10B COP10A  | | |  COP10B  Optical fiber cable COP10A Up to 2 axes with Series 0i Mate–TC Up to 3 axes with Series 0i Mate–MC Up to 4 axes with Series 0i–TC/M
  • Page 97B–64113EN/01 7. SERVO INTERFACE 7.1.4 The interface unit can feed 0.35 A (5 V) to each separate detector. Separate Detector Item Specification Interface Unit Power supply capacity Voltage 24 VDC ±10% Specification Current 0.9 A (basic unit only) 1.5 A (basic unit + expansion unit) Ordering informati
  • Page 987. SERVO INTERFACE B–64113EN/01 7.1.6 Linear Scale Interface Separate detector interface unit (Parallel Interface) JF101 to JF104 Linear scale (PCR–EV20MDT) 1 PCA 11 2 *PCA 12 0V 3 PCB 13 4 *PCB 14 0V 5 PCZ 15 6 *PCZ 16 0V 7 (+6V) 17 +6V and REQ are for separate absolute pulse coders. 8 (REQ) 18 +5V
  • Page 99B–64113EN/01 7. SERVO INTERFACE 7.1.7 Separate Type Pulse Separate detector interface unit Coder Interface JF101 to JF104 Separate detector (PCR–EV20MDT) (Parallel Interface) 1 PCA 11 Pulse coder D For absolute detector 2 *PCA 12 0V (MS3102A–22–14P) 3 PCB 13 A PCA B *PCA C PCB D *PCB 4 *PCB 14 0V E
  • Page 1007. SERVO INTERFACE B–64113EN/01 (Parallel interface) D For incremental detector Separate detector interface unit Separate detector JF101 to JF104 Pulse coder (PCR–EV20MDT) (MS3102A–20–29P) 1 PCA 11 2 *PCA 12 0V 3 PCB 13 A PCA B PCB C +5V D *PCA 4 *PCB 14 0V E *PCB F PCZ G *PCZ H SHLD 5 PCZ 15 J +5V
  • Page 101B–64113EN/01 7. SERVO INTERFACE Connection to a detector Separate detector interface unit Detector made by another made by another manufacturer manufacturer (Serial JF101 to JF108 interface) (PCR–EV20MDT) 1 SD 11 2 *SD 12 0V 3 13 4 14 0V 5 REQ 15 6 *REQ 16 0V 7 +6V 17 8 18 +5V The +6V signal is for
  • Page 1027. SERVO INTERFACE B–64113EN/01 (Serial interface) Separate detector interface unit Separate detector JF101 to JF104 Pulse coder (PCR–EV20MDT) 1 SD 11 A SD B C D :SD 2 :SD 12 0V E F REQ G REQ H SHLD 3 13 J +5V K +5V L M 4 14 0V N 0V P R +6VA S 0VA 5 REQ 15 T 0V 6 :REQ 16 0V 7 +6V 17 8 18 +5V MS3106B
  • Page 103B–64113EN/01 7. SERVO INTERFACE 7.1.8 The standard of the feedback signal from the additional detector is as Input Signal shown below. Requirements (1) A and B phase signal input (Parallel Interface) This is a method to input position information by the mutual 90 degree phase slip of A and B phase s
  • Page 1047. SERVO INTERFACE B–64113EN/01 Time requirements Requirements for the signals at the input pins of input connectors JF101 to JF108. TD y 0.15 µsec The signals for these connectors are differential input signals with A and B phases. An important factor is time TD from point A, when the potential dif
  • Page 105B–64113EN/01 7. SERVO INTERFACE 7.1.9 Connection of Battery for Separate Absolute Detector Separate detector interface unit Absolute pulse coder battery case 91
  • Page 1067. SERVO INTERFACE B–64113EN/01 Separate detector interface unit Battery case JA4A (PCR–EV20MDT) 01 11 (M3 terminal) 02 12 + – 03 0V 13 +6V 0V 04 14 05 15 06 16 07 +6V 17 08 18 09 19 10 20 CABLE CONNECTION JA4A Battery case +6V 7 + +6V 0V 3 – 0V RECOMMENDED CABLE MATERIAL: y0.2 mm2 (7/0.18) Recommen
  • Page 107B–64113EN/01 7. SERVO INTERFACE 7.1.10 Connector locations on the basic unit Connector Locations For the outside dimensions, see Appendix A. 93
  • Page 1087. SERVO INTERFACE B–64113EN/01 7.1.11 1) Notes on installation Installation (1) Use an interface unit in a completely enclosed cabinet. (2) Install an interface unit on a vertical surface, and provide a space of 100 mm above and below the unit. Below an interface unit, do not place equipment that g
  • Page 109B–64113EN/01 7. SERVO INTERFACE 7.1.12 Notes on Installing a Separate Detector CAUTION To install/remove the unit, a screwdriver must be inserted Interface Unit obliquely. So, sufficient access clearances are required on both sides of the unit. As a guideline, if the front of an adjacent unit appear
  • Page 1107. SERVO INTERFACE B–64113EN/01 Installing the unit on the DIN rail Installing the unit on the DIN rail DIN rail Removing the unit from the DIN rail DIN rail Installing the unit: 1. Hook the unit on the top of the DIN rail. 2. Push the unit in until it clicks. Removing the unit: 1. Push down the loc
  • Page 111B–64113EN/01 8. CONNECTION TO FANUC I/O Link 8 CONNECTION TO FANUC I/O Link 97
  • Page 1128. CONNECTION TO FANUC I/O Link B–64113EN/01 8.1 The FANUC I/O Link is a serial interface which connects the CNC, cell controller, dispersed I/O, machine operator’s panel, or Power Mate and GENERAL transfers I/O signals (bit data) at high speeds between each device. The FANUC I/O Link regards one de
  • Page 113B–64113EN/01 8. CONNECTION TO FANUC I/O Link 8.2 For the Series 0i–C and Series 0i Mate–C, the interface connector for I/O Link (JD1A) is located on the unit main board. CONNECTION In the I/O Link there are the master station and its slave stations. As the Series 0i/0i Mate control unit, the master
  • Page 1148. CONNECTION TO FANUC I/O Link B–64113EN/01 Series 0i Mate–C control unit I/O Link βi servo (One unity only) (See Sec. 9.8.) Machine operator’s panel 24VDC (See Sec. 9.2.) Rear of the unit I/O module for operator’s panel (DI:48 points, DO:32 points) (with M.P.G.) 24VDC (See Sec. 9.3.) JD1A I/O Link
  • Page 115B–64113EN/01 8. CONNECTION TO FANUC I/O Link The following is an example in which two operator’s panel I/O boards and one machine operator’s panel are used. DI space map DO space map X4 Operator’s panel I/O Y0 Operator’s panel I/O DI 48 points DO 32 points X5 Y1 S Y2 X9 Y3 X10 Reserved Y4 Operator’s
  • Page 1168. CONNECTION TO FANUC I/O Link B–64113EN/01 Series 0i–C control unit Rear of the unit I/O Link β servo (Up to 7 units) (See Sec. 9.8.) JD1A I/O unit for 0i Othe units that have an I/O Link interface 24VDC I/O Link Machine operator’s panel (See Sec. 9.2.) 24VDC JD1B I/O Link JD1A 102
  • Page 117B–64113EN/01 8. CONNECTION TO FANUC I/O Link DI space map DO space map X0 Built–in I/O Y0 Built–in I/O DI 96 points DO 64 points X1 Y1 X2 Y2 X3 Y3 X4 Y4 X5 Y5 X6 Y6 X7 Y7 X8 Y8 External I/O X9 Y9 X10 Y10 X11 Y11 X12 First MPG Y12 X13 Second MPG Y13 X14 Third MPG Y14 X15 DO alarm detection Y15 X16 Ex
  • Page 1188. CONNECTION TO FANUC I/O Link B–64113EN/01 8.2.1 Connection of FANUC I/O Link by Electric Cable Control unit or preceding slave unit JD1A JD1B (PCR–EV20MDT) (PCR–E20LMD) JD1A (PCR–E20LMD) 1 SIN 11 0V JD1B 1 SIN 11 0V 2 :SIN 12 0V 2 :SIN 12 0V 3 SOUT 13 0V 3 SOUT 13 0V Next slave 4 :SOUT 14 0V 4 :S
  • Page 119B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9 CONNECTION OF I/O Link SLAVE DEVICES 105
  • Page 1209. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.1 CONNECTION OF I/O UNITS FOR 0i 9.1.1 For the Series 0i–C, it is possible to use the I/O unit for 0i having the same General functions as the I/O card built into the Series 0i–B as machine interface I/O. The number of DI/DO points of the I/O un
  • Page 121B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES Built–in I/O assignment DI space map DO space map X0 Y0 X1 Y1 X2 Y2 X3 Y3 DO 64 points X4 Y4 X5 Y5 DI 96 points X6 Y6 X7 Y7 X8 Module name: CM08O X9 X10 X11 X12 First MPG X13 Second MPG X14 Third MPG X15 DO alarm detection Module name: CM16I NOTE
  • Page 1229. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.1.2 The following cautions must be observed when using I/O signal receivers Cautions and drivers for the machine interface. DI Signals and Receivers DI signals are basically of the sink type (a type that drains energy). Some DI signals, however,
  • Page 123B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES Part of the 24 VDC power input to CP1 can be taken out from CP2 by branching. CP2 should be connected as shown below. In this case, the rating of the external 24 VDC power supplied to CP1 must be the sum of the power consumed within the control un
  • Page 1249. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.1.4 Connector Pin Arrangement CB104 CB105 CB106 CB107 HIROSE 50PIN HIROSE 50PIN HIROSE 50PIN HIROSE 50PIN A B A B A B A B 01 0V +24V 01 0V +24V 01 0V +24V 01 0V +24V 02 Xm+0.0 Xm+0.1 02 Xm+3.0 Xm+3.1 02 Xm+4.0 Xm+4.1 02 Xm+7.0 Xm+7.1 03 Xm+0.2 X
  • Page 125B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.1.5 Connecting DI/DO For example, connecting DI Terminal No. Address No. Bit No. +24V CB104(B01) Xm+0.0 CB104(A02) RV Xm+0.1 CB104(B02) RV Xm+0.2 CB104(A03) RV Xm+0.3 CB104(B03) RV Xm+0.4 CB104(A04) RV Xm+0.5 CB104(B04) RV Xm+0.6 CB104(A05) RV X
  • Page 1269. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 Terminal No. Address No. Bit No. +24V CB104(B01),CB105(B01) Xm+2.0 CB104(A10) RV Xm+2.1 CB104(B10) RV Xm+2.2 CB104(A11) RV Xm+2.3 CB104(B11) RV Xm+2.4 CB104(A12) RV Xm+2.5 CB104(B12) RV Xm+2.6 CB104(A13) RV Xm+2.7 CB104(B13) RV 0V Xm+3.0 CB105(A02
  • Page 127B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES Terminal No. Address No. Bit No. +24V CB106(B01) Xm+4.0 CB106(A02) RV Xm+4.1 CB106(B02) RV Xm+4.2 CB106(A03) RV Xm+4.3 CB106(B03) RV Xm+4.4 CB106(A04) RV Xm+4.5 CB106(B04) RV Xm+4.6 CB106(A05) RV Xm+4.7 CB106(B05) RV COM4 CB106(A14) CB106(A01) 0V
  • Page 1289. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 Terminal No. Address No. Bit No. +24V CB106(B01),CB107(B01) Xm+6.0 CB106(A10) RV Xm+6.1 CB106(B10) RV Xm+6.2 CB106(A11) RV Xm+6.3 CB106(B11) RV Xm+6.4 CB106(A12) RV Xm+6.5 CB106(B12) RV Xm+6.6 CB106(A13) RV Xm+6.7 CB106(B13) RV 0V Xm+7.0 CB107(A02
  • Page 129B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES Terminal No. Address No. Bit No. +24V CB105(B01) Xm+8.0 CB105(A06) RV Xm+8.1 CB105(B06) RV Xm+8.2 CB105(A07) RV Xm+8.3 CB105(B07) RV Xm+8.4 CB105(A08) RV Xm+8.5 CB105(B08) RV Xm+8.6 CB105(A09) RV Xm+8.7 CB105(B09) RV 0V Xm+9.0 CB105(A10) RV Xm+9.1
  • Page 1309. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 Terminal No. Address No. Bit No. +24V CB107(B01) Xm+10.0 CB107(A06) RV Xm+10.1 CB107(B06) RV Xm+10.2 CB107(A07) RV Xm+10.3 CB107(B07) RV Xm+10.4 CB107(A08) RV Xm+10.5 CB107(B08) RV Xm+10.6 CB107(A09) RV Xm+10.7 CB107(B09) RV 0V Xm+11.0 CB107(A10)
  • Page 131B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES For example, connecting DO Terminal No. Address No. Bit No. CB104(A24,B24,A25,B25) CB105(A24,B24,A25,B25) CB106(A24,B24,A25,B25) DOCOM CB107(A24,B24,A25,B25) +24V 0V +24V stabilized power supply DV Yn+0.0 CB104(A16) Relay Yn+0.1 CB104(B16) DV Yn+0
