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  2. DIGITAL SERVO ADAPTER

DIGITAL SERVO ADAPTER Connection manual Page 1

Connection manual
CONNECTION MANUAL
B-63463EN/01
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Contents Summary of DIGITAL SERVO ADAPTER Connection manual

  • Page 1CONNECTION MANUAL B-63463EN/01
  • Page 2Ȧ No part of this manual may be reproduced in any form. Ȧ All specifications and designs are subject to change without notice. In this manual we have tried as much as possible to describe all the various matters. However, we cannot describe all the matters which must not be done, or which cannot be
  • Page 3B–63463EN/01 DEFINITION OF WARNING, CAUTION, AND NOTE DEFINITION OF WARNING, CAUTION, AND NOTE This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplem
  • Page 4
  • Page 5B–63463EN/01 Table of Contents DEFINITION OF WARNING, CAUTION, AND NOTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s–1 1. PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. INSTALLATION . .
  • Page 6TABLE OF CONTENTS B–63463EN/01 6. CONNECTION USING THE HSSB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 6.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 7B–63463EN/01 TABLE OF CONTENTS APPENDIX A. EXTERNAL DIMENSIONS OF EACH UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 B. EXTERNAL DIMENSIONS OF CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 C. 20–PIN INTERFACE CONNECTORS AND CABLES . .
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  • Page 9B–63463EN/01 1. PREFACE 1 PREFACE This manual describes the electrical and structural specifications required for connecting the Digital Servo Adapter to a machine. This manual covers the range shown in the configuration diagram in Chapter 2. The devices should be connected and installed according t
  • Page 102. INSTALLATION B–63463EN/01 2 INSTALLATION 2
  • Page 11B–63463EN/01 2. INSTALLATION 2.1 The peripheral units and the control unit have been designed on the assumption that they are housed in closed cabinets. ENVIRONMENTAL REQUIREMENTS The environmental conditions when installing internal cabinet shall conform to the following table. In operation 0_C to
  • Page 122. INSTALLATION B–63463EN/01 2.2 The following unit requires a power supply of 24 VDC "10% (including instantaneous change and ripple). POWER SUPPLY Table 2.2 Power supply capacity and calorific value CAPACITY AND CALORIFIC VALUE Unit Power supply capacity Calorific value Control unit of 1.7 A (Anot
  • Page 13B–63463EN/01 2. INSTALLATION 2.3 When a cabinet is designed, it must satisfy the environmental conditions described in Section 2.1. In addition, noise resistance, and maintenance DESIGN AND requirements must be considered. The cabinet design must meet the INSTALLATION following conditions : CONDITIO
  • Page 142. INSTALLATION B–63463EN/01 2.4 Heat generated in units and parts installed in a cabinet raises the temperature of the air inside the cabinet, compared with the external air. THERMAL DESIGN Since the generated heat is radiated from the surface of the cabinet, the OF THE CABINET temperature of the a
  • Page 15B–63463EN/01 2. INSTALLATION 2.5 Generally, noise is generated by electrostatic coupling, electromagnetic induction, and ground looping, and introduced to the Digital Servo ACTION AGAINST Adapter. However, it is difficult to measure the level and frequency of NOISE noise quantitatively, and noise ha
  • Page 162. INSTALLATION B–63463EN/01 Cabinet Servo Servo Digital amp. amp. Servo Adapter Cable of group B, C Duct To operator’s panel, motor, etc. Cable of group A Section Group A Group B, C Cover 2.5.2 The following ground systems are provided for the machine : Ground D Ground for signal The ground for sig
  • Page 17B–63463EN/01 2. INSTALLATION 2.5.3 Connect the ground terminal for signals of the Digital Servo Adapter (FG Connecting the Ground terminal) to the grounded plate of the cabinet. Terminal for Signal Cabinet FG terminals (Fastonterminals at the controller) To the other grounded plates Distribution swi
  • Page 182. INSTALLATION B–63463EN/01 2.5.4 The AC/DC solenoid and relay are used in the power magnetics cabinet. Noise Suppressor A high pulse voltage is caused by coil inductance when these devices are turned on or off. This pulse voltage induced through the cable causes the electronic circuits to be distu
  • Page 19B–63463EN/01 2. INSTALLATION Diode Diode (used for direct–current circuits) – + Diode Use a diode which can withstand a DC relay voltage up to two times the applied voltage and a current up to two times the applied current. 2.5.5 If a cable connected to the Digital Servo Adapter, servo amplifier, or
