1. Fanuc
  2. Series 16i/18i/21i/20i/160i/180i/210i/160is/180is/210is - Model A

Series 16i/18i/21i/20i/160i/180i/210i/160is/180is/210is - Model A Connection manual (Hardware) Page 85

Connection manual (Hardware)
4. POWER SUPPLY CONNECTION
B–63003EN/04
70
Obtain four commercially available alkaline batteries (size D).
(1)Turn on the power to the machine (i Series CNC).
(2)Loosen the screws of the battery case, and remove the cover.
(3)Replace the dry batteries in the case.
Note the polarity of the batteries as shown in the figure below (orient
two batteries one way and the other two in the opposite direction).
Screws
Cover
(4)After installing the new batteries, replace the cover.
(5)Turn off the power to the machine (i Series CNC).
WARNING
If the batteries are installed incorrectly, an explosion may
occur. Never use batteries other than the specified type
(Size D alkaline batteries).
CAUTION
Replace batteries while the power to the i Series CNC is on.
Note that, if batteries are replaced while no power is
supplied to the CNC, the recorded absolute position is lost.
The battery for the absolute pulse coder built into the motor is installed
in the servo amplifier. For how to connect and replace the battery, refer
to the following manuals:
D FANUC SERVO MOTOR α Series Maintenance Manual
D FANUC SERVO MOTOR β Series Maintenance Manual
D FANUC SERVO MOTOR β Series (I/O Link Option) Maintenance
Manual
Replacing batteries
4.4.4
Battery for Absolute
Pulse Coder Built into
the Motor (6 VDC)
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Contents Summary of Series 16i/18i/21i/20i/160i/180i/210i/160is/180is/210is - Model A Connection manual (Hardware)

  • Page 1GE Fanuc Automation Europe Computer Numerical Controls Series 16i / 18i / 21i / 20i / 160i/ 180i / 210i / 160is / 180is / 210is - Model A Connection Manual (Hardware) B-63003EN/04 TECHNOLOGY AND MORE
  • Page 2
  • Page 3B–63003EN/04 DEFINITION OF WARNING, CAUTION, AND NOTE DEFINITION OF WARNING, CAUTION, AND NOTE This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplem
  • Page 4B–63003EN/04 PREFACE PREFACE This manual describes the electrical and structural specifications required for connecting the CNC control unit to a machine tool. The manual outlines the components commonly used for FANUC CNC control units, as shown in the configuration diagram in Chapter 2, and suppli
  • Page 5PREFACE B–63003EN/04 Organization of this This manual consists of chapters 1 to 15 and appendixes at the end of the manuals book. Chapter and title Contents Chapter 1 Provides general information related to the connection of the i Series CNC, as well as an CONFIGURATION introduction to detailed info
  • Page 6B–63003EN/04 PREFACE Related manuals – Series 16i/18i/21i/160i/ The table below lists manuals related to MODEL A of Series 16i, Series 180i/210i/160is/180is 18i, Series 21i Series 160i and Series 180i, Series 210i . In the table, this manual is marked with an asterisk(*). List of the Manuals Related
  • Page 7PREFACE B–63003EN/04 – Series 20i The table below lists manuals related to MODEL–A of Series 20i. In the table, this manual is marked with an asterisk(*). Manuals Related Specification Manual name Number DESCRIPTIONS B–63002EN CONNECTION MANUAL (HARDWARE) B–63003EN * CONNECTION MANUAL (FUNCTION) B–6
  • Page 8B–63003EN/04 PREFACE Related manuals of SERVO MOTOR Related manuals of SERVO MOTOR α series, β series α series, β series Specification Manual name number FANUC AC SERVO MOTOR α series DESCRIPTIONS B–65142E FANUC AC SERVO MOTOR α series PARAMETER MANUAL B–65150E FANUC AC SPINDLE MOTOR α series DESCRI
  • Page 9B–63003EN/04 Table of Contents DEFINITION OF WARNING, CAUTION, AND NOTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s–1 PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p–1 1. CONFIGURATION . .
  • Page 10TABLE OF CONTENTS B–63003EN/04 4.4.2 Battery in the Intelligent Terminal (3 VDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 4.4.3 Battery for Separate Absolute Pulse Coders (6VDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 4.4.4 Battery
  • Page 11B–63003EN/04 TABLE OF CONTENTS 7.1.8 Input Signal Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 7.1.9 Connection of Battery for Separate Absolute Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 7.1.10
  • Page 12TABLE OF CONTENTS B–63003EN/04 9.7.7 Centronics Parallel Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204 9.7.8 Serial Port 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 13B–63003EN/04 TABLE OF CONTENTS 10.5.10 Other Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274 10.6 CONNECTION OF OPERATOR’S PANEL I/O MODULE AND POWER MAGNETICS CABINET I/O MODULE . . . . . . . . . . . . . . . .
  • Page 14TABLE OF CONTENTS B–63003EN/04 10.12.2 Overall Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346 10.12.3 Connector Mounting Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 15B–63003EN/04 TABLE OF CONTENTS 15.3.3 Serial Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403 APPENDIX A. EXTERNAL DIMENSIONS OF EACH UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
  • Page 16B–63003EN/04 1. CONFIGURATION 1 CONFIGURATION 1
  • Page 171. CONFIGURATION B–63003EN/04 1.1 The i series control units are divided into two types: the LCD–mounted type and stand–alone type. CONTROL UNIT CONFIGURATION LCD–mounted type control units have a built–in display. Stand–alone AND COMPONENT type control units have a separate display unit. In the fol
  • Page 18B–63003EN/04 1. CONFIGURATION NOTE 1 The same LCD–mounted type control units as those of the Series 16i/18i/21i are used in the Series 160i/180i/210i when an HSSB interface board is inserted into an option slot to connect an intelligent terminal. Series 160i/180i/210i LCD–mounted type control units
  • Page 191. CONFIGURATION B–63003EN/04 1.1.2 Series 16i/18i/21i stand–alone type control units (A circle in the table Configurations of denotes that a unit is available.) The stand–alone type control unit is not available on the Series 20i. Stand–alone Type Control Units Slot rack name Expansion Mini 16i 18i
  • Page 20B–63003EN/04 1. CONFIGURATION LCD–mounted type control unit Liquid–crystal display Memory card interface Soft key switch NOTE This figure is a front view of the Series 16i/18i/21i/20i LCD–mounted type control unit with an 8.4″ TFT color liquid–crystal display. The configurations of other control uni
  • Page 211. CONFIGURATION B–63003EN/04 LCD–mounted type control unit Fan unit Battery (4.4) Unit rear panel Fuse Power supply connector (4) Softkey (5.1) Serial spindle or position coder connector (6) I/O Link connector (9) Analog spindle or high–speed skip connector (6) (5.3) I/O device interface connector
  • Page 22B–63003EN/04 1. CONFIGURATION LCD–mounted type control unit I/O device interface connector (5.2) JD36B (right) Fan unit Servo motor (FSSB) (7) [COP10A] Battery (4.4) Analog spindle or high–speed skip connector (6) (5.3) Unit rear panel [JA40] I/O Link connector (10) [JD1A] Serial spindle or position
  • Page 231. CONFIGURATION B–63003EN/04 LCD–mounted type control unit Rear of unit Option board For remote buffer, DNC1, or DNC2 RS–422 connector (12) [JD6A] RS–232C connector (12) [JD28A] Rear of unit Option board For HSSB board HSSB optical connector (13) [COP7] 8
  • Page 24B–63003EN/04 1. CONFIGURATION NOTE 1 The above figures are rear views of a LCD–mounted type control unit with option slots. The configurations of the option slot portions of other LCD–mounted type control units are the same as in the above figures. 2 When a loader control board is used, refer to the
  • Page 251. CONFIGURATION B–63003EN/04 LCD–mounted type control unit Rear side of unit Option board For sub–CPU card Analog output connector (6) [JA40] Connector for serial spindle/ position coder (6) Servo unit Servo check board [JA41] connector (FSSB) connector (7) [COP10A] (Near side) (Far side) (7) [CA54
  • Page 26B–63003EN/04 1. CONFIGURATION Stand–alone type control unit Battery (4.4) Status display LED I/O unit interface connector (5.2) [JD5A, JD5B] Battery I/O link connector (4.4) Slot 3 Slot 2 (10) [JD1A] Connector for analog Memory card spindle or high–speed interface skip (6) (5.3) [JA40] Connector for
  • Page 271. CONFIGURATION B–63003EN/04 Stand–alone type control unit Sub–CPU board Connector for analog spindle or high–speed skip (6) (5.3) [JA40] Connector for serial spindle or position coder (6) [JA41] Mini slots Servo check board connector (7) [CA54] Servo unit (FSSB) connector (7) [COP10A] 12
  • Page 28B–63003EN/04 1. CONFIGURATION Stand–alone type control unit (mini slots) HSSB board HSSB optical connector (13) C board The C board has no connector. Remote buffer, DNC2 board RS–232C connector (12) Remote buffer, DNC2 board RS–422 connector (12) DNC1 board RS–485 connector (12) 13
  • Page 291. CONFIGURATION B–63003EN/04 LCD unit for stand–alone type control unit Liquid–crystal display Memory card interface Soft key switch Connector for MDI connection (5) [CA55] I/O unit interface connector (5) [JD36A] Power supply connector LCD connector (5) (5) GND connection [COP20B] Fuse [CPIA (righ
  • Page 30B–63003EN/04 1. CONFIGURATION 1.2 HARDWARE OVERVIEW Serial communication board Loader control board Mother board Remote buffer/ Loader control function CPU for controlling CNC DNC1/DNC2/HDLC · 2–/4–axis control · Power supply · 2–axis to 8–axis control · Spindle interface · LCD/MDI Sub–CPU board Dat
  • Page 311. CONFIGURATION B–63003EN/04 Serial communication board CAP II board Mother board Remote buffer/ Graphic conversation CPU for controlling CNC DNC1/DNC2/HDLC · Power supply · 2–axis to 6–axis control · Spindle interface Loader control board · LCD/MDI Sub–CPU board · I/O link Loader control function
  • Page 32B–63003EN/04 1. CONFIGURATION Serial communication board Symbol CAP iT board Mother board Remote buffer/ Graphic conversation CPU for controlling CNC DNC1/DNC2/HDLC · Power supply · 2–axis to 4–axis control · Spindle interface Loader control board · LCD/MDI C board (for T system only) · I/O link · P
  • Page 331. CONFIGURATION B–63003EN/04 Serial communication board Mother board Remote buffer CPU for controlling CNC (Only FS20i–FA) · Power supply · 2–axis to 4–axis control · Spindle interface · LCD/MDI · I/O link · PMC–SA1/SA5 · Analog output · RS–232C × 2 · Memory card interface Basic system Options A co
  • Page 34B–63003EN/04 1. CONFIGURATION Three–slot rack Slot 0 Single–slot rack Option Option slot 2 slot 1 Mini slot 12 Mini slot 10 Mini slot 10 Mini slot 11 Mini slot 9 Mini slot 9 Options (mini slot) Options (slot 3) Options (slot 2) Basic system (slot 1) HSSB interface Sub–CPU board RISC board board Main
  • Page 352. TOTAL CONNECTION DIAGRAMS B–63003EN/04 2 TOTAL CONNECTION DIAGRAMS 20
  • Page 36B–63003EN/04 2. TOTAL CONNECTION DIAGRAMS LCD–mounted type control unit (excluding the 160i/180i/210i with PC functions) Mother board L 24V–IN(CP1A) 24 VDC power 24V–OUT(CP1B) To I/O unit, etc. C MDI UNIT D Soft key cable CK2 MDI(CA55) CK1 R232(JD36A) RS–232C I/O unit R232(JD36B) RS–232C I/O unit {
  • Page 372. TOTAL CONNECTION DIAGRAMS B–63003EN/04 LCD–mounted type control unit (only for 160i/180i/210i with PC functions) Soft key PC–dedicated MDI unit with PC FA full keyboard cable MDI unit interface connector or unit or CK2 MDI(CA55) CK2 CK1 CK1 (*1) Hard disk CNY2 (*1) Hard disk HDD(CNH1) unit unit H
  • Page 38B–63003EN/04 2. TOTAL CONNECTION DIAGRAMS LCD–mounted type control unit (only when optional functions are provided) Serial communication board Option slot Remote buffer board DNC1 board DNC2 board R232–3(JD28A) RS–232C I/O unit (when remote buffer board or DNC2 board is used) RS–422 I/O unit (when r
  • Page 392. TOTAL CONNECTION DIAGRAMS B–63003EN/04 LCD–mounted type control unit (when optional functions are provided) Circuit breaker Loader control board Option slot 200VAC 200VAC MCC Circuit breaker CX1A TB2 CX3 PSM CX4 CX1B TB1 CX2B JX1B TB2 CX2A JX1A FSSB(COP10A) COP10B Loader axis 1 servo SVM TB2 moto
  • Page 40B–63003EN/04 2. TOTAL CONNECTION DIAGRAMS Stand–alone type control unit (Except Series 20i) Main board Slot 0 24V–IN(CP1) 24 VDC power The soft key cable is 24V–OUT(CP2) To I/O unit attached to the LC control printed circuit board. LCD UNIT MDUNIT Optical fiber cable LCD(COP20A) COP20B CK2 24VDC CP1
  • Page 412. TOTAL CONNECTION DIAGRAMS B–63003EN/04 Stand–alone type control unit (Except Series 20i) Data server board slot 2 (cannot be used in 21i/210i) Hard disk unit Ethernet slot 3 Sub–CPU board (cannot be used in 21i/210i) A–OUT(JA40) Analog output for tool drive SPDL&POS(JA41) { Position coder PSM Pos
  • Page 42B–63003EN/04 3. INSTALLATION 3 INSTALLATION 27
  • Page 433. INSTALLATION B–63003EN/04 3.1 The peripheral units and the control unit have been designed on the assumption that they are housed in closed cabinets. In this manual ENVIRONMENTAL “cabinet” refers to the following: REQUIREMENTS D Cabinet manufactured by the machine tool builder for housing the OUT
  • Page 44B–63003EN/04 3. INSTALLATION 3.2 POWER SUPPLY CAPACITY 3.2.1 The following CNC–related units require an input power supply that Power Supply satisfies the indicated current capacities with a power supply voltage of 24 VDC "10%. Here, note that momentary voltage changes and ripples Capacities of are
  • Page 453. INSTALLATION B–63003EN/04 NOTE 1 The liquid–crystal display and MDI unit are included. Option boards are not included. 2 The liquid–crystal display, MDI unit, hard disk, and floppy disk drive are included. Option boards are not included. 3 For the i series with HSSB, add the power supply capacity
  • Page 46B–63003EN/04 3. INSTALLATION Table 3.2.1 (c) Power supply rating (peripheral units common to LCD–mounted type and separation type) Power supply Unit 16i 18i 21i 20i 160i 180i 210i Remarks capacity MDI unit f f f f f f f 0A Operator’s panel I/O f f f f f f f 0.35A module Connector panel I/O f f f f f
  • Page 473. INSTALLATION B–63003EN/04 3.3 When a cabinet is designed, it must satisfy the environmental conditions described in Section 3.1. In addition, the magnetic interference on the DESIGN AND screen, noise resistance, and maintenance requirements must be INSTALLATION considered. The cabinet design must
  • Page 48B–63003EN/04 3. INSTALLATION Top Connector panel I/O module or I/O base unit (No screws or protrusions shall extend from the bottom of this unit.) Bottom D Operating ambient temperature of control units with PC functions A temperature sensor in each control unit monitors the temperature to determine
  • Page 493. INSTALLATION B–63003EN/04 3.4 The internal air temperature of the cabinet increases when the units and parts installed in the cabinet generate heat. Since the generated heat is THERMAL DESIGN radiated from the surface of the cabinet, the temperature of the air in the OF THE CABINET cabinet and th
  • Page 50B–63003EN/04 3. INSTALLATION 3.4.2 Heat Output of Each Unit Table 3.4.2 (a) Heat output (for LCD–mounted type control unit) Heat Re- Unit 16i 18i 21i 20i 160i 180i 210i output marks (W) LCD–mounted Without option slots f f f f f (*3) f (*3) f (*3) 33W (*1) type control unit With 2 option slots f f f
  • Page 513. INSTALLATION B–63003EN/04 NOTE 1 The liquid–crystal display and MDI unit are included. Option boards are not included. 2 The liquid–crystal display, MDI unit, hard disk, and floppy disk drive are included. Option boards are not included. 3 For the i series with HSSB, add the heat output of the HS
  • Page 52B–63003EN/04 3. INSTALLATION Table 3.4.2 (c) Heat output (peripheral units common to LCD–mounted type and separation type) Heat Unit 16i 18i 21i 20i 160i 180i 210i output Remarks (W) MDI unit f f f f f f f 0W Operator’s panel I/O f f f f f f f 12W (*1) module Connector panel I/O f f f f f f f 8W (*1
  • Page 533. INSTALLATION B–63003EN/04 3.4.3 With a small cabinet like the operator’s panel, the heat dissipating Thermal Design of capacity of the cabinet is as shown below, assuming that there is sufficient mixing of the air inside the cabinet. Operator’s Panel Coated metal surfaces: 8 W/m2°C Plastic surfac
  • Page 54B–63003EN/04 3. INSTALLATION Table 3.4.3 LCD–mounted type control unit with option 2 slots 37 W Option board (PMC C language) 6W Option board (DATA SERVER Board) 9W Distributed operator’s panel I/O module 12 W 120–mm square fan motor for air mixing 8W Total heat dissipation of the above 72 W NOTE Th
  • Page 553. INSTALLATION B–63003EN/04 3.5 The CNC has been steadily reduced in size using surface–mount and custom LSI technologies for electronic components. The CNC also is ACTION AGAINST designed to be protected from external noise. However, it is difficult to NOISE measure the level and frequency of nois
  • Page 56B–63003EN/04 3. INSTALLATION NOTE 1 The groups must be 10 cm or more apart from one another when binding the cables in each group. 2 The electromagnetic shield refers to shielding between groups with grounded steel plates. 3 The shield is not required when the cable between the CNC and MDI is shorte
  • Page 573. INSTALLATION B–63003EN/04 3.5.2 The CNC machine tool uses the following three types of grounding: Ground D Signal grounding Signal grounding supplies a reference potential (0 V) for electrical signals. D Grounding for protection Grounding for protection is performed for safety reasons as well as
  • Page 58B–63003EN/04 3. INSTALLATION LCD–mounted type i series CNC Pendant box Distributed α amplifier I/O CNC Frame AC power supply 24–V power Operator’s supply panel AC input Pendant box PE (ground plate of cabinet) Cabinet on machine side Stand–alone type i series CNC Pendant box Distributed α amplifier
  • Page 593. INSTALLATION B–63003EN/04 3.5.3 Connecting the Signal Ground (SG) of the Control Unit M4 stud Grounding cable, wire 2 mm2 or more Connect the 0 V line of the electronic circuit in the control unit with the ground plate of the cabinet via the signal ground (SG) terminal. For the locations of the g
  • Page 60B–63003EN/04 3. INSTALLATION Stand–alone type control unit Single–slot rack Three–slot rack Signal ground terminal M4 Signal ground terminal (threaded hole) (Faston terminal) M3 (threaded hole) Ground cable 2 mm2 or more Grounding plate of the cabinet PE Connect the 0–V lines of the electronic circu
  • Page 613. INSTALLATION B–63003EN/04 3.5.4 The AC/DC solenoid and relay are used in the power magnetics cabinet. Noise Suppressor A high pulse voltage is caused by coil inductance when these devices are turned on or off. This pulse voltage induced through the cable causes the electronic circuits to be distu
  • Page 62B–63003EN/04 3. INSTALLATION 3.5.5 If a cable connected to the CNC, servo amplifier, spindle amplifier, or Cable Clamp and other device requires shielding, clamp the cable as shown below. The clamp both supports and shields the cable. Use this clamp to ensure stable Shield Processing operation of th
  • Page 633. INSTALLATION B–63003EN/04 ÇÇ Machine side installation ÇÇ board ÇÇ Control unit ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ Ground plate ÇÇ ÇÇ ÇÇ Metal fittings ÇÇ ÇÇ for clamp Shield cover Fig. 3.5.5 (b) Cable clamp (2) Prepare ground plate like the following figure. Ground terminal (grounded) Hole for securing met
  • Page 64B–63003EN/04 3. INSTALLATION Ground 8mm plate 12mm 20mm Fig. 3.5.5 (d) Ground plate holes (Reference) Outer drawings of metal fittings for clamp. Max. 55mm 28mm 6mm 17mm Fig. 3.5.5 (e) Outer drawings of metal fittings for clamp Ordering specification for metal fittings for clamp A02B–0124–K001 (8 pi
  • Page 653. INSTALLATION B–63003EN/04 3.5.6 To protect the devices from surge voltages due to lightening, it is Measures Against recommended to install surge–absorbing elements between the lines of the input power and between one line and ground. This does not, Surges due to however, assure protection from a
  • Page 66B–63003EN/04 3. INSTALLATION Notes (1) For a better surge absorbing effect, the wiring shown by heavy line must be as short as possible. Wire Size: The wire diameter must be 2 mm2 or greater. Wire length: The sum of the length (a) of the wire for the connection of surge–absorbing element and that (b
  • Page 673. INSTALLATION B–63003EN/04 3.6 CONTROL UNIT 3.6.1 The control unit has a built–in fan motor. Installation of the Air enters the control unit through the bottom and is drawn through the fan motor which is located on the top of the control unit. Control Unit Space (A), shown in Fig. 3.6.1, must be p
  • Page 68B–63003EN/04 3. INSTALLATION 3.6.2 The control unit is equipped with a fan motor. Installing the Air is fed into the bottom of the unit and output from the fan motor Stand–alone Type mounted on the top of the unit. Control Unit The spaces shown in Fig. 3.6.2 (areas (A) and (B)) are always required t
  • Page 693. INSTALLATION B–63003EN/04 3.7 For the cabling diagram, see the control unit configuration and component names in Section 1.1. CABLING DIAGRAM 3.8 The cabinet and pendant box that house a display and a operator’s panel that are to be designed and manufactured by the machine tool builder are DUSTPR
  • Page 70B–63003EN/04 4. POWER SUPPLY CONNECTION 4 POWER SUPPLY CONNECTION 55