  • Page 1329. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 Terminal No. Address No. Bit No. CB104(A24,B24,A25,B25) CB105(A24,B24,A25,B25) CB106(A24,B24,A25,B25) DOCOM CB107(A24,B24,A25,B25) +24V 0V +24V stabilized power supply DV Yn+2.0 CB105(A16) Relay Yn+2.1 CB105(B16) DV Yn+2.2 CB105(A17) DV Yn+2.3 CB1
  • Page 133B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES Terminal No. Address No. Bit No. CB104(A24,B24,A25,B25) CB105(A24,B24,A25,B25) CB106(A24,B24,A25,B25) DOCOM CB107(A24,B24,A25,B25) +24V 0V +24V stabilized power supply DV Yn+4.0 CB106(A16) Relay Yn+4.1 CB106(B16) DV Yn+4.2 CB106(A17) DV Yn+4.3 CB1
  • Page 1349. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 Terminal No. Address No. Bit No. CB104(A24,B24,A25,B25) CB105(A24,B24,A25,B25) CB106(A24,B24,A25,B25) DOCOM CB107(A24,B24,A25,B25) +24V 0V +24V stabilized power supply DV Yn+6.0 CB107(A16) Relay Yn+6.1 CB107(B16) DV Yn+6.2 CB107(A17) DV Yn+6.3 CB1
  • Page 135B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.1.6 I/O Signal Requirements Contact capacity : Requirements and for DI signals 30 VDC 16 mA or more External Power Supply Leakage current between contact points for an open circuit : 1 mA or less (at 26.4 V) for DO Voltage drop between contact p
  • Page 1369. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 CAUTION 2 When using a dark lighting resistor as shown in the following figure, use a leakage–proof diode. DOCOM +24V 0V Dark lighting resister DV Lamp Leakage–proof diode 0V 122
  • Page 137B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES NOTE Output signal driver Each of the output signal driver devices used on this I/O board outputs eight signals. A driver device monitors the current of each output signal. If it detects an overcurrent on an output, it turns off the output. Once a
  • Page 1389. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 DOCOM OHD CONTROL IN#0 OUT#0 LOGIC OCD CONTROL IN#1 OUT#1 LOGIC OCD ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ CONTROL IN#7 OUT#7 LOGIC OCD HD : Over –heat detector circuit OCD : Over–current detector circuit 124
  • Page 139B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.1.7 Manual pulse generators are used to manually move an axis in the handle Connecting the Manual feed mode. Pulse Generator I/O unit for 0i Manual Pulse Generator (No.1) MPG JA3B Manual Pulse Generator (No.2) Manual Pulse Generator (No.3) 125
  • Page 1409. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 Connection to Manual Pulse Generators Manual Pulse Generator I/O unit for 0i Manual Pulse Generator unit #1 JA3B (PCR–EV20MDT) (M3 screw terminal) 1 HA1 11 0V 3 4 5 6 2 HB1 12 0V +5V 0V HA1 HB1 3 HA2 13 0V Manual Pulse Generator unit #2 4 HB2 14 0
  • Page 141B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES Cable Length When Manual pulse generators are supplied with 5 VDC power the same as Manual Pulse Generator pulse coders. The drop in voltage due to cable resistance must not exceed is Used 0.2V (on 0V and 5V lines in total). 0.1 R 2L where 0.1 :Po
  • Page 1429. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 Parameter #7 #6 #5 #4 #3 #2 #1 #0 7105 HDX [Unit of data] Bit HDX The manual handles connected with an I/O LINK are: 0 : Automatically allocated in the order in which they are connected to the I/O LINK. 1 : Allocated to the X signal addresses set
  • Page 143B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.2 CONNECTION TO MACHINE OPERATOR’S PANEL 9.2.1 This machine operator’s panel is connected with CNC by I/O Link, which Overview is composed with the following 2 operator’s panels. Sub panel B1 Main panel B Be sure to see Subsection 9.2.9, for not
  • Page 1449. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.2.2 Total Connection Diagram Machine operator’s panel Control unit or slave unit in the previous Main panel B stage CM68 General–purpose JD1B DI/DO I/O Link (JD1A) CM69 JD1A JA3 MPG MPG Next I/O unit MPG +24V Power CA64(IN) Pendant JA58 type MPG
  • Page 145B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.2.3 Connections 9.2.3.1 Pin assignment CA64 (Power source) CA65 (Power magnetic cabinet) 3 2 0V 1 +24V A01 EON B01 EOFF 6 5 0V 4 +24V A02 COM1 B02 COM2 Recommended connector for cable: A03 *ESP B03 ESPCM1 Housing: AMP 1–178288–3 (3 pins type) A0
  • Page 1469. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 JA3 (Manual pulse generator) JA58 (Pendant type manual pulse generator) 1 HA1 11 1 HA1 11 Xm+1.5 2 HB1 12 0V 2 HB1 12 0V 3 HA2 13 3 Xm+2.2 13 Xm+1.6 4 HB2 14 0V 4 Xm+2.3 14 0V 5 HA3 15 5 Xm+2.4 15 Xm+1.7 6 HB3 16 0V 6 Xm+2.5 16 0V 7 17 7 Yn+5.3 17
  • Page 147B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.2.3.2 To the connector CA64 (IN), shown in the figure below, supply the power Power supply necessary for this operator’s panel to operate and the power necessary for general–purpose DI. To facilitate power branching, the powers supplied connecti
  • Page 1489. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.2.3.3 I/O link connection Control unit or preceding slave unit Main panel B JD1A JD1B (PCR–E20MDK–SL–A) (PCR–E20MDK–SL–A) JD1A 1 SIN 11 0V JD1B 1 SIN 11 0V 2 :SIN 12 0V 2 :SIN 12 0V 3 SOUT 13 0V 3 SOUT 13 0V Next slave 4 :SOUT 14 0V 4 :SOUT 14 0
  • Page 149B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.2.3.4 A signal generated by the emergency stop switch on the machine Emergency stop signal operator’s panel can be sent to the power magnetic cabinet. (This signal cannot be sent to the FANUC I/O Link.) connection When MTB uses the Sub panel B1,
  • Page 1509. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.2.3.6 General–purpose DI connection Pin number +24V CM68(A1),CM69(A1), Address number JA58(10),JA58(19) Bit Sub panel B1 CM65(A04) D Rotary switch CM65(B05) A (SA1) Xm+0.0 RV Xm+0.1 CM65(A03) F RV Xm+0.2 CM65(A05) B RV Xm+0.3 CM65(B03) E RV Xm+0
  • Page 151B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES Address number Pin number +24V Bit JA58(17) Xm+2.0 CM68(A03) RV JA58(8) Xm+2.1 CM68(B03) RV JA58(3) Xm+2.2 CM68(A04) RV JA58(4) Xm+2.3 CM68(B04) RV JA58(5) Xm+2.4 CM68(A05) RV JA58(6) Xm+2.5 CM68(B05) RV Xm+2.6 CM69(B01) RV Xm+2.7 CM69(A02) RV 0V
  • Page 1529. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.2.3.7 General–purpose DO signal Pin number DOCOM CM68(A10),CM69(A10) Address No. Bit +24V 0V +24V Power JA58(7) Yn+5.3 CM68(A08) Relay DV Yn+5.7 DV CM68(B08) Yn+6.3 DV CM68(A09) Yn+6.7 DV CM68(B09) Yn+7.3 DV CM69(A08) Yn+7.4 DV CM69(B08) Yn+7.5
  • Page 153B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.2.3.8 Manual pulse generator connection Main panel A/B/A1/B1 3 4 5 6 JA3 +5V 0V HA1 HB1 1 HA1 11 Manual pulse generator # 1 2 HB1 12 0V (M3 Screw) 3 HA2 13 3 4 5 6 4 HB2 14 0V +5V 0V HA1 HB1 5 HA3 15 Manual pulse generator # 2 6 HB3 16 0V (M3 Sc
  • Page 1549. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.2.3.9 When a pendant–type Main panel A/B/A1/B1 Pendant–type manual manual pulse generator pulse generator JA58 1 HA1 11 Xm+1.5 2 HB1 12 0V 3 Xm+2.2 13 Xm+1.6 Axis Multiplier 4 Xm+2.3 14 0V Selection setting 5 Xm+2.4 15 Xm+1.7 6 Xm+2.5 16 0V 7 Yn
  • Page 155B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.2.3.10 Connector (on the cable Order specifi side) specifications Connector Maker Specification cation JD1A, JD1B, Stand wire Hirose A02B–0236–K302 JA3, JA58 press– FI30–20S (Connector) (Operators panel mount type FI–20–CV7 (Case) depth=60mm min
  • Page 1569. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.2.4 I/O Address 9.2.4.1 I/O address of Keyswitches and LED on the keyboard of Main panel B Keyboard of main panel are as follows. BIT 7 6 5 4 3 2 1 0 Key/LED Xm+4/Yn+0 B4 B3 B2 B1 A4 A3 A2 A1 Xm+5/Yn+1 D4 D3 D2 D1 D4 C3 C2 C1 Xm+6/Yn+2 A8 A7 A6
  • Page 157B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.2.4.2 Table of gray code output is as follows when the Sub panel B1 is used Override signals Rotary switch (SA1) % 0 1 2 4 6 8 10 15 20 30 40 50 60 70 80 90 95 100 105 110 120 Xm+0.0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 Xm+0.1 0 0 1 1 1 1 0
  • Page 1589. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.2.5 I/O address map is as follows. I/O Mapping DI map DO map Xm+0 Yn+0 Xm+1 General–purpose Yn+1 Xm+2 DI Yn+2 Keyboard of Xm+3 Yn+3 Main Panel (LED) Xm+4 Yn+4 Include general– Xm+5 Yn+5 Purpose DO Xm+6 Yn+6 Xm+7 Keyboard of Yn+7 Main panel Xm+8
  • Page 159B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.2.7 Specifications 9.2.7.1 Environmental requirement Temperature At operation 0°C to 58°C Around a unit Storing or transporting –20°C to 60°C Temperature variance Max. 1.1°C/min Humidity Normally 75% or less (Relative humidity) Short time (Withi
  • Page 1609. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.2.7.3 Main panel B, B1 specification Item Specification Note General–purpose DI points 32 points 24VDC type input General–purpose DO points 8 points 24VDC type output, non–insulating Keyswitches of Machine operator’s panel 55 keys Matrix DI LED
  • Page 161B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.2.7.6 General–purpose DI signal definition Capacity 30VDC, 16mA or more Interconnect leakage current in closed circuit 1mA or less (at 26.4V) Interconnect voltage drop in closed circuit 2V or less (including the voltage drop in the cables) Delay
  • Page 1629. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.2.8 Key Symbol Indication on Machine Operator’s Panel 9.2.8.1 Meaning of key symbols Symbol Meaning of key indication AUTO mode selection signal; Sets automatic operation mode. EDIT mode selection signal; Sets program edit operation mode. MDI mo
  • Page 163B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES Symbol Meaning of key indication Program restart; A program may be restart at a block by specifying the sequence number of the block, after automatic operation is stopped because of a broken tool or for holidays. Dryrun; Sets the axis feedrate to
  • Page 1649. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.2.8.2 Keyboard of main panel B has 55 keys. All key tops are detachable. MTB Detachable key top can customize keys and make his original key layout easily. And using transparent key top (optional), a film sheet with marking is inserted into the
  • Page 165B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.2.9 The keyboard of this operator’s panel is a matrix composition. When three Others or more keys are pushed, the bypass current cause unrelated key to be available. Measures against the malfunction must be taken in the ladder program. One examp