  • Page 202. INSTALLATION B–63463EN/01 ÇÇ Machine side installation ÇÇ board ÇÇ Control unit ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ Ground plate ÇÇ ÇÇ ÇÇ Metal fittings ÇÇ ÇÇ for clamp Shield cover Fig. 2.5.5 (b) Cable clamp (2) Prepare ground plate like the following figure. Ground terminal (grounded) Hole for securing met
  • Page 21B–63463EN/01 2. INSTALLATION Ground 8mm plate 12mm 20mm Fig. 2.5.5 (d) Ground plate holes (Reference) Outer drawings of metal fittings for clamp. Max. 55mm 28mm 6mm 17mm Fig. 2.5.5 (e) Outer drawings of metal fittings for clamp Ordering specification for metal fittings for clamp A02B–0124–K001 (8 pi
  • Page 222. INSTALLATION B–63463EN/01 2.6 CONTROL UNIT 2.6.1 The control units of the Digital Servo Adapter consist of below Configuration of the components. Control Unit Table 2.6.1 Configuration of the control unit No. Name Remarks 1 Control unit 2 Fan unit 3 Back panel Connection port of the first option
  • Page 23B–63463EN/01 2. INSTALLATION 2.6.2 Space between control units to be installed. Installation of the Control Unit or more 15
  • Page 242. INSTALLATION B–63463EN/01 The control unit consists of a plastic box, fan motors and a PCB. A fan is provided at the top of the control unit. The fan unit incorporates a fan motor. To enable easy removal and replacement of the fan unit, leave the space (space ) shown in the figure below. The air
  • Page 25B–63463EN/01 2. INSTALLATION 2.7 CABLE–LEAD–IN DIAGRAM Air out Air in Weight Unit : mm 17
  • Page 262. INSTALLATION B–63463EN/01 2.8 CONNECTOR LAYOUT OF CONTROL UNIT Front Bottom face Battery Not used Not used Not used Memory card Not used Not used Not used Not used DPL/MDI Fuse diagnose display LED Left CP2 24VDC output Right CP1 24VDC input Left CB156 Built in I/O Right CB155 Built in I/O LED di
  • Page 27B–63463EN/01 3. TOTAL CONNECTION 3 TOTAL CONNECTION Base PCB JD1B JD1A 24V–IN(CP1) J30 24VDC power 24V–OUT(CP2) I/O device, and etc. JD41 RS–232–C(JD42) J146 RS–232–C I/O device JA47 (Emergency stop) J86 Built–in I/O(CB155) CB156 JD1A1 Operator’s panel Power magnetics cabinet 19
  • Page 283. TOTAL CONNECTION B–63463EN/01 JA46 JA11 Servo card TB2 CX2A JX1A 1st axis FSSB COP10B TB2 servo motor (COP10A) SVM JF1 COP10A TB1 CX2B JX1B 2nd axis COP10B SVM servo motor COP10A 3rd axis COP10B SVM servo motor COP10A COP10B 4th axis SVM servo motor COP10A to 8th axis servo motor Separate detecto
  • Page 29B–63463EN/01 4. POWER SUPPLY UNIT CONNECTION 4 POWER SUPPLY UNIT CONNECTION 21
  • Page 304. POWER SUPPLY UNIT CONNECTION B–63463EN/01 4.1 For the controller of the Digital Servo Adapter, use a regulated power supply satisfying the following conditions. Details of 24 VDC 24 VDC"10% (including an instantaneous and ripple value) 1) Main unit power supply D Control power supply : 1.7 A 2) P
  • Page 31B–63463EN/01 4. POWER SUPPLY UNIT CONNECTION 4.3 POWER CONNECTION DIAGRAMS OF SYSTEMS Main Electromagnetic AC line Servo Servo breaker contacts filter converter inverter 3–phase 200 VAC 200VAC for motive 24–VDC power Digital Servo input Adapter Single–phase 200 VAC for control External 24–VDC power
  • Page 324. POWER SUPPLY UNIT CONNECTION B–63463EN/01 4.4 Apply the following power–on sequence. Alternatively, turn on the power to all the units simultaneously. POWER–ON SEQUENCE 1 Power to the entire machine <200 VAC> Power to the servo amplifier <200 VAC> Power to the separate detector 2 Power to the sep
  • Page 33B–63463EN/01 4. POWER SUPPLY UNIT CONNECTION 4.5 Apply the following power–off sequence. Alternatively, turn off the power to all the units simultaneously. POWER–OFF SEQUENCE 1 Power to the Digital Servo Adapter <24 VDC> 2 Power to the separate detector interface unit <24 VDC> Power to the servo amp
  • Page 344. POWER SUPPLY UNIT CONNECTION B–63463EN/01 4.7 System parameters are stored in SRAM memory in the control unit. The power to the SRAM memory is backed up by a lithium battery mounted BATTERY FOR on the front panel of the control unit. The above data is not lost even when MEMORY BACKUP the main pow
  • Page 35B–63463EN/01 4. POWER SUPPLY UNIT CONNECTION 4.8 One battery unit can maintain current position data for six absolute pulse coders for a year. BATTERY FOR When the voltage of the battery becomes low, replace the battery as soon SEPARATE as possible. In general, the battery should be replaced within
  • Page 365. CONNECTION OF I/O UNITS TO MACHINE INTERFACE B–63463EN/01 5 CONNECTION OF I/O UNITS TO MACHINE INTERFACE 28