  • Page 714. POWER SUPPLY CONNECTION B–63003EN/04 4.1 This section explains the connection of power supply for i Series control unit. GENERAL 56
  • Page 72B–63003EN/04 4. POWER SUPPLY CONNECTION 4.2 TURNING ON AND OFF THE POWER TO THE CONTROL UNIT 4.2.1 Supply power (24VDC) to the control uint of Series 21i/210i from an Power Supply for the external sources. Control Unit Install a power switch at (1) in Fig. 4.2.1 (a). When the Series 210i control uni
  • Page 734. POWER SUPPLY CONNECTION B–63003EN/04 4.2.2 Recommended connection and recommended power specifications +24V Input Power (1) Recommended connection Specifications Regulated AC input power CNC unit supply (2) Recommended power specifications (The power supply must conform to the applicable safety s
  • Page 74B–63003EN/04 4. POWER SUPPLY CONNECTION S Circuit configurations The following circuit configurations are not recommended. Circuit examples that cannot retain the output voltage at an instantaneous interruption (the voltage reduces to 21.6 V or below) Example 1 Rectifier AC input CNC unit circuit Ex
  • Page 754. POWER SUPPLY CONNECTION B–63003EN/04 4.2.3 Turn on the power to all the units at the same time, or in the following Power–on Sequence sequence: 1 Power to the overall machine (200 VAC), power to the separate detector (scale) 2 Power to slave I/O units connected via the I/O link, separate detector
  • Page 76B–63003EN/04 4. POWER SUPPLY CONNECTION 4.2.4 Turn off the power to all the units at the same time, or in the following Power–off Sequence sequence: 1 Power to the CNC (24 VDC) 2 Power to the slave I/O units connected via the I/O link, separate detector interface unit, and stand–alone type LCD unit
  • Page 774. POWER SUPPLY CONNECTION B–63003EN/04 4.3 Supply power to the control unit from external resouce. The brackets in the figures are the stand–alone type connector name. CABLE FOR POWER SUPPLY TO Series 21i/210i control unit External power CONTROL UNIT CP1A (CP1) 1 +24V 24VDC stabilized 2 0V power 3
  • Page 78B–63003EN/04 4. POWER SUPPLY CONNECTION 4.4 In a system using the i Series CNC, batteries are used as follows: BATTERIES Use Component connected to battery Memory backup in the CNC CNC BIOS data backup in the intelligent terminal Intelligent terminal Preservation of the current position indicated Se
  • Page 794. POWER SUPPLY CONNECTION B–63003EN/04 Replacing the lithium (1) Prepare a new lithium battery (ordering drawing number: battery A02B–0200–K102). (2) Turn the i Series on for about 30 seconds. (3) Turn the i Series off. (4) (LCD–mounted type i Series CNC) Remove the old battery from the top of the
  • Page 80B–63003EN/04 4. POWER SUPPLY CONNECTION Claw holding the battery Battery connector Lithium battery (Stand–alone type i Series CNC) WARNING Incorrect battery replacement may cause an explosion. Do not use a battery other than that specified (specification: A02B–0200–K102). 65
  • Page 814. POWER SUPPLY CONNECTION B–63003EN/04 Replacing the alkaline (1) Prepare two new alkaline dry cells (size D). dry cells (size D) (2) Turn the Series 16i/18i/160i/180i on. (3) Remove the battery case cover. (4) Replace the batteries, paying careful attention to their orientation. (5) Replace the ba
  • Page 82B–63003EN/04 4. POWER SUPPLY CONNECTION Use of alkaline dry cells (size D) Connection Power from the external batteries is supplied through the connector to which the lithium battery is connected. The lithium battery, provided as standard, can be replaced with external batteries in the battery case
  • Page 834. POWER SUPPLY CONNECTION B–63003EN/04 4.4.2 A lithium battery is used to back up BIOS data in the intelligent terminal. Battery in the This battery is factory–set in the intelligent terminal. This battery has sufficient capacity to retain BIOS data for one year. Intelligent Terminal When the batte
  • Page 84B–63003EN/04 4. POWER SUPPLY CONNECTION Lithium battery Front Rear view Side view BAT1 Lithium battery connection 4.4.3 One battery unit can maintain current position data for six absolute pulse Battery for Separate coders for a year. When the voltage of the battery becomes low, APC alarms 3n6 to 3n
  • Page 854. POWER SUPPLY CONNECTION B–63003EN/04 Replacing batteries Obtain four commercially available alkaline batteries (size D). (1) Turn on the power to the machine (i Series CNC). (2) Loosen the screws of the battery case, and remove the cover. (3) Replace the dry batteries in the case. Note the polari
  • Page 86B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS 5 CONNECTION TO CNC PERIPHERALS 71
  • Page 875. CONNECTION TO CNC PERIPHERALS B–63003EN/04 5.1 CONNECTION OF MDI UNIT (LCD–MOUNTED TYPE) 5.1.1 “MDI unit” is the generic name used to refer to a manual data input device. It has a keyboard and is used to input CNC data such as programs and General parameters into the CNC. A standard MDI unit is a
  • Page 88B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS 5.1.2 Connection to the MDI Unit (LCD–mounted Type) MDI CA55 Flat cable for soft key (Supplied with the control unit. Length approx. 50 cm.) CK2 CK1 MDI cable MDI unit 73
  • Page 895. CONNECTION TO CNC PERIPHERALS B–63003EN/04 5.1.3 Connection with the Standard MDI Unit CNC MDI unit CA55 CK1 JAE LY20–20P–DTI–P PCR–E20MDK–SL–A P A B 1 *KEY00 11 *KEY01 1 *KEY00 *KEY02 2 *KEY02 12 *KEY03 2 *KEY01 *KEY03 3 *KEY04 13 *KEY05 3 *KEY04 *KEY06 4 *KEY06 14 *KEY07 4 *KEY05 *KEY07 Japan A
  • Page 90B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS 5.1.4 Key Layout of Separate–type MDI Compact keys for lathe series (T series) English display Symbol display 75
  • Page 915. CONNECTION TO CNC PERIPHERALS B–63003EN/04 Compact keys for machine center series (M series) English display Symbol display 76
  • Page 92B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS Standard keys for lathe series (T series) English display Symbol display 77
  • Page 935. CONNECTION TO CNC PERIPHERALS B–63003EN/04 Compact keys for machining center series (M series) English display Symbol display 78
  • Page 94B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS 5.1.5 Except for the FS20i, the 61–key MDI unit can be used, in addition to the 61–Key MDI Unit conventional MDI units (small MDI unit and standard MDI unit). On this 61–key MDI unit, the alphabetic keys are each assigned to a single letter, and are arra
  • Page 955. CONNECTION TO CNC PERIPHERALS B–63003EN/04 CNC MDI unit CA55 CK1 JAE LY20–20P–DTI–P PCR–E20MDK–SL–A P A B 1 *KEY00 11 *KEY01 1 *KEY00 *KEY02 2 *KEY02 12 *KEY03 2 *KEY01 *KEY03 3 *KEY04 13 *KEY05 3 *KEY04 *KEY06 4 *KEY06 14 *KEY07 Japan Aviatronics Industries 4 *KEY05 *KEY07 LY10–DC20 (housing) 5
  • Page 96B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS Minimum required key The following key switches are needed for the Series 20 when making an switches MDI. Note, however, that programs cannot be made by using NC statements or edited by these switches alone. (1) Number keys “0” to “9” (2) Decimal point “
  • Page 975. CONNECTION TO CNC PERIPHERALS B–63003EN/04 Keyboard map (when creating or editing programs using NC statements) D Layout of Series 20i–TA key switches #7 #6 #5 #4 #3 #2 #1 #0 *COM00 7 A 6 SP 5 ] 4 [ 3 = 2 # 1 , 0 * *COM01 CAN EOB E.No. . / – + 9 D 8 B *COM02 ²CURSOR CURSOR³ SHIFT HELP INPUT DELET
  • Page 98B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS D Layout example of 20i–TA key switches ° OP NQ GR 7 A 8 B 9 D XC Z F 4 ² 5 6 ³ Y L [ ] SP MI S T 1 2 ± 3 K J . # = U H WV EOB E – + 0 * @ / POS PROG OFFSET SHIFT CAN INPUT SETTING SYSTEM MESSAGE CUSTOM ALTER INSERT DELETE GRAPH ° PAGE ° HELP ² ³ PAGE ±
  • Page 995. CONNECTION TO CNC PERIPHERALS B–63003EN/04 Keyboard map (when creating or editing programs using NC statements) D Layout of Series 20i–FA key switches #7 #6 #5 #4 #3 #2 #1 #0 *COM00 7 A 6 SP 5 ] 4 [ 3 = 2 # 1 , 0 * *COM01 CAN EOB E.No. . / – + 9 D 8 B *COM02 ²CURSOR CURSOR³ SHIFT HELP INPUT DELET
  • Page 100B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS D Layout example of 20i–FA key switches ° OP NQ GR 7 A 8 B 9 C X U Y V Z W 4 ²[ 5 ] 6 ³ SP MI S TK 1 2 ± 3 J . # = F L HD EOB E – + 0 * @ / OFFSET POS PROG SETTING SHIFT CAN INPUT SYSTEM MESSAGE CUSTOM ALTER INSERT DELETE GRAPH ° PAGE ° HELP ² ³ PAGE ± R
  • Page 1015. CONNECTION TO CNC PERIPHERALS B–63003EN/04 Electric specification of key switch Maximum current 10VDC/5mA or more Collision resistance 500 W or less (Condition of DC5V, 1mA) Chattering 10msec or less Example of MDI circuit MDI interface *COM00 Detail of contact point *COM01 Contact point *COM02 *
  • Page 102B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS 5.2 CONNECTION WITH THE DISPLAY/MDI UNITS (FOR THE STAND–ALONE TYPE i SERIES CNC) 5.2.1 With the stand–alone type i Series CNC, the following display/MDI units can be connected: Overview Connection with a 10.4″ LCD unit or 9.5″ LCD unit LCD Unit MDI Unit
  • Page 1035. CONNECTION TO CNC PERIPHERALS B–63003EN/04 Connection with an intelligent terminal Intelligent FA full Control terminal keyboard unit MDI Unit 24VDC Either an FA full keyboard or MDI unit can be connected. 5.2.2 Connection with the 10.4″/9.5″ LCD Unit Control unit LCD Unit Optical fiber cable COP
  • Page 104B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS D Connection between the An optical fiber cable is used to make the connection between the CNC CNC control unit and control unit and 10.4″ unit or 9.5″ LCD unit. For details of the optical LCD unit fiber cable, see Appendix D. D Connection of a power Fee
  • Page 1055. CONNECTION TO CNC PERIPHERALS B–63003EN/04 D Connection between the For the connection between the connector (CA55) of the LCD unit and LCD unit and MDI unit that (CK1) of the MDI unit, see Section 5.1.3. With the LCD–mounted type i Series CNC, the connector (CA55) is located on the CNC control u
  • Page 106B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS 5.2.3 Connection with the 7.2″ LCD Unit Via the Display Link Control unit MDI unit JD45 JD13 External power supply CPD1 24 VDC ±10% CPD2 JA1 CK2 Flat cable for the soft keys. Included in the LCD unit. Cable length: About 50 cm LCD unit LCD video cable JA
  • Page 1075. CONNECTION TO CNC PERIPHERALS B–63003EN/04 D Connection between the CNC control unit and MDI unit i Series CNC MDI unit JD45 JD13 (PCR–EV20MDT) (PCR–EV20MDT) 1 RXD 11 0V 1 TXD 11 0V 2 *RXD 12 0V 2 *TXD 12 0V 3 TXD 13 RXTM1 3 RXD 13 4 *TXD 14 RXTM2 4 *RXD 14 5 15 TXTM1 5 15 6 16 TXTM2 6 16 7 17 7
  • Page 108B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS D Connection of a power Feed power to the MDI unit from an external 24 VDC power supply. supply to the MDI unit MDI unit CPD1 (AMP) External power supply 1 +24V 2 0V 3 +24 VDC power supply (regulated power supply) +24 VDC ±10% FG AMP Japan 1–178288–3(hou
  • Page 1095. CONNECTION TO CNC PERIPHERALS B–63003EN/04 D LCD video connection With an LCD/MDI integration unit, the video connection to the LCD unit is made inside the unit, so that the machine tool builder need not make any connections. MDI Unit LCD Unit JA1 JA1 (PCR–EV20MDT) (PCR–EV20MDT) 1 VDR 11 1 VDR 11
  • Page 110B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS 5.2.4 Example where one FS18i and two Power Mate i’s are connected Connecting to the 7.2″ LCD Unit by the Display Link (Multiple Connection) LCD/MDI UNIT A02B–0166–C261#xx J45 JD13 24V JN1 J47 JD41B FS18i–TA JD45 JD41 #1 #0 J45 #0 #2 24V JD41A Machine co
  • Page 1115. CONNECTION TO CNC PERIPHERALS B–63003EN/04 Power Mate, i series CNC CRT link adapter JD41 [JD45] JD41 (PCR–EV20MDT) (PCR–EV20MDT) 1 RXD 11 0V 1 RXD 11 0V 2 *RXD 12 0V 2 *RXD 12 0V J45 3 TXD 13 (RXTM1) 3 TXD 13 (RXTM1) 4 *TXD 14 (RXTM2) 4 *TXD 14 (RXTM2) 5 (RXALM) 15 (TXTM1) 5 (RXALM) 15 (TXTM1) 6
  • Page 112B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS Unit selection with interface Separate type MDI unit CRT/MDI unit JN1 (PCR-EV20MDT) Machine control panel 1 *SEL0 11 *SEL4 2 0V 12 0V J47 3 *SEL1 13 *SEL5 Unit No. selector switch 4 0V 14 0V 5 *SEL2 15 *SEL6 6 0V 16 0V 7 *SEL3 17 *SEL7 8 0V 18 0V 9 19 10
  • Page 1135. CONNECTION TO CNC PERIPHERALS B–63003EN/04 Relationship between selector switch Unit No. *SEL7 *SEL4 *SEL3 *SEL2 *SEL1 *SEL0 #0 #1 f #2 f #3 f #4 f #5 f f #6 f f #7 f f #8 f #9 f f #10 f f #11 f f #12 f f #13 f f f #14 f f f : Switch open #15 f f f f : Switch closed Common f – – – – – – : Either
  • Page 114B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS 5.2.5 The detachable 7.2″ LCD/MDI unit is a 7.2″ LCD/MDI unit housed in a Connection of the portable dustproof case. The unit can be connected/disconnected while the power is turned on. Detachable 7.2″ LCD/MDI Unit Via the Display Link Detachable LCD/MDI
  • Page 1155. CONNECTION TO CNC PERIPHERALS B–63003EN/04 (a) The total length of the cables (J127, J128, and J143) between the detachable LCD/MDI unit and control unit must not exceed 50 m. (b) The cables J127, J128, and J132 also serve as the 24 VDC power line for the detachable LCD/MDI unit. On the 24 VDC li
  • Page 116B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS 2) Details of the cable J127 Detachable LCD/MDI unit CA50 Connection panel 04 03 02 01 J127 *TXD TXD *RXD RXD 10 09 08 07 06 05 Hirose Electric Co., Ltd. +24V +24V FG (1) Soldering type HR22–12TPD–20S 16 15 14 13 12 11 (2) Crimp type · Housing ATCH2 ATCH
  • Page 1175. CONNECTION TO CNC PERIPHERALS B–63003EN/04 3) Details of the cable J126 Connector panel i Series CNC JD45 (PCR–EV20MDT) 01 RXD 11 0V 02 *RXD 12 0V J143 03 TXD 13 RXTM1 04 *TXD 14 RXTM2 Honda Tsushin Kogyo 05 15 TXTM1 Co., Ltd. PCR–E20F 06 16 TXTM2 FANUC specification 07 17 · Soldering type (with
  • Page 118B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS 4) Details of the cable J128 Connection panel Connector panel RXTP RXTP Pair *RXTP *RXTP TXTP TXTP Pair *TXTP *TXTP +24V +24V +24V +24V 0V 0V 0V 0V (*2) FG (*3) Shield Wire: wire ³ A66L–0001–0284#10P (#28AWG × 10 pairs): Oki Electric Cable Co., Ltd., Hit
  • Page 1195. CONNECTION TO CNC PERIPHERALS B–63003EN/04 5) Details of the J132 cable Connector panel External power supply J132 DC24V Cable connection (J132) External power supply Connector panel DC24V +24V 0V 0V 104
  • Page 120B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS 5.2.6 This section describes the connection of an MDI unit with an intelligent Connection with an terminal. For other intelligent terminal connections, see Chapter 9. Intelligent Terminal Connection with an intelligent terminal Control Intelligent FA ful
  • Page 1215. CONNECTION TO CNC PERIPHERALS B–63003EN/04 D Connection with an MDI unit CNC control unit MDI unit JD45 CK1 01 :KEY00 11 :KEY01 01 :KEY00 11 :KEY01 02 :KEY02 12 :KEY03 02 :KEY02 12 :KEY03 03 :KEY04 13 :KEY05 03 :KEY04 13 :KEY05 04 :KEY06 14 :KEY07 04 :KEY06 14 :KEY07 05 :COM00 15 :COM01 u u t t 0
  • Page 122B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS 5.3 CONNECTION WITH INPUT/OUTPUT DEVICES 5.3.1 An input/output device is used to enter information such as CNC Overview programs and parameters from an external device to the CNC, or to output information from the CNC to an external device. The input/out
  • Page 1235. CONNECTION TO CNC PERIPHERALS B–63003EN/04 (For 160i/180i/210i with an intelligent terminal) Port name Interface location First channel on the CNC side Main control unit (JD36A) Second channel on the CNC side Main control unit (JD36B) Third channel on the CNC side On the remote buffer option (JD2
  • Page 124B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS 5.3.2 Connecting I/O Devices R232–1 R232–2 JD36A JD36B Punch panel Handy File (LCD–mounted type) NOTE This interface is based on the RS–232–C interface of the CNC. Therefore, for a Series 210i CNC control unit with PC functions, the parameters and progra
  • Page 1255. CONNECTION TO CNC PERIPHERALS B–63003EN/04 5.3.3 RS–232–C Serial Port CNC JD36A, JD36B RELAY CONNECTOR PCR–E20MDK–SL–A (DBM–25S) (JD5A, JD5B 1 FG PCR–V20MD) 14 2 SD 1 RD 11 SD 15 3 RD 2 0V 12 0V 16 i i h 4 RS 3 DR 13 ER 17 5 CS 4 0V 14 0V 18 6 DR 5 CS 15 RS 19 7 SG 6 0V 16 0V 20 ER 8 CD 7 CD 17 2
  • Page 126B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS CABLE CONNECTION 1 3 RD RD 2 0V 3 6 DR DR 0V 4 5 5 CS CS 6 0V 7 8 CD CD 8 0V 9 10 +24V 11 2 SD SD 12 0V 13 20 ER ER 14 0V 15 4 RS RS 16 7 SG 0V 17 18 19 25 +24V +24V 20 1 FG SHIELD GND GROUNDING PLATE RECOMMENDED CABLE SPECIFICATION A66L–0001–0284#10P (#
  • Page 1275. CONNECTION TO CNC PERIPHERALS B–63003EN/04 5.3.4 RS–232–C Interface Specification RS–232–C Interface Generally signals as follows are used in RS–232–C interface. signals CNC Output SD (Send data) Input RD (Recieve data) RS (Request to Send) When CS is not used short CS and RS. CS (Enable to send)
  • Page 128B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS Signal description of Signal RS–232C I/O Description RS–232–C interface name circuit number SD 103 Output Sending Start bit Stop bit data RD 104 Input Receiving ON 1 2 3 4 5 6 7 8 OFF (When ISO code “0” is sent) data RS 105 Input Sending This signal is s
  • Page 1295. CONNECTION TO CNC PERIPHERALS B–63003EN/04 Transmission Method of RS–232–C interface Start–stop Generally, two transmission methods are available at the serial interface. i Series CNC use the start–stop method. With this method, start and stop signals are output before and after each data bit. On
  • Page 130B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS Table 5.3.4 (a) ISO code EIA code Meaning Character 8 7 6 5 4 3 2 1 Character 8 7 6 5 4 3 2 1 0 f f F 0 f F Numeral 0 1 f f f F f 1 F f Numeral 1 2 f f f F f 2 F f Numeral 2 3 f f F f f 3 f F f f Numeral 3 4 f f f F f 4 F f Numeral 4 5 f f F f f 5 f F f
  • Page 1315. CONNECTION TO CNC PERIPHERALS B–63003EN/04 NOTE 1 When the external device is equipped with an ISO/EIA converter, the following items must be noted in Table 5.3.4 (a). Control out (Comment field start) Control in (Comment field end) EIA code (.......................) CR o .................... Con
  • Page 132B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS Time chart when the NC (1) NC outputs DC1. receives data (2) The external device starts sending data upon receiving DC1. (Read into memory) (3) NC sends DC3 when NC processing is delayed. (4) The external device stops sending data to NC after receiving D
  • Page 1335. CONNECTION TO CNC PERIPHERALS B–63003EN/04 Time chart when the NC (1) NC output DC2. send data (Punch out) (2) NC outputs punch data in succession. (3) When data processing is delayed at the external device. (a) Data output stops within two characters including a currently transmitting character
  • Page 134B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS Connection between RS–232–C interface and external device CNC External device SD SD side RD RD RS RS CS CS ER ER DR DR CD CD SG SG FG FG 119
  • Page 1355. CONNECTION TO CNC PERIPHERALS B–63003EN/04 D The cable for connecting the PG–Mate to the NC should be connected as shown in the below diagram. CNC External device SD SD side RD RD RS RS CS CS ER ER DR DR CD CD SG SG FG FG Prepare the cable with I/O device as follows : Serial interface SD RD RS CS
  • Page 136B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS 5.3.5 FANUC Handy File Connection Cable side connector Connector: DBM–25P (Japan Aviation Electronic Inc., Ltd.) CNC Cover: DB–C2–J9 (Japan Aviation Electronic Inc., Ltd.) JD36A, JD36B (PCR–E20MDK–SL–A) Relaying 1 RD 11 SD cable FANUC 2 0V 12 0V Handy Fi
  • Page 1375. CONNECTION TO CNC PERIPHERALS B–63003EN/04 5.4 CONNECTING THE HIGH–SPEED SKIP (HDI) 5.4.1 General High–speed skip (HDI) JA40 This figure shows an example of connecting a LCD–mounted type i Series CNC. Switch 122
  • Page 138B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS 5.4.2 Connection to the CNC High–speed Skip (HDI) JA40 (PCR–EV20MDT) PCR–E20MDK–SL–A 1 HDI0 11 2 0V 12 3 13 4 14 5 (ES) 15 6 16 7 (SVC) 17 8 (ENB1) 18 9 (ENB2) 19 10 20 Signals inside ( ) are used with the analog spindle. NOTE 1 The upper connector speci
  • Page 1395. CONNECTION TO CNC PERIPHERALS B–63003EN/04 Cable connections JA40 1 HDI0 2 0V 11 HDI1 12 0V 3 HDI2 4 0V 13 HDI3 14 0V 6 HDI4 5 or 10 0V 15 HDI5 16 0V 17 HDI6 18 0V 19 HDI7 20 0V 7 8 9 10 Shield Ground plate The 0V signal of pin 5 functions as a common signal when analog output is used. So, as the
  • Page 140B–63003EN/04 5. CONNECTION TO CNC PERIPHERALS 5.4.3 Input Signal Rules for the High–speed Skip (HDI) Circuit configuration CNC liL/liH FILTER RECEIVER DRIVER VH/VL SHIELD Absolute maximum rating Input voltage range Vin: –3.6 to +13.6 V Input characteristics Unit Symbol Specification Unit Remark High
  • Page 1416. SPINDLE CONNECTION B–63003EN/04 6 SPINDLE CONNECTION 126
  • Page 142B–63003EN/04 6. SPINDLE CONNECTION The figure below shows the spindle–related connections. Note that the number of connectable spindles depends on the model, the number of paths, and the configuration. So, see the tables that follow the figure below. First serial spindle Position coder JA7B SPM JA41
  • Page 1436. SPINDLE CONNECTION B–63003EN/04 For one–path control with Series 16i First serial Second serial Third serial Fourth serial Position coder Analog output spindle on main spindle on main spindle on main spindle on main (for analog on main board board board board board spindle) f f f f f f f f f For