  • Page 1669. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 (Operation of ladder program) The example of the operation of ladder program is shown about matrix DI composed of 8bits x 8commons as follows. [1] The number of datalines where the keyinput exists is examined. Logical add R1 of the data of all add
  • Page 167B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES [3] When the keyinput exists in two datalines or less, it is examined whether two or more keyinput exists on the same dataline. The data of all addresses is subtracted from logical add R1 and subtraction result R2 is obtained. There are no two or
  • Page 1689. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.3 CONNECTION TO THE SMALL MACHINE OPERATOR’S PANEL 9.3.1 The small machine operator’s panel is a machine operator’s panel connected to the CNC with an I/O Link. The operator’s panel contains Overview 30 keys, an emergency stop switch, and two ov
  • Page 169B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES NOTE 1 If this operator’s panel is used together with a unit (such as an I/O module for branching) connected to an I/O Link having another MPG interface, only the MPG interface of the unit (module) nearest the CNC connected to the I/O Link will be
  • Page 1709. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.3.3.2 The emergency stop switch has contact A in two circuits and contact B Emergency stop switch in two circuits. (This signal is not sent to the CNC with a FANUC I/O Link.) The machine tool builder is required to connect the switch to other DI
  • Page 171B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.3.3.4 An example in which three manual pulse generators are connected is Manual pulse generator given below. If this operator’s panel is used together with a unit (such as an I/O module for connection) connected to an I/O Link having another con
  • Page 1729. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 Calculate the maximum allowable length of the cable for the manual pulse generator, with the method described below. Manual pulse generators are supplied with 5 VDC power. The drop in voltage due to cable resistance must not exceed 0.2V (on 0V and
  • Page 173B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES The circuit to receive the signal of the manual pulse generator is as shown in the figure below. Manual pulse generator +5V Filter 10K W R Connector – + Receiver’s C internal 0V circuit 0V Point of change of the input signal for the receiver (thre
  • Page 1749. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.3.4 DI Signal Connection (Rotary Switch Connection) +24V Address number Pin number Bit number CM65(A04) D Rotary switch CM65(B05) A (SA1) Xm+0.0 RV Xm+0.1 CM65(A03) F RV Xm+0.2 CM65(A05) B RV Xm+0.3 CM65(B03) E RV Xm+0.4 CM65(B04) C RV Xm+0.5 CM
  • Page 175B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.3.5 I/O Address 9.3.5.1 The I/O address correspondence between the key switches on the machine Keyboard of the operator’s panel and LEDs are as follows. operator’s panel BIT 5 4 3 2 1 0 Key/LED Xm+4/Yn+0 A6 A5 A4 A3 A2 A1 Xm+5/Yn+1 B6/ B5/ B4/ B
  • Page 1769. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.3.5.2 Gray codes are output according to the table below. Override signals Rotary switch (SA1) % 0 1 2 4 6 8 10 15 20 30 40 50 60 70 80 90 95 100 105 110 120 Xm+0.0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 Xm+0.1 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0
  • Page 177B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.3.6 The I/O address maps for the main panel are as follows. I/O Address Allocation Map of the DI space Map for the DO space Xm+0 General–purpose DI Yn+0 Xm+1 (Rotary switch) Yn+1 Operator’s panel Xm+2 Yn+2 Keyboard Reserved (LED) Xm+3 Yn+3 Xm+4
  • Page 1789. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.3.7.1 Outline drawing and panel–cut drawing of the small machine operator’s panel Umit: mm Weight : 1.5kg Panel–cut drawing 164
  • Page 179B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.3.7.2 Layout of the key sheet (1) M series 165
  • Page 1809. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 (2) T series 166
  • Page 181B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.3.8 Connector Layout of the Small Machine Operator’s Panel Unit: mm Fuse (1A) Terminal for grounding (M3 screw) 167
  • Page 1829. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.3.9 Specifications 9.3.9.1 Environmental requirement Temperature At operation 0°C to 55°C Around a unit Storing or transporting –20°C to 60°C Temperature variance Max. 1.1°C/min Humidity Normally 75% or less (Relative humidity) Short time (Withi
  • Page 183B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.3.9.4 Power supply specification Item Capacity Remarks 24VDC "10% (from Power connector 0.4A Including all DI consumption CPD1, including momentary values) Momentary values and ripples are also included in "10%. 9.3.10 Key Symbol Indication on M
  • Page 1849. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 Symbol English Meaning of key indication Block skip: Pressing this button during automatic BLOCK operation causes the block under execution to SKIP stop, skipping to the end of block (;). Program stop (output only); Turns on the LED PRG on the but
  • Page 185B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.3.10.2 If a customer wishes to partially modify the standard key sheet, he or she Customization of the key can customize the key sheet. sheet D The machine tool builder prints out the desired key indication on a sticker prepared by the machine t
  • Page 1869. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.3.12 Consumables Maintenance Parts Name Ordering specification Remarks Fuse (Operator’s panel I/O printed A60L–0001–0290#LM10 Rated: 1A circuit board) Items to be repaired Name Ordering specification Remarks Operator’s panel I/O printed circuit
  • Page 187B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.4 CONNECTION OF CONNECTOR PANEL I/O MODULE 9.4.1 Configuration Flat cable for module connection Direction to be used when the Direction to be used when modules are the modules are connected directly to the connection mounted using printed circui
  • Page 1889. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.4.2 Connection Diagram CNC I/O UNIT I/O Link JD1B JD1A (JD44A) JD1B JD1A CA52 CB150 Basic module MPG +24 V power supply MPG JA3 DI/DO module MPG Connector panel CA53 CB150 Machine side DI/DO CA52 Expansion module (with MPG (Note)) 2A output CA53
  • Page 189B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.4.3 Types of modules Module Specifications Reference Name Drawing No. Specifications item I/O module for A03B–0818–C001 DI/DO : 24/16 connection (basic module) I/O module for A03B–0818–C002 DI/DO : 24/16 connection With MPG interface (expansion
  • Page 1909. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 Installation conditions Ambient temperature Operation: 0°C to 55°C for the unit Storage and transportation: –20°C to 60°C Temperature change 1.1°C/minute maximum Humidity Normal condition: 75% (relative humidity) Short term (within one month): 95%
  • Page 191B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.4.4 This section describes the DI/DO connector pin allocation of the basic DI/DO Connector Pin module and expansion modules A and B. Assignment CB150 (HONDA MR–50RMA) 33 DOCOM 01 DOCOM 50 male pins with fittings for 34 Yn+0.0 02 Yn+1.0 fixing th
  • Page 1929. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.4.5 This section describes the DI (input signal) connections of the basic DI (Input Signal) module and expansion modules A and B. Connection d A maximum of 96 points are provided (24 points per module; 1 basic module + 3 expansion modules). Pin
  • Page 193B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES Pin number Address number CB150(18) +24V Bit number CB150(50) Xm+2.0 CB150(10) RV +24V 0V +24 V stabilized Xm+2.1 CB150(11) power supply RV Xm+2.2 CB150(12) RV Xm+2.3 CB150(13) RV Xm+2.4 CB150(14) RV Xm+2.5 CB150(15) RV Xm+2.6 CB150(16) RV Xm+2.7
  • Page 1949. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.4.6 This section describes the DO (output signal) connections of the basic DO (Output Signal) module and expansion modules A and B. Connection d A maximum of 64 points are provided (16 points per module; 1 basic module + 3 expansion modules). Pi
  • Page 195B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.4.7 This section describes the specifications of the DI/DO signals used with DI/DO Signal the basic module and expansion modules A and B. Specifications DI (input signal specifications) Number of points 24 points (per module) Contact rating 30 V
  • Page 1969. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 NOTE When DO is on in the sequence, the ON/OFF state of DOCOM is directly reflected in the DO state as indicated above by the dashed box. The +24 V signal to be supplied to the I/O module must not be turned off during operation. Otherwise, a CNC c
  • Page 197B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.4.8 This section describes the 2A output connector pin allocation of 2A Output Connector expansion module C. Pin Allocation CB154 (HONDA MR–50RMA) 33 DOCOMA 01 DOCOMA 50 pins, male, 34 Yn+0.0 02 Yn+1.0 with a metal fitting for securing 19 GNDA t
  • Page 1989. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.4.9 This section describes the 2A output connector connections of expansion 2A DO (Output Signal) module C. Connection V+ 0V Address number Bit number 24VDC DV Solenoid, etc. 0V 184
  • Page 199B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.4.10 This section describes the specifications of the 2A output DO signals used 2A Output DO Signal with expansion module C. Specifications DO (output signal specifications) Number of points 32 points (per module) Maximum load current 2 A or les
  • Page 2009. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.4.11 This section describes the analog input connector pin allocation of Analog Input expansion module D. Connector Pin CB157 (HONDA MR–50RMA) Allocation 33 INM3 01 INM1 50 pins, male, 34 COM3 02 COM1 with a metal fitting for securing 19 FGND th
  • Page 201B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.4.12 This section provides a diagram of the analog input connector Analog Input Signal connections of expansion module D. Connections Analog input module Pin number Not connected For voltage input Voltage source 0V (Common to all channels) Analo