  • Page 375. CONNECTION OF I/O UNITS TO B–63463EN/01 MACHINE INTERFACE 5.1 CONNECTION OF BUILT–IN I/O 5.1.1 Outline Digital Servo Adapter 34–pin ribbon cable connector Machine operator’s Built–in panel I/O J86 Base PC board Connect the emergency stop signal input to the built–in I/O. This built–in I/O is desi
  • Page 385. CONNECTION OF I/O UNITS TO MACHINE INTERFACE B–63463EN/01 (3) For the cable use a bundled sealed cable 34 pin cable with shild (soldering type) OKI DENSEN CO., LTD. SFX–S 34–7/0.127 3030–SV (20266) K FANUC SPECIFICATION A66L–0001–0308#S34S Clamp the cable shield with the cable clamp on the ground
  • Page 395. CONNECTION OF I/O UNITS TO B–63463EN/01 MACHINE INTERFACE 5.1.3 Machine Interface Built–in I/O CB155 34–pin flat cable connector A B 01 +24E +24E 02 03 04 *ESP 05 06 07 08 09 10 11 12 13 14 15 16 17 0V 0V CB155 Male CB156 Male Female J86 Power magnetics cabinet and machine operator’s panel NOTE +
  • Page 405. CONNECTION OF I/O UNITS TO MACHINE INTERFACE B–63463EN/01 5.1.4 Details of DI Connection Digital Servo Adapter Pin number +24E CB155(A01, B01) Filter and level conversion circuit CB155(A02) CB155(B02) CB155(A03) CB155(B03) Emergency stop signal input *ESP CB155(A04) CB155(B04) CB155(A06) CB155(B0
  • Page 415. CONNECTION OF I/O UNITS TO B–63463EN/01 MACHINE INTERFACE 5.1.5 The contacts on the machine must satisfy the following conditions: Input Signal Specifications Contact capacity: 30 VDC, 16 mA or greater Open–circuit contact–to–contact leakage: 1 mA or less (for 26.4 V) Closed–circuit contact–to–co
  • Page 426. CONNECTION USING THE HSSB B–63463EN/01 6 CONNECTION USING THE HSSB 34
  • Page 43B–63463EN/01 6. CONNECTION USING THE HSSB 6.1 The Digital Servo Adapter is connected to a customer control unit via the high speed serial bus (referred to as HSSB in the remainder of this OVERVIEW manual) to perform transfer of large–volume data at high speed. The Digital Servo Adapter has a built–i
  • Page 446. CONNECTION USING THE HSSB B–63463EN/01 6.2 The HSSB PC interface board is the HSSB communication interface board that must be installed in the customer control unit. The customer HSSB PC INTERFACE control unit must be furnished with either an ISA or PCI bus. BOARD The following four types of HSSB
  • Page 45B–63463EN/01 6. CONNECTION USING THE HSSB NOTE For the 2–channel type, switch A corresponds to COP7A and switch B corresponds to COP7B. Those parts whose names end with B are for the second channel. NOTE Notes on handling the HSSB PC interface board Beware of static electricity. 1 Measures against s
  • Page 466. CONNECTION USING THE HSSB B–63463EN/01 6.3 1) Set the I/O address of the interface board. (This step applies to the boards for the ISA bus only.) PROCEDURE FOR For an interface board for the ISA bus, its I/O address must be set INSTALLING THE before installation. Referring to Section 6.4 on setup
  • Page 47B–63463EN/01 6. CONNECTION USING THE HSSB 6.4 (1) Rotary switch on the personal computer Using the rotary switch on the personal computer, set the base address SWITCHES FOR of the I/O space used by this HSSB board. SETTING UP THE INTERFACE BOARDS FOR THE ISA BUS Interface board The I/O base address
  • Page 486. CONNECTION USING THE HSSB B–63463EN/01 6.5 LED DISPLAY 6.5.1 LEDs on the HSSB 1) Description of AL1 and AL2 Board on the Digital LEDs A and B on the HSSB board on the Digital Servo Adapter are described below. Servo Adapter LED Color Description LED B ON Red The communication on the high speed se
  • Page 49B–63463EN/01 6. CONNECTION USING THE HSSB 6.6 The ISA bus, with ISA standing for Industrial Standard Architecture, is the standard bus for personal computers that has been designed by IBM ISA BUS PC/AT compatible manufacturers. If the customer control unit does not contain neither an ISA nor PCI bus
  • Page 507. CONNECTION TO PERIPHERALS B–63463EN/01 7 CONNECTION TO PERIPHERALS 42
  • Page 51B–63463EN/01 7. CONNECTION TO PERIPHERALS 7.1 CONNECTION TO THE DUST PROTECTED TYPE DPL/MDI 7.1.1 The dust protected type DPL/MDI (referred to as DPL/MDI in the Overview remainder of this manual) is used to perform the maintenance of the Digital Servo Adapter. If the HSSB communication between the D
  • Page 527. CONNECTION TO PERIPHERALS B–63463EN/01 7.1.3 Details of Cable J161 Connection Digital Servo Adapter Cabinet JD40 Connector : FI40–2015S (PCR–EV20MDT) (15–pin D–SUB) 1 RXD 11 Case : FI–20–CV 1 0V 9 2 *RXD 12 0V 2 10 RXD 3 TXD 13 3 11 *RXD 4 *TXD 14 0V J161 4 12 TXD *ATCH 5 RTS 15 5 +5V 13 *TXD 6 *
  • Page 53B–63463EN/01 7. CONNECTION TO PERIPHERALS Recommended line material: A66L–0001–0041 (#24AWG x 10 pairs), 0.113 Ω/m Recommended connector (on JD40): A02B–0120–K303 (including the connector and the case described below) Connector: Hirose Electric Co., Ltd. FI40–2015S, soldering type Case: Hirose Elect