  • Page 144B–63003EN/04 6. SPINDLE CONNECTION For three–path control using two CPUs with Series 16i (The interface on the main board is used by path 1.) First serial Second serial Third serial Fourth serial Position coder Analog output spindle on main spindle on main spindle on main spindle on main (for analog
  • Page 1456. SPINDLE CONNECTION B–63003EN/04 (Path 2) First serial Second serial Third serial Fourth serial Analog output Position coder spindle on spindle on spindle on spindle on on sub–CPU (for analog sub–CPU board sub–CPU board sub–CPU board sub–CPU board board spindle) f f f f f f f f For two–path contro
  • Page 146B–63003EN/04 6. SPINDLE CONNECTION NOTE When the spindle function is used on the sub–CPU board, the option for analog output or serial output is always required on the main board. NOTE For connection between a spindle amplifier and spindle motor and connection between a spindle amplifier and positio
  • Page 1476. SPINDLE CONNECTION B–63003EN/04 6.1 SERIAL SPINDLE 6.1.1 Connection of One to Two Serial Spindles CNC Spindle amplifier module JA41 (main board, sub–CPU board) PCR–E20MDK–SL–A JA7B (PCR–EV20MDT) (PCR–E20MDT) 1 SIN 11 1 SIN 11 0V 2 *SIN 12 0V 2 *SIN 12 0V 3 SOUT 13 3 SOUT 13 0V 4 *SOUT 14 0V 4 *SO
  • Page 148B–63003EN/04 6. SPINDLE CONNECTION Cable connection Connector JA41 Connector JA7B 3 1 SOUT SIN *SOUT 4 2 *SIN CNC SIN 1 3 SOUT Spindle amplifier *SIN 2 4 *SOUT module 12,14,16 12,14,16 Ground plate Ground plate Recommended cable connector: PCR–E20FA (manufactured by Honda Tsushin Kogyo) FI30–20S (ma
  • Page 1496. SPINDLE CONNECTION B–63003EN/04 6.1.2 With the Series 16i and 18i, three or four serial spindles can be connected Connecting One to using the serial spindle connector panel described below. Serial spindle connector panel specification: A13B–0180–B001 Four Serial Spindles Outside dimensions of the
  • Page 150B–63003EN/04 6. SPINDLE CONNECTION Connection diagram (Connection diagram when only electrical cables are used) Serial spindle connector panel SPM SPM CNC JA7B JA7B JA7A–1 JA7A JA7A JA41 JA48 JA7B JA7B JA7A–2 JA7A JA7A SPM SPM Interconnection cable 1 Interconnection cable 2 Interconnection cable 2 (
  • Page 1516. SPINDLE CONNECTION B–63003EN/04 (Cable connections when only electrical cables are used) Cable connection between the CNC and serial spindle connector panel (Interconnection cable 1) CNC (motherboard, sub–CPU board) Serial spindle connector panel JA41 PCR–E20MDK–SL–A JA48 (PCR–EV20MDT) (PCR–E20MD
  • Page 152B–63003EN/04 6. SPINDLE CONNECTION Cable connection JA41 JA48 1 3 SINA SOUTA 2 4 *SINA *SOUTA 3 1 SOUTA SINA 4 2 *SOUTA *SINA 15 15 SINB SOUTB 17 17 *SINB *SOUTB 19 19 SOUTB SINB 10 10 *SOUTB *SINB 12 12 0V 0V 14 14 0V 0V 16 16 0V 0V Shield Ground plate Recommended cable connector: PCR–E20FA (manufa
  • Page 1536. SPINDLE CONNECTION B–63003EN/04 Cable connection between the serial spindle connector panel and a spindle amplifier (Interconnection cable 2) Serial spindle connector panel α spindle amplifier module JA7A–1, 2 JA7B (PCR–E20MD) (PCR–EV20MDT) 1 SIN 11 1 SIN 11 2 :SIN 12 0V 2 :SIN 12 0V 3 SOUT 13 3
  • Page 154B–63003EN/04 6. SPINDLE CONNECTION (Cable connections when optical cables are used) Cable connection between the CNC and serial spindle connector panel (Interconnection cable 3) CNC (motherboard, sub–CPU board) Serial spindle connector panel JA41 PCR–E20MDK–SL–A JA48 (PCR–EV20MDT) (PCR–E20MDT) 1 SIN
  • Page 1556. SPINDLE CONNECTION B–63003EN/04 Cable connection JA41 JA48 1 3 SINA SOUTA 2 4 *SINA *SOUTA 3 1 SOUTA SINA 4 2 *SOUTA *SINA 15 15 SINB SOUTB 17 17 *SINB *SOUTB 19 19 SOUTB SINB 10 10 *SOUTB *SINB 9 9 +5V +5V 18 18 +5V +5V 20 20 +5V +5V 12 12 0V 0V 14 14 0V 0V 16 16 0V 0V Shield Ground plate Recomm
  • Page 156B–63003EN/04 6. SPINDLE CONNECTION (Cable connection between the serial spindle connector panel and an optical I/O link adapter) (Interconnection cable 4) Serial spindle connector panel Optical I/O link adapter JA7A–1, 2 JD1 (PCR–E20MD) (PCR–E20LMDT) 1 SIN 11 1 SIN 11 2 :SIN 12 0V 2 :SIN 12 0V 3 SOU
  • Page 1576. SPINDLE CONNECTION B–63003EN/04 6.2 ANALOG SPINDLE CNC INTERFACE Signal Name Description JA40(Main board) (PCR–E20MDK–SL–A) SVC, ES Spindle command voltage and common line 1 HDI0 11 ENB1, ENB2 Spindle enable signal (Note 1) 2 (0V) 12 3 13 4 14 5 ES 15 6 16 7 SVC 17 8 ENB1 18 9 ENB2 19 10 20 CABLE
  • Page 158B–63003EN/04 6. SPINDLE CONNECTION 6.3 POSITION CODER CNC INTERFACE JA41(Main board) Signal Name Description (PCR–E20MD) :SC Position coder phase C signals 1 (SIN) 11 PA, :PA Position coder phase A signals 2 (:SIN) 12 0V PB, :PB Position coder phase A signals 3 (SOUT) 13 4 (:SOUT) 14 0V SOUT, :SOUT
  • Page 1597. SERVO INTERFACE B–63003EN/04 7 SERVO INTERFACE 144
  • Page 160B–63003EN/04 7. SERVO INTERFACE 7.1 CONNECTION TO THE SERVO AMPLIFIERS Control unit This figure is an example of connecting Connection of FSSB to an i Series CNC with a LCD–mounted type panel. 145
  • Page 1617. SERVO INTERFACE B–63003EN/04 7.1.1 This chapter describes how to connect the servo units to the Series General 21i/210i control unit. For details of the connection of the Servo amplifier α Series Descriptions (B–65162E), refer to the relevant manual. 7.1.2 Interface to the Servo Amplifiers Contro
  • Page 162B–63003EN/04 7. SERVO INTERFACE 7.1.3 Separate Detector Interface Servo amplifier module Separate detector in- terface unit CP11A Control unit or the previous–stage servo amplifier module Linear scale This figure is an example of connecting the I/O Link to an i Series CNC with a LCD–mounted type pan
  • Page 1637. SERVO INTERFACE B–63003EN/04 CNC Servo amplifier module Servo card  Optical fiber cable   Â COP10A COP10B  COP10A    COP10B COP10A  | | |  COP10B  Optical fiber cable COP10A Up to 8 axes with 16i/160i Up to 6 axes with 18i/180i Up to 4 axes with 21i/210i Separate detector inter
  • Page 164B–63003EN/04 7. SERVO INTERFACE 7.1.4 Usually, the separate detector corresponding to a servo motor for each of Separate Detector the first to eighth axes is connected to each of separate detector interfaces JF101 to JF108. If necessary, the controlled axis numbers corresponding Interface Unit to JF
  • Page 1657. SERVO INTERFACE B–63003EN/04 7.1.6 Linear Scale Interface Separate detector interface unit Linear scale JF101 to JF104 (PCR–EV20MDT) 1 PCA 11 2 *PCA 12 0V 3 PCB 13 4 *PCB 14 0V 5 PCZ 15 6 *PCZ 16 0V 7 (+6V) 17 +6V and REQ are for separate absolute pulse coders. 8 (REQ) 18 +5V 9 +5V 19 10 20 +5V C
  • Page 166B–63003EN/04 7. SERVO INTERFACE 7.1.7 Stand–alone Type Pulse Coder Interface D For absolute detector Separate detector interface unit JF101 to JF108 Stand–alone type detector (PCR–EV20MDT) Pulse coder 1 PCA 11 (MS3102A–22–14P) 2 *PCA 12 0V 3 PCB 13 A PCA B *PCA C PCB D *PCB 4 *PCB 14 0V E PCZ F *PCZ
  • Page 1677. SERVO INTERFACE B–63003EN/04 (Parallel interface) D For incremental detector Separate detector interface unit Stand–alone type detector JF101 to JF108 Pulse coder (PCR–EV20MDT) (MS3102A–20–29P) 1 PCA 11 2 *PCA 12 0V 3 PCB 13 A PCA B PCB C +5V D *PCA 4 *PCB 14 0V E *PCB F PCZ G *PCZ H SHLD 5 PCZ 1
  • Page 168B–63003EN/04 7. SERVO INTERFACE (Serial interface) Separate detector interface unit Separate detector JF101AJF108 Pulse coder (PCR–EV20MDT) 1 SD 11 A SD B C D :SD 2 :SD 12 0V E F REQ G REQ H SHLD 3 13 J +5V K +5V L M 4 14 0V N 0V P R +6VA S 0VA 5 REQ 15 T 0V 6 :REQ 16 0V 7 +6V 17 8 18 +5V MS3106B20–
  • Page 1697. SERVO INTERFACE B–63003EN/04 7.1.8 The standard of the feedback signal from the additional detector is as Input Signal shown below. Requirements (1) A and B phase signal input This is a method to input position information by the mutual 90 degree phase slip of A and B phase signals. Detection of
  • Page 170B–63003EN/04 7. SERVO INTERFACE Time requirements Requirements for the signals at the input pins of input connectors JF101 to JF104. TD y 0.15 µsec The signals for these connectors are differential input signals with A and B phases. An important factor is time TD from point A, when the potential dif
  • Page 1717. SERVO INTERFACE B–63003EN/04 7.1.9 Separate detector interface unit Connection of Battery for Separate Absolute Detector Absolute pulse coder battery case 156
  • Page 172B–63003EN/04 7. SERVO INTERFACE Separate detector interface unit Battery case JA4A (PCR–EV20MDT) 01 11 (M3 terminal) 02 12 + – 03 0V 13 +6V 0V 04 14 05 15 06 16 07 +6V 17 08 18 09 19 10 20 CABLE CONNECTION JA4A Battery case +6V 7 + +6V 0V 3 – 0V RECOMMENDED CABLE MATERIAL: y0.2 mm2 (7/0.18) Recommen
  • Page 1737. SERVO INTERFACE B–63003EN/04 7.1.10 A flat cable is used to make a connection between the basic unit and Connection Between expansion unit as shown below. the Basic Unit and A flat cable not longer than 100 mm must be used. Expansion Unit Units viewed from top Basic unit Expansion unit Mounting s
  • Page 174B–63003EN/04 7. SERVO INTERFACE 7.1.11 Connector locations on the basic unit Connector Locations Connector locations on the expansion unit For the outside dimensions, see Appendix A. 159
  • Page 1757. SERVO INTERFACE B–63003EN/04 7.1.12 1) Notes on installation Installation (1) Use an interface unit in a completely enclosed cabinet. (2) Install an interface unit on a vertical surface, and provide a space of 100 mm above and below the unit. Below an interface unit, do not place equipment that g
  • Page 176B–63003EN/04 7. SERVO INTERFACE 7.1.13 Notes on Installing a Separate Detector CAUTION To install/remove the unit, a screwdriver must be inserted Interface Unit obliquely. So, sufficient access clearances are required on both sides of the unit. As a guideline, if the front of an adjacent unit appear
  • Page 1777. SERVO INTERFACE B–63003EN/04 Installing the unit on the DIN rail Installing the unit on the DIN rail DIN rail Removing the unit from the DIN rail DIN rail Installing the unit: 1. Hook the unit on the top of the DIN rail. 2. Push the unit in until it clicks. Removing the unit: 1. Push down the loc
  • Page 178B–63003EN/04 7. SERVO INTERFACE 7.1.14 The servo check connectors used with the i Series are not compatible with Connecting the Servo the conventional types. So, to connect the servo check board (board unit: A16B–1600–0320) or interface board for automatic adjustment (board Check Adapter unit: A16B–
  • Page 1797. SERVO INTERFACE B–63003EN/04 Axis signal output Connector Controlled axis Connector Controlled axis number(*1) number(*1) TEST0 1/2 TESTA 1/2/3/4 TEST1 3/4 TESTB 5/6/7/8 TEST2 5/6 TEST3 7/8 (*1) The correspondence between the controlled axis numbers and servo axis numbers depends on the setting o
  • Page 180B–63003EN/04 8. CONNECTING THE PC INTERFACE 8 CONNECTING THE PC INTERFACE 165
  • Page 1818. CONNECTING THE PC INTERFACE B–63003EN/04 8.1 The control unit of LCD–mounted type Series 160i/180i/210i models incorporates PC functions. This chapter describes how to connect the PC GENERAL function interface. 166
  • Page 182B–63003EN/04 8. CONNECTING THE PC INTERFACE 8.2 CONNECTION OF SERIAL PORT Unit rear panel Serial port JD33 I/O device such as a Handy File 167
  • Page 1838. CONNECTING THE PC INTERFACE B–63003EN/04 The connector shown below is the RS–232–C serial port on the personal computer side. With the Series 210i control unit with PC functions, parameters and programs are input and output through the RS–232–C serial port of the personal computer. When the touch
  • Page 184B–63003EN/04 8. CONNECTING THE PC INTERFACE (1) Cable connection (Example) 11 02 SD SD 01 03 CNC (JD33) RD RD Connector panel 15 04 RS RS 05 05 CS CS 03 06 DR DR 13 20 ER ER CD 07 08 CD RI 09 22 RI SG 02, 12 07 0V FG 17 Frame GND (2) Recommended cable specification A66L–0001–0284#10P: 0.08 mm2 × 10
  • Page 1858. CONNECTING THE PC INTERFACE B–63003EN/04 8.3 CONNECTION OF FDDS (FLOPPY DISK DRIVES) (SIGNAL & POWER) Unit rear panel Signal cable Power cable CD34 CN2 Floppy disk drive 170
  • Page 186B–63003EN/04 8. CONNECTING THE PC INTERFACE CNC 3.5″ floppy disk drive A CD34 J1 (PS–34PE–D4LT1–1, JAE) 1 0V 2 DENSEL 1 0V 2 DENSEL 3 0V 4 3 0V 4 5 0V 6 5 0V 6 7 0V 8 :INDEX 7 0V 8 :INDEX 9 0V 10 :MT0 9 0V 10 :DS0 11 0V 12 :DS1 11 0V 12 :DS1 13 0V 14 :DS0 13 0V 14 15 0V 16 :MT1 15 0V 16 :MT0 17 0V 1
  • Page 1878. CONNECTING THE PC INTERFACE B–63003EN/04 (1) Cable connection 1 1 1 0V 0V 2 2 2 DENSEL DENSEL 3 3 3 0V 0V 4 4 4 (NC) (NC) 5 5 5 0V 0V 6 6 6 (NC) (NC) 7 7 7 0V 0V 8 8 8 *INDEX *INDEX 9 9 9 0V 0V 10 10 16 *MT0 *MT0 11 11 15 0V 0V 12 12 14 *DS1 (NC) 13 13 13 0V 0V 14 14 12 *DS0 *DS1 15 15 11 0V 0V 1
  • Page 188B–63003EN/04 8. CONNECTING THE PC INTERFACE 8.3.1 When this unit is to remain attached to the machine at all times, pay Use Environment particular attention to the points below. (1) Dust The sides of the unit are all perforated, with the exception of the front door. So, place the unit in a fully sea
  • Page 1898. CONNECTING THE PC INTERFACE B–63003EN/04 8.4 CONNECTION TO THE FULL–KEYBOARD AND MOUSE Unit rear panel MOUSE KEYBOARD JD32B JD32A Full keyboard Mouse 174
  • Page 190B–63003EN/04 8. CONNECTING THE PC INTERFACE 8.4.1 Full Keyboard Intelligent terminal type 2 Full keyboard (commercial type) CD32A (mini DIN6) Or, FA full keyboard NOTE 1 Commercially available full keyboards are designed for use with a personal computer. Such commercial keyboards can not always guar
  • Page 1918. CONNECTING THE PC INTERFACE B–63003EN/04 8.4.2 Mouse Intelligent terminal type 2 CD32B (mini DIN6) Or, FA full keyboard Mouse (commercial type) NOTE A commercially available full keyboard is designed for use with a personal computer. Such commercial keyboards can not always guarantee all required
  • Page 192B–63003EN/04 8. CONNECTING THE PC INTERFACE 8.5 CONNECTION OF HDD (HARD DISK DRIVE) Control unit Vertical with HDD respect to the ground MDI unit Rubber vibration insulator 177
  • Page 1938. CONNECTING THE PC INTERFACE B–63003EN/04 Connection The hard disk drive itself is installed at the rear of the FANUC MDI unit. The machine tool builder is requested to connect the cable from the hard disk drive to connector “CNH1” of the CNC control unit by applying the following procedure. Secur
  • Page 194B–63003EN/04 8. CONNECTING THE PC INTERFACE 8.6 CONNECTION OF THE PC INTERFACE CONNECTOR PANEL UNIT Control unit rear panel CNY1 PC interface connector panel unit HDD CNH2 MDI unit rear panel JD9: Parallel port JD36F: RS–232–C (2nd channel) 179
  • Page 1958. CONNECTING THE PC INTERFACE B–63003EN/04 Connection method 1. If the hard disk drive is connected to the control unit (CNH1), disconnect it. (When a personal computer interface connection unit is installed, the hard disk drive cable is not connected to the main control unit. Instead, it is connec
  • Page 196B–63003EN/04 8. CONNECTING THE PC INTERFACE 8.6.1 Centronics Parallel Port CNC (PC interface connector panel unit) Example) Printer JD9 (PCR–E20MDK–SL–A) 1 STD0 11 :STB 1 :STB 19 0V 2 STD1 12 0V 2 STD 20 0V 3 STD2 13 :AFD 3 STD1 21 0V 4 STD3 14 0V 4 STD2 22 0V 5 STD4 15 :INIT 5 STD3 23 0V 6 STD5 16
  • Page 1978. CONNECTING THE PC INTERFACE B–63003EN/04 8.6.2 Serial Port 2 CNC (PC interface connector panel unit) Example) Host computer JD36F (PCR–E20MDK–SL–A) (DBM–25S) 1 RD 11 SD 1 FG 14 2 0V 12 0V 2 SD 15 3 DR 13 ER 3 RD 16 4 0V 14 0V 4 RS 17 5 CS 15 RS 5 CS 18 6 0V 16 0V 6 DR 19 7 CD 17 7 SG 20 ER 8 0V 1
  • Page 198B–63003EN/04 8. CONNECTING THE PC INTERFACE 8.7 ISA EXPANSION UNITS 8.7.1 (1) Usable boards Installation Procedure Up to two ISA expansion boards, as shown below, can be used. Rear face component height: No more than 3.81 mm Front face component height: No more than 13.34 mm Section held by anti–vib
  • Page 1998. CONNECTING THE PC INTERFACE B–63003EN/04 (2) ISA expansion board installation procedure (See Fig. 8.7.1.) (a) Remove the anti–vibration brackets. (b) Insert each board into the connector. Push it fully home. (c) Secure each board with the screw. (d) Attach the anti–vibration bracket to each board
  • Page 200B–63003EN/04 8. CONNECTING THE PC INTERFACE 8.7.2 (1) Address map Operating Precautions D The memory space is identical to that of IBM PC–compatible personal computers. There is no special area used by Series 210i. D In the I/O space, addresses 280H to 28FH are used by the Series 210i, such that the
  • Page 2019. FANUC INTELLIGENT TERMINAL TYPE 2 B–63003EN/04 9 FANUC INTELLIGENT TERMINAL TYPE 2 186
  • Page 202B–63003EN/04 9. FANUC INTELLIGENT TERMINAL TYPE 2 9.1 The FANUC intelligent terminal type 2 (hereafter called intelligent terminal type 2) is on an IBM PC compatible panel computer. Connecting OVERVIEW the intelligent terminal type 2 to an i Series CNC system via a high–speed optical fiber (high–spe
  • Page 2039. FANUC INTELLIGENT TERMINAL TYPE 2 B–63003EN/04 9.3 CONNECTION Connection with the intelligent terminal ÂÂÂÂ ÂÂÂÂ ÂÂÂÂÂ ÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ FA ÂÂÂÂ ÂÂÂÂÂ ÂÂÂÂÂÂ Control Intelligent typewriter– unit style ÂÂÂÂ ÂÂÂÂÂ ÂÂÂÂÂÂ terminal keyboard ÂÂÂÂ ÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂÂÂ ÂÂÂÂ ÂÂÂÂÂÂ 24VDC ÂÂÂÂ ÂÂÂÂÂÂ A 50
  • Page 204B–63003EN/04 9. FANUC INTELLIGENT TERMINAL TYPE 2 9.4 GENERAL CONNECTION DIAGRAMS 9.4.1 Intelligent Terminal Having Neither Soft Keys nor a Touch Panel 189
  • Page 2059. FANUC INTELLIGENT TERMINAL TYPE 2 B–63003EN/04 CNC control unit Power supply unit Ž Ž : Optical link module cable : AMP (dynamic) HSSB interface board : AMP (6–pin mini DIN) : Honda Tsushin Kogyo Co., Ltd. Ÿ HSSB (COP7) (20–pin PCR) Ÿ : Hirose Electric Co., Ltd. (34–pin flat cable) Other printed–
  • Page 206B–63003EN/04 9. FANUC INTELLIGENT TERMINAL TYPE 2 9.4.2 Intelligent Terminal Having Soft Keys but No Touch Panel CNC control unit ŽŽ : Optical link module cable Power supply unit : AMP (dynamic) HSSB interface board : AMP (6–pin mini DIN) HSSB (COP7) ŸŸ : Honda Tsushin Kogyo Co., Ltd. ŸŸ (20–pin PCR
  • Page 2079. FANUC INTELLIGENT TERMINAL TYPE 2 B–63003EN/04 9.4.3 Intelligent Terminal Having a Touch Panel but No Soft Key CNC control unit Ž : Optical link module cable Ž Power supply unit : AMP (dynamic) HSSB interface board : AMP (6–pin mini DIN) HSSB (COP7) Ÿ : Honda Tsushin Kogyo Co., Ltd. Ÿ (20–pin PCR
  • Page 208B–63003EN/04 9. FANUC INTELLIGENT TERMINAL TYPE 2 9.5 SPECIFICATIONS 9.5.1 When using intelligent terminal type 2, observe the following conditions Installation relating to the cabinet in which the terminal is installed. Environmental Ambient temperature Operating: 5°C to 45°C (*1) Storage: –20°C to
  • Page 2099. FANUC INTELLIGENT TERMINAL TYPE 2 B–63003EN/04 9.5.2 (1) Input power Power Supply (a) Specification Specification To use the intelligent terminal type 2, prepare a power supply that satisfies the requirements listed below: Input power supply voltage +24 VDC ±10% Input power supply current 3.5 A (
  • Page 210B–63003EN/04 9. FANUC INTELLIGENT TERMINAL TYPE 2 9.6 The space shown below must be available around the intelligent terminal type 2 after it is installed. INSTALLATION A: Space for cables. Provide an appropriate area at A so that the cables SPACE to be used can be installed. If an ISA expansion boa
  • Page 2119. FANUC INTELLIGENT TERMINAL TYPE 2 B–63003EN/04 9.7 PERIPHERAL EQUIPMENT AND CONNECTION 9.7.1 Connector Layout Diagram Rear view PCMCIA card slot (LCD side) CD32A JD9 JD34 JD33 CN2 CD32B CP5 CD34 COP7 Marking Function CP5 Main power supply input ³ 9.7.2 CD34 Floppy disk drive signal ³ 9.7.3 Soft k
  • Page 212B–63003EN/04 9. FANUC INTELLIGENT TERMINAL TYPE 2 9.7.2 Main Power Supply Input Intelligent terminal type 2 CP5 1 +24V 2 0V +24 VDC input 3 AMP 2–178288–3 (CASE) 1–175218–5 (CONTACT) (1) Cable connection 1 +24V +24V 2 0V 0V (2) Recommended cable conductor Use a cable whose conductor is not smaller t
  • Page 2139. FANUC INTELLIGENT TERMINAL TYPE 2 B–63003EN/04 9.7.3 Floppy Disk Drive (Signal and Power Supply) Intelligent terminal type 2 Panel–mount type 3.5″ floppy disk drive CD34 1 0V 2 DENSEL 1 0V 2 DENSEL 3 0V 4 3 0V 4 5 0V 6 5 0V 6 7 0V 8 :INDEX 7 0V 8 :INDEX 9 0V 10 :MT0 9 0V 10 :DS0 11 0V 12 :DS1 11
  • Page 214B–63003EN/04 9. FANUC INTELLIGENT TERMINAL TYPE 2 (1) Cable connection 1 1 1 0V 0V 2 2 2 DENSEL DENSEL 3 3 3 0V 0V 4 4 4 (NC) (NC) 5 5 5 0V 0V 6 6 6 (NC) (NC) 7 7 7 0V 0V 8 8 8 *INDEX *INDEX 9 9 9 0V 0V 10 10 16 *MT0 *MT0 11 11 15 0V 0V 12 12 14 *DS1 (NC) 13 13 13 0V 0V 14 14 12 *DS0 *DS1 15 15 11 0
  • Page 2159. FANUC INTELLIGENT TERMINAL TYPE 2 B–63003EN/04 9.7.3.1 When using this unit on the machine, observe the following cautions: Operating environment (1) Dust Because the intelligent terminal type 2 is not covered with panels, except for the front door section, it must be enclosed in a sealed cabinet
  • Page 216B–63003EN/04 9. FANUC INTELLIGENT TERMINAL TYPE 2 9.7.4 High–speed Serial Bus (HSSB) Intelligent terminal type 2 HSSB interface board (CNC side) Optical fiber COP7 COP7 1) Recommended cables (optical fiber cables) Only the following optical fiber cables can be used. A66L–6001–0026#L1R003: Cable leng
  • Page 2179. FANUC INTELLIGENT TERMINAL TYPE 2 B–63003EN/04 9.7.5 Typewriter–style Typewriter–style keyboard Keyboard Intelligent terminal type 2 (commercial model) CD32A (mini DIN6) Alternatively, FA typewriter– style keyboard 1) Recommended full keyboard A86L–0001–0210 . . . . . . 101–key keyboard (commerci