  • Page 2029. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 NOTE 1 In the diagram above, n represents each channel (n = 1, 2, 3, 4). 2 Current input or voltage input can be selected on a channel–by–channel basis. For current input, connect JMPn to INPn. 3 For the connection, use a shielded twisted pair. 4
  • Page 203B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.4.13 This section describes the specifications of the analog input signals used Analog Input Signal with expansion module D. Specifications Item Specifications Remarks Number of input Four channels channels (Note) Analog input DC –10 to +10 V Vo
  • Page 2049. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.4.14 (Digital output) Analog Input This digital input module has four input channels. The digital output Specifications section consists of a group of 12 bits within the three–byte occupied input points. The output format is indicated below. Add
  • Page 205B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES Address in the module 7 6 5 4 3 2 1 0 Xm+3 (odd–numbered address) Undefined Xm+4 (even–numbered address) D07 D06 D05 D04 D03 D02 D01 D00 Xm+5 (odd–numbered address) 0 0 CHB CHA D11 D10 D09 D08 D When the analog input module is allocated in the spa
  • Page 2069. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.4.15 An example in which three manual pulse generators are connected to Manual Pulse expansion module A is shown below. The manual pulse generator can be connected only for the i series CNC. Generator Connection Expansion module Manual pulse gen
  • Page 207B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES (These cables do not include the wire shown in the above figure.) NOTE The number of connectable manual pulse generators depends on the type and option configuration. 9.4.16 Like a pulse coder, the manual pulse generator operates on 5 VDC. The Cab
  • Page 2089. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.4.17 Modules can be connected in the same way, regardless of whether you are Connection of Basic connecting the basic module to an expansion module or connecting two expansion modules. Connect the modules by using 34–pin flat cable and Expansion
  • Page 209B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.4.18 When connecting a connector panel printed circuit board directly Module Installation (external module view and mounting diagram) Dimensions of connector panel printed circuit board ±0.2 Board thickness 1.6 mm Square hole No. 1 pin Square ho
  • Page 2109. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 When connecting a connector panel printed circuit board directly (mounting and dismounting a module) Hook Stopper Connector panel printed circuit board Mounting the module 1. Insert the hook of the module into the square hole located at the upper
  • Page 211B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES When mounting a DIN rail (external module view and mounting diagram) Mount the DIN rail here. MPG interface I/O Link interface (for expansion module) Note I/O interface NOTE Recommended connector: A02B–0098–K891 (including the following connector
  • Page 2129. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 When mounting a DIN rail (mounting and dismounting a module) Hook DIN rail Stopper Slotted screwdriver Mounting the module 1. Hook the module at the upper end of the DIN rail. 2. Push the stopper into the slit located at the lower end of the rail
  • Page 213B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES When mounting a module using screws (external module view and mounting diagram) Note Screw holes I/O interface I/O Link interface MPG interface (for expansion module) JD1A JD1B NOTE Recommended connector: A02B–0098–K891 (including the following co
  • Page 2149. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.4.19 Other Notes DO signal reaction to a If a system alarm occurs in a CNC using the connector panel I/O module, system alarm or if I/O Link communication between the CNC and connector panel I/O module fails, all the DO signals of the I/O module
  • Page 215B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES Fixed addresses directly supervised by the CNC 7 6 5 4 3 2 1 0 X0004 SKIP ESKIP –MIT2 +MIT2 –MIT1 +MIT1 ZAE XAE SKIP6 SKIP5 SKIP4 SKIP3 SKIP2 SKIP8 SKIP7 SKIP ESKIP SKIP5 SKIP4 SKIP3 ZAE YAE XAE SKIP6 SKIP2 SKIP8 SKIP7 X0005 X0006 X0007 X0008 *ESP
  • Page 2169. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 DO (output signal) alarm The DO driver of the Basic and Expansion module A/B is capable of detection detecting an overcurrent and measuring its own temperature. If an accident, such as the connecting of the cable to ground, causes an abnormal incr
  • Page 217B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.4.20 By changing the setting (rotary switch) for the expansion modules, Distribution I/O Setting connections can be made by omitting some expansion modules as shown below. Expansion module 1 Expansion module 2 Expansion module 3 Expansion module
  • Page 2189. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 The function of the rotary switch is as follows: Setting Actual Meaning of setting position indication 0 0 This is the standard setting. The rotary switch is factory–set to this position. This setting is used when no expansion module is omitted. 1
  • Page 219B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES Examples of setting (When expansion module 1 is omitted) On expansion module 2, set the rotary Expansion module 1 Expansion module 2 Expansion module 3 switch to setting position 1. On expan- sion module 3, keep the rotary switch Basic module set
  • Page 2209. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.5 CONNECTION OF OPERATOR’S PANEL I/O MODULE (FOR MATRIX INPUT) 9.5.1 Overall Connection Diagram CNC I/O UNIT I/O Link JD1B JD1A (JD44A) JD1B JD1A CE53 MPG JA3 Machine operator’s panel MPG MPG CE54 +24 V power supply CPD1(IN) +24 V power supply C
  • Page 221B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES Connectors that cannot be used on the cable side Specification Manufacturer Connector FI–20–CV7 Hirose Electric Co., Ltd. Connector case and connector FI30–20S–CV7 Hirose Electric Co., Ltd. 9.5.2 Provide the CPD1 (IN) connector, shown below, with
  • Page 2229. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.5.3 DI/DO Connector Pin CE53 CE54 Arrangement A B A B 01 0V 0V 01 0V 0V 02 N.C. +24V 02 COM1 +24V 03 Xm+0.0 Xm+0.1 03 Xm+1.0 Xm+1.1 04 Xm+0.2 Xm+0.3 04 Xm+1.2 Xm+1.3 05 Xm+0.4 Xm+0.5 05 Xm+1.4 Xm+1.5 06 Xm+0.6 Xm+0.7 06 Xm+1.6 Xm+1.7 07 Yn+0.0 Y
  • Page 223B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.5.4 DI (General–purpose Input Signal) Pin number Connection Address number CE53(B02) +24V Bit number CE54(B02) Xm+0.0 CE53(A03) RV Xm+0.1 CE53(B03) RV Xm+0.2 CE53(A04) RV Xm+0.3 CE53(B04) RV Xm+0.4 CE53(A05) RV Xm+0.5 CE53(B05) RV Xm+0.6 CE53(A0
  • Page 2249. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 NOTE 1 Xm+1.0 through Xm+1.7 are DI pins for which a common voltage can be selected. That is, by connecting the COM1 CE54(A02) pin to the +24 V power supply, a DI signal can be input with its logical state reversed. If, however, a cable is connect
  • Page 225B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.5.5 d A maximum of 56 points are provided. DI (Matrix Input Signal) Connection *KCM1 CE53(A23) Xn+4.0 Xn+4.1 Xn+4.2 Xn+4.3 Xn+4.4 Xn+4.5 Xn+4.6 Xn+4.7 CE53(B23) Xn+5.0 Xn+5.1 Xn+5.2 Xn+5.3 Xn+5.4 Xn+5.5 Xn+5.6 Xn+5.7 *KCM2 CE53(A24) Xn+6.0 Xn+6.
  • Page 2269. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.5.6 d A maximum of 56 points are provided. DO (Output Signal) Connection Pin number CE53(A25,B25) DOCOM CE54(A25,B24,B25) Address number Bit number +24V 0V +24 V stabilized power supply Yn+0.0 CE53(A07) Relay DV Yn+0.1 CE53(B07) DV Yn+0.2 CE53(A
  • Page 227B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES Pin number CE53(A25,B25) DOCOM CE54(A25,B24,B25) Address number Bit number +24V 0V +24 V stabilized power supply Yn+2.0 CE53(A15) Relay DV Yn+2.1 CE53(B15) DV Yn+2.2 CE53(A16) DV Yn+2.3 CE53(B16) DV Yn+2.4 CE53(A17) DV Yn+2.5 CE53(B17) DV Yn+2.6 C
  • Page 2289. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 Pin number CE53(A25,B25) DOCOM CE54(A25,B24,B25) Address number Bit number +24V 0V +24 V stabilized power supply Yn+4.0 CE54(A11) Relay DV Yn+4.1 CE54(B11) DV Yn+4.2 CE54(A12) DV Yn+4.3 CE54(B12) DV Yn+4.4 CE54(A13) DV Yn+4.5 CE54(B13) DV Yn+4.6 C
  • Page 229B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES Pin number CE53(A25,B25) DOCOM CE54(A25,B24,B25) Address number Bit number +24V 0V +24 V stabilized power supply Yn+6.0 CE54(A19) Relay DV Yn+6.1 CE54(B19) DV Yn+6.2 CE54(A20) DV Yn+6.3 CE54(B20) DV Yn+6.4 CE54(A21) DV Yn+6.5 CE54(B21) DV Yn+6.6 C
  • Page 2309. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.5.8 External View 5-φ3.2 65 95 95 24 V power supply connection Manual pulse I/O Link signal connection generator connection Machine operator’s panel DI/DO interface Note) Lead wires and other components are mounted on the rear Note face of the p
  • Page 231B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.5.9 Installation specifications Specifications Ambient temperature During operation 0°C to 58°C During storage and transportation –20°C to 60°C Temperature change Max. 1.1°C/min. Relative humidity Normal : 75% or less Short term (1 month or less
  • Page 2329. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 Power supply rating Module Supply voltage Current rating Remarks Operator’s panel 24 VDC "10% supplied 0.35A The total power I/O module from the power supply consumption of connector CPD1. The DI points is allowance of "10% included. should includ
  • Page 233B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES DO (output signal) specifications Maximum load current in ON state 200 mA or less (including momentary current) Saturation voltage in ON state Max. 1 V (when load current is 200 mA) Withstand voltage 24 V +20% or less (including momentary values)
  • Page 2349. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.5.10 Other Notes DO signal reaction to a If a system alarm occurs in the CNC using the operator’s panel I/O system alarm module, or if I/O Link communication between the CNC and operator’s panel I/O module fails, all the DO signals of the I/O mo