  • Page 547. CONNECTION TO PERIPHERALS B–63463EN/01 7.2 I/O DEVICE INTERFACE 7.2.1 (1) RS–232–C interface signal names RS–232–C Interface Generally, the RS–232–C interface uses the following signals: Specification Output SD (Send data) Input RD (Receive data) RS (Request to send) When CS is not used, CS (Read
  • Page 55B–63463EN/01 7. CONNECTION TO PERIPHERALS (2) RS–232–C interface signals Signal RS–232–C Input/output Description name circuit number SD 103 Output Send data Start bit Stop bit ON 1 2 3 4 5 6 7 8 OFF (The ISO code for 0 is sent) RD 104 Input Receive data Start bit Stop bit ON 1 2 3 4 5 6 7 8 OFF (Th
  • Page 567. CONNECTION TO PERIPHERALS B–63463EN/01 1 character in the start–stop system b1 b2 b3 b4 b5 b6 b7 b8 Start bit Information bits Stop bits (8 bits including a parity bit) (2 bits) (For bit correspondence information, see the description of the SD and RD signals in ltem 2). (b) Codes The following c
  • Page 57B–63463EN/01 7. CONNECTION TO PERIPHERALS Table 7.2.1 ISO code EIA code Meaning Character 8 7 6 5 4 3 2 1 Character 8 7 6 5 4 3 2 1 0 f f ° 0 f ° Numeral 0 1 f f f ° f 1 ° f Numeral 1 2 f f f ° f 2 ° f Numeral 2 3 f f ° f f 3 f ° f f Numeral 3 4 f f f ° f 4 ° f Numeral 4 5 f f ° f f 5 f ° f f Numera
  • Page 587. CONNECTION TO PERIPHERALS B–63463EN/01 NOTE When an I/O device containing an ISO/EIA converter is used, pay special attention to the following in Table 7.2.1. Control–out (start of a comment) Control–in (end of a comment) EIA code ( ............... ) CR O ............... Condition 1 Condition 1 C
  • Page 59B–63463EN/01 7. CONNECTION TO PERIPHERALS When the NC receives (1) The NC machine sends a DC1 code. data (for reading into (2) Upon receipt of the DC1 code, the I/O device starts data transmission memory) to the NC machine. (3) While the NC machine is processing, it sends a DC3 code. (4) Upon receip
  • Page 607. CONNECTION TO PERIPHERALS B–63463EN/01 When the NC sends data (1) The NC machine sends a DC2 code. (punch–out) (2) The NC machine sends punch–out information. (3) While the I/O device is processing data: (a) The CS signal on the NC can be turned off to cause the NC machine to stop data transmissi
  • Page 61B–63463EN/01 7. CONNECTION TO PERIPHERALS (5) Connecting the RS–232–C interface with an I/O device NC I/O device SD SD RD RD RS RS CS CS ER ER DR DR CD CD SG SG FG FG 53
  • Page 627. CONNECTION TO PERIPHERALS B–63463EN/01 7.2.2 RS–232–C Serial Port Digital Servo Adapter JD42 Relay connector (PCR–EV20MDT) J146B (DBM–25S) 1 RDA 11 SDA 1 FG 14 2 0V 12 0V 2 SDA 15 3 DRA 13 ERA 3 RDA 16 4 0V 14 0V 4 RSA 17 5 CSA 15 RSA 5 CSA 18 6 0V 16 0V 6 DRA 19 7 CDA 17 (SDB) 7 SG 20 ERA 8 0V 1
  • Page 63B–63463EN/01 7. CONNECTION TO PERIPHERALS Cable connection(J146B) JD42 Relay connector 1 3 RDA RDA 2 0V 3 6 DRA DRA 4 0V 5 5 CSA CSA 6 0V 7 8 CDA CDA 11 2 SDA SDA 12 0V 13 20 ERA ERA 14 0V 15 4 RSA RSA 16 7 0V SG Shield 25 24–VDC power 24V supply 1 FG 24V 0V Recommended line material: A66L–0001–0284
  • Page 647. CONNECTION TO PERIPHERALS B–63463EN/01 7.2.3 Connection to the Relaying connector signal layout Handy File (Channel 1) 1 2 3 4 5 6 7 8 9 10 11 12 13 FG SD RD RS CS DR SG CD 14 15 16 17 18 19 20 21 22 23 24 25 ER +24 Relaying connector Connector : DBM-25S (JAPAN AVIATION ELECTRONIC INDUSTRY., LTD.
  • Page 65B–63463EN/01 7. CONNECTION TO PERIPHERALS 7.3 SERVO INTERFACE (FSSB) 7.3.1 The connection between the Digital Servo Adapter and the servo Connection by FSSB amplifiers should use only one optical cable, regardless of the number of controlled axes. For the connection of the servo amplifier, refer to
  • Page 667. CONNECTION TO PERIPHERALS B–63463EN/01 7.4 SEPARATE DETECTOR INTERFACE UNIT 7.4.1 When a separate pulse coder or linear scale is used, a separate detector General interface unit is required. The separate detector interface unit should be connected to the Digital Servo Adapter control unit through
  • Page 67B–63463EN/01 7. CONNECTION TO PERIPHERALS 7.4.2 Power to the separate detector interface unit should be supplied from an Connection of Power external 24 VDC power supply. To the extended unit, if it exists, power is supplied from the basic unit. Supply Separate detector interface unit (basic) Extern
  • Page 687. CONNECTION TO PERIPHERALS B–63463EN/01 7.4.3 Linear Scale Interface Separate detector interface unit Linear scale (Parallel Interface) JF101 to JF108 (PCR–EV20MDT) 1 PCA 11 2 *PCA 12 0V 3 PCB 13 4 *PCB 14 0V 5 PCZ 15 6 *PCZ 16 0V 7 (+6V) 17 The +6V and REQ signals are provided for 8 (REQ) 18 +5V