  • Page 218B–63003EN/04 9. FANUC INTELLIGENT TERMINAL TYPE 2 9.7.6 Mouse Intelligent terminal type 2 Mouse (commercial model) Alternatively, FA typewriter– style keyboard Mouse (commercial model) 1) Recommended mouse A86L–0001–0212 . . . . . Standard PS/2 mouse (commercial model) . . . . . . for development an
  • Page 2199. FANUC INTELLIGENT TERMINAL TYPE 2 B–63003EN/04 9.7.7 Centronics Parallel Port Intelligent terminal type 2 Example) Printer JD9 (PCR–E20MDK–SL–A) 1 STD0 11 :STB 1 :STB 19 0V 2 STD1 12 0V 2 STD 20 0V 3 STD2 13 :AFD 3 STD1 21 0V 4 STD3 14 0V 4 STD2 22 0V 5 STD4 15 :INIT 5 STD3 23 0V 6 STD5 16 0V 7 S
  • Page 220B–63003EN/04 9. FANUC INTELLIGENT TERMINAL TYPE 2 9.7.8 Serial Port 2 Intelligent terminal type 2 Example) Host computer JD34F (PCR–E20MDK–SL–A) (DBM–25S) 1 RD 11 SD 1 FG 14 2 0V 12 0V 2 SD 15 3 DR 13 ER 3 RD 16 4 0V 14 0V 4 RS 17 5 CS 15 RS 5 CS 18 6 0V 16 0V 6 DR 19 7 CD 17 7 SG 20 ER 8 0V 18 8 CD
  • Page 2219. FANUC INTELLIGENT TERMINAL TYPE 2 B–63003EN/04 9.7.9 For an intelligent terminal having a touch panel, the touch panel controller Serial Port 1 uses serial port 1. So this connector cannot be used for any other purpose. The touch panel controller is connected, using a dedicated connector rather t
  • Page 222B–63003EN/04 9. FANUC INTELLIGENT TERMINAL TYPE 2 9.7.10 Soft Keys Intelligent terminal type 2 Stand–alone type MDI unit CNK2 50cm (1) Cable length: 50 cm 207
  • Page 2239. FANUC INTELLIGENT TERMINAL TYPE 2 B–63003EN/04 9.8 ISA EXPANSION BOARD 9.8.1 (1) Usable boards Installation Method Up to two ISA expansion boards (shown below) can be used in intelligent terminal type 2. Components installed on the rear surface of the board may not be taller than 3.81 mm. Compone
  • Page 224B–63003EN/04 9. FANUC INTELLIGENT TERMINAL TYPE 2 Slot B Damping metal fixture A Screw Slot A Damping metal fixture B Screw–down portion B Screw–down portion A ISA expansion board installation 9.8.2 (1) Address map Handling Precautions D Intelligent terminal type 2 uses the same memory space configu
  • Page 2259. FANUC INTELLIGENT TERMINAL TYPE 2 B–63003EN/04 The other areas for intelligent terminal type 2 are the same as for the IBM PC and compatibles. D COM1, COM2, and parallel ports are specified at setup. (2) Interrupt and DMA requests D The IRQ signals not used by the intelligent terminal type 2 are
  • Page 226B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10 CONNECTION TO FANUC I/O Link 211
  • Page 22710. CONNECTION TO FANUC I/O Link B–63003EN/04 10.1 The FANUC I/O Link is a serial interface which connects the CNC, cell controller, I/O Unit–A, or Power Mate and transfers I/O signals (bit data) GENERAL at high speeds between each device. The FANUC I/O Link regards one device as the master and othe
  • Page 228B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.2 On i Series, the interface connector JD1A for I/O Link is provided on the main board. CONNECTION In the I/O there are the master station and its slave stations. The master is the control unit of the CNC, and the slave is the I/O unit–A. The slaves a
  • Page 22910. CONNECTION TO FANUC I/O Link B–63003EN/04 Control unit I/O Link JD1A I/O UNIT–A JD1B I/O UNIT–A DC24V This figure is an example of connecting the I/O Link to an i Series CNC with a LCD–mounted type panel. 214
  • Page 230B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.2.1 Connection of FANUC I/O Link by Electric Cable Control unit or preceding slave unit I/O unit MODEL A JD1A JD1B (PCR–E20MDK–SL–A) (PCR–E20LMD) JD1A (PCR–E20LMD) 1 SIN 11 0V JD1B 1 SIN 11 0V 2 :SIN 12 0V 2 :SIN 12 0V 3 SOUT 13 0V 3 SOUT 13 0V Next s
  • Page 23110. CONNECTION TO FANUC I/O Link B–63003EN/04 10.2.2 The FANUC I/O Link can be extended to the maximum length of 200 m Connection of FANUC with optical fiber cables using an optical I/O Link adapter. The length of the electrical cable connected to the optical conversion adapter must not I/O Link Opt
  • Page 232B–63003EN/04 10. CONNECTION TO FANUC I/O Link Weight of optical link Main body: Approx. 100 g. adapter Connection D Connection diagram Unit Unit JD1 JD1 JD1A JD1B Connecting COP1 Optical COP1 Connecting cable between cable cable between unit Optical I/O Optical I/O unit link adapter link adapter D I
  • Page 23310. CONNECTION TO FANUC I/O Link B–63003EN/04 D Optical cable 1 Specification: A66L–6001–0009# L5R003 5 m long A66L–6001–0009# L10R03 10 m long A66L–6001–0009# L15R03 15 m long 2 Cable length Maximum length: 200 m (standard type) Maximum length: 100 m (high–speed type) NOTE Be careful not bend optic
  • Page 234B–63003EN/04 10. CONNECTION TO FANUC I/O Link Installation conditions (a) The optical link adapter enclosure is not fully sealed ; install it with the CNC control unit in the fully enclosed cabinet. (b) Ground the case using the case fixing screw of the optical link adapter. (c) The optical link ada
  • Page 23510. CONNECTION TO FANUC I/O Link B–63003EN/04 10.2.3 Except for the FS20i, two channels of FANUC I/O Link interfaces are Connection when Two provided. Since this feature is additional, however, some previous control units may not be capable of using two channels. Use of two Channels of FANUC I/O cha
  • Page 236B–63003EN/04 10. CONNECTION TO FANUC I/O Link Connection between the CNC and I/O Link branching adapter CNC I/O Link branching adapter JD1A JD44B (such as PCR–E20MDK–SL–A) (PCR–E20MDT) 1 SIN1 11 0V 1 SIN1 11 0V 2 *SIN1 12 0V 2 *SIN1 12 0V 3 SOUT1 13 0V 3 SOUT1 13 0V 4 *SOUT1 14 0V 4 *SOUT1 14 0V 5 S
  • Page 23710. CONNECTION TO FANUC I/O Link B–63003EN/04 The FI30–20S connector (from Hirose Electric) cannot be used as connector JD1A on the main CPU board in the separate–type i Series. Recommended cable: A66L–0001–0284#10P Connection between the The I/O Link branching adapter can be connected to I/O units
  • Page 238B–63003EN/04 10. CONNECTION TO FANUC I/O Link External dimensions of the I/O Link branching adapter 60 JD44B JD1A–1 JD1A–2 45 85 Unit: mm Allow a clearance of about 10 cm above the adapter for connection and routing of cables. Installation of the I/O 1) Installation on the DIN rail Link branching ad
  • Page 23910. CONNECTION TO FANUC I/O Link B–63003EN/04 10.3 Basically, the i Series can be connected to any unit that has a FANUC I/O Link slave interface. The following table lists general units that can be UNITS THAT CAN BE connected to the i Series. Detailed descriptions of each unit are given later CONNE
  • Page 240B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.4 CONNECTION OF CONNECTOR PANEL I/O MODULE 10.4.1 Configuration Flat cable for module connection Extension module 3 Extension module 2 Extension module 1 (with manual pulse generator) Basic module I/O Link cable Manual pulse generator cable NOTE For d
  • Page 24110. CONNECTION TO FANUC I/O Link B–63003EN/04 10.4.2 Connection Diagram CNC I/O UNIT JD1B I/O Link JD1A JD1B JD1A CA52 CB150 Basic module MPG +24 V power supply MPG JA3 DI/DO module MPG Connector panel CA53 CB150 Machine side DI/DO CA52 Extension module (with MPG (Note)) 2A output CA53 module CB154
  • Page 242B–63003EN/04 10. CONNECTION TO FANUC I/O Link NOTE 1 Ensure that the extension module with the MPG interface is located nearest to the basic module, as shown in the figure. The MPG can be connected to the connector panel I/O module only when the i series CNC is used. When the connector panel I/O mod
  • Page 24310. CONNECTION TO FANUC I/O Link B–63003EN/04 Installation conditions Ambient temperature Operation: 0°C to 55°C for the unit Storage and transportation: –20°C to 60°C Temperature change 1.1°C/minute maximum Humidity Normal condition: 75% (relative humidity) Short term (within one month): 95% (relat
  • Page 244B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.4.4 This section describes the DI/DO connector pin allocation of the basic DI/DO Connector Pin module and expansion modules A and B. Assignment CB150 (HONDA MR–50RMA) 33 DOCOM 01 DOCOM 50 male pins with fittings for 34 Yn+0.0 02 Yn+1.0 fixing the conn
  • Page 24510. CONNECTION TO FANUC I/O Link B–63003EN/04 10.4.5 This section describes the DI (input signal) connections of the basic DI (Input Signal) module and expansion modules A and B. Connection d A maximum of 96 points are provided (24 points per module; 1 basic module + 3 extension modules). Pin number
  • Page 246B–63003EN/04 10. CONNECTION TO FANUC I/O Link Pin number Address number CB150(18) +24V Bit number CB150(50) Xm+2.0 CB150(10) RV +24V 0V Xm+2.1 CB150(11) +24 V stabilized power supply RV Xm+2.2 CB150(12) RV Xm+2.3 CB150(13) RV Xm+2.4 CB150(14) RV Xm+2.5 CB150(15) RV Xm+2.6 CB150(16) RV Xm+2.7 CB150(1
  • Page 24710. CONNECTION TO FANUC I/O Link B–63003EN/04 10.4.6 This section describes the DO (output signal) connections of the basic DO (Output Signal) module and expansion modules A and B. Connection d A maximum of 64 points are provided (16 points per module; 1 basic module + 3 extension modules). Pin numb
  • Page 248B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.4.7 This section describes the specifications of the DI/DO signals used with DI/DO Signal the basic module and expansion modules A and B. Specifications DI (input signal specifications) Number of points 24 points (per module) Contact rating 30 VDC, 16
  • Page 24910. CONNECTION TO FANUC I/O Link B–63003EN/04 NOTE When DO is on in the sequence, the ON/OFF state of DOCOM is directly reflected in the DO state as indicated above by the dashed box. The +24 V signal to be supplied to the I/O module must not be turned off during operation. Otherwise, a CNC communic
  • Page 250B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.4.8 This section describes the 2A output connector pin allocation of 2A Output Connector expansion module C. Pin Allocation CB154 (HONDA MR–50RMA) 33 DOCOMA 01 DOCOMA 50 pins, male, 34 Yn+0.0 02 Yn+1.0 with a metal fitting for securing 19 GNDA the con
  • Page 25110. CONNECTION TO FANUC I/O Link B–63003EN/04 10.4.9 This section describes the 2A output connector connections of expansion 2A DO (Output Signal) module C. Connection Address number Bit number 24VDC Solenoid, etc. 236
  • Page 252B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.4.10 This section describes the specifications of the 2A output DO signals used 2A Output DO Signal with expansion module C. Specifications DO (output signal specifications) Number of points 32 points (per module) Maximum load current 2 A or less per
  • Page 25310. CONNECTION TO FANUC I/O Link B–63003EN/04 10.4.11 This section describes the analog input connector pin allocation of Analog Input expansion module D. Connector Pin CB157 (HONDA MR–50RMA) Allocation 33 INM3 01 INM1 50 pins, male, 34 COM3 02 COM1 with a metal fitting for securing 19 FGND the conn
  • Page 254B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.4.12 This section provides a diagram of the analog input connector Analog Input Signal connections of expansion module D. Connections Analog input module Pin number Not connected For voltage input Voltage source (Common to all channels) Analog input m
  • Page 25510. CONNECTION TO FANUC I/O Link B–63003EN/04 NOTE 1 In the diagram above, n represents each channel (n = 1, 2, 3, 4). 2 Current input or voltage input can be selected on a channel–by–channel basis. For current input, connect JMPn to INPn. 3 For the connection, use a shielded twisted pair. 4 In the
  • Page 256B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.4.13 This section describes the specifications of the analog input signals used Analog Input Signal with expansion module D. Specifications Item Specifications Remarks Number of input Four channels channels (Note) Analog input DC –10 to +10 V Voltage
  • Page 25710. CONNECTION TO FANUC I/O Link B–63003EN/04 10.4.14 (Digital output) Analog Input This digital input module has four input channels. The digital output Specifications section consists of a group of 12 bits within the three–byte occupied input points. The output format is indicated below. Address i
  • Page 258B–63003EN/04 10. CONNECTION TO FANUC I/O Link Address in the module 7 6 5 4 3 2 1 0 Xm+3 (odd–numbered address) Undefined Xm+4 (even–numbered address) D07 D06 D05 D04 D03 D02 D01 D00 Xm+5 (odd–numbered address) 0 0 CHB CHA D11 D10 D09 D08 D When the analog input module is allocated in the space for
  • Page 25910. CONNECTION TO FANUC I/O Link B–63003EN/04 10.4.15 An example in which three manual pulse generators are connected to Manual Pulse extension module A is shown below. The manual pulse generator can be connected only for the i series CNC. Generator Connection Extension module Manual pulse generator
  • Page 260B–63003EN/04 10. CONNECTION TO FANUC I/O Link (These cables do not include the wire shown in the above figure.) NOTE The number of connectable manual pulse generators depends on the type and option configuration. 10.4.16 Like a pulse coder, the manual pulse generator operates on 5 VDC. The Cable Len
  • Page 26110. CONNECTION TO FANUC I/O Link B–63003EN/04 10.4.17 In the case of the FS20i, four manual pulse generators are sometimes Connecting to the connected. However, only up to three manual pulse generators can be connected to the separate wiring I/O module or to the control panel I/O Manual Pulse module
  • Page 262B–63003EN/04 10. CONNECTION TO FANUC I/O Link X0008 General–purpose input signal on A20B–2002–0470 X0009 X0010 Reserve area on A20B–2002–0470 X0011 X0012 Matrix input signal on A20B–2002–0470 : X0018 Control panel I/O X0019 Reserve area on A20B–2002–0470 module X0020 Manual pulse generator on A20B–2
  • Page 26310. CONNECTION TO FANUC I/O Link B–63003EN/04 Manual Pulse Generator When using other manufacturers’ manual pulse generators, ensure that Interface the following specifications are satisfied. Pulse width The relationship between the HAn and HBn signals and the CNC pulses shall be as shown in Fig. 10
  • Page 264B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.4.18 Modules can be connected in the same way, regardless of whether you are Connection of Basic connecting the basic module to an extension module or connecting two extension modules. Connect the modules by using 34–pin flat cable and Extension Modul
  • Page 26510. CONNECTION TO FANUC I/O Link B–63003EN/04 10.4.19 When connecting a connector panel printed circuit board directly Module Installation (external module view and mounting diagram) Dimensions of connector panel printed circuit board ±0.2 Board thickness 1.6 mm Square hole No. 1 pin Square hole I/O
  • Page 266B–63003EN/04 10. CONNECTION TO FANUC I/O Link When connecting a connector panel printed circuit board directly (mounting and dismounting a module) Hook Stopper Connector panel printed circuit board Mounting the module 1. Insert the hook of the module into the square hole located at the upper part of
  • Page 26710. CONNECTION TO FANUC I/O Link B–63003EN/04 When mounting a DIN rail (external module view and mounting diagram) Mount the DIN rail here. MPG interface I/O Link interface (for extension module) Note I/O interface NOTE Recommended connector: A02B–0098–K891 (including the following connector and cas
  • Page 268B–63003EN/04 10. CONNECTION TO FANUC I/O Link When mounting a DIN rail (mounting and dismounting a module) Hook DIN rail Stopper Slotted screwdriver Mounting the module 1. Hook the module at the upper end of the DIN rail. 2. Push the stopper into the slit located at the lower end of the rail until i
  • Page 26910. CONNECTION TO FANUC I/O Link B–63003EN/04 When mounting a module using screws (external module view and mounting diagram) Note Screw holes I/O interface I/O Link interface MPG interface (for extension module) NOTE Recommended connector: A02B–0098–K891 (including the following connector and case)
  • Page 270B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.4.20 Other Notes DO signal reaction to a If a system alarm occurs in a CNC using the connector panel I/O module, system alarm or if I/O Link communication between the CNC and connector panel I/O module fails, all the DO signals of the I/O module are t
  • Page 27110. CONNECTION TO FANUC I/O Link B–63003EN/04 Fixed addresses directly supervised by the CNC (for FS21i/210i) 7 6 5 4 3 2 1 0 X0004 SKIP ESKIP –MIT2 +MIT2 –MIT1 +MIT1 ZAE XAE SKIP6 SKIP5 SKIP4 SKIP3 SKIP2 SKIP8 SKIP7 SKIP ESKIP SKIP5 SKIP4 SKIP3 ZAE YAE XAE SKIP6 SKIP2 SKIP8 SKIP7 X0005 X0006 X0007
  • Page 272B–63003EN/04 10. CONNECTION TO FANUC I/O Link DO (output signal) alarm The DO driver of the Basic and Extension module A/B is capable of detection detecting an overcurrent and measuring its own temperature. If an accident, such as the connecting of the cable to ground, causes an abnormal increase in
  • Page 27310. CONNECTION TO FANUC I/O Link B–63003EN/04 10.4.21 By changing the setting (rotary switch) for the expansion modules, Distribution I/O Setting connections can be made by omitting some expansion modules as shown below. Expansion module 1 Expansion module 2 Expansion module 3 Expansion module 1 Exp
  • Page 274B–63003EN/04 10. CONNECTION TO FANUC I/O Link The function of the rotary switch is as follows: Setting Actual Meaning of setting position indication 0 0 This is the standard setting. The rotary switch is factory–set to this position. This setting is used when no expansion module is omitted. 1 – Set
  • Page 27510. CONNECTION TO FANUC I/O Link B–63003EN/04 Examples of setting (When expansion module 1 is omitted) On expansion module 2, set the rotary Expansion module 1 Expansion module 2 Expansion module 3 switch to setting position 1. On expan- sion module 3, keep the rotary switch Basic module set to sett
  • Page 276B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.5 CONNECTION OF OPERATOR’S PANEL I/O MODULE (FOR MATRIX INPUT) 10.5.1 Overall Connection Diagram CNC I/O UNIT JD1B I/O Link JD1A JD1B JD1A CE53 MPG JA3 Machine operator’s panel MPG MPG CE54 +24 V power supply CPD1(IN) +24 V power supply CPD1(OUT) NOTE
  • Page 27710. CONNECTION TO FANUC I/O Link B–63003EN/04 Connectors that cannot be used on the cable side Specification Manufacturer Connector FI–20–CV7 Hirose Electric Co., Ltd. Connector case and FI30–20S–CV7 Hirose Electric Co., Ltd. connector 10.5.2 Provide the CPD1 (IN) connector, shown below, with the po
  • Page 278B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.5.3 DI/DO Connector Pin CE53 CE54 Arrangement A B A B 01 0V 0V 01 0V 0V 02 N.C. +24V 02 COM1 +24V 03 Xm+0.0 Xm+0.1 03 Xm+1.0 Xm+1.1 04 Xm+0.2 Xm+0.3 04 Xm+1.2 Xm+1.3 05 Xm+0.4 Xm+0.5 05 Xm+1.4 Xm+1.5 06 Xm+0.6 Xm+0.7 06 Xm+1.6 Xm+1.7 07 Yn+0.0 Yn+0.1
  • Page 27910. CONNECTION TO FANUC I/O Link B–63003EN/04 10.5.4 DI (General–purpose Input Signal) Pin number Connection Address number CE53(B02) +24V Bit number CE54(B02) Xm+0.0 CE53(A03) RV Xm+0.1 CE53(B03) RV Xm+0.2 CE53(A04) RV Xm+0.3 CE53(B04) RV Xm+0.4 CE53(A05) RV Xm+0.5 CE53(B05) RV Xm+0.6 CE53(A06) RV
  • Page 280B–63003EN/04 10. CONNECTION TO FANUC I/O Link NOTE Xm+1.0 through Xm+1.7 are DI pins for which a common voltage can be selected. That is, by connecting the COM1 CE54(A02) pin to the +24 V power supply, a DI signal can be input with its logical state reversed. If, however, a cable is connected to gro
  • Page 28110. CONNECTION TO FANUC I/O Link B–63003EN/04 10.5.5 d A maximum of 56 points are provided. DI (Matrix Input Signal) Connection *KCM1 CE53(A23) Xn+4.0 Xn+4.1 Xn+4.2 Xn+4.3 Xn+4.4 Xn+4.5 Xn+4.6 Xn+4.7 CE53(B23) Xn+5.0 Xn+5.1 Xn+5.2 Xn+5.3 Xn+5.4 Xn+5.5 Xn+5.6 Xn+5.7 *KCM2 CE53(A24) Xn+6.0 Xn+6.1 Xn+6
  • Page 282B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.5.6 d A maximum of 56 points are provided. DO (Output Signal) Connection Pin number CE53(A25,B25) DOCOM CE54(A25,B24,B25) Address number Bit number +24V 0V +24 V stabilized power supply Yn+0.0 CE53(A07) Relay DV Yn+0.1 CE53(B07) DV Yn+0.2 CE53(A08) DV
  • Page 28310. CONNECTION TO FANUC I/O Link B–63003EN/04 Pin number CE53(A25,B25) DOCOM CE54(A25,B24,B25) Address number Bit number +24V 0V +24 V stabilized power supply Yn+2.0 CE53(A15) Relay DV Yn+2.1 CE53(B15) DV Yn+2.2 CE53(A16) DV Yn+2.3 CE53(B16) DV Yn+2.4 CE53(A17) DV Yn+2.5 CE53(B17) DV Yn+2.6 CE53(A18
  • Page 284B–63003EN/04 10. CONNECTION TO FANUC I/O Link Pin number CE53(A25,B25) DOCOM CE54(A25,B24,B25) Address number Bit number +24V 0V +24 V stabilized power supply Yn+4.0 CE54(A11) Relay DV Yn+4.1 CE54(B11) DV Yn+4.2 CE54(A12) DV Yn+4.3 CE54(B12) DV Yn+4.4 CE54(A13) DV Yn+4.5 CE54(B13) DV Yn+4.6 CE54(A14
  • Page 28510. CONNECTION TO FANUC I/O Link B–63003EN/04 Pin number CE53(A25,B25) DOCOM CE54(A25,B24,B25) Address number Bit number +24V 0V +24 V stabilized power supply Yn+6.0 CE54(A19) Relay DV Yn+6.1 CE54(B19) DV Yn+6.2 CE54(A20) DV Yn+6.3 CE54(B20) DV Yn+6.4 CE54(A21) DV Yn+6.5 CE54(B21) DV Yn+6.6 CE54(A22
  • Page 286B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.5.8 External View 24 V power supply connection Manual pulse generator connection I/O Link signal connection Machine operator’s panel DI/DO interface Note) Lead wires and other components are mounted on the rear Note face of the printed circuit board.