  • Page 235B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES Fixed addresses directly supervised by the CNC 7 6 5 4 3 2 1 0 SKIP ESKIP –MIT2 +MIT2 –MIT1 +MIT1 ZAE XAE X0004 SKIP6 SKIP5 SKIP4 SKIP3 SKIP2 SKIP8 SKIP7 SKIP ESKIP SKIP5 SKIP4 SKIP3 ZAE YAE XAE SKIP6 SKIP2 SKIP8 SKIP7 X0005 X0006 X0007 X0008 *ESP
  • Page 2369. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 NOTE When the DO signal is in the ON state in the sequence, the ON or OFF state of the DOCOM pin determines the state of the signal, as indicated by the dotted lines in the above figure. Do not turn off the +24 V supply, provided by the CPD1 to th
  • Page 237B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES DO (output signal) alarm The DO driver of the I/O module is capable of detecting an overcurrent detection and measuring its own temperature. If an accident, such as connecting the cable to ground, causes an abnormal increase in the load current or
  • Page 2389. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.6 The difference between the operator’s panel I/O module and the power magnetics cabinet I/O module lies in whether an interface to a manual CONNECTION OF pulse generator is provided. The power magnetics cabinet does not OPERATOR’S PANEL provide
  • Page 239B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES NOTE The MPG can be connected to this operator’s panel I/O module only when the i series CNC is used. When the operator’s panel I/O module is used together with a unit (connector panel I/O module) connected to the I/O Link supporting another MPG i
  • Page 2409. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.6.2 Provide the CPD1 (IN) connector, shown below, with the power Power Connection necessary for the printed circuit board operation and that for DI operation. To facilitate power division, the power is output to CPD1 (OUT) exactly as it is input
  • Page 241B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.6.3 DI/DO Connector Pin CE56 CE57 Arrangement A B A B 01 0V +24V 01 0V +24V 02 Xm+0.0 Xm+0.1 02 Xm+3.0 Xm+3.1 03 Xm+0.2 Xm+0.3 03 Xm+3.2 Xm+3.3 04 Xm+0.4 Xm+0.5 04 Xm+3.4 Xm+3.5 05 Xm+0.6 Xm+0.7 05 Xm+3.6 Xm+3.7 06 Xm+1.0 Xm+1.1 06 Xm+4.0 Xm+4.1
  • Page 2429. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.6.4 DI (General–purpose Input Signal) Connection Pin number Address number CE56(B01) Bit number +24V CE57(B01) Xm+0.0 CE56(A02) RV Xm+0.1 CE56(B02) RV Xm+0.2 CE56(A03) RV Xm+0.3 CE56(B03) RV Xm+0.4 CE56(A04) RV Xm+0.5 CE56(B04) RV Xm+0.6 CE56(A0
  • Page 243B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES Pin number Address number CE56(B01) Bit number +24V CE57(B01) Xm+2.0 CE56(A10) RV Xm+2.1 CE56(B10) RV Xm+2.2 CE56(A11) RV Xm+2.3 CE56(B11) RV Xm+2.4 CE56(A12) RV Xm+2.5 CE56(B12) RV Xm+2.6 CE56(A13) RV Xm+2.7 CE56(B13) RV 0V Xm+3.0 CE57(A02) RV Xm
  • Page 2449. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 Pin number Address number CE56(B01) Bit number +24V CE57(B01) Xm+4.0 CE57(A06) RV Xm+4.1 CE57(B06) RV Xm+4.2 CE57(A07) RV Xm+4.3 CE57(B07) RV Xm+4.4 CE57(A08) RV Xm+4.5 CE57(B08) RV Xm+4.6 CE57(A09) RV Xm+4.7 CE57(B09) RV 0V Xm+5.0 CE57(A10) RV Xm
  • Page 245B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES NOTE 1 Xm+0.0 through Xm+0.7 and Xm+5.0 through Xm+5.7 are DI pins for which a common voltage can be selected. That is, by connecting the DICOM0 CE56(A14) or DICOM5 CE57(B14) pin to the +24 V power supply, a DI signal can be input with its logical
  • Page 2469. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.6.5 DO (Output Signal) Connection Pin number CE56(A24,B24,A25,B25) DOCOM CE57(A24,B24,A25,B25) Address number Bit number +24V 0V +24 V stabilized power supply Yn+0.0 CE56(A16) Relay DV Yn+0.1 CE56(B16) DV Yn+0.2 CE56(A17) DV Yn+0.3 CE56(B17) DV
  • Page 247B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES Pin number CE56(A24,B24,A25,B25) DOCOM CE57(A24,B24,A25,B25) Address number Bit number +24V 0V +24 V stabilized power supply Yn+2.0 CE57(A16) Relay DV Yn+2.1 CE57(B16) DV Yn+2.2 CE57(A17) DV Yn+2.3 CE57(B17) DV Yn+2.4 CE57(A18) DV Yn+2.5 CE57(B18)
  • Page 2489. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.6.6 For details of the connection of the manual pulse generator, see Section Manual Pulse 9.4.15. Generator Connection 9.6.7 External View 5-φ3.2 65 95 95 24 V power supply connection Manual pulse I/O Link signal connection generator connection
  • Page 249B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.6.8 Installation specifications Specifications Ambient temperature During operation 0° to 58°C During storage and transportation –20°C to 60°C Temperature change Max. 1.1°C/min. Relative humidity Normal: 75% or less Short term (1 month or less):
  • Page 2509. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 Power supply rating Power supply Module Supply voltage Remarks rating Operator’s 24 VDC ±10% is 0.3 A+7.3 mA×DI DI = number of DI panel I/O supplied from points in the ON module and power supply state power connector CPD1. magnetics The tolerance
  • Page 251B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.6.9 Other Notes DO signal reaction to a If a system alarm occurs in a CNC using this 48/32–point I/O module, or system alarm if I/O Link communication between the CNC and operator’s panel I/O module fails, all the DO signals of the I/O module ar
  • Page 2529. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 Fixed addresses directly supervised by the CNC 7 6 5 4 3 2 1 0 SKIP ESKIP –MIT2 +MIT2 –MIT1 +MIT1 ZAE XAE X0004 SKIP6 SKIP5 SKIP4 SKIP3 SKIP2 SKIP8 SKIP7 SKIP ESKIP SKIP5 SKIP4 SKIP3 ZAE YAE XAE SKIP6 SKIP2 SKIP8 SKIP7 X0005 X0006 X0007 X0008 *ESP
  • Page 253B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES NOTE When the DO signal is in the ON state in the sequence, the ON or OFF state of the DOCOM pin determines the state of the signal, as shown within dotted lines in the above figure. Do not turn off the +24 V supply provided by the CPD1 to the I/O
  • Page 2549. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 DO (output signal) alarm The DO driver of the I/O module is capable of detecting an overcurrent detection and measuring its own temperature. If an accident, such as the connecting of the cable to ground, causes an abnormal increase in the load cur
  • Page 255B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.7 The operator’s panel connection unit (A16B–2202–0730, 0731), which connects to the control unit via the FANUC I/O Link, acts as an interface CONNECTION OF with the machine operator’s panel. SOURCE OUTPUT Connectors CM51, CM52, CMB3, and CMB4,
  • Page 2569. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.7.1 Most input signals for the source output type connection unit support a Input Signal sink type non–isolated interface. For some input signals, however, either sink or source type can be selected. (European safety standards demand Specificati
  • Page 257B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES DC input signal OFF (High) (Signal) (Signal) ON (Low) Logical 0 (18 V or higher) Logical 1 (6V or lower) Chattering of 5 ms or less is ig- nored. Receiver output signal 5 to 22ms 5 to 22ms Fig. 9.7.1 (b) Signal width and delay of input signal In t
  • Page 2589. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 CAUTION A power supply which satisfies the above specifications shall be connected to the DOCOM and 0V power supply terminals for the output signals. The maximum current that can be carried by the DOCOM pin is 2.0 A. The total load current must no
  • Page 259B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES NOTE The above red LED and alarm transfer to the CNC are supported by PCBs of version 03B and later. If the output of a signal cannot be turned on even though the CNC diagnostic indicates that the signal is on, that signal or another signal being
  • Page 2609. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 Notes on output signals CAUTION Observe the following precautions when connecting output signals: Output pins shall not be connected in parallel, as shown below. DOCOM +24V 0V Relay DV DV 0V CAUTION When using a dimming resistor, connect a diode t
  • Page 261B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.7.3 Connector Pin Layout for Source Output Type Connection Unit CM51 CM52 1 DI00 33 DICMN1 1 DI60 33 0V 2 DI03 34 DI02 2 DI63 34 DI62 19 DI01 19 DI61 3 DI06 35 DI05 3 DI66 35 DI65 20 DI04 20 DI64 4 DI11 36 DI10 4 DI71 36 DI70 21 DI07 21 DI67 5 D
  • Page 2629. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 NOTE When the operator’s panel connection unit having 64 DIs and 32 DOs is selected, connector CMB4 is not mounted on the PCB. DICMN1, DICMN2: Pins used to switch the DI common. Usually, jumper these pins with 0V. (input) +24V: +24 VDC output pin.
  • Page 263B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES [DO address] 7 6 5 4 3 2 1 0 Yq DO07 DO06 DO05 DO04 DO03 DO02 DO01 DO00 DO: DO: Y q+1 DO17 DO16 DO15 DO14 DO13 DO12 DO11 DO10 64 32 points points Y q+2 DO27 DO26 DO25 DO24 DO23 DO22 DO21 DO20 Y q+3 DO37 DO36 DO35 DO34 DO33 DO32 DO31 DO30 Y q+4 DO4
  • Page 2649. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.7.4 Dimensions of Source Output Type Connection Unit 4–f5mm CP1 15 mm 336mm 50mm 10 mm CP1 JD1B 12 12 43 1 2 3 JD1A CP61 35 154 mm 120 mm 155 17.78 mm CMB4 MR20RM CMB3 CM52 CM51 11.72 MR50RM MR50RM MR50RM mm 20 50 50 50 Approx. 31.05mm 46.99mm 8
  • Page 265B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.8 CONNECTING THE FANUC SERVO UNIT β SERIES WITH I/O Link 9.8.1 The FANUC servo unit β series with I/O Link (called the β amplifier with I/O Link) is a power motion control servo unit that can be easily connected Overview to a CNC control unit vi
  • Page 2669. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/01 9.8.2 The β amplifier with I/O Link is connected to the Series 0i using the usual Connection FANUC I/O Link connection. Rear of the unit FANUC Servo unit βi series with I/O Link 252
  • Page 267B–64113EN/01 9. CONNECTION OF I/O Link SLAVE DEVICES 9.8.3 The maximum number of β amplifiers with I/O Link that can be Maximum Number of connected to a control unit depends on the maximum number of FANUC I/O Link points provided by that control unit, as well as their assignments. Units that can be
  • Page 26810. EMERGENCY STOP SIGNAL B–64113EN/01 10 EMERGENCY STOP SIGNAL Using the emergency stop signal effectively enables the design of safe WARNING machine tools. See ”Cautions for configuring emergency stop circuit in compliance with safety standards.” The emergency stop signal is provided to bring a ma