  • Page 69B–63463EN/01 7. CONNECTION TO PERIPHERALS 7.4.4 Separate Pulse Coder Interface (Parallel Interface) D Absolute detection Separate detector interface unit Separate absolute pulse coder JF101 to JF108 Pulse coder (PCR–EV20MDT) (MS3102A–22–14P) 1 PCA 11 A PCA B *PCA C PCB D *PCB 2 *PCA 12 0V E PCZ F *P
  • Page 707. CONNECTION TO PERIPHERALS B–63463EN/01 D For incremental detector Separate detector interface unit Separate pulse coder JF101 to JF108 Pulse coder (PCR–EV20MDT) (MS3102A–20–29P) 1 PCA 11 A PCA B PCB C +5V D *PCA 2 *PCA 12 0V E *PCB F PCZ G *PCZ H SHLD 3 PCB 13 J +5V K +5V L M 4 *PCB 14 0V N 0V P
  • Page 71B–63463EN/01 7. CONNECTION TO PERIPHERALS 7.4.5 The standard of the feedback signal from the separate detector is as shown Input Signal below. Requirements (1) A and B phase signal input This is a method to input position information by the mutual 90 degree phase slip of A and B phase signals. Detec
  • Page 727. CONNECTION TO PERIPHERALS B–63463EN/01 (3) Z phase signal input For the Z phase signal (1 rotation signal), a signal width of more than 1 frequency of the A phase or B phase signals is necessary. Z phase signal Tw Twy 1 frequency of A phase or B phase Receiver circuit PCA The same circuit is used
  • Page 73B–63463EN/01 7. CONNECTION TO PERIPHERALS 7.4.6 Connection of Battery Separate detector interface unit Battery box for Separate Absolute JA4A (M3 terminal) Pulse Coder (PCR-EV20MDT) + – 1 11 +6V 0V 2 12 3 0V 13 4 14 5 15 6 16 7 +6V 17 8 18 9 19 10 20 Cable wiring JA4A Battery case 7 + +6V +6V 3 – 0V
  • Page 747. CONNECTION TO PERIPHERALS B–63463EN/01 7.4.7 An additional unit must be connected to a basic unit with a flat cable, as Connection between shown below. The flat cable is 100 mm in length. Basic and Additional Units Units viewed from the top Basic unit Additional unit Mounting face CNF1 CNF2 Marki
  • Page 75B–63463EN/01 7. CONNECTION TO PERIPHERALS 7.4.9 Positions of the connectors of a basic unit Connector Positions Positions of the connectors of an additional unit 67
  • Page 767. CONNECTION TO PERIPHERALS B–63463EN/01 7.4.10 1) Notes on mounting Mounting (1) Use the unit inside a hermetically sealed cabinet. (2) Mount the unit on a vertical face. Leave a space of 100 mm or greater both above and below the unit. Do not place a device that generates large amounts of heat be
  • Page 77B–63463EN/01 7. CONNECTION TO PERIPHERALS CAUTION To mount and remove the unit, the screwdriver must be inserted obliquely. An adequate maintenance area is, therefore, required on both sides of the unit. As a rough guide, if the depth of the adjacent unit is equal to or less than that of the unit to
  • Page 787. CONNECTION TO PERIPHERALS B–63463EN/01 3) Mounting the unit on the DIN rail Mounting DIN rail Removal DIN rail 70
  • Page 79B–63463EN/01 7. CONNECTION TO PERIPHERALS 7.5 CONNECTING Digital Servo Adapter SERVO CHECK BOARDS Servo check board#1 Servo check Servo check board#2 board adaptor Servo check board#3 Servo check board#4 CA54 7.5.1 Connect the cable of the servo check board adaptor to connector CA54 of Connection Pr
  • Page 807. CONNECTION TO PERIPHERALS B–63463EN/01 7.5.2 To use servo check boards with the Digital Servo Adapter, servo check Servo Check Boards board adaptor A02B–0236–K822 is required. This adaptor is provided with a cable for connection to the Digital Servo Adapter. For a detailed explanation of how to c
  • Page 81B–63463EN/01 8. EMERGENCY STOP SIGNAL 8 EMERGENCY STOP SIGNAL 73
  • Page 828. EMERGENCY STOP SIGNAL B–63463EN/01 8.1 Using the emergency stop signal effectively enables the design of safe machines. GENERAL The emergency stop signal is provided to bring a machine to an emergency stop. It must be input to the Digital Servo Adapter and servo amplifier. An emergency stop signa
  • Page 83B–63463EN/01 8. EMERGENCY STOP SIGNAL 8.2 When the emergency stop signal (*ESP) contact is closed, the Digital Servo Adapter enters the emergency stop released state, such that the DIGITAL SERVO servo motors can be controlled and operated. CONVERTER When the emergency stop signal (*ESP) contact open
  • Page 848. EMERGENCY STOP SIGNAL B–63463EN/01 8.3 Shutting off the servo amplifier power causes a dynamic brake to be applied to the servo motor. Even when a dynamic brake is applied, SERVO however, a servo motor attached to a vertical axis can move under the force of gravity. To overcome this problem, use
  • Page 85B–63463EN/01 8. EMERGENCY STOP SIGNAL Stroke end limit switch Emergency stop button +X –X +Y –Y +Z –Z +4 –4 Relay power Release switch Spark killer SK EMG Relay Digital Servo Adapter emg1 +24 *ESP Built–in I/O Servo amplifier α series SVM (PSM) SPM emg2 +24 *ESP MCCOFF3   Note 2 MCCOFF4  External