  • Page 28710. CONNECTION TO FANUC I/O Link B–63003EN/04 10.5.9 Installation specifications Specifications Ambient temperature During operation 0°C to 58°C During storage and transportation –20°C to 60°C Temperature change Max. 1.1°C/min. Relative humidity Normal : 75% or less Short term (1 month or less) : 95
  • Page 288B–63003EN/04 10. CONNECTION TO FANUC I/O Link DI (input signal) specifications (General–purpose input signal) Contact rating 30 VDC, 16 mA or more Open circuit intercontact 1 mA or less (at 26.4 V) leakage current Closed circuit intercontact 2 V or less voltage drop (including cable voltage drop) De
  • Page 28910. CONNECTION TO FANUC I/O Link B–63003EN/04 10.5.10 Other Notes DO signal reaction to a If a system alarm occurs in the CNC using the operator’s panel I/O system alarm module, or if I/O Link communication between the CNC and operator’s panel I/O module fails, all the DO signals of the I/O module a
  • Page 290B–63003EN/04 10. CONNECTION TO FANUC I/O Link Fixed addresses directly supervised by the CNC (for FS21i/210i) 7 6 5 4 3 2 1 0 SKIP ESKIP –MIT2 +MIT2 –MIT1 +MIT1 ZAE XAE X0004 SKIP6 SKIP5 SKIP4 SKIP3 SKIP2 SKIP8 SKIP7 SKIP ESKIP SKIP5 SKIP4 SKIP3 ZAE YAE XAE SKIP6 SKIP2 SKIP8 SKIP7 X0005 X0006 X0007
  • Page 29110. CONNECTION TO FANUC I/O Link B–63003EN/04 NOTE When the DO signal is in the ON state in the sequence, the ON or OFF state of the DOCOM pin determines the state of the signal, as indicated by the dotted lines in the above figure. Do not turn off the +24 V supply, provided by the CPD1 to the I/O m
  • Page 292B–63003EN/04 10. CONNECTION TO FANUC I/O Link DO (output signal) alarm The DO driver of the I/O module is capable of detecting an overcurrent detection and measuring its own temperature. If an accident, such as connecting the cable to ground, causes an abnormal increase in the load current or in the
  • Page 29310. CONNECTION TO FANUC I/O Link B–63003EN/04 10.6 The difference between the operator’s panel I/O module and the power magnetics cabinet I/O module lies in whether an interface to a manual CONNECTION OF pulse generator is provided. The power magnetics cabinet does not OPERATOR’S PANEL provide an in
  • Page 294B–63003EN/04 10. CONNECTION TO FANUC I/O Link NOTE The MPG can be connected to this operator’s panel I/O module only when the i series CNC is used. When the operator’s panel I/O module is used together with a unit (connector panel I/O module) connected to the I/O Link supporting another MPG interfac
  • Page 29510. CONNECTION TO FANUC I/O Link B–63003EN/04 NOTE The specification of the power supply connector CPD1 (IN) is the same as that for CPD1 (OUT). There are no indications on the printed circuit board to distinguish between the IN and OUT connectors. Do not turn off the +24 V supply to the connector d
  • Page 296B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.6.4 DI (General–purpose Input Signal) Connection Pin number Address number CE56(B01) Bit number +24V CE57(B01) Xm+0.0 CE56(A02) RV Xm+0.1 CE56(B02) RV Xm+0.2 CE56(A03) RV Xm+0.3 CE56(B03) RV Xm+0.4 CE56(A04) RV Xm+0.5 CE56(B04) RV Xm+0.6 CE56(A05) RV
  • Page 29710. CONNECTION TO FANUC I/O Link B–63003EN/04 Pin number Address number CE56(B01) Bit number +24V CE57(B01) Xm+2.0 CE56(A10) RV Xm+2.1 CE56(B10) RV Xm+2.2 CE56(A11) RV Xm+2.3 CE56(B11) RV Xm+2.4 CE56(A12) RV Xm+2.5 CE56(B12) RV Xm+2.6 CE56(A13) RV Xm+2.7 CE56(B13) RV Xm+3.0 CE57(A02) RV Xm+3.1 CE57(
  • Page 298B–63003EN/04 10. CONNECTION TO FANUC I/O Link Pin number Address number CE56(B01) Bit number +24V CE57(B01) Xm+4.0 CE57(A06) RV Xm+4.1 CE57(B06) RV Xm+4.2 CE57(A07) RV Xm+4.3 CE57(B07) RV Xm+4.4 CE57(A08) RV Xm+4.5 CE57(B08) RV Xm+4.6 CE57(A09) RV Xm+4.7 CE57(B09) RV Xm+5.0 CE57(A10) RV Xm+5.1 CE57(
  • Page 29910. CONNECTION TO FANUC I/O Link B–63003EN/04 NOTE Xm+0.0 through Xm+0.7 and Xm+5.0 through Xm+5.7 are DI pins for which a common voltage can be selected. That is, by connecting the DICOM0 CE56(A14) or DICOM5 CE57(B14) pin to the +24 V power supply, a DI signal can be input with its logical state re
  • Page 300B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.6.5 DO (Output Signal) Connection Pin number CE56(A24,B24,A25,B25) DOCOM CE57(A24,B24,A25,B25) Address number Bit number +24V 0V +24 V stabilized power supply Yn+0.0 CE56(A16) Relay DV Yn+0.1 CE56(B16) DV Yn+0.2 CE56(A17) DV Yn+0.3 CE56(B17) DV Yn+0.4
  • Page 30110. CONNECTION TO FANUC I/O Link B–63003EN/04 Pin number CE56(A24,B24,A25,B25) DOCOM CE57(A24,B24,A25,B25) Address number Bit number +24V 0V +24 V stabilized power supply Yn+2.0 CE57(A16) Relay DV Yn+2.1 CE57(B16) DV Yn+2.2 CE57(A17) DV Yn+2.3 CE57(B17) DV Yn+2.4 CE57(A18) DV Yn+2.5 CE57(B18) DV Yn+
  • Page 302B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.6.6 For details of the connection of the manual pulse generator, see Section Manual Pulse 10.4.15. Generator Connection 10.6.7 External View 24 V power supply connection Manual pulse generator connection I/O Link signal connection Machine operator’s p
  • Page 30310. CONNECTION TO FANUC I/O Link B–63003EN/04 10.6.8 Installation specifications Specifications Ambient temperature During operation 0° to 58°C During storage and transportation –20°C to 60°C Temperature change Max. 1.1°C/min. Relative humidity Normal: 75% or less Short term (1 month or less): 95% o
  • Page 304B–63003EN/04 10. CONNECTION TO FANUC I/O Link Power supply rating Power supply Module Supply voltage Remarks rating Operator’s 24 VDC ±10% is 0.3 A+7.3 mA×DI DI = number of DI panel I/O supplied from points in the ON module power supply state connector CPD1. The tolerance of ±10% includes momentary
  • Page 30510. CONNECTION TO FANUC I/O Link B–63003EN/04 10.6.9 Other Notes DO signal reaction to a If a system alarm occurs in a CNC using this 48/32–point I/O module, or system alarm if I/O Link communication between the CNC and operator’s panel I/O module fails, all the DO signals of the I/O module are turn
  • Page 306B–63003EN/04 10. CONNECTION TO FANUC I/O Link Fixed addresses directly supervised by the CNC (for FS21i) 7 6 5 4 3 2 1 0 SKIP ESKIP –MIT2 +MIT2 –MIT1 +MIT1 ZAE XAE X0004 SKIP6 SKIP5 SKIP4 SKIP3 SKIP2 SKIP8 SKIP7 SKIP ESKIP SKIP5 SKIP4 SKIP3 ZAE YAE XAE SKIP6 SKIP2 SKIP8 SKIP7 X0005 X0006 X0007 X0008
  • Page 30710. CONNECTION TO FANUC I/O Link B–63003EN/04 NOTE When the DO signal is in the ON state in the sequence, the ON or OFF state of the DOCOM pin determines the state of the signal, as shown within dotted lines in the above figure. Do not turn off the +24 V supply provided by the CPD1 to the I/O module
  • Page 308B–63003EN/04 10. CONNECTION TO FANUC I/O Link DO (output signal) alarm The DO driver of the I/O module is capable of detecting an overcurrent detection and measuring its own temperature. If an accident, such as the connecting of the cable to ground, causes an abnormal increase in the load current or
  • Page 30910. CONNECTION TO FANUC I/O Link B–63003EN/04 10.7 The machine operator’s panel interface unit (A16B–2201–0110) is connected to the control unit through the I/O Link and is used for CONNECTION OF interfacing with the machine operator’s panel. MACHINE It features interfaces with matrix key switches,
  • Page 310B–63003EN/04 10. CONNECTION TO FANUC I/O Link Analog signal inputs D Two inputs (input voltage: 0 to +10 V) D Input voltages are converted from analog to digital. The resulting five bits of data are sent to the CNC through the FANUC I/O Link. D The analog signal input function can be used regardless
  • Page 31110. CONNECTION TO FANUC I/O Link B–63003EN/04 10.7.2 System Configuration CNC Machine operator’s panel Machine operator’s interface unit panel Note 2 FANUC JD1B CM26 Matrix DI/DO I/O Link (I/O Link) *ESP, OTR, and general–purpose JD1A CM15 DI/DO Other machine interface CM16 General–purpose DI/DO CM1
  • Page 312B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.7.3 Signal Assignment Connector pin signal assignment CM15 (General DI/DO) CM16 (General DI/DO) CM17 (General DI/DO) A B A B A B 01 +5E DI06 01 DI20 DI22 01 0V 0V 02 0V DO06 02 DI24 +5E 02 DO20 DO21 03 +5E DI07 03 DI23 DI21 03 DO22 DO23 04 0V DO07 04
  • Page 31310. CONNECTION TO FANUC I/O Link B–63003EN/04 NOTE 1 LM and SM also function as input terminals to the A/D converter. ÇÇ 2 OM is connected to 0 V on the PCB. Input/output pins shaded by are in pairs. Only one in each pair is usable. 3 Do not connect a cable longer than 30 cm to CM15, CM16, or CM17.
  • Page 314B–63003EN/04 10. CONNECTION TO FANUC I/O Link DInx General–purpose DI LM Load meter voltage DOnx General–purpose DO SM Speed meter voltage *ESP Emergency stop 0M LM/SM reference voltage (0V) ECM1 *ESP common signal *KYDx Matrix DI data signal OTR OT release *KYCx Matrix DI common signal ECM2 OTR com
  • Page 31510. CONNECTION TO FANUC I/O Link B–63003EN/04 General–purpose DO +24V Photocoupler DO00 to DO37 + FET 0V Output signal specifications Maximum load current 0.03A Maximum open–circuit leakage current 0.1mA Maximum closed–circuit voltage drop 0.1V NOTE When using an LED at the DO point, connect an exte
  • Page 316B–63003EN/04 10. CONNECTION TO FANUC I/O Link Matrix DI D Key switch addresses See Subsec. 10.7.5 for the corresponding PMC addresses. CM26–A06 KY07 KY06 KY05 KY04 KY03 KY02 KY01 KY00 BZ0 *KYC0 CM26–B06 KY17 KY16 KY15 KY14 KY13 KY12 KY11 KY10 BZ1 *KYC1 CM26–A07 KY27 KY26 KY25 KY24 KY23 KY22 KY21 KY2
  • Page 31710. CONNECTION TO FANUC I/O Link B–63003EN/04 D Mode selection - Preventing malfunctions that may be caused by detouring current When there are three or more matrix DI points, detouring current can cause a nonexistent DI input to be falsely detected as existing. As shown below, if KY01, KY03, and KY
  • Page 318B–63003EN/04 10. CONNECTION TO FANUC I/O Link - This PCB can raise a confirmation sound when a key is pressed. The condition to raise an audible alarm is set in 8–bit units, or in *KYCn units. If *BZMD and common *KYCn are disconnected, a KYnx input causes a sound to generate. If they are connected,
  • Page 31910. CONNECTION TO FANUC I/O Link B–63003EN/04 D Signal specification Contact rating 6VDC, 2mA or higher Leakage current between open contacts 0.2mA or lower (6VDC) Voltage drop across closed contacts 0.9V or lower (1 mA) Note ) NOTE This voltage must be maintained even when detour prevention diodes
  • Page 320B–63003EN/04 10. CONNECTION TO FANUC I/O Link Matrix DO D LED addresses See Subsec. 10.7.5 for the corresponding PMC addresses. LC4L CM26–A24 LC3L CM26–A23 LC2L CM26–A22 LC1L CM26–A21 CM26–A13 L1L0 *LD0 CM26–A14 L1L1 *LD1 *LD2 CM26–A15 L1L2 *LD3 CM26–A16 L1L3 *LD4 CM26–A17 L1L4 *LD5 CM26–A18 L1L5 *L
  • Page 32110. CONNECTION TO FANUC I/O Link B–63003EN/04 CM26–B24 LC4H CM26–B23 LC3H CM26–B22 LC2H CM26–B21 LC1H CM26–B13 L1H0 *LD8 CM26–B14 L1H1 *LD9 CM26–B15 L1H2 *LD10 CM26–B16 L1H3 *LD11 CM26–B17 L1H4 *LD12 CM26–B18 L1H5 *LD13 CM26–B19 L1H6 *LD14 CM26–B20 L1H7 *LD15 L2H0 L2H1 L2H2 L2H3 L2H4 L2H5 L2H6 L2H7
  • Page 322B–63003EN/04 10. CONNECTION TO FANUC I/O Link D Signal specifications The LEDs must have the following rating Forward voltage 2.4V max (If=5mA)(Typical value) Forward current 30mA max Reverse voltage 3V max Interface for manual pulse generator D Connection of connector One interface is provided on c
  • Page 32310. CONNECTION TO FANUC I/O Link B–63003EN/04 Analog signal inputs Analog inputs received from the outside are forwarded without change to output terminals. D Connection diagram Analog inputs from the spindle amp being output for load meter and speed (example) meter indications. LM Spindle LM 1, 2 1
  • Page 324B–63003EN/04 10. CONNECTION TO FANUC I/O Link D Emergency stop A signal generated by the emergency stop switch on the machine operator’s panel can be sent to the power magnetics cabinet. (This signal cannot be sent to the CNC through the FANUC I/O Link.) Emergency stop signal A09 17 *ESP *ESP *ESP B
  • Page 32510. CONNECTION TO FANUC I/O Link B–63003EN/04 10.7.5 PMC Addresses Scope in which PMC addresses can be used BIT NUMBER I/O Link allocation PMC 7 6 5 4 3 2 1 0 128/128 256/256 ADDRESS DI+00 FUSE DI+01 KY07 KY06 KY05 KY04 KY03 KY02 KY01 KY00 DI+02 KY17 KY16 KY15 KY14 KY13 KY12 KY11 KY10 DI+03 KY27 KY2
  • Page 326B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.7.6 D Use flat cables for connectors CM15, CM16, CM17, and CM26. Major Connection When splitting and connecting flat cables to the machine operator’s panel or other equipment, be careful not to break or short the Precautions conductors. D All signals
  • Page 32710. CONNECTION TO FANUC I/O Link B–63003EN/04 10.7.8 Connector Connector Major use Specification (on the Cable Side) CM15, General–purpose HIF3BA–34D–2.54R : Specifications CM16, DI/DO Manufactured by HIROSE ELECTRIC CM17 CO., LTD. CNA1 Relay terminal PCR–E20FS : (to the machine) Manufactured by HON
  • Page 328B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.7.9 Machine Operator’s Panel Interface Unit Dimension Diagram (Including Connector Locations) 89 22 CM26 A1 B25 15 CPD1 11 A1 17 10 60 CNB1 150 CM17 CNA1 9 B17 41 75 16 JD1B 1 CA40 CM16 CM15 A1 JD1A A1 22 20 B17 B17 40 124 89 26 310 Unit : mm Toleranc
  • Page 32910. CONNECTION TO FANUC I/O Link B–63003EN/04 10.7.10 Machine Operator’s Panel Interface Unit Mounting Dimension Diagram Mounting hole position 20 CM26 18 150 CM17 110 114 Hole for connecting to a ground 4.5f CM16 CM15 20 18 296 310 Fasten the PCB with four M4 screws. Unit : mm 314
  • Page 330B–63003EN/04 10. CONNECTION TO FANUC I/O Link Sheet fixing area It is possible to fix the sheet, spacer, etc. only in the area shown in the (mounting face side) diagram below. 15 12 10 CM26 10 10 8 25 18 7 CM17 130 7 5 130 3 CM16 CM15 20 14 10 8 10 10 12 14 NOTE Applied to the PCB version number “03
  • Page 33110. CONNECTION TO FANUC I/O Link B–63003EN/04 10.7.11 Fuse Mounting Position CM26 FU1 CPD1 FU3 FU2 CM17 JD1A JD1B CM16 CM15 FU1 : +24V fuse (general–purpose DO, this supplies printed board power protection) FU2 : +5V fuse (IC power, manual pulse generator protection) FU3 : +5E fuse (general–purpose
  • Page 332B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.8 The operator’s panel connection unit (A16B–2200–0660, 0661) is connected to the control unit through the FANUC I/O Link and is used for CONNECTION OF interfacing with the machine operator’s panel. OPERATOR’S PANEL The electric interface and pin layo
  • Page 33310. CONNECTION TO FANUC I/O Link B–63003EN/04 10.8.1 The input signal of the operator’s panel connection unit is 0V common Input Signal non–insulation type interface as shown below. Regulations for Operator’s Panel Machine Operator’s panel connection unit tool Connection Unit Direct +24V current Rec
  • Page 334B–63003EN/04 10. CONNECTION TO FANUC I/O Link WARNING All signals input to this operator’s panel connection unit are of source type. When a source interface is used, a ground fault in an input signal has the same effect as closing the contacts. From the viewpoint of safety, therefore, FANUC does not
  • Page 33510. CONNECTION TO FANUC I/O Link B–63003EN/04 10.8.2 Output signals DO00 to DO77 of the operator’s panel connection unit Output Signal drive indicators and LEDs on the machine operator’s panel and use NPN transistor for drivers. Regulations for Prepare 24VDC for power supply of indicators and LEDs a
  • Page 336B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.8.3 Connector Layout for Operator’s Panel Connection Unit CM1 1 DI00 33 2 DI03 34 DI02 Address 7 6 5 4 3 2 1 0 19 DI01 3 DI06 35 DI05 20 DI04 Xn DI07 DI06 DI05 DI04 DI03 DI02 DI01 DI00 4 DI11 36 DI10 21 DI07 5 DI14 37 DI13 DI17 DI16 DI15 DI14 DI13 DI1
  • Page 33710. CONNECTION TO FANUC I/O Link B–63003EN/04 CM3 1 DO00 33 +5N 2 DO03 34 DO02 Address 7 6 5 4 3 2 1 0 19 DO01 3 DO06 35 DO05 20 DO04 Yn DO07 DO06 DO05 DO04 DO03 DO02 DO01 DO00 4 DO11 36 DO10 21 DO07 5 DO14 37 DO13 22 DO12 Yn+1 DO17 DO16 DO15 DO14 DO13 DO12 DO11 DO10 6 DO17 38 DO16 23 DO15 7 DO22 39
  • Page 338B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.8.4 External View of Operator’s Panel Connection Unit 11.8mm Approx. 100mm Weight : 1.2 kg Fig. 10.8.4 External view of operator’s panel connection unit 323
  • Page 33910. CONNECTION TO FANUC I/O Link B–63003EN/04 10.9 The operator’s panel connection unit (A16B–2202–0730, 0731), which connects to the control unit via the FANUC I/O Link, acts as an interface CONNECTION OF with the machine operator’s panel. SOURCE OUTPUT Connectors CM51, CM52, CMB3, and CMB4, used t
  • Page 340B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.9.1 Most input signals for the source output type connection unit support a Input Signal sink type non–isolated interface. For some input signals, however, either sink or source type can be selected. (European safety standards demand Specifications fo
  • Page 34110. CONNECTION TO FANUC I/O Link B–63003EN/04 DC input signal OFF (High) (Signal) (Signal) ON (Low) Logical 0 (18 V or higher) Logical 1 (6V or lower) Chattering of 5 ms or less is ig- nored. Receiver output signal 5 to 22ms 5 to 22ms Fig. 10.9.1 (b) Signal width and delay of input signal In the abo
  • Page 342B–63003EN/04 10. CONNECTION TO FANUC I/O Link CAUTION A power supply which satisfies the above specifications shall be connected to the DOCOM and 0V power supply terminals for the output signals. The maximum current that can be carried by the DOCOM pin is 2.0 A. The total load current must not excee
  • Page 34310. CONNECTION TO FANUC I/O Link B–63003EN/04 NOTE The above red LED and alarm transfer to the CNC are supported by PCBs of version 03B and later. If the output of a signal cannot be turned on even though the CNC diagnostic indicates that the signal is on, that signal or another signal being handled
  • Page 344B–63003EN/04 10. CONNECTION TO FANUC I/O Link Notes on output signals CAUTION Observe the following precautions when connecting output signals: Output pins shall not be connected in parallel, as shown below. DOCOM +24V 0V Relay DV DV 0V CAUTION When using a dimming resistor, connect a diode to preve
  • Page 34510. CONNECTION TO FANUC I/O Link B–63003EN/04 10.9.3 Connector Pin Layout for Source Output Type Connection Unit CM51 CM52 1 DI00 33 DICMN1 1 DI60 33 0V 2 DI03 34 DI02 2 DI63 34 DI62 19 DI01 19 DI61 3 DI06 35 DI05 3 DI66 35 DI65 20 DI04 20 DI64 4 DI11 36 DI10 4 DI71 36 DI70 21 DI07 21 DI67 5 DI14 37
  • Page 346B–63003EN/04 10. CONNECTION TO FANUC I/O Link NOTE When the operator’s panel connection unit having 64 DIs and 32 DOs is selected, connector CMB4 is not mounted on the PCB. DICMN1, DICMN2: Pins used to switch the DI common. Usually, jumper these pins with 0V. (input) +24V: +24 VDC output pin. This p
  • Page 34710. CONNECTION TO FANUC I/O Link B–63003EN/04 [DO address] 7 6 5 4 3 2 1 0 Yq DO07 DO06 DO05 DO04 DO03 DO02 DO01 DO00 DO: DO: Y q+1 DO17 DO16 DO15 DO14 DO13 DO12 DO11 DO10 64 32 points points Y q+2 DO27 DO26 DO25 DO24 DO23 DO22 DO21 DO20 Y q+3 DO37 DO36 DO35 DO34 DO33 DO32 DO31 DO30 Y q+4 DO47 DO46
  • Page 348B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.9.4 Dimensions of Source Output Type Connection Unit 4–f5mm CP1 15 mm 336mm 50mm 10 mm CP1 JD1B 12 12 43 1 2 3 JD1A CP61 35 154 mm 120 mm 155 17.78 mm CMB4 MR20RM CMB3 CM52 CM51 11.72 MR50RM MR50RM MR50RM mm 20 50 50 50 Approx. 31.05mm 46.99mm 88.9mm
  • Page 34910. CONNECTION TO FANUC I/O Link B–63003EN/04 10.10 FANUC I/O LINK CONNECTION UNIT 10.10.1 This unit connects FANUC I/O Link master devices’ such as the CNC and Overview F–D Mate, via an I/O Link to enable the transfer of DI/DO signals. System A System B CNC or CNC or F–D Mate +24 V power +24 V powe
  • Page 350B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.10.2 Specification Item Specification I/O Link function Provided with two slave mode I/O Link interface channels, between which DI/DO data can be transferred. [Interface types] One of the following combinations is selected: Electrical – optical Electr
  • Page 35110. CONNECTION TO FANUC I/O Link B–63003EN/04 LED indications LED5 LED3 LED4 LED2 (GREEN) (RED) (GREEN) (RED) DC–DC CONVERT- ER CP2 CP1 +5V LED1(RED) 0V : Check pin Fig. 10.10.2 (a) LED locations LED status Description LED1 Normal j 1 LED1 A RAM parity error occurred because of a hardware J failure.