  • Page 269B–64113EN/01 10. EMERGENCY STOP SIGNAL Stroke end limit switch Emergency stop button +X –X +Y –Y +Z –Z +4 –4 Relay power Release switch Spark killer SK EMG Relay CNC control unit emg1 +24 *ESP αi series servo amplifier SVM (PSM) SPM emg2 +24 *ESP MCCOFF3 MCCOFF4 External power source L1 L2 L3 Spark
  • Page 27010. EMERGENCY STOP SIGNAL B–64113EN/01 Cautions for config- To configure an emergency stop circuit in compliance with JIS safety standards(*), observe the following cautions. Compliance with these JIS uring an emergency safety standards is a prerequisite for complying with the EC Machine stop circui
  • Page 271B–64113EN/01 11. HIGH–SPEED SERIAL BUS (HSSB) 11 HIGH–SPEED SERIAL BUS (HSSB) 257
  • Page 27211. HIGH–SPEED SERIAL BUS (HSSB) B–64113EN/01 11.1 The high–speed serial bus (HSSB) enables the high–speed transfer of large amounts of data between a commercially available IBM PC or OVERVIEW compatible personal computer and a CNC, by connecting them via a high–speed optical fiber. On the CNC, the
  • Page 273B–64113EN/01 11. HIGH–SPEED SERIAL BUS (HSSB) 11.3 CONNECTION DIAGRAM PC/AT compatible personal computer HSSB interface board on the CNC High–speed serial bus Personal computer interface board (Installed in an ISA or PCI slot) Optical fiber cable The MDI part of the control unit is not shown. The PC
  • Page 27411. HIGH–SPEED SERIAL BUS (HSSB) B–64113EN/01 11.4 PERSONAL CAUTION COMPUTER 1 The machine tool builder or end user is required to procure SPECIFICATION and maintain the personal computer. 2 FANUC is not liable for any problems resulting from the operation of users’ personal computers, regardless of
  • Page 275B–64113EN/01 11. HIGH–SPEED SERIAL BUS (HSSB) 11.5 INSTALLATION (1) HSSB Interface Board For Personal Computer ENVIRONMENT Operating : 0 to 55_C Ambient Temperature Non–operating : –20 to 60_C Usual : : 10 to 75% (non–condensing) Humidity Short–term (within one month) : 10 to 95% (non–condensing) If
  • Page 27611. HIGH–SPEED SERIAL BUS (HSSB) B–64113EN/01 11.6 PROCEDURE FOR WARNING INSTALLING Before starting to mount or remove a personal computer PERSONAL interface board, switch off the personal computer and its COMPUTER peripheral devices, and disconnect their power supply INTERFACE BOARDS cables. Otherw
  • Page 277B–64113EN/01 11. HIGH–SPEED SERIAL BUS (HSSB) Personal computer interface boards A20B–8001–0583 New type 2 (When viewed from The I/O base address of the the top of the board) interface board is LMN0h(*1). The factory settings are as follows: A20B–8001–0583 L, M, N = 0, 2, 8 for channel A (COP7A) Cha
  • Page 27811. HIGH–SPEED SERIAL BUS (HSSB) B–64113EN/01 11.7 (1) Personal computer interface board HANDLING (A) Electrostatic interference The personal computer interface board is shipped in an anti–static PRECAUTIONS bag. To store or transport the interface board, always place it in the anti–static bag. Befo
  • Page 279B–64113EN/01 11. HIGH–SPEED SERIAL BUS (HSSB) 11.8 RECOMMENDED Personal computer CABLES CNC interface card interface card Optical fiber cable COP7 COP7 Compatible cables (optical fiber cables, used for interconnections) A66L–6001–0026#L_ See descriptions about standard cable lengths in Appendix D fo
  • Page 28012. FANUC DNC2 INTERFACE B–64113EN/01 12 FANUC DNC2 INTERFACE 266
  • Page 281B–64113EN/01 12. FANUC DNC2 INTERFACE 12.1 FANUC DNC2 is a communication protocol that provides an RS–232–C interface between the CNC and a personal computer (PC). This interface GENERAL enables the CNC and PC to exchange data with each other. The hardware used to connect the CNC and PC is the same
  • Page 28212. FANUC DNC2 INTERFACE B–64113EN/01 12.2 DNC2 INTERFACE CNC OPTION board Host computer (Example) (RS–232–C) JD28A (PCR–E20LMDETZ–SL) DBM–25S 1 RD 11 SD 1 FG 14 2 0V 12 0V 2 SD 15 3 DR 13 ER 3 RD 16 4 0V 14 0V 4 RS 17 5 CS 15 RS 5 CS 18 6 0V 16 0V 6 DR 19 7 CD 17 7 SG 20 ER 8 0V 18 8 CD 21 9 19 9 2
  • Page 283B–64113EN/01 13. CONNECTION TO OTHER NETWORKS 13 CONNECTION TO OTHER NETWORKS The Series 0i–C can be connected to the following networks. For an explanation of how to make the connection, refer to the manuals listed below: Manual title Manual code FANUC Data Server Operator’s Manual B–62694EN FANUC
  • Page 284
  • Page 285APPENDI
  • Page 286
  • Page 287B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT A EXTERNAL DIMENSIONS OF EACH UNIT Name Specification Fig., No. CNC control unit (7.2″/8.4″ LCD, MDI horizontal type) Fig. U1 CNC control unit (7.2″/8.4″ LCD, MDI vertical type) Fig. U2 I/O unit for 0i A02B–0309–C001 Fig. U5 HSSB interface board type
  • Page 288A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01 Fig.U1 CNC control unit (7.2″/8.4″ LCD, MDI horizontal type) 274
  • Page 289B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT Fig.U2 CNC control unit (7.2″/8.4″ LCD, MDI vertical type) 275
  • Page 290A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01 Fig.U5 I/O unit for 0i Specification No. : A02B–0309–C001 276
  • Page 291B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT –0582 –0583 Weight: 0.2 kg Fig.U16 (a) High–speed serial bus interface board type 2 (PC) (ISA bus version) Specification No. : A20B–8001–0583 (1 CH) A20B–8001–0582 (2 CH) 0961 0960 Weight: 0.1 kg Fig.U16 (b) Interface Board for Personal Computer (PCI
  • Page 292A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01 MS connector: MS3102A–20–29P Fig.U17 α position coder Specification No.: A860–0309–T302 (10000 min–1 maximum) 278
  • Page 293B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT 3–M4 On the f72 circumference Fig. U24 External dimensions of manual pulse generator Specification No.: A860–0203–T001 279
  • Page 294A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01 (1) A860–0203–T004 to T009 90 38.0 25 Y Z X1 X10X100 X 4 M3 screw terminal 140 100.0 39.0 M3 screw terminal (2) A860–0203–T010 to T015 90 38.0 25 Z 4 X1 X10 X100 Y X 5 M3 screw terminal 140 100.0 39.0 M3 screw terminal Fig.U19 Pendant type manual puls
  • Page 295B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT COP10B COP10A CP11 JF101(JF105) JF102(JF106) JF103(JF107) JF104(JF108) JA4A The connector names in parentheses are for an expansion unit. The expansion unit does not have connectors CP11, JA4A, COP10A, and COP10B. Fig.U20 External dimensions of separa
  • Page 296A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01 Negative polarity indication 103 4–M4 counter Positive polarity indication sinking Plus terminal with 3–M3 screw holes 103 Minus terminal 93 with 3–M3 screw holes FANUC 40 4–f4.3 mounting hole Arrow view A 14.1 106.3 92.2 13.2 78 78 Note) The battery
  • Page 297B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT Main unit Cover 103 115 M4 tap × 4 70 81 93 5 Mounting panel hole drilling 13.5 47 Mounting hole (countersink) 145 The battery unit is fitted with a 14–m battery cable. Fig. U22 External dimensions of external CNC battery unit 283
  • Page 298A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01 Mounting hole diagram At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted. Fig. U24 External dimensions of punch panel (narrow type) 284
  • Page 299B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT Unit = mm Panel cut drawing Weight: 1.6kg Fig.U25 Machine operator’s panel (Main panel B) Specification No. : A02B–0236–C231 285
  • Page 300A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01 Earth stud (M4) 6–φ4 5 80 70 60 5 5 280 5 290 70 270 6–M3 140 140 70 66 274 Unit : mm Weight : 0.6kg Panel cut drawing Fig.U26 Machine operator’s panel (Sub panel A) Specification No. : A02B–0236–C232 286
  • Page 301B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT Earth stud (M4) Unit = mm Weight: 0.6kg Panel cut drawing Fig.U27 Machine operator’s panel (Sub panel B1) Specification No. : A02B–0236–C235 287
  • Page 302A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01 Connectors Fig. title Specification No. Fig. No. PCR connector (soldering type) PCR–E20FS Fig.C1 (a) FI40 connector FI40–2015S Fig.C1 (b) Connector case (HONDA PCR type) PCR–V20LA/PCR–V20LB Fig.C2 (a) Connector case (HIROSE FI type) FI–20–CV Fig.C2 (b
  • Page 303B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT TYPE : HONDA PCR–E20FS (SOLDERING TYPE) USAGE : GENERAL MATING HOUSING : HONDA PCR–V20LA (PLASTIC) A n 2 1.27 1 7.3 n n)1 2 Display 7 HONDA 15.1 1.27 B A B PCR–E20FS 21.65 11.43 Fig. C1 (a) PCR connector (soldering type) 289
  • Page 304A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01 TYPE : HIROSE FI40–2015S USAGE : PULSE CODER INTERFACE LINEAR SCALE INTERFACE MPG INTERFACE MATING/HOUSING : HIROSE FI–20–CV 16.25 15_ 11.43 1.27 Note This connector does not 10 9 8 7 6 5 4 3 2 1 have contacts for positions 5.5 11,13,15,17, and 19. 2.
  • Page 305B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT TYPE : HONDA PCR–V20LA (for 6 dia. cable) USAGE : GENERAL 9.5 21 11.4 (1) HONDA (2) 37 30 (3) (6) (5) (4) (1) (2) Case (3) Cable clamp (4) Lock bracket (5) Lock lever (6) Set screw for cable clamp Fig. C2 (a) Connector case (HONDA PCR type) 291
  • Page 306A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01 TYPE : HIROSE FI–20–CV USAGE : PULSE CODER INTERFACE LINEAR SCALE INTERFACE MANUAL PULSE GENERATOR INTERFACE (1) (2) Case (3) Lock bracket (4) Lock lever (5) Cable clamp (6) Set screw for cable clamp 21±0.3 11.5±0.3 9.5±0.2 (5) (6) (4) 37"0.5 17.5"0.3
  • Page 307B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT TYPE : FUJITSU FCN–240C20–Y/S (for 5.8 dia. cable) USAGE : GENERAL 9.5 21 11.4 (2) F C020–02 37 30 Cable clamp Screw Lock lever Fig. C2 (c) Connector case (FUJITSU FCN type) 293
  • Page 308A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01 Fig. C2 (d) Connector case (PCR type (Hirose Electric)) 294
  • Page 309B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT TYPE : AMP1–178128–3 (25.5) Circuit No. DIMENSION 3 2 1 AMP D–3 X 22.8 16.3 19.24 10.16 0.6 5.08 3.1 4.05 6.55 7.15 3 2 1 Circuit No. Fig. C3 (a) AMP connector (1) 295
  • Page 310A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01 TYPE : AMP2–178128–3 Circuit No. (29.7) DIMENSION 3 2 1 AMP D–3 22.8 " 0.3 Y 16.3" 0.3 (19.24) 0.6 " 0.3 10.16 5.08 " 0.3 " 0.3 3.1 4.05 6.55 7.15 3 2 1 Cricuit No. Fig. C3 (b) AMP connector (2) 296