  • Page 86
  • Page 87APPENDI
  • Page 88
  • Page 89B–63463EN/01 APPENDIX A. EXTERNAL DIMENSIONS OF EACH UNIT A EXTERNAL DIMENSIONS OF EACH UNIT Number of Classification Name Figure Control unit Control unit Fig. 1 Unit for display DPL/MDI (Table mount) Fig. 2 and data input DPL/MDI (Wale mount) Fig. 3 External Separate detector interface unit Fig. 4
  • Page 90A. EXTERNAL DIMENSIONS OF EACH UNIT APPENDIX B–63463EN/01 Fig. 1 Control unit Specification : A03B–0818–B101 Weight : 1.8kg 82
  • Page 91B–63463EN/01 APPENDIX A. EXTERNAL DIMENSIONS OF EACH UNIT Fig. 2 DPL/MDI (TABLE MOUNT) Specification : Dust protected type A02B–0118–C130#R, C132#R (English key) A02B–0118–C130#S, C132#S (Symbolic key) Weight : 0.4kg 83
  • Page 92A. EXTERNAL DIMENSIONS OF EACH UNIT APPENDIX B–63463EN/01 Fig. 3 DPL/MDI (WALE MOUNT) Specification : Dust protected type A02B–0118–C131#R, C133#R (English key) A02B–0118–C131#S, C133#S (Symbolic key) Weight : 0.4kg 84
  • Page 93B–63463EN/01 APPENDIX A. EXTERNAL DIMENSIONS OF EACH UNIT Fig. 4 Separate detector interface unit Specification : A02B–0236–C203, –C204 85
  • Page 94A. EXTERNAL DIMENSIONS OF EACH UNIT APPENDIX B–63463EN/01 Fig. 5 Battery case for separate absolute pulse coder Specification : A06B–6050–K060 103 Minus polarity indication 4–M4 counter sinking Plus polarity indication Plus terminal with 3–M3 screw holes Minus terminal with 103 3–M3 screw holes 93 F
  • Page 95B–63463EN/01 APPENDIX A. EXTERNAL DIMENSIONS OF EACH UNIT Fig. 6 Punch panel Specification : A02B–0259–C191 (Cable length: 1 m) A02B–0259–C192 (Cable length: 2 m) A02B–0259–C193 (Cable length: 5 m) Mounting hole drilling diagram Ground pin for the frame ground (M4, length: 200 mm) A ground pin for t
  • Page 96A. EXTERNAL DIMENSIONS OF EACH UNIT APPENDIX B–63463EN/01 Fig. 7 FANUC Handy File Specification : A13B–0159–B001 (English key) A13B–0159–B002 (Japanese key) Weight : 1.4kg Unit : mm 88
  • Page 97B–63463EN/01 APPENDIX A. EXTERNAL DIMENSIONS OF EACH UNIT Fig. 8 HSSB interface board (Corresponding to ISA bus) Specification : A20B–8001–0583 (HSSB 1ch) A20B–8001–0582 (HSSB 2ch) PARTS MOUNTING –O582 –O583 Weight : 0.2kg 89
  • Page 98A. EXTERNAL DIMENSIONS OF EACH UNIT APPENDIX B–63463EN/01 Fig. 9 HSSB interface board (Corresponding to PCI bus) Specification : A20B–8001–0961 A20B–8001–0960 Weight : 0.1kg 90
  • Page 99B. EXTERNAL DIMENSIONS OF B–63463EN/01 APPENDIX CONNECTORS B EXTERNAL DIMENSIONS OF CONNECTORS Fig. title Specification No. Fig. No. PCR connector (soldering type) PCR–E20FS Fig. 1 FI40 connector FI40–2015S Fig. 2 Connector case (HONDA PCR type) PCR–V20LA, Fig. 3 PCR–V20LB Connector case (HIROSE FI
  • Page 100B. EXTERNAL DIMENSIONS OF CONNECTORS APPENDIX B–63463EN/01 Fig. 1 PCR Connector (Soldering type) Specification : A02B–0120–K301 (PCR–E20FS+PCR–V20LA) A02B–0120–K302 (PCR–E20FA+PCR–V20LA) TYPE : HONDA PCR–E20FS(SOLDERING TYPE) PCR–E20FA(CRIMP TYPE) USAGE : GENERAL INTERFACE MATING : HONDA PCR–V20LA(P
  • Page 101B. EXTERNAL DIMENSIONS OF B–63463EN/01 APPENDIX CONNECTORS Fig. 2 FI40 Connector Specification : A02B–0120–K303 (FI40–2015S+FI–20–CV) TYPE : HIROSE FI40–2015S USAGE : PULSE CODER INTERFACE LINEAR SCALE INTERFACE MPG INTERFACE MATING HOUSING : HIROSE FI–20–CV DIMENSION 16.25 15° 11.43 1.27 Note This
  • Page 102B. EXTERNAL DIMENSIONS OF CONNECTORS APPENDIX B–63463EN/01 Fig. 3 Connector case (Honda PCR type) TYPE : HONDA PCR–V20LA (for 6 dia. cable) USAGE : GENERAL DIMENSION 9.5 21 11.4 (1) HONDA (2) 37 30 (3) (6) (5) (4) (1) (2) Case (3) Cable clamp (4) Lock bracket (5) Lock lever (6) Set screw for cable c
  • Page 103B. EXTERNAL DIMENSIONS OF B–63463EN/01 APPENDIX CONNECTORS Fig. 4 Connector case (Hirose FI type) TYPE : HIROSE FI–20–CV (for 8 dia. cable) USAGE : PULSE CODER INTERFACE LINEAR SCALE INTERFACE MPG INTERFACE DIMENSION (1) (2) Case (3) Lock bracket (4) Lock lever (5) Cable clamp (6) Set screw for cabl
  • Page 104B. EXTERNAL DIMENSIONS OF CONNECTORS APPENDIX B–63463EN/01 Fig. 5 Connector case (Fujitsu FCN type) TYPE : FUJITSU FCN–240C20–Y/S(for 5.8 dia. cable) USAGE : GENERAL 9.5 21 11.4 (2) F C020–02 37 30 Cable clamp Screw Lock lever 96
  • Page 105B. EXTERNAL DIMENSIONS OF B–63463EN/01 APPENDIX CONNECTORS Fig. 6 Connector case (PCR type (Hirose Electric)) 97
  • Page 106B. EXTERNAL DIMENSIONS OF CONNECTORS APPENDIX B–63463EN/01 Fig. 7 AMP Connector (1) type X Specification : A02B–0120–K324 (with contact AMP1–175218–5) TYPE : AMP1–178288–3 (HOUSING) USAGE : CONTROL UNIT POWER SUPPLY INPUT CRT/MDI POWER SUPPLY INPUT CP1 3 DIMENSION 2 0V CPD1 1 +24E (22.96) Circuit No