  • Page 352B–63003EN/04 10. CONNECTION TO FANUC I/O Link Unit: mm 180 10 160 30 5 Printed–circuit board 90 150 Cable Mounted components Cable 50 or less Fig. 10.10.2 (b) Outline drawing 160 4–M4 Unit: mm 90 Fig. 10.10.2 (c) Mounting location 337
  • Page 35310. CONNECTION TO FANUC I/O Link B–63003EN/04 10.10.3 Connection 10.10.3.1 I/O Link interface (1) Connection diagram (example) AC power input AC power input External External power power I/O Link (+24 V) (+24 V) I/O Link master     master JD1A JD1A Optical I/O Link adapter CP(*) CP(*)  Electric
  • Page 354B–63003EN/04 10. CONNECTION TO FANUC I/O Link (2) Signal cable (electrical) JD1A1/JD1A2 JD1B1/JD1B2 11 0V 1 RXB 11 0V 1 RXA 12 0V 2 :RXB 12 0V 2 :RXA 13 0V 3 TXB 13 0V 3 TXA 14 0V 4 :TXB 14 0V 4 :TXA 15 0V 5 15 0V 5 16 0V 6 16 0V 6 17 7 17 7 18 – 8 18 – 8 19 9 – 19 9 – 20 – 10 20 – 10 This unit (JD1
  • Page 35510. CONNECTION TO FANUC I/O Link B–63003EN/04 (3) Signal cable (optical) D Optical cable specification : A66L–6001–0009#XXXX (where XXXX is a cable length specification) Cable specification examples 10 m – L10R03 100 m – L100R3 D Cable length : 200 m (maximum) (4) Power supply cable CP1/CP2 connecto
  • Page 356B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.11 CONNECTING THE FANUC SERVO UNIT β SERIES WITH I/O LINK 10.11.1 The FANUC servo unit β series with I/O Link (called the β amplifier with I/O Link) is a power motion control servo unit that can be easily connected Overview to a CNC control unit via t
  • Page 35710. CONNECTION TO FANUC I/O Link B–63003EN/04 10.11.2 The β amplifier with I/O Link is connected to the i Series using the usual Connection FANUC I/O Link connection. Control unit FANUC SERVO UNIT β series with I/O Link JD1A I/O IOLINK LINK JD1A I/O Link cable JD1B I/O LINK I/O Link cable JD1B I/O L
  • Page 358B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.11.3 The maximum number of β amplifiers with I/O Link that can be Maximum Number of connected to a control unit depends on the maximum number of FANUC I/O Link points provided by that control unit, as well as their assignments. Units that can be For t
  • Page 35910. CONNECTION TO FANUC I/O Link B–63003EN/04 10.12 CONNECTION OF THE DISTRIBUTION I/O MACHINE OPERATOR’S PANEL 10.12.1 The distribution I/O machine operator’s panel is of distribution I/O type that is connected via I/O Link to the CNC. Its panel is the same as that Differences between of the FS0 st
  • Page 360B–63003EN/04 10. CONNECTION TO FANUC I/O Link (Standard–size machine operator’s panel) Item FS0 standard machine Distribution I/O machine operator’s panel operator’s panel Panel No design modification Program protect key Override rotary switch Emergency stop button Manual pulse generator Keyboard (k
  • Page 36110. CONNECTION TO FANUC I/O Link B–63003EN/04 10.12.2 Overall Connection Diagram Distribution I/O machine operator’s panel Emergency stop switch General–purpose DI General–purpose DO CNC +24 V power supply +24 V power supply I/O unit NOTE CNCs of the i series only allow the distribution I/O machine
  • Page 362B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.12.3 (1) Small machine operator’s panel Connector Mounting Specification of the printed circuit board: Diagram A20B–8001–0721 (with general–purpose DO) Viewed from behind Printed circuit board (2) Standard–size machine operator’s panel Specification o
  • Page 36310. CONNECTION TO FANUC I/O Link B–63003EN/04 Specification of Description printed circuit board A20B–8001–0210 D Without general–purpose DO D The other input/output interface specifications are the same as those of the A20B–8001–0721 printed circuit board. D The outer shape of the printed circuit b
  • Page 364B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.12.5 The emergency stop switch is not wired when the unit leaves the factory. Emergency Stop Signal Perform wiring suitable for the system. For an emergency stop signal, a common pin and emergency stop signal Connection pin are available with connecto
  • Page 36510. CONNECTION TO FANUC I/O Link B–63003EN/04 (3) When an emergency stop signal is output to other I/O Other I/O Machine operator’s panel Printed circuit board Receiver Receiver NOTE In the examples (1) and (2) above, an emergency stop signal is applied to the DI address (Xm+2.4) tied to the 24V com
  • Page 366B–63003EN/04 10. CONNECTION TO FANUC I/O Link Pin number Address number Bit number 351
  • Page 36710. CONNECTION TO FANUC I/O Link B–63003EN/04 Pin number Address number Bit number 352
  • Page 368B–63003EN/04 10. CONNECTION TO FANUC I/O Link NOTE 1 Xm+1.0 to Xm+1.7 and Xm+3.0 to Xm+3.7 are DI points that allows common selection. This means that by connecting the DICOM1 pin (CM58–A02) and DICOM3 pin (CM58–B02) to +24 V, the DI signal whose logic is inverted can be applied. In this case, howev
  • Page 36910. CONNECTION TO FANUC I/O Link B–63003EN/04 10.12.7 General–purpose DO Signal Connection Pin number Pin number (Note) Bit number +24 V power supply Relay Cable recommended for use on the CE59 cable side: HIF3BA–20D–2.54R (Hirose Electric) NOTE With the small machine operator’s panel, all of the ei
  • Page 370B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.12.8 See Section 10.4.15. Manual Pulse Generator Connection 10.12.9 A relay terminal is used to relay signals on the machine operator’s panel. Relay Terminal Relayed signals are not output to the CNC via I/O Link. An example of using a relay terminal
  • Page 37110. CONNECTION TO FANUC I/O Link B–63003EN/04 10.12.10 (Small machine operator’s panel) Keyboard Addresses The relationship of the keyboard key switches and LED I/O addresses is as follows: Key/LED Key switch/LED arrangement Address NOTE T series: 42 keys M series: 46 keys On the machine operator’s
  • Page 372B–63003EN/04 10. CONNECTION TO FANUC I/O Link (Standard–size machine operator’s panel) The relationship between the keyboard key switches and LED I/O addresses is as follows: Key/LED Key switch/LED arrangement Address NOTE 53 keys for both the T series and M series 357
  • Page 37310. CONNECTION TO FANUC I/O Link B–63003EN/04 10.12.11 Other Signal DI address Signal Name Addresses Xm+0.0 *OVA Override signal (Note) Xm+0.1 *OVB Xm+0.2 *OVC Xm+0.3 *OVD Xm+0.4 *OVE Xm+0.5 KEY Program protect signal NOTE Override signal (*OVA to *OVE) Gray codes are output according to the table b
  • Page 374B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.12.12 The I/O address maps of the distribution I/O machine operator’s panel are Allocation as follows: DI space map DO space map Xm Override, etc. Yn Xm+1 Yn+1 General–purpose Xm+2 Yn+2 DI signals Xm+3 Yn+3 Keyboard (LED) General–purpose Xm+4 Yn+4 DO
  • Page 37510. CONNECTION TO FANUC I/O Link B–63003EN/04 Basically, arbitrary I/O addresses can be allocated on the distribution I/O machine operator’s panel. For connection with the fixed addresses directly monitored by the CNC, however, DI addresses must be allocated as indicated below. Fixed addresses direc
  • Page 376B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.12.13 Specifications Setting environment Ambient temperature Operation: 0°C to 58°C Storage and transportation: –20°C to 60°C Temperature change 1.1°C/minute maximum Humidity Normal condition: 75% (relative humidity) Short term (no more than one month
  • Page 37710. CONNECTION TO FANUC I/O Link B–63003EN/04 Machine operator’s panel specifications Item Specifications Remarks Number of 24 points 24 V input general–purpose DI points Number of Small machine operator’s 24 V output general–purpose DO panel: 8 points points Standard–size machine operator’s panel:
  • Page 378B–63003EN/04 10. CONNECTION TO FANUC I/O Link General–purpose DI signal specifications Contact capacity 30 VDC. 16 mA or more Leakage current between 1 mA or less (26.4 V) contacts when opened Voltage decrease between 2 V or less (including voltage drop in the cable) contacts when closed Delay The r
  • Page 37910. CONNECTION TO FANUC I/O Link B–63003EN/04 10.12.14 The keyboard of the machine operator’s panel employs a matrix Other Notes configuration. If three or more keys are simultaneously entered in the matrix DI configuration, a DI signal is erroneously entered due to an abnormal current flow. A count
  • Page 380B–63003EN/04 10. CONNECTION TO FANUC I/O Link (Ladder operation) The following provides examples of ladder operation based on the DI matrix of 8 (bits) 8 (common), indicated on the next page. (1) The number of data lines where keys are entered is checked. The OR (R1) of the data of all the addresses
  • Page 38110. CONNECTION TO FANUC I/O Link B–63003EN/04 (3) When there are two or less data lines where keys are entered, whether multiple keys are entered on a data line is checked. The data of all addresses are subtracted from the OR (R1) to obtain result R2. When R2 = 00h, there is no data line where multi
  • Page 382B–63003EN/04 10. CONNECTION TO FANUC I/O Link 10.12.15 Operator’s Panel Override rotary switch Emergency stop switch Key switches (sheet keys) The circle on each key switch repre- sents an LED (red). Program protect key Fig. 10.12.15 (a) Front view of machine operator’s panel for small unit (T serie
  • Page 38310. CONNECTION TO FANUC I/O Link B–63003EN/04 Fig. 10.12.15 (b) Front view of machine operator’s panel for small unit (M series) 368
  • Page 384B–63003EN/04 10. CONNECTION TO FANUC I/O Link Program protect key Key switches (sheet keys) The circle on each key switch repre- sents an LED (red). (Coordinate) Manual pulse Override rotary switch generator Emergency stop button Fig. 10.12.15 (c) Front view of machine operator’s panel for standard
  • Page 38510. CONNECTION TO FANUC I/O Link B–63003EN/04 (Coordinate) Fig. 10.12.15 (d) Front view of machine operator’s panel for standard unit (M series) 370
  • Page 386B–63003EN/04 10. CONNECTION TO FANUC I/O Link D Symbol indication on machine operator’s panel Front view of the key sheets (1) M series, full keypad (2) M series, small keypad 371
  • Page 38710. CONNECTION TO FANUC I/O Link B–63003EN/04 (3) T series, full keypad (4) T series, small keypad 372
  • Page 388B–63003EN/04 10. CONNECTION TO FANUC I/O Link D Meanings of keys English Symbol Meaning of key indication indication AUTO AUTO mode selection signal: Sets automatic operation mode. EDIT EDIT mode selection signal: Sets program edit mode. MDI MDI mode selection: Sets MDI mode. JOG JOG feed mode selec
  • Page 38910. CONNECTION TO FANUC I/O Link B–63003EN/04 English Symbol Meaning of key indication indication PRG Program stop (output only): Turns on the LED on STOP the button when automatic operation is stopped by M00 specified in the program. OPT Optional stop: Stops automatic operation after STOP execution
  • Page 390B–63003EN/04 10. CONNECTION TO FANUC I/O Link English Symbol Meaning of key indication indication CYCLE Cycle start: Starts automatic operation. START CYCLE Cycle stop: Stops automatic operation. STOP CLNT Coolant on: Start the supply of coolant. ON CLNT Coolant off: Stops the supply of coolant. OFF
  • Page 39111. EMERGENCY STOP SIGNAL B–63003EN/04 11 EMERGENCY STOP SIGNAL Using the emergency stop signal effectively enables the design of safe WARNING machine tools. The emergency stop signal is provided to bring a machine tool to an emergency stop. It is input to the CNC controller, servo amplifier, and sp
  • Page 392B–63003EN/04 11. EMERGENCY STOP SIGNAL Stroke end limit switch Emergency stop button +X –X +Y –Y +Z –Z +4 –4 Relay power Release switch Spark killer SK EMG Relay CNC control unit emg1 +24 *ESP α series control amplifier SVM (PSM) SPM emg2 +24 *ESP MCCOFF3 MCCOFF4 External power source L1 L2 L3 Spark
  • Page 39312. REMOTE BUFFER INTERFACE (INCLUDING FANUC DNC1 AND DNC2) B–63003EN/04 REMOTE BUFFER INTERFACE 12 (INCLUDING FANUC DNC1 AND DNC2) 378
  • Page 39412. REMOTE BUFFER INTERFACE B–63003EN/04 (INCLUDING FANUC DNC1 AND DNC2) 12.1 When the remote buffer is connected to the host computer or input/output device via serial interface, a great amount of data can be sent to CNC GENERAL consecutively at a high speed. RS–232–C RS–422 interface interface FIL
  • Page 39512. REMOTE BUFFER INTERFACE (INCLUDING FANUC DNC1 AND DNC2) B–63003EN/04 Explanations D Interface between the - Electrical interface remote buffer and host The following two types of interface are prepared as standard computer specifications. D RS–232–C Interface D RS–422 Interface RS–233C RS–422 Se
  • Page 39612. REMOTE BUFFER INTERFACE B–63003EN/04 (INCLUDING FANUC DNC1 AND DNC2) 12.2 REMOTE BUFFER CNC OPTION board Host computer (example) INTERFACE JD28A [JD5L] (RS–232–C) (PCR–EV20LMDETZ–SL) DBM–25S 1 RD 11 SD 1 FG 14 2 0V 12 0V 2 SD 15 3 DR 13 ER 3 RD 16 4 0V 14 0V 4 RS 17 5 CS 15 RS 5 CS 18 6 0V 16 0V
  • Page 39712. REMOTE BUFFER INTERFACE (INCLUDING FANUC DNC1 AND DNC2) B–63003EN/04 Cable wiring 1 2 RD SD 2 0V 3 20 DR ER 4 0V 5 4 CS RS 6 0V 7 8 CD CD 8 0V 9 10 +24V 11 3 SD RD 12 0V 13 6 ER DR 14 0V 15 5 RS CS 16 7 0V SG 17 18 19 1 +24V FG 20 Shield Connect CS to RS if CS is not used. However, when protocol
  • Page 39812. REMOTE BUFFER INTERFACE B–63003EN/04 (INCLUDING FANUC DNC1 AND DNC2) 12.3 REMOTE BUFFER CNC OPTION–1 board Host computer (Example) INTERFACE (RS–422) JD6A 1 FG (PCR–EV20LMDETZ–SL) 20 2 21 1 RD 11 SD 3 22 *SD 2 *RD 12 *SD 4 SD 23 3 RT 13 TT 5 24 *RD 4 *RT 14 *TT 6 RD 25 *RS 5 CS 15 RS 7 RS 26 *RT
  • Page 39912. REMOTE BUFFER INTERFACE (INCLUDING FANUC DNC1 AND DNC2) B–63003EN/04 Actual example of RS–422 signal wiring Cable wiring 1 4 RD SD 2 22 *RD *SD 3 17 RT TT 4 35 *RT *TT 5 7 CS RS 6 25 *CS *RS 7 12 DM TR 9 30 *DM *TR 8 19 0V SG 10 +24V 11 6 SD RD 12 24 *SD *RD 13 8 TT RT 14 26 *TT *RT 15 9 RS CS 1
  • Page 40012. REMOTE BUFFER INTERFACE B–63003EN/04 (INCLUDING FANUC DNC1 AND DNC2) 12.4 DNC2 INTERFACE CNC OPTION–1 board Host computer (Example) (RS–232–C) JD28A (PCR–E20LMDETZ–SL) DBM–25S 1 RD 11 SD 1 FG 14 2 0V 12 0V 2 SD 15 3 DR 13 ER 3 RD 16 4 0V 14 0V 4 RS 17 5 CS 15 RS 5 CS 18 6 0V 16 0V 6 DR 19 7 CD 1
  • Page 40112. REMOTE BUFFER INTERFACE (INCLUDING FANUC DNC1 AND DNC2) B–63003EN/04 12.5 DNC1 INTERFACE 12.5.1 Multipoint Connection CNC OPTION board Tap JD6A (PCR–E20LMDETZ–SL) (MR–20RMD) Male 1 TRD1(+) 11 TRD2(+) 1 TRD2(+) 14 8 2 TRD1(–) 12 TRD2(–) 2 TRD2(–) 15 9 3 13 3 16 10 TRD1(+) 4 14 4 17 11 TRD1(–) 5 1
  • Page 40212. REMOTE BUFFER INTERFACE B–63003EN/04 (INCLUDING FANUC DNC1 AND DNC2) 12.5.2 Point–to–point CNC OPTION board Tap Connection JD6A (PCR–E20LMDETZ–SL) (MR–20RMD) Male 1 RD 11 SD 1 SD 14 CS 8 TT 2 :RD 12 :SD 2 :SD 15 :CS 9 :TT 3 RT 13 TT 3 TR 16 10 RD 4 :RT 14 :TT 4 :TR 17 11 :RD 5 CS 15 RS 5 RS 18 R
  • Page 40313. HIGH–SPEED SERIAL BUS (HSSB) B–63003EN/04 13 HIGH–SPEED SERIAL BUS (HSSB) 388
  • Page 404B–63003EN/04 13. HIGH–SPEED SERIAL BUS (HSSB) 13.1 The high–speed serial bus (HSSB) enables the high–speed transfer of large amounts of data between a commercially available IBM PC or OVERVIEW compatible personal computer and a CNC, by connecting them via a high–speed optical fiber. On the CNC, the
  • Page 40513. HIGH–SPEED SERIAL BUS (HSSB) B–63003EN/04 13.3 CONNECTION DIAGRAM PC/AT compatible personal computer HSSB interface board on the CNC High–speed serial bus Personal computer interface board (Installed in an ISA slot) Optical fiber cable This figure is an example of connecting the I/O Link to an i
  • Page 406B–63003EN/04 13. HIGH–SPEED SERIAL BUS (HSSB) 13.4 PERSONAL CAUTION COMPUTER 1 The machine tool builder or end user is required to procure SPECIFICATION and maintain the personal computer. 2 FANUC is not liable for any problems resulting from the operation of users’ personal computers, regardless of
  • Page 40713. HIGH–SPEED SERIAL BUS (HSSB) B–63003EN/04 13.6 PROCEDURE FOR WARNING INSTALLING Before starting to mount or remove a personal computer PERSONAL interface board, switch off the personal computer and its COMPUTER peripheral devices, and disconnect their power supply cables. Otherwise, there is a s
  • Page 408B–63003EN/04 13. HIGH–SPEED SERIAL BUS (HSSB) Personal computer interface boards A20B–8001–0583 New type 2 (When viewed from The I/O base address of the the top of the board) interface board is LMN0h(*1). The factory settings are as follows: A20B–8001–0583 L, M, N = 0, 2, 8 for channel A (COP7A) Cha