  • Page 311B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT TYPE : AMP1–178288–3 USAGE : POWER SUPPLY UNIT CP1A 3 +24V INPUT 2 0V 1 +24V (22.96) Circuit No. DIMENSION 3 2 1 AMP D–3 X 22.8 16.3 16.7 7.62 0.6 3.81 3.1 4.05 6.55 7.15 3 2 1 Circuit No. Fig. C3 (c) AMPconnector (3) 297
  • Page 312A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01 TYPE : AMP2–178288–3 USAGE : POWER CP1B 3 +24V OUTPUT 2 0V 1 +24V DIMENSION Circuit No. 0.6 6.55 7.15 3 2 1 Circuit No. Fig. C3 (d) AMP connector (4) 298
  • Page 313B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT SEPARATE : AMP1–175218–2(Gold coated) AMP1–175218–5(Tin coated) REEL : AMP1–175196–2(Gold coated) AMP1–175196–5(Tin coated) WIRE : AWG 16, 18, 20 (21.8) A–A ±0.4 2.9 2.9 " 0.5 1 In case of reel ±0.5 3 B–B 17.8 ±0.4 4.2 (9.3) (2.5) B ±0.2 A 2.9 " 0.5 "
  • Page 314A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01 (2) (4) (1) (3) C (5) A (D) (B) Symbol Number of Specification A (B) C (D) terminals MR–20LMH (Plug) 39.3 44.9 39.8 17 20 MR–20LFH (Jack) MR–50LMH (Plug) 67.9 73.5 44.8 18 50 MR–50LFH (Jack) Symbol Name Outer diameter of the cable 1 Connector cover MR
  • Page 315B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT External dimensions of 50–pin connector Fig. C4 (b) Honda connector (angled–type case) 301
  • Page 316A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01 2–M2 13 A B (1) 2.4 18.1 6 (2) 8.5 (3) 14 15 16 17 18 19 20 HONDA 8 9 10 11 12 13 1 2 3 4 5 6 7 Number of A B terminals MR–20RMH 32.8 27.8 20 MR–50RHF 61.4 56.4 50 Symbol Name 1 Cable clamp 2 Screw 2.6dia.×8 3 Connector (MR–20,–50MH) Fig. C4 (c) HONDA
  • Page 317B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT 2–M2 13 B A (1) 2.4 19.9 8.4 10.9 (2) (3) 1 2 3 4 5 6 7 HONDA 8 9 10 11 12 13 14 15 16 17 18 19 20 Number of A B terminals MR–20RMH 32.8 27.8 20 MR–50RMH 61.4 56.4 50 Symbol Name 1 Cable clamp 2 Screw 2.6dia.×8 3 Connector ( MR–20,– 50FH) Fig. C4 (d)
  • Page 318A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 HONDA MR–50MH 19 20 21 22 23 24 25 26 27 28 29 30 31 32 (50–core,plug) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 MR–50FH HONDA 19 20 21 22 23 24 25 2
  • Page 319B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT 19.06" 0.2 3 5.08 32 max. 2 1 6 ±0.2 7.7 30 Manufacturer : FCI Japan Specification Name (Connector maker Remarks number) Connector housing for cable SMS3PNS–5 Brown For details on tools (Crimp type) RC16M–23T3 required for crimp Contact terminals,cont
  • Page 320A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01 CONNECTOR FOR FLAT CABLE (HIROSE ELEC. CO.) Specification HIROSE ELEC. CO. HIF3BB 15.6 14.4 1.27 1.27 1.09 1.27 Section A–A’ Section B–B’ ASS’Y DIAGRAM MAIN BODY PROTECTOR CRAMP A A A 6.0 2.54 A A’ B D 3.6 6.0 6.0 1.27 2.54 B’ 3.81 B D 3.8 :1 3.5 :2 :
  • Page 321B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT +0.2 18 2 (pitch) ±0.15 13 0 20.5 –0.3 +0.3 21.6 0 Fig. C7 (a) Connector (Japan Aviation Electronics)(for MDI) 307
  • Page 322A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01 Section A–A Contact position Detailed contact diagram Excluding the crimp terminal Product name Fig. C7 (b) Contact (Japan Aviation Electronics)(for MDI) 308
  • Page 323B–64113EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT H J A 53.0 D 7.8 G 10.7 B 38.3 E 12.6 H 1.2 C 47.0 F 41.3 J 0.8 A C A–A cross section B F A 10 E D G 6.1 10 A 10 2–3.05f 10.8 Fig. C8 (a) Punch panel connector for reader/puncher interface Small round M2.6 P0.45 screw Interlock screw head screw 1.2gro
  • Page 324A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/01 Honda MR type, 50 pins, male, connection printed circuit board soldering type connector Type No. Honda Tsushin Kogyo Co., Ltd. MRH–50FD Pin configuration of Honda MR connector, 50 pins, male 19 Viewed from the connector side Fig. C9 Honda connector 31
  • Page 325B–64113EN/01 B. 20–PIN INTERFACE CONNECTORS AND CABLES B 20–PIN INTERFACE CONNECTORS AND CABLES 311
  • Page 326B. 20–PIN INTERFACE CONNECTORS AND CABLES B–64113EN/01 B.1 This section explains the recommended (FANUC–approved) connectors for the 20–pin interface, used with the following target models, and the OVERVIEW corresponding cables. B.2 Model : PCR–EV20MDT produced by Honda Tsushin or 52618–2011 produce
  • Page 327B–64113EN/01 B. 20–PIN INTERFACE CONNECTORS AND CABLES B.3 Cable connectors consist of a connector main body and housing. The models listed below are available. Those connectors not marked with an CABLE asterisk are currently being mass–produced as manufacturer’s standard CONNECTORS models. Those ma
  • Page 328B. 20–PIN INTERFACE CONNECTORS AND CABLES B–64113EN/01 Cable Connectors Strand wire press–mount connector : With this connector, #28AWG wires are press–connected to each pin at the same time. The cost of producing a cable/connector assembly with this connector model is much lower than with connector
  • Page 329B–64113EN/01 B. 20–PIN INTERFACE CONNECTORS AND CABLES B.4 RECOMMENDED CONNECTORS, APPLICABLE HOUSINGS, AND CABLES Table B.4 Recommended connectors, applicable housings, and cables Connector name FANUC–approved FANUC–approved Compatible cable (cable diameter) referenced in the connector housing FANU
  • Page 330B. 20–PIN INTERFACE CONNECTORS AND CABLES B–64113EN/01 Press–mount type connector assembly tools and jigs Connector model FANUC–approved Press–mounting referenced in the connector Wire forming tool Remark tool Connection Manual (manufacturer) PCR–E20FA PCR–E20FA PCS–K2A FHPT–918A Low cost (Honda Tsu
  • Page 331B–64113EN/01 B. 20–PIN INTERFACE CONNECTORS AND CABLES Materials for cable Machine tool builders are required to manufacture or procure the assemblies materials for the cable assemblies to be used with their products. FANUC recommends the following materials as being suitable for interface connector
  • Page 332B. 20–PIN INTERFACE CONNECTORS AND CABLES B–64113EN/01 10–pair cable (a) Specifications Item Unit Specifications Product No. – A66L–0001–0284#10P Manufacturer Hitachi Cable,Ltd. Oki Electric Cable, Co.,Ltd. SHINKO ELECTRIC INDUSTRIES CO., LTD. Rating – 60°C 30V:UL2789 80°C 30V:UL80276 Material Condu
  • Page 333B–64113EN/01 B. 20–PIN INTERFACE CONNECTORS AND CABLES (b) Cable structure Wire identification table Insulator color Dot mark Dot mark color Pair No. Drain (1 pitch) First Second wire wire wire 1 1 Orange – Red Black Twisted 10 2 –pair 2 Gray – Red Black wire 6 3 white – Red Black Binding 9 3 tape 4
  • Page 334B. 20–PIN INTERFACE CONNECTORS AND CABLES B–64113EN/01 Composite 12–core (a) Specifications cable Item Unit Specifications Product No. – A66L–0001–0286 Manufacturer – Oki Cable, Ltd. Hitachi Electric Cable Co., Ltd. SHINKO ELECTRIC INDUSTRIES CO., LTD. Rating – 80°C, 30V Material Conductor,braid–shi
  • Page 335B–64113EN/01 B. 20–PIN INTERFACE CONNECTORS AND CABLES Item Unit Specifications Sheath Color – Black Standard thickness (The mm 1.1 minimum thickness is at least 85% of the standard thickness.) Outside diameter mm 8.5Max. 9.0(1) Standard length m 100 Packing method – Bundle Electrical Electric resis
  • Page 336B. 20–PIN INTERFACE CONNECTORS AND CABLES B–64113EN/01 (c) Specifications Item Specification FANUC specification number A66L–0001–0402 A66L–0001–0403 Manufacturer Oki Electric Cable Co., Ltd. A–conductor B–conductor A–conductor B–conductor Conductor Constitution 16/0.12 3/22/0.12 16/0.12 7/16/0.12 N
  • Page 337B–64113EN/01 B. 20–PIN INTERFACE CONNECTORS AND CABLES Item Specification FANUC specification number A66L–0001–0402 A66L–0001–0403 Manufacturer Oki Electric Cable Co., Ltd. A–conductor B–conductor A–conductor B–conductor Finished Rating 80_C 30V assembly performance Standard Shall comply with UL STY
  • Page 338B. 20–PIN INTERFACE CONNECTORS AND CABLES B–64113EN/01 5–core coaxial cable (a) List of specifications Item Unit Description Specification – A66L–0001–0371 Manufacture – Hitachi Densen Number of Conductors – 5 Inside Conductor Size mm2 0.14 Components Conduc- 7/0.16 tors(PCS)/mm Material – Tin–coate
  • Page 339B–64113EN/01 B. 20–PIN INTERFACE CONNECTORS AND CABLES Item Unit Description Impedanse (10MHz) Ω 75"5 Standard Capacitance (1MHz) nF/km 56 Standard Attenation (10MHz) dB/km 53 Estimated weight kg/km 105 Standard Length m 200 Package form – Bundle 1 Red RD 2 Red RD INTERPOSITION 9 Black BK 3 Green GN
  • Page 340C. CONNECTION CABLE (SUPPLIED FROM US) B–64113EN/01 C CONNECTION CABLE (SUPPLIED FROM US) Maximum allowable cable length between units Maximum Cable type Use and condition cable length (m) MDI cable Control unit–to–MDI unit 0.5 m I/O Link cable Electrical cable 10 m Note 2 Electrical–to–optical conv
  • Page 341B–64113EN/01 C. CONNECTION CABLE (SUPPLIED FROM US) Purpose Description Specification Length PCR–E20FA Spindle signal cable A02B– 0236– 5m Electrical–to–electr K845 ical FI–20–CV7 Spindle signal PCR–E20FA cable A02B– When an electrical 0236– 1m -to-optical K847 conversion adapter is used FI–20–CV7 P
  • Page 342C. CONNECTION CABLE (SUPPLIED FROM US) B–64113EN/01 Purpose Description Specification Length Manual pulse generator cable (for two units) FI40–2015S A02B– Control unit (JA3) 0120– 7m á K848 Manual pulse M3 crimp style terminal generator terminal board Manual pulse generator cable (for three units) F
  • Page 343B–64113EN/01 D. OPTICAL FIBER CABLE D OPTICAL FIBER CABLE The Series 0i/0i Mate uses optical fiber cables for the following interfaces. This table lists the usable combinations. Recommended Maximum allowable Applicable junc- Interface Remark optical cable transmission distance tion adapter Serial sp
  • Page 344D. OPTICAL FIBER CABLE B–64113EN/01 Notes on the (1) Supported optical fiber cables specifications of optical (a) Internal cord type cable: A66L–6001–0023#LjRjjj fiber cable C Cable length: 0.15 to 10 m Code diameter: 2.2 mm × 2 cords Tensile strength: Optical fiber cord 7 kg per cord Between optica
  • Page 345B–64113EN/01 D. OPTICAL FIBER CABLE Table D (a) Standard cable length Internal cord type cable External cable A66L–6001–0023# A66L–6001–0026# Specification Length Specification Length L150R0 0.15 m L1R003 1.0 m L300R0 0.3 m L2R003 2.0 m L500R0 0.5 m L3R003 3.0 m L1R003 1.0 m L5R003 5.0 m L2R003 2.0
  • Page 346D. OPTICAL FIBER CABLE B–64113EN/01 3. Procuring the cable All the optical fiber cables mentioned above are special cable products with optical connectors, which are designed, produced, and tested to ensure the required system performance and reliability. It is technically impossible for users to pr