  • Page 107B. EXTERNAL DIMENSIONS OF B–63463EN/01 APPENDIX CONNECTORS Fig. 8 AMP Connector (2) type Y Specification : A02B–0120–K323 (with contact AMP1–175218–5) TYPE : AMP2–178288–3 (HOUSING) USAGE : LCD UNIT POWER SUPPLY INPUT CP5 CONTROL UNIT POWER SUPPLY OUTPUT CP2 3 DIMENSION 2 0V 1 +24V (22.96) Circuit N
  • Page 108B. EXTERNAL DIMENSIONS OF CONNECTORS APPENDIX B–63463EN/01 Fig. 9 Contact for AMP Connector SEPARATE : AMP1–175218–2(Gold coated) AMP1–175218–5(Tin coated) REEL : AMP1–175196–2(Gold coated) AMP1–175196–5(Tin coated) WIRE : AWG 16, 18, 20 In case of reel (21.8) A–A 2.9 "0.4 2.9 "0.5 1 3 "0.5 B–B 17.8
  • Page 109B. EXTERNAL DIMENSIONS OF B–63463EN/01 APPENDIX CONNECTORS Fig. 10 Punch panel connector for RS–232–C serial port Specification : A02B–0118–K895 (male, with cover) A02B–0061–K201 (female, with metal fitting for lock) H J A 53.0 D 7.8 G 10.7 B 38.3 E 12.6 H 1.2 C 47.0 F 41.3 J 0.8 A C A–A F A B cross
  • Page 110B. EXTERNAL DIMENSIONS OF CONNECTORS APPENDIX B–63463EN/01 Fig. 12 Faston terminal Specification : A02B–0166–K330 Model : Faston terminal Purpose : For connecting to the frame ground Applicable housing : 170604–1 manufactured by AMP (Japan), Ltd. or FVDDF2–250, type I, blue manufactured by Japan Cri
  • Page 111B. EXTERNAL DIMENSIONS OF B–63463EN/01 APPENDIX CONNECTORS Fig. 13 Connector for hirose flat cable Specification HIROSE ELEC. CO. HIF3BA–34D–2.54R (34contacts) HIF3BA 15.6 14.4 1.27 1.27 1.09 1.27 Section A–A’ Section B–B’ ASS’Y DIAGRAM MAIN BODY PROTECTOR CRAMP A A A 6.0 2.54 A A’ B D 3.6 6.0 6.0 1
  • Page 112C. 20–PIN INTERFACE CONNECTORS AND CABLES APPENDIX B–63463EN/01 C 20-PIN INTERFACE CONNECTORS AND CABLES 104
  • Page 113C. 20–PIN INTERFACE CONNECTORS B–63463EN/01 APPENDIX AND CABLES C.1 BOARD–MOUNTED CONNECTORS C.1.1 Models: PCR–EV20MDT (Honda Tsushin) Vertical–type 52618–2011 (Molex Japan) Connectors These board–mounted connectors have been specially developed to achieve the high packing density required for FANUC
  • Page 114C. 20–PIN INTERFACE CONNECTORS AND CABLES APPENDIX B–63463EN/01 C.2 Cable–side connectors consist of a connector main body and housing. The models listed below are available. Those connectors not marked with CABLE–SIDE an asterisk are currently being mass–produced as manufacturer’s standard CONNECTO
  • Page 115C. 20–PIN INTERFACE CONNECTORS B–63463EN/01 APPENDIX AND CABLES Supplementary D Strand wire press–mount connector: description of With this connector, #28AWG wires are press–connected to each pin cable–side connectors at the same time. The cost of producing a cable/connector assembly with this conne
  • Page 116C. 20–PIN INTERFACE CONNECTORS AND CABLES APPENDIX B–63463EN/01 C.3 RECOMMENDED CONNECTORS, APPLICABLE HOUSING, AND CABLES Table C.3 Recommended connectors, applicable housings, and cables Connector name FANUC–approved FANUC–approved Compatible cable (cable Remark referenced in the connector housing
  • Page 117C. 20–PIN INTERFACE CONNECTORS B–63463EN/01 APPENDIX AND CABLES C.4 PRESS–MOUNT Connector FANUC– Wire forming tool Press– Remark model approved mounting TYPE CONNECTOR referenced connector tool ASSEMBLY TOOLS in the Con- (manufacturer) nection AND JIGS Manual PCR– PCR–E20FA PCS–K2A FHPT–918A Low cos
  • Page 118C. 20–PIN INTERFACE CONNECTORS AND CABLES APPENDIX B–63463EN/01 C.5 Machine tool builders are required to manufacture or procure the materials for the cable assemblies to be used with their products. FANUC MATERIALS FOR recommends the following materials as being suitable for interface CABLE ASSEMBL
  • Page 119C. 20–PIN INTERFACE CONNECTORS B–63463EN/01 APPENDIX AND CABLES 10–pair cable D Specifications Item Unit Specifications Product No. – A66L–0001–0284#10P Manufacturer HITACHI CABLE, LTD. OKI ELECTRIC CABLE., LTD. Rating – 60°C 30V:UL2789 80°C 30V:UL80276 Material Conductor – Stranded wire of tinned a
  • Page 120C. 20–PIN INTERFACE CONNECTORS AND CABLES APPENDIX B–63463EN/01 D Cable structure The cable structure is shown below. Wire identification table (HITACHI) Insulator color Wire No. First Second wire wire 1 Twisted 1 Blue White 10 2 pair wire 2 Yellow White 5 Binding 3 Green White 9 3 tape 4 Red White
  • Page 121C. 20–PIN INTERFACE CONNECTORS B–63463EN/01 APPENDIX AND CABLES 12–core cable D Specifications Item Unit Specifications Product No. – A66L–0001–0286 Manufacturer – HITACHI CABLE, LTD. OKI ELECTRIC CABLE., LTD. Rating – 80_C, 30V Material Conductor,braid–shielded – Strand wire of tinned annealed wire
  • Page 122C. 20–PIN INTERFACE CONNECTORS AND CABLES APPENDIX B–63463EN/01 D Cable structure The cable structure is shown below. Drain wire Red 0.18–mm2 twisted pair wire 7 6 White 1 Red Black 0.5–mm2 insulated wire Red Binding tape 5 2 Red 8 black Black Shield braid 4 3 Red Black black Sheath 9 White The colo