  • Page 40913. HIGH–SPEED SERIAL BUS (HSSB) B–63003EN/04 13.7 (1) Personal computer interface board HANDLING (A) Electrostatic interference The personal computer interface board is shipped in an anti–static PRECAUTIONS bag. To store or transport the interface board, always place it in the anti–static bag. Befo
  • Page 410B–63003EN/04 14. CONNECTION TO OTHER NETWORKS 14 CONNECTION TO OTHER NETWORKS The i Series CNC can be connected to the following networks. For an explanation of how to make the connection, refer to the manuals listed below: Manual title Manual code FANUC I/O Link–II Connection Manual B–62714EN FANUC
  • Page 41115. CONNECTING TO THE INTEGRATED TYPE Series 160is/180is/210is B–63003EN/04 15 CONNECTING TO THE INTEGRATED TYPE Series 160is/180is/210is 396
  • Page 41215. CONNECTING TO THE INTEGRATED TYPE B–63003EN/04 Series 160is/180is/210is 15.1 OVERALL CONNECTION DIAGRAM 160is/180is/210is control unit 24V–IN (CP1A) 24V–OUT (CP1B) SPDL&POS (JA41) I/O LINK (JD1A) Connection of the connectors on the left is common to the A–OUT&HDI (JA40) Series 16i/18i/21i/160i/1
  • Page 41315. CONNECTING TO THE INTEGRATED TYPE Series 160is/180is/210is B–63003EN/04 15.2 INSTALLATION 15.2.1 Names of Control Unit Parts and Connector Layout CNC control unit (rear view) (This figure shows basic parts without option slots.) * The depth of the unit varies according to the number of option sl
  • Page 41415. CONNECTING TO THE INTEGRATED TYPE B–63003EN/04 Series 160is/180is/210is 15.3 CONNECTING TO PERIPHERAL DEVICES 15.3.1 Backup Unit CNC Backup unit CN9 CN9 JAE LY20–20P–DTI–P JAE LY20–20P–DTI–P A B A B 1 +24V +24V 1 +24V +24V 2 BU1 BU2 2 BU1 BU2 3 BU9 BU10 3 BU9 BU10 4 BU11 BU12 Japan Aviatronics I
  • Page 41515. CONNECTING TO THE INTEGRATED TYPE Series 160is/180is/210is B–63003EN/04 (i) Backup unit external dimensions Connector 150 12 104 64 28 139 58 4–φ4.8 1.0 Drawing of the 64 4–M4 hole for setting 139 400
  • Page 41615. CONNECTING TO THE INTEGRATED TYPE B–63003EN/04 Series 160is/180is/210is (ii)Installation of backup unit Install the backup unit either on the rear side of the MDI unit or in the pendant box housed in the CNC body. The backup unit uses parts that have a fixed service life. So, decide on an instal
  • Page 41715. CONNECTING TO THE INTEGRATED TYPE Series 160is/180is/210is B–63003EN/04 15.3.2 Ethernet (10Base–T) CNC CD38 HUB 1 TX+ 1 TX+ 2 TX- 2 TX- 3 RX+ 3 RX+ 4 4 5 5 6 RX- 6 RX- 7 7 8 8 CD38 HUB 1 1 TX+ TX+ Control unit 2 2 TX- TX- 3 3 RX+ RX+ 6 6 RX– RX– Shield Twisted pair cable Recommended connector: C
  • Page 41815. CONNECTING TO THE INTEGRATED TYPE B–63003EN/04 Series 160is/180is/210is 1 PCB side Cable side 8 15.3.3 This connector (JD40) is for the RS–232C serial port on the personal Serial Port computer. Use this port for remote debugging when developing application software. CNC Relay connector (example
  • Page 41915. CONNECTING TO THE INTEGRATED TYPE Series 160is/180is/210is B–63003EN/04 (ii)Wiring (example 2: when converting to D–SUB 9–pin) PC serial port JD40 D–SUB 9 (example 2) SD 11 3 SD RD 01 2 RD RS 15 7 RS CS 05 8 CS 6 DR 4 ER CD 07 1 CD 9 RI 0V 02,12 5 SG 04,14 Shield Ground plate (iii) Wiring (examp
  • Page 420APPENDI
  • Page 421B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT A EXTERNAL DIMENSIONS OF EACH UNIT (Outline Drawings of the i Series CNC with a LCD–mounted Type Panel) Outline drawing title Specification drawing number Figure Series 16i/18i/21i/20i control unit 7.2″ STN A02B–0236–B531, B532, B533, B538 Fig. U1 mon
  • Page 422A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 (Outline drawings of other units) Stand–alone type small For 7.2″/8.4″ panel A02B–0236–C120#TBR, MBR, TBS, MBS Fig. U13 MDI unit Stand–alone type For 7.2″/8.4″ panel A02B–0236–C121#TBR, MBR, TBS, MBS Fig. U14 standard MDI unit Stand–alone type For 9.5
  • Page 423B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT 61–key MDI unit For use with the FS16i/18i/21i. Can A02B–0261–C161#MCR, #MCS Fig. U34 (vertical type) be used as either the stand–alone or A02B–0261–C163#MCR, #MCS LCD–mounted type. For use with the FS160i/180i/210i. Can be used as either the 10.4” LC
  • Page 424A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 With 2 option slots Number of Depth option slots (D) (mm) 2 110 3 125 4 170 With no option slot At the rear of the metal panel, the area within 8 Mounting mm of the outside edge is hole diagram left unpainted. 244 184 5 190 200 Fig. U1 External dimens
  • Page 425B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT With 2 option slots Number of Depth option slots (D) (mm) 2 110 3 125 4 170 With no option slot At the rear of the metal panel, the area within 8 Mounting mm of the outside edge is hole diagram left unpainted. 244 184 5 190 200 Fig. U2 External dimens
  • Page 426A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 With 2 option slots Number of Depth option slots (D) (mm) 2 110 3 125 With no option slot 4 170 At the rear of the metal panel, the area within 8 Mounting mm of the outside edge is hole diagram left unpainted. 274 204 5 210 220 Fig. U3 External dimens
  • Page 427B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT With 2 option slots Number of Depth option slots (D) (mm) 2 110 3 125 With no option slot 4 170 At the rear of the metal panel, the area within 8 Mounting mm of the outside edge is hole diagram left unpainted. 274 204 5 210 220 Fig. U4 External dimens
  • Page 428A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 172 (for 3–slot type) 60 (for 1–slot type) Slot 1 Slot 3 Slot 2 Memory card Weight: For 1–slot type, 0.7 kg For 3–slot type, 1.9 kg For both types, the stated weight does not include printed–circuit boards in- serted in the slots. Fig. U6 i Series Con
  • Page 429B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT 5 280 5 5 220 210 5 290 4–f4 4–M3 Mounting hole layout diagram (The unit shall be fastened to the cabinet from the outside.) Painting shall be masked 8 mm from the edges of the panel sheet metal on the rear surface. Paint color: Munsell code N3, mediu
  • Page 430A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 (Mounting hole layout diagram) Grounding stud (M4) Grounding stud (M4) The unit shall be fastened to the cabinet from the outside. Weight: 3.9 kg Paint color: Munsell code N3, medium gloss Fig. U8 7.2″ LCD/MDI Unit Outline Drawing 416
  • Page 431B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT Mounting hole layout diagram Soft-key connector Panel cut pattern layout drawing Grounding stud (M4) The unit shall be fastened to the cabinet from the outside. Weight: 1.6 kg Paint color: Munsell code N3, medium gloss Fig. U9 7.2″ Monochrome LCD Unit
  • Page 432A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 Grounding stud (M4) (Mounting hole layout diagram) Grounding stud (M4) Paint color: Munsell code N3, medium gloss The unit shall be fastened to the cabinet from the outside. Weight: 1.3 kg Fig. U10 MDI Unit (for 7.2″ LCD) 418
  • Page 433B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT Paint color: For case, Munsell code 5GY3.5/0.5, medium gloss For panel, Munsell code N3, medium gloss Weight: 7 kg Fig. U11 Detachable 7.2″ LCD/MDI Unit 419
  • Page 434A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 5 280 5 5 210 5 4–f4 4–M3 Mounting hole layout diagram (The unit shall be fastened to the cabinet from the outside.) Painting shall be masked 8 mm from the edges of the panel sheet metal on the rear surface. The dashed lines in the drawing indicate th
  • Page 435B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT 5 130 5 5 190 5 4–f4 Mounting hole diagram At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted. Fig. U13 External dimensions of stand–alone type small–size MDI unit 421
  • Page 436A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 Mounting hole diagram At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted. Fig. U14 External dimensions of stand–alone type standard MDI unit 422
  • Page 437B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT Mounting hole diagram At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted. Fig. U15 External dimensions of stand–alone type standard MDI unit (horizontal type) 423
  • Page 438A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 Mounting hole diagram At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted. Fig. U16 External dimensions of stand–alone type standard MDI unit (vertical type) 424
  • Page 439B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT 274 Mounting hole diagram 204 At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted. 5 280 5 4–f4 M4 stud 5 210 5 Fig. U17 (a) External dimensions of FA full keyboard 425
  • Page 440A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 D The personal computer interface connection unit and ISA expansion unit are installed on the back of the separate MDI unit or FA full keyboard when shipped. D For panel cutting information, see the panel cut drawing of the separate MDI unit or FA ful
  • Page 441B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT Fig. U18 (a) External dimensions of 101–type full keyboard (English) Specification No.: A86L–0001–0210 NOTE This keyboard is not dust–proof. It should be used for program development only. It can be used at temperatures of between 0 and 40°C. Fig. U18
  • Page 442A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 66±2 13±1 1800± 190 25+1.5 104±2 41.5± 2 1.5±1 Unit : mm Fig. U19 External dimensions of mouse Specification No.: A86L–0001–0212 NOTE This mouse is not dust–proof. It should be used for program development only. It can be used at temperatures of betwe
  • Page 443B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT 4–M3 134 140 64 (HOLE) 70 5 4–φ3.6 FDD 150 140 104 ACRYLIC WINDOW 1.6 145 5 5 70 5 Unit: mm 80 Mounting direction When using the floppy disk unit attached to the machine, mount the floppy disk unit in one of the following directions: Fig. U20 Floppy d
  • Page 444A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 Fig. U21 (a) External dimensions of high–speed serial bus interface board type 2 (for PC) Specification No.: A20B–8100–0100 –0582 –0583 Weight: 0.2 kg Fig. U21 (b) High–speed serial bus interface board type 2 (PC) Specification No.: A20B–8001–0583 (1
  • Page 445B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT 98 30 35 +0.15 31 15–0.006 14.3+0 –0.017 –0.11 2 1.15+0.14 –0 16 –0.009 50 –0.025 68 20 52 72 2 4 f5.4 Key position 5 +0012 MS3102A20–29P –0 Note: Mechanical specifications of the position coder are as follows: +0.05 3 –0 (1) Input axis inertia 1.0 ×
  • Page 446A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 MS connector: MS3102A–20–29P Fig. U22 (b) α position coder Specification No.: A860–0309–T302 (10000 rpm maximum) 432
  • Page 447B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT 8.35 f80.0 f55.0 50.0 30.0 M4X8.0 60.0 On the f72 circumference PULSE GENERATOR 11.0 FANUC LTD 0V 5V A B M3 screw terminal 120.0° Fig. U23 External dimensions of manual pulse generator Specification No.: A860–0202–T001 433
  • Page 448A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 A860–0202–T004∼T009 90 38.0 25 M3 screw terminal 140 100.0 39.0 M3 screw terminal A860–0202–T010∼T015 90 38.0 25 M3 screw terminal 140 100.0 39.0 M3 screw terminal Fig. U24 External dimensions of pendant–type manual pulse generator Specification No.:
  • Page 449B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT COP10B COP10A CP11 JF101 JF102 JF103 JF104 JA4A Fig. U25 External dimensions of separate detector interface unit 435
  • Page 450A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 Negative polarity indication 103 4–M4 counter Positive polarity indication sinking Plus terminal with 3–M3 screw holes 103 Minus terminal 93 with 3–M3 screw holes FANUC 40 4–f4.3 mounting hole Arrow view A 14.1 106.3 92.2 13.2 78 78 Note) The battery
  • Page 451B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT ÁÁ 50 ÁÁ Á Á Á ÁÁ Á ÁÁ 25 25 5 5 Á ÁÁÁ ÁÁ ÁÁÁ ÁÁ ÁÁ ÁÁÁ 65 5 Á Á 32.5 1 2 3 ÁÁ ÁÁ Á 100 35 120 Fig. U27 External dimensions of tap 39.3 16.0 ÔÔÔ ÔÔÔ 47.0 ÔÔÔ Fig. U28 External dimensions of terminal resistance unit 437
  • Page 452A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 Main unit Cover 103 115 M4 tap × 4 70 81 93 5 Mounting panel hole drilling 13.5 47 Mounting hole (countersink) 145 The battery unit is fitted with a 14–m battery cable. Fig. U29 External dimensions of external CNC battery unit 438
  • Page 453B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT Mounting hole diagram At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted. Fig. U30 External dimensions of punch panel (narrow type) 439
  • Page 454A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 Painting shall be masked 8 mm from the edges of the panel sheet metal on the rear surface. The following is the panel cut layout drawing of this punch panel. 115 100 20 2–M3 Fig. U31 Punch Panel (Narrow Type) Specification No.: A02B–0120–C191 (cable l
  • Page 455B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT Panel cutting drawing Protection grounding stud (M4, back side) This metal plate can be removed. Fig. U32 Distribution I/O small machine operator’s panel 441
  • Page 456A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 Panel cutting drawing Protection grounding stud (M4, back side) This metal plate can be removed. Fig. U33 Distribution I/O standard machine operator’s panel 442
  • Page 457B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT The back of the metal plate is masked, 8 mm wide along the Mounting hole diagram outside edge, to prevent painting. Up Protective grounding stud (M4) Weight: 2.0kg Fig. U34 61–key MDI unit (vertical type) 443
  • Page 458A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 The back of the metal plate is masked, 8 mm wide along the Mounting hole diagram outside edge, to prevent painting. Up Protective grounding stud (M4) Weight: 1.7kg Fig. U35 61–key MDI unit (horizontal type) 444
  • Page 459B–63003EN/04 Protective Blank panel An outline drawing of the blank panel is given in Fig. U38. grounding stud (M4) The back of the metal plate is masked, 8 mm wide along the outside edge, to prevent painting. 445 Up Fig. U36 61–key MDI unit (vertical type) Connector panel Weight: 2.0kg A. EXTERNAL
  • Page 460Protective The back of the metal plate is masked, 8 mm wide along the outside edge, to prevent painting. grounding stud (M4) A. EXTERNAL DIMENSIONS OF EACH UNIT Up 446 Fig. U37 61–key MDI unit (horizontal type) Blank panel Connector panel An outline drawing of the blank panel is given in Fig. U38. W
  • Page 461B–63003EN/04 The back of the blank panel is masked, with a diameter of 10. 447 Fig. U38 Blank panel The hatched portion is an opening of the connector panel. A. EXTERNAL DIMENSIONS OF EACH UNIT
  • Page 462Note) On the back of the plate attached to the panel, coating is masked around the peripheral area with a width of 8 mm. Install the unit from the outside of the cabinet. This plate is removable. Mounting hole diagram A. EXTERNAL DIMENSIONS OF EACH UNIT 448 Fig. U39 Distributed I/O machine operator’
  • Page 463B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT Connectors Fig. title Specification No. Fig. No. PCR connector (soldering type) PCR–E20FS Fig.C1 (a) FI40 connector FI40–2015S Fig.C1 (b) Connector case (HONDA PCR type) PCR–V20LA/PCR–V20LB Fig.C2 (a) Connector case (HIROSE FI type) FI–20–CV Fig.C2 (b
  • Page 464A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 TYPE : HONDA PCR–E20FS (SOLDERING TYPE) USAGE : GENERAL MATING HOUSING : HONDA PCR–E20L (PLASTIC) A n 2 1.27 1 7.3 n n)1 2 Display 7 HONDA 15.1 1.27 B A B PCR–E20FS 21.65 11.43 Fig. C1 (a) PCR connector (soldering type) 450
  • Page 465B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT TYPE : HIROSE FI40–2015S USAGE : PULSE CODER INTERFACE LINEAR SCALE INTERFACE MPG INTERFACE MATING/HOUSING : HIROSE FI–20–CV 16.25 15_ 11.43 1.27 Note This connector does not 10 9 8 7 6 5 4 3 2 1 have contacts for positions 5.5 11,13,15,17, and 19. 2.