  • Page 347B–64113EN/01 D. OPTICAL FIBER CABLE Electrical/optical conversion module Lid Optical fiber cable Optical fiber cable caps Fig. D (c) Protection of electrical/optical conversion module and optical fiber cable (when not in use) (2) Optical fiber cable • Make sure that the bending radius and tensile st
  • Page 348D. OPTICAL FIBER CABLE B–64113EN/01 pull it. Because the combined tensile strength of the two cords is only 14 kg, however, avoid applying too great a force to the cable during installation, regardless of whether you have taken the protective measures. Optical connector Reinforcing cover Optical con
  • Page 349B–64113EN/01 D. OPTICAL FIBER CABLE Reinforcing cover of external Optical connector Optical fiber cord cable or cord binding portion of internal cord type cable Bending radius of 25 mm or more (Make the bending radius as large as possible.) Bending radius of 50 mm or more (for reinforcing cover) Cab
  • Page 350D. OPTICAL FIBER CABLE B–64113EN/01 5. Optical fiber cable relay When used for the FANUC I/O Link application, optical fiber cables can be connected by using an optical fiber adapter, as follows. (a) External view of an optical fiber adapter 32"0.3 10.16 R1.6 6.6 8.2 21"0.5 3.2 42"0.5 18.2"0.5 2.2 (
  • Page 351B–64113EN/01 D. OPTICAL FIBER CABLE 6. Optical fiber cable relay of FANUC high–speed serial bus With the FANUC high–speed serial bus, special low–loss optical cables can be connected by using a special low–loss optical relay adapter as an optical fiber relay adapter. (a) External view of the low–los
  • Page 352D. OPTICAL FIBER CABLE B–64113EN/01 7. Precautions for connection with low–loss optical junction adapter D Features of and handling precautions for low–loss optical junction adapter (A63L–0020–0004) When optical connectors for a conventional optical junction adapter (A63L–0020–0002) are jointed, the
  • Page 353B–64113EN/01 D. OPTICAL FIBER CABLE 8. Installing the optical fiber junction adapter The optical fiber junction adapter should be installed within a cabinet, as a rule. If it is impossible to avoid installing it within a cabinet, protect the adapter and the optical cable portions (such as connectors
  • Page 354D. OPTICAL FIBER CABLE B–64113EN/01 D Cleaning optical cables For the optical cables, it is important to clean the connectors at their ends. Any soiling on the optical fiber end surfaces will hamper optical transmission, resulting in a malfunction. Wipe the optical fiber end surfaces (that is, the f
  • Page 355B–64113EN/01 E. LIQUID CRYSTAL DISPLAY (LCD) E LIQUID CRYSTAL DISPLAY (LCD) Brightness of the When the ambient temperature is low, the brightness of the LCD monochrome LCD decreases. (The LCD screen is dark particularly immediately after the power is turned on.) This phenomenon is not a failure but
  • Page 356F. MEMORY CARD INTERFACE B–64113EN/01 F MEMORY CARD INTERFACE Overview Data I/O internal to the CNC can be performed for maintenance through the memory card interface in the control unit. This appendix F describes the memory card interface for data input/output. ATA CARD 1. Overview The flash ATA ca
  • Page 357B–64113EN/01 F. MEMORY CARD INTERFACE 3. Flash ATA cards whose normal operation has been confirmed The following table shows that the ATA Flash cards which are confirmed to be worked on the Series 0i/0i Mate(note 1) by FANUC. (for June, 2003) The marks on the table mean bellow. Available: The card c
  • Page 358F. MEMORY CARD INTERFACE B–64113EN/01 Table F (b) Compact flash card list Purpose Vendor Specification Capacity Remarks For Data For Data Input/Output Server SDCFB–64–801 64MB Ę — SDCFB–128–801 128MB Ę Ę Note 2 SDCFB–256–801 256MB Ę Ę SanDisk SDCFB–384–801 384MB Ę Ę SDCFB–512–801 512MB Ę Ę SDCFB–32–
  • Page 359B–64113EN/01 G. PROCEDURE FOR FIXING THE MEMORY CARD G PROCEDURE FOR FIXING THE MEMORY CARD Follow the procedure below to fix the memory card. 1. Inserting the memory card into the fixing bracket Fix the card at this point. Insert the memory card into the Fix the memory card to the fixing fixing bra
  • Page 360G. PROCEDURE FOR FIXING THE MEMORY CARD B–64113EN/01 2. Inserting the card into the PCMCIA port. Loosen the screw of the fixing bracket and insert the memory card into the PCMCIA port with the claw of the fixing bracket raised. Align the claw with the groove. Align the claw of the fixing bracket wit
  • Page 361B–63523EN/03 Index [Numbers] Connection Diagram, 174, 259 Connection of Basic and Expansion Modules, 194 20–pin Interface Connectors and Cables, 311 Connection of Battery for Separate Absolute Detector, 2A DO (Output Signal) Connection, 184 91 2A Output Connector Pin Allocation, 183 Connection of Co
  • Page 362Index B–63523EN/03 DI (Input Signal) Connection, 178 [H] DI (Matrix Input Signal) Connection, 211 Handling Precautions, 264 DI Signal Connection (Rotary Switch Connection), Hardware Overview, 7 160 Heat Output of Each Unit, 19 DI/DO Connector Pin Arrangement, 208, 227 High–speed Serial Bus (HSSB), 2
  • Page 363B–63523EN/03 Index Meaning of key symbols, 148, 169 Procedure for Turning Off the Power, 44 Measures Against Surges due to Lightning, 30 Procedure for turning on the power, 43 Memory Card Interface, 342 Module Installation, 195 Module Specifications, 175 [R] Recommended Cables, 265 Recommended Conne
  • Page 364
  • Page 365Revision Record FANUC Series 0i–MODEL C FANUC Series 0i Mate–MODEL CONNECTION MANUAL (HARDWARE) (B–64113EN) 01 May, 2004 Edition Date Contents Edition Date Contents
  • Page 366
  • Page 367TECHNICAL REPORT NO. TMN 04/077E Date :Aug .27, 2004 General Manager of CNC Laboratory FANUC Series 0i/0i Mate-MODEL C The correction of CONNECTION MANUAL (HARDWARE) 1. Communicate this report to: Your information only GE Fanuc-N, GE Fanuc-E FANUC Robotics MILACRON Machine tool builder Sales agency
  • Page 368FANUC Series 0i/0i Mate-MODEL C The correction of CONNECTION MANUAL (HARDWARE) 1. Type of applied technical documents Name FANUC Series 0i-MODEL C/0i Mate-MODEL C CONNECTION MANUAL (HARDWARE) Spec.No./Version B-64113EN/01 2. Summary of change Group Name / Outline New, Add, Applicable Correct, Date D
  • Page 369Appendix B. 20-PIN INTERFACE CONNECTOR AND CABLES Because the housing: Honda PCS-E20LA cannot be used for Series 0i/0i Mate-C, we delete this housing from Fig.B.3. Title Draw B-64113EN/01-1 No. Ed. Date Design Description page 2/3 Date Design. Apprv.
  • Page 370Because the housing: Honda PCS-E20LA cannot be used for Series 0i/0i Mate-C, we delete this housing from Table.B.4. Title Draw B-64113EN/01-1 No. Ed. Date Design Description page 3/3 Date Design. Apprv.
  • Page 371Series 0i-C 10.4”LCD Display type Connection manual TITLE Series 0i-C 10.4”LCD Display type Connection manual DRAW. NO. CUST. 01 040929 OKITA B-64113EN/01-02 SHEET EDIT. DATE DESIG. DESCRIPTION FANUC LTD 1/7
  • Page 3721. Overview 10.4” LCD Display type control unit is added to Series 0i-C. The MDI unit must be connected because this unit is not including MDI unit. This manual describes connection between 10.4” LCD Display type control unit and MDI unit. The other connection is the same as 7.2” LCD/MDI type contro
  • Page 373JAPAN Aviation Electronics CNC MDI UNIT LY10-DC20(Housing) LY10-C2-3(Contact) A02B-0236-K303 Honda tsushin Kogyo Co., Ltd. PCR-E20FA(Contact : Strand wire press-mount type) or PCR-E20FS(Contact：soldering type) PCR-V20LA(Housing) RECOMMENDED CABLE MATERIAL: A02B-0236-K813(45cm) RECOMMENDED CABLE SPEC
  • Page 3743. Key layout M Series Ｔ Series TITLE DRAW. NO. CUST. B-64113EN/01-02 SHEET EDIT. DATE DESIG. DESCRIPTION FANUC LTD 4/7
  • Page 375EDIT. DATE 4. Dimensions DESIG. DESCRIPTION TITLE DRAW. NO. M4 stud FANUC LTD B-64113EN/01-02 Panel cut drawing SHEET (Screw the unit from the outside of the cabinet then attach caps.) 5/7 CUST. CNC Control unit (10.4”LCD) Weight: 2.4kg
  • Page 376EDIT. DATE M4 stud DESIG. Panel cut drawing DESCRIPTION TITLE DRAW. NO. FANUC LTD At the rear of the metal plate of the panel, the area within 8 mm of the perimeter is left unpainted. B-64113EN/01-02 SHEET 6/7 CUST. MDI unit(10.4” LCD, horizontal type) Weight: 1.1kg
  • Page 377EDIT. DATE M4 stud DESIG. Panel cut drawing DESCRIPTION TITLE DRAW. NO. FANUC LTD At the rear of the metal plate of the panel, the area within 8 mm of the perimeter is left unpainted. B-64113EN/01-02 SHEET 7/7 CUST. MDI unit (10.4” LCD, Vertical type) Weight: 1.3kg
  • Page 378TECHNICAL REPORT (MANUAL) NO.TMN 05 /053E Date: 15 Jun, 2005 General Manager of CNC Laboratory Explanation Addition in FANUC Series 0i/0i Mate-MODEL C CONNECTION MANUAL (Hardware) (B-64113EN/01) 1. Communicate this report to: Your information GE Fanuc-N, GE Fanuc-E FANUC Robotics CINCINNATI MILACRON
  • Page 379Explanation Addition in FANUC Series 0i/0i Mate-MODEL C CONNECTION MANUAL (Hardware) (B-64113EN/01) 1. Type of applied technical documents FANUC Series 0i/0i Mate-MODEL C Name CONNECTION MANUAL (Hardware) Spec. No. / B-64113EN/01 Version 2. Summary of change New, Add., Applicable Group Name / Outlin
  • Page 380D OPTICAL FIBER CABLE The Series 0i/0i Mate uses the optical fiber cables for the following interfaces. This table lists the usable combinations. Maximum Recommended allowable Applicable Interface Junction Remark Optical fiber cable transmission junction adapter distance A66L-6001-0026# None 100m Se
  • Page 381TECHNICAL REPORT NO. TMN 06/002E Date: December 28, 2005 General Manager of CNC Laboratory FANUC Series 0i MODEL-C/0i Mate-MODEL C The addition of CONNECTION MANUAL (HARDWARE) (B-64113EN/01) 1. Communicate this report to: Your information only GE Fanuc-A, GE Fanuc-E FANUC Robotics MILACRON Machine t
  • Page 382FANUC Series 0i MODEL-C/0i Mate-MODEL C The addition of CONNECTION MANUAL (HARDWARE) (B-64113EN/01) 1. Type of applied technical documents Name FANUC Series 0i-MODEL C/0i Mate-MODEL C CONNECTION MANUAL (HARDWARE) Spec.No./Version B-64113EN/01 2. Summary of change Group Name / Outline New, Add, Appli
  • Page 383LCD/MDI unit with touch panel is used in case of using an optional function: FANUC TURN MATE i for FANUC Series 0i-TC/0i Mate-TC. In this technical report, outlines and notices of LCD/MDI unit with touch panel are described. NOTE 1) 7.2” monochrome is available as LCD/MDI unit with touch panel. 2) T
  • Page 384Dimension, mounting hole, paint color and weight of LCD/MDI unit (Vertical type) are in accordance with Fig. U2. Note that a touch panel control PCB is mounted on this unit as figure below. A (CAUTION) Touch panel control PCB 110 15 55 18 45 CAUTION In case of mounting this unit, maintain surely the