  • Page 123C. 20–PIN INTERFACE CONNECTORS B–63463EN/01 APPENDIX AND CABLES D Specifications Item Specification FANUC specification number A66L–0001–0402 A66L–0001–0403 Manufacturer Oki Electric Cable Co., Ltd. A–conductor B–conductor A–conductor B–conductor Conductor Constitution 16/0.12 3/22/0.12 16/0.12 7/16
  • Page 124C. 20–PIN INTERFACE CONNECTORS AND CABLES APPENDIX B–63463EN/01 Item Specification FANUC specification number A66L–0001–0402 A66L–0001–0403 Manufacturer Oki Electric Cable Co., Ltd. A–conductor B–conductor A–conductor B–conductor Finished Rating 80_C 30V assembly performance Standard Shall comply wi
  • Page 125B–63463EN/01 APPENDIX D. OPTICAL CABLE D OPTICAL CABLE This section describes the specifications and notes of the optical cables for the following interfaces. (1) High–speed serial bus (HSSB) interface (for exchange lines) (2) Serial servo bus (FSSB) interface (for internal or exchange lines) Notes
  • Page 126D. OPTICAL CABLE APPENDIX B–63463EN/01 (2) External type cable : A66L–6001–0026#Lj Rjjj Cable length : 1 to 50 m Fiber cord diameter : 2.2 mm 2 cords Diameter of cable with reinforced cover : 7.6 mm Tensile strength: Cable with reinforced cover : 75 kg Optical fiber cord : 7 kg per cord Between opti
  • Page 127B–63463EN/01 APPENDIX D. OPTICAL CABLE Table D (a) Standard cable length Internal cord type cable External cable A66L–6001–0023# A66L–6001–0026#LjRjjj LjRjjj FANUC Length LjRjjj Length Specification L150R0 A02B–0236–K851 0.15m L1R003 1.0m L300R0 A02B–0236–K852 0.3m L3R003 3.0m L1R003 A02B–0236–K853
  • Page 128D. OPTICAL CABLE APPENDIX B–63463EN/01 3. Procuring the cable All the optical fiber cables mentioned above are special cable products with optical connectors, which are designed, produced, and tested to ensure the required system performance and reliability. It is technically impossible for users to
  • Page 129B–63463EN/01 APPENDIX D. OPTICAL CABLE 4. Handling precautions (1) Protection during storage When the electrical/optical conversion module mounted on the printed circuit board and the optical cable are not in use, their mating surfaces must be protected with the lid and caps with which they are supp
  • Page 130D. OPTICAL CABLE APPENDIX B–63463EN/01 D Before installing an external cable, fix either a wire with a hook or a tension member to the reinforcing cover of the optical connector and pull the wire or tension member, as shown in Fig. D(d). This is done to prevent a tensile force from being applied bet
  • Page 131B–63463EN/01 APPENDIX D. OPTICAL CABLE D Fix the reinforcing cover of the external cable or the cord binding portion of the internal cord type cable by using a cable clamp, as shown in Fig. D (e), to prevent the weight of the optical fiber cable from being applied directly to the connecting part of
  • Page 132D. OPTICAL CABLE APPENDIX B–63463EN/01 Internal cord type cable: Lightly clamp the optical cable with a nylon band so that the cable shield is not deformed. If possible, the clamping force should be 1 or 2 kg (make sure that no force is applied to the cable). Due care is required when clamping the i
  • Page 133B–63463EN/01 APPENDIX E. MEMORY CARD INTERFACE E MEMORY CARD INTERFACE Overview The memory card interface at the front of the main unit can be used for data input/output to and from the Digital Servo Adapter. This appendix describes the specifications of the usable memory cards and provides notes on
  • Page 134E. MEMORY CARD INTERFACE APPENDIX B–63463EN/01 Memory card capacity The capacity of a memory card is usually represented as that when the card is unformatted. After the card is formatted, the actually usable capacity will be slightly less. Thus, the capacity of the memory card to be used must be gre
  • Page 135B–63463EN/01 Index ƠNumbersơ ƠEơ 20–pin Interface Connectors and Cables, 104 Emergency Stop Signal, 73 Environmental Requirements, 3 External Dimensions of Connectors, 91 ƠAơ External Dimensions of Each Unit, 81 Action Against Noise, 7 ƠGơ ƠBơ Ground, 8 Battery for Memory Backup (3 VDC), 26 ƠHơ Batt
  • Page 136INDEX B–63463EN/01 ƠPơ ƠSơ Power Connection Diagrams of System, 23 Separate Detector Interface Unit, 58 Separate Pulse Coder Interface (Parallel Interface), 61 Power Connections, 22 Separating Signal Lines, 7 Power Supply Capacity and Calorific Value, 4 Servo, 76 Power Supply Unit Connection, 21 Ser
  • Page 137Revision Record FANUC Digital Servo Adapter CONNECTION MANUAL (B–63463EN) 01 Feb., 2000 Edition Date Contents Edition Date Contents
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