  • Page 466A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 TYPE : HONDA PCR–V20LA (for 6 dia. cable) USAGE : GENERAL 9.5 21 11.4 (1) HONDA (2) 37 30 (3) (6) (5) (4) (1) (2) Case (3) Cable clamp (4) Lock bracket (5) Lock lever (6) Set screw for cable clamp Fig. C2 (a) Connector case (HONDA PCR type) 452
  • Page 467B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT TYPE : HIROSE FI–20–CV USAGE : PULSE CODER INTERFACE LINEAR SCALE INTERFACE MANUAL PULSE GENERATOR INTERFACE (1) (2) Case (3) Lock bracket (4) Lock lever (5) Cable clamp (6) Set screw for cable clamp 21±0.3 11.5±0.3 9.5±0.2 (5) (6) (4) 37"0.5 17.5"0.3
  • Page 468A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 TYPE : FUJITSU FCN–240C20–Y/S (for 5.8 dia. cable) USAGE : GENERAL 9.5 21 11.4 (2) F C020–02 37 30 Cable clamp Screw Lock lever Fig. C2 (c) Connector case (FUJITSU FCN type) 454
  • Page 469B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT Fig. C2 (d) Connector case (PCR type (Hirose Electric)) 455
  • Page 470A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 TYPE : AMP1–178128–3 (25.5) Circuit No. DIMENSION 3 2 1 AMP D–3 X 22.8 16.3 19.24 10.16 0.6 5.08 3.1 4.05 6.55 7.15 3 2 1 Circuit No. Fig. C3 (a) AMP connector (1) 456
  • Page 471B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT TYPE : AMP2–178128–3 Circuit No. (29.7) DIMENSION 3 2 1 AMP D–3 22.8 " 0.3 Y 16.3" 0.3 (19.24) 0.6 " 0.3 10.16 5.08 " 0.3 " 0.3 3.1 4.05 6.55 7.15 3 2 1 Cricuit No. Fig. C3 (b) AMP connector (2) 457
  • Page 472A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 TYPE : AMP1–178288–3 USAGE : POWER SUPPLY UNIT CP1A 3 +24V INPUT 2 0V 1 +24V (22.96) Circuit No. DIMENSION 3 2 1 AMP D–3 X 22.8 16.3 16.7 7.62 0.6 3.81 3.1 4.05 6.55 7.15 3 2 1 Circuit No. Fig. C3 (c) AMPconnector (3) 458
  • Page 473B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT TYPE : AMP2–178288–3 USAGE : POWER CP1B 3 +24V OUTPUT 2 0V 1 +24V DIMENSION Circuit No. 0.6 6.55 7.15 3 2 1 Circuit No. Fig. C3 (d) AMP connector (4) 459
  • Page 474A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 SEPARATE : AMP1–175218–2(Gold coated) AMP1–175218–5(Tin coated) REEL : AMP1–175196–2(Gold coated) AMP1–175196–5(Tin coated) WIRE : AWG 16, 18, 20 (21.8) A–A ±0.4 2.9 2.9 " 0.5 1 In case of reel ±0.5 3 B–B 17.8 ±0.4 4.2 (9.3) (2.5) B ±0.2 A 2.9 " 0.5 "
  • Page 475B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT (2) (4) (1) (3) C (5) A (D) (B) Symbol Number of Specification A (B) C (D) terminals MR–20LMH (Plug) 39.3 44.9 39.8 17 20 MR–20LFH (Jack) MR–50LMH (Plug) 67.9 73.5 44.8 18 50 MR–50LFH (Jack) Symbol Name Outer diameter of the cable 1 Connector cover MR
  • Page 476A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 External dimensions of 50–pin connector Fig. C4 (b) Honda connector (angled–type case) 462
  • Page 477B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT 2–M2 13 A B (1) 2.4 18.1 6 (2) 8.5 (3) 14 15 16 17 18 19 20 HONDA 8 9 10 11 12 13 1 2 3 4 5 6 7 Number of A B terminals MR–20RMH 32.8 27.8 20 MR–50RHF 61.4 56.4 50 Symbol Name 1 Cable clamp 2 Screw 2.6dia.×8 3 Connector (MR–20,–50MH) Fig. C4 (c) HONDA
  • Page 478A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 2–M2 13 B A (1) 2.4 19.9 8.4 10.9 (2) (3) 1 2 3 4 5 6 7 HONDA 8 9 10 11 12 13 14 15 16 17 18 19 20 Number of A B terminals MR–20RMH 32.8 27.8 20 MR–50RMH 61.4 56.4 50 Symbol Name 1 Cable clamp 2 Screw 2.6dia.×8 3 Connector ( MR–20,– 50FH) Fig. C4 (d)
  • Page 479B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 HONDA MR–50MH 19 20 21 22 23 24 25 26 27 28 29 30 31 32 (50–core,plug) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 MR–50FH HONDA 19 20 21 22 23 24 25 2
  • Page 480A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 19.06" 0.2 3 5.08 32 max. 2 1 6 ±0.2 7.7 30 Manufacturer : Burndy Japan Corp. Specification Name (Connector maker Remarks number) Connector housing for cable SMS3PNS–5 Brown For details on tools (Crimp type) RC16M–23T3 required for crimp Contact termi
  • Page 481B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT CONNECTOR FOR FLAT CABLE (HIROSE ELEC. CO.) Specification HIROSE ELEC. CO. HIF3BB–50D–2. 54R (50contacts) HIF3BA HIF3BB 15.6 14.4 1.27 1.27 1.09 1.27 Section A–A’ Section B–B’ ASS’Y DIAGRAM MAIN BODY PROTECTOR CRAMP A A A 6.0 2.54 A A’ B D 3.6 6.0 6.0
  • Page 482A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 +0.2 18 2 (pitch) ±0.15 13 0 20.5 –0.3 +0.3 21.6 0 Fig. C7 (a) Connector (Japan Aviation Electronics)(for MDI) 468
  • Page 483B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT Section A–A Contact position Detailed contact diagram Excluding the crimp terminal Product name Fig. C7 (b) Contact (Japan Aviation Electronics)(for MDI) 469
  • Page 484A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 H J A 53.0 D 7.8 G 10.7 B 38.3 E 12.6 H 1.2 C 47.0 F 41.3 J 0.8 A C A–A cross section B F A 10 E D G 6.1 10 A 10 2–3.05f 10.8 Fig. C8 (a) Punch panel connector for reader/puncher interface Small round M2.6 P0.45 screw Interlock screw head screw 1.2gro
  • Page 485B–63003EN/04 A. EXTERNAL DIMENSIONS OF EACH UNIT Honda MR type, 50 pins, male, connection printed circuit board soldering type connector Type No. Honda Tsushin Kogyo Co., Ltd. MRH–50FD Pin configuration of Honda MR connector, 50 pins, male Viewed from the connector side Fig. C9 Honda connector 471
  • Page 486A. EXTERNAL DIMENSIONS OF EACH UNIT B–63003EN/04 Type: AMP 178214–1 Application: Used for the loader I/O board Dimensions: Fig. C10 AMP connector Type: Faston terminal Use: Frame grounding Applicable housing: 170604–1 manufactured by AMP Japan, Ltd. or FVDDF2–250 TYPE I (blue) manufactured by Japan
  • Page 487B–63003EN/04 B. 20–PIN INTERFACE CONNECTORS AND CABLES B 20–PIN INTERFACE CONNECTORS AND CABLES 473
  • Page 488B. 20–PIN INTERFACE CONNECTORS AND CABLES B–63003EN/04 B.1 This section provides supplementary information about the recommended (FANUC–approved) 20–pin interface connectors used OVERVIEW with the following target model. B.2 FANUC i series ADDITIONAL TARGET MODEL B.3 BOARD–MOUNTED CONNECTORS B.3.1 M
  • Page 489B–63003EN/04 B. 20–PIN INTERFACE CONNECTORS AND CABLES B.4 Cable connectors consist of a connector main body and housing. The models listed below are available. Those connectors not marked with an CABLE asterisk are currently being mass–produced as manufacturer’s standard CONNECTORS models. Those ma
  • Page 490B. 20–PIN INTERFACE CONNECTORS AND CABLES B–63003EN/04 Cable Connectors Strand wire press–mount connector : With this connector, #28AWG wires are press–connected to each pin at the same time. The cost of producing a cable/connector assembly with this connector model is much lower than with connector
  • Page 491B–63003EN/04 B. 20–PIN INTERFACE CONNECTORS AND CABLES Connector model Housing model (applicable cable diameter) D FI40B–2015S FI–20–CV (8.5 mm in diameter) only (formerly FI40–2015S) D FI40–20S FI–20–CV2 (f6.2mm) Those listed FI40B–20S FI–20–CV5 (f9.2mm) on the left (formerly FI40A–20S) can be FI–2
  • Page 492B. 20–PIN INTERFACE CONNECTORS AND CABLES B–63003EN/04 B.5 RECOMMENDED CONNECTORS, APPLICABLE HOUSINGS, AND CABLES Table B.5 Recommended connectors, applicable housings, and cables Connector name FANUC–approved FANUC–approved Compatible cable (cable diameter) Remark referenced in the connector housi
  • Page 493B–63003EN/04 B. 20–PIN INTERFACE CONNECTORS AND CABLES Press–mount type connector assembly tools and jigs Connector model FANUC–approved Wire forming tool Press–mounting Remark referenced in the connector tool Connection Manual (manufacturer) PCR–E20FA PCR–E20FA PCS–K2A FHPT–918A Low cost (Honda Tsu
  • Page 494B. 20–PIN INTERFACE CONNECTORS AND CABLES B–63003EN/04 Materials for cable Machine tool builders are required to manufacture or procure the assemblies materials for the cable assemblies to be used with their products. FANUC recommends the following materials as being suitable for interface connector
  • Page 495B–63003EN/04 B. 20–PIN INTERFACE CONNECTORS AND CABLES 10–pair cable (a) Specifications Item Unit Specifications Product No. – A66L–0001–0284#10P Manufacturer Hitachi Cable,Ltd. Oki Electric Cable, Co.,Ltd. Rating – 60°C 30V:UL2789 80°C 30V:UL80276 Material Conductor – Stranded wire of tinned anneal
  • Page 496B. 20–PIN INTERFACE CONNECTORS AND CABLES B–63003EN/04 (b) Cable structure Wire identification table (Hitachi) Insulator color Wire No. First Second wire wire 1 Twisted 1 Blue White 10 2 pair wire 2 Yellow White 5 Binding 3 Green White 9 3 tape 4 Red White 6 Shield braid 5 Purple White 8 4 Sheath 6
  • Page 497B–63003EN/04 B. 20–PIN INTERFACE CONNECTORS AND CABLES Composite 12–core (a) Specifications cable Item Unit Specifications Product No. – A66L–0001–0286 Manufacturer – Oki Cable, Ltd. Hitachi Electric Cable Co., Ltd. Rating – 80°C, 30V Material Conductor,braid–shielded – Strand wire of tinned anneale
  • Page 498B. 20–PIN INTERFACE CONNECTORS AND CABLES B–63003EN/04 Item Unit Specifications Sheath Color – Black Standard thickness (The mm 1.1 minimum thickness is at least 85% of the standard thickness.) Outside diameter mm 8.5Max. 9.0(1) Standard length m 100 Packing method – Bundle Electrical Electric resis
  • Page 499B–63003EN/04 B. 20–PIN INTERFACE CONNECTORS AND CABLES (c) Specifications Item Specification FANUC specification number A66L–0001–0402 A66L–0001–0403 Manufacturer Oki Electric Cable Co., Ltd. A–conductor B–conductor A–conductor B–conductor Conductor Constitution 16/0.12 3/22/0.12 16/0.12 7/16/0.12 N
  • Page 500B. 20–PIN INTERFACE CONNECTORS AND CABLES B–63003EN/04 Item Specification FANUC specification number A66L–0001–0402 A66L–0001–0403 Manufacturer Oki Electric Cable Co., Ltd. A–conductor B–conductor A–conductor B–conductor Finished Rating 80_C 30V assembly performance Standard Shall comply with UL STY
  • Page 501B–63003EN/04 B. 20–PIN INTERFACE CONNECTORS AND CABLES 5–core coaxial cable D Specifications Item Unit Description Specification – A66L–0001–0371 Manufacture – HITACHI CABLE CO., LTD. Manufacture’s specification – CO–IREFV(0)–CX–75–SB5X0.14SQ Number of Conductors Core 5 Inside Con- Size mm2 0.14 duc
  • Page 502B. 20–PIN INTERFACE CONNECTORS AND CABLES B–63003EN/04 Red Red Black Green Green Black White Blue White Blue An example of circuit testing 20–pin interface cable . . . Ω Resistor Check . every pin . . Cable (20–pin interface connector) PCB connector PCR–E20LMD (Honda) 488
  • Page 503B–63003EN/04 C. CONNECTION CABLE (SUPPLIED FROM US) C CONNECTION CABLE (SUPPLIED FROM US) Maximum allowable cable length between units Maximum Cable type Use and condition cable length (m) MDI cable Control unit–to–MDI unit 50 m I/O Link cable Electrical cable 10 m Note 2 Electrical–to–optical conve
  • Page 504C. CONNECTION CABLE (SUPPLIED FROM US) B–63003EN/04 Purpose Description Specification Length Spindle signal PCR–E20FA cable (when 3 or 4 serial A02B– spindles are 0236– 5m connected) K845 Electrical–to–electr FI–20–CV7 ical Spindle signal cable PCR–E20FA (when 3 or 4 serial spindles are A02B– connec
  • Page 505B–63003EN/04 C. CONNECTION CABLE (SUPPLIED FROM US) Purpose Description Specification Length Manual pulse generator cable (for one unit) FI40–2015S A02B– Control unit (JA3) 0120– 7m á K847 Manual pulse M3 crimp style terminal generator terminal board Manual pulse generator cable (for two units) FI40
  • Page 506C. CONNECTION CABLE (SUPPLIED FROM US) B–63003EN/04 Purpose Description Specification Length Serial spindle signal cable A02B– Control unit (JA41) 0236– 1m á K844 Electric/optical PCR–E20FA converter Serial spindle signal cable A02B– Control unit (JA41) 0236– 5m á K810 a series amplifier PCR–E20FA (
  • Page 507B–63003EN/04 D. OPTICAL FIBER CABLE D OPTICAL FIBER CABLE The i Series CNC uses optical fiber cables for the following interfaces. This table lists the usable combinations. Interface Recommended Maximum allowable Applicable junc- Remark optical cable transmission distance tion adapter Serial spindle
  • Page 508D. OPTICAL FIBER CABLE B–63003EN/04 Notes on the (1) Supported optical fiber cables specifications of optical (a) Internal cord type cable: A66L–6001–0023#LjRjjj fiber cable C Cable length: 0.15 to 10 m Code diameter: 2.2 mm × 2 cords Tensile strength: Optical fiber cord 7 kg per cord Between optica
  • Page 509B–63003EN/04 D. OPTICAL FIBER CABLE Table D.1 Standard cable length Internal cord type cable External cable A66L–6001–0023# A66L–6001–0026# Specification Length Specification Length L150R0 0.15 m L1R003 1.0 m L300R0 0.3 m L2R003 2.0 m L500R0 0.5 m L3R003 3.0 m L1R003 1.0 m L5R003 5.0 m L2R003 2.0 m
  • Page 510D. OPTICAL FIBER CABLE B–63003EN/04 3. Procuring the cable All the optical fiber cables mentioned above are special cable products with optical connectors, which are designed, produced, and tested to ensure the required system performance and reliability. It is technically impossible for users to pr
  • Page 511B–63003EN/04 D. OPTICAL FIBER CABLE Electrical/optical conversion module Lid Optical fiber cable Optical fiber cable caps Fig. D.3 Protection of electrical/optical conversion module and optical fiber cable (when not in use) (2) Optical fiber cable • Although the reinforcing cover of the external cab
  • Page 512D. OPTICAL FIBER CABLE B–63003EN/04 Optical connector Reinforcing cover Optical connector Reinforcing cover Wire with a hook Tension member Tape Tape 2 cords combined Fig. D.4 Prior to installing a cable D Take care to keep both parts of the optical connector (cable side and PCB side) clean. If they
  • Page 513B–63003EN/04 D. OPTICAL FIBER CABLE Reinforcing cover of external Optical connector Optical fiber cord cable or cord binding portion of internal cord type cable Bending radius of 25 mm or more (Make the bending radius as large as possible.) Bending radius of 50 mm or more (for reinforcing cover) Cab
  • Page 514D. OPTICAL FIBER CABLE B–63003EN/04 5. Optical fiber cable relay When used for the FANUC I/O Link application, optical fiber cables can be connected by using an optical fiber adapter, as follows. (a) External view of an optical fiber adapter 32"0.3 10.16 R1.6 6.6 8.2 21"0.5 3.2 42"0.5 18.2"0.5 2.2 (
  • Page 515B–63003EN/04 D. OPTICAL FIBER CABLE 6. Optical fiber cable relay of FANUC high–speed serial bus With the FANUC high–speed serial bus, special low–loss optical cables can be connected by using a special low–loss optical relay adapter as an optical fiber relay adapter. (a) External view of the low–los
  • Page 516D. OPTICAL FIBER CABLE B–63003EN/04 7. Precautions for connection with low–loss optical junction adapter D Features of and handling precautions for low–loss optical junction adapter (A63L–0020–0004) When optical connectors for a conventional optical junction adapter (A63L–0020–0002) are jointed, the
  • Page 517B–63003EN/04 D. OPTICAL FIBER CABLE 8. Installing the optical fiber junction adapter The optical fiber junction adapter should be installed within a cabinet, as a rule. If it is impossible to avoid installing it within a cabinet, protect the adapter and the optical cable portions (such as connectors
  • Page 518D. OPTICAL FIBER CABLE B–63003EN/04 D Cleaning optical cables For the optical cables, it is important to clean the connectors at their ends. Any soiling on the optical fiber end surfaces will hamper optical transmission, resulting in a malfunction. Wipe the optical fiber end surfaces (that is, the f
  • Page 519B–63003EN/04 E. LIQUID CRYSTAL DISPLAY (LCD) E LIQUID CRYSTAL DISPLAY (LCD) Brightness of the When the ambient temperature is low, the brightness of the LCD monochrome LCD decreases. (In particular, the LCD screen immediately after power–on is dark.) This is not a failure but a property of the LCD.
  • Page 520E. LIQUID CRYSTAL DISPLAY (LCD) B–63003EN/04 D Finally, remove the film from the protection sheet. Ordering code of the protection sheet: A02B–0236–K110 Old protection sheet White backing of new protection sheet 506
  • Page 521B–63003EN/04 F. MEMORY CARD INTERFACE F MEMORY CARD INTERFACE Overview Using the memory card interface located on the left side of the LCD, input/output of data inside the CNC and remote diagnosis using a modem card can be performed. This appendix describes the memory card interface for data input/o
  • Page 522F. MEMORY CARD INTERFACE B–63003EN/04 Memory card capacity The capacity of a memory card usually indicates an unformatted capacity. After formatting, the usable capacity decreases slightly. So, a memory card with a capacity larger than the size of data and programs actually stored needs to be prepar
  • Page 523B–63003EN/04 F. MEMORY CARD INTERFACE Names and functions of components Write protect switch Battery case Name Function 1 Write protect Writing to the memory card can be disabled by setting the switch write protect switch. Writing is enabled. Writing is disabled. 2 Battery case A battery for data ba
  • Page 524F. MEMORY CARD INTERFACE B–63003EN/04 Battery holder replacement 1) By replacing the battery holder, the user can use SRAM memory cards that used the previous batteries (CR2325 and BR2325) with the new battery (CR2025). 2) The battery holder set for CR2025 is available from shops handling Fujitsu el
  • Page 525B–63003EN/04 F. MEMORY CARD INTERFACE ATA CARD 1. Overview Memory card–based data input/output in the current Series CNC can be done only with a flash memory card. For those models shipped from FANUC in and after October 1998, however, a flash ATA card (5 V version) can also be used for data input/o
  • Page 526F. MEMORY CARD INTERFACE B–63003EN/04 3. Inappropriate version/edition combinations 3–1 If neither hardware nor software are supported No normal operation is guaranteed. For a listing of the symptoms, see Section 3-3, “If the Hardware is Supported, but the Software is Not.” 3–2 If the software is su
  • Page 527B–63003EN/04 F. MEMORY CARD INTERFACE 5. ATA cards whose normal operation has been confirmed The following table lists those ATA cards whose normal operation has been confirmed by FANUC (as of August, 1998). (All the listed ATA cards are 5 V versions.) Manufacturer Model Storage capacity Hitachi, Lt
  • Page 528G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i B–63003EN/04 G ABOUT THE MMX–Pentium VERSION 160i/180i/210i 514
  • Page 529B–63003EN/04 G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i G.1 The MMX–Pentium version has been added to the i series with display–integrated PC. This chapter describes the differences between the OUTLINE Pentium version and the MMX–Pentium version, connections and dimensions. 515
  • Page 530G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i B–63003EN/04 G.2 Refer to the following table. COMPARISON BETWEEN MMX–Pentium VERSION 160i/180i/210i AND Pentium VERSION Functional differences between the new and old functions on the 160i/180i/210i with built–in display–integrated PC functions Item M
  • Page 531B–63003EN/04 G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i Functional differences between the new and old functions on the 160i/180i/210i with built–in display–integrated PC functions Item MMX–Pentium version Pentium version Remarks Separate type MDI unit, FA full keyboard MDI unit, A special tool
  • Page 532G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i B–63003EN/04 G.3 CONNECTION G.3.1 Connector Positions (Basic Unit) Rotary switch Fuse (for maintenance) Pentium MMX–Pentium Remarks version version Connector for PC separate wiring unit CNY1 CNY1 Same PC serial port ch1 JD33 JD33 Same MDI connector CA5
  • Page 533B–63003EN/04 G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i G.3.2 1) HDD signal (CNH3) HDD Unit In the current Pentium version, the HDD signal connector (CNH1 or CNH2) is provided for the 2.5″ HDD. When there is a PC separate wiring unit, this connector is connected to; when there is no PC separate
  • Page 534G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i B–63003EN/04 G.3.3 The PC separate wiring unit for the MMX–Pentium version differs from PC Separate Wiring that for the current Pentium version. The PC separate wiring unit for the MMX–Pentium version has a serial Unit port on the PC side (2 channels),
  • Page 535B–63003EN/04 G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i G.3.4 The figure below shows the differences in the wiring for the HDD unit and Connecting the HDD PC separate wiring unit in the current Pentium version and new MMX–Pentium version. Unit and PC Separate Wiring Unit Without PC separate wir
  • Page 536G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i B–63003EN/04 G.4 The figures on the following page onwards show the external dimensions of the units for the MMX–Pentium version and the panel cut dimensions. EXTERNAL In these figures, space [A] should be ensured for improving the flow of DIMENSIONS O
  • Page 537B–63003EN/04 G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i Fig. 1 523
  • Page 538G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i B–63003EN/04 Fig. 2 524
  • Page 539B–63003EN/04 G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i Fig. 3 525
  • Page 540G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i B–63003EN/04 Fig. 4 526
  • Page 541B–63003EN/04 G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i Fig. 5 527
  • Page 542G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i B–63003EN/04 Fig. 6 528
  • Page 543B–63003EN/04 G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i Fig. 7 529
  • Page 544G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i B–63003EN/04 Fig. 8 530
  • Page 545B–63003EN/04 G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i Fig. 9 531
  • Page 546G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i B–63003EN/04 Fig. 10 532
  • Page 547B–63003EN/04 G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i Fig. 11 533
  • Page 548G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i B–63003EN/04 Fig. 12 534
  • Page 549B–63003EN/04 G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i Fig. 13 535
  • Page 550G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i B–63003EN/04 Fig. 14 536
  • Page 551B–63003EN/04 G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i Fig. 15 537
  • Page 552G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i B–63003EN/04 Fig. 16 538
  • Page 553B–63003EN/04 G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i Fig. 17 539
  • Page 554G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i B–63003EN/04 Fig. 18 540
  • Page 555B–63003EN/04 Index ƠSymbolsơ Connecting one to four serial spindles, 134 Connecting the FANUC servo unit β series with I/O Link, 341 +24V input power specifications, 58 Connecting the HDD unit and PC separate wiring unit, 521 Connecting the high–speed skip (HDI), 122 Connecting the PC interface, 165
  • Page 556INDEX B–63003EN/04 Connection with the display/MDI units (for the stand–alone Function overview, 294 type i Series CNC), 87 Fuse mounting position, 316 Connection with the standard MDI unit, 74 Connector (on the cable side) specifications, 312 Connector layout diagram, 196 ƠGơ Connector layout for o
  • Page 557B–63003EN/04 INDEX Liquid crystal display (LCD), 505 Power supply for the control unit, 57 Power supply specification, 194 Power–off sequence, 61 ƠMơ Power–on sequence, 60 Procedure for installing personal computer interface boards, Machine operator’s panel interface unit dimension diagram 392 (incl
  • Page 558INDEX B–63003EN/04 ƠUơ ƠVơ Units that can be connected using FANUC I/O Link, 224 Use environment, 173 Vertical–type connectors, 474 i–4
  • Page 559Revision Record FANUC Series 16i/18i/21i/20i/160i/180i/210i/160is/180is/210is–MODEL A CONNECTION MANUAL (HARDWARE) (B–63003EN) D Deletion of the heat exchanger D Addition of “Measures against surges due to lightning” D Addition of “Dustproof measures for cabinets and pendant 04 Jul., 2000 boxes” D A
  • Page 560EUROPEAN HEADQUARTERS – BELGIUM / NETHERLANDS GRAND-DUCHÉ DE LUXEMBOURG GE Fanuc Automation Europe S.A. GE Fanuc Automation Europe S.A. - Netherlands Branch - Zone Industrielle Postbus 7230 - NL-4800 GE Breda L-6468 Echternach Minervum 1603A - NL-4817 ZL Breda (+352) 727979 - 1 (+31) 76-5783 201 (CN
  • Page 561Printed at GE Fanuc Automation S.A. , Luxembourg July 200
  • Page 562TECHNICAL REPORT (MANUAL) NO.TMN 01 / Date: General Manager of Hardware Laboratory Correction of CONNECTING TO THE INTEGRATED TYPE Series 160is/180is/210is 1. Communicate this report to: O Your information only O GE Fanuc-N, GE Fanuc-E FANUC Robotics CINCINNATI MILACRON O Machine tool builder Sales
  • Page 563Correction of CONNECTING TO THE INTEGRATED TYPE Series 160is/180is/210is 1. Type of applied technical documents Name FANUC Series 16is/18is/21is/160i/180i/210i/160is/180is/210is CONNECTION MANUAL (HARD WARE) Spec. No. / Ver. B-63003EN/04 2. Summary of change Group Name / Outline New, Add Applicable
  • Page 564［Error］ (i) Connection (Example 1: Convert to D-SUB 25) Rela y conn ect or JD40 D-SUB 25 SD 11 02 SD RD 01 03 RD RS 15 04 RS CS 05 05 CS 06 DR 20 CD 07 ・ 08 ER CD 22 RI 0V 02,12, 07 SG 04,14 01 F G Sh ield Gr ou n d pla t e GND ［Correct］ (i) Connection (Example 1: Convert to D-SUB 25) Rela y conn ec
  • Page 565［Error］ (ii) Connection (Example 2: Convert to D-SUB 9) Rela y conn ect or JD40 D-SUB 9 SD 11 3 SD RD 01 2 RD RS 15 7 RS CS 05 8 CS 6 DR 4 ER CD 07 ・ 1 CD 9 RI 0V 02,12, 5 SG 04,14 Sh ield Gr ou n d P la t e ［Correct］ (ii) Connection (Example 2: Convert to D-SUB 9) Rela y conn ect or JD40 D-SUB 9 SD
  • Page 566［Error］ (iii) Connection (Example 3: Connect to PC for remote debugging) P C Ser ia l P or t JD40 D-SUB 9 11 3 SD SD 01 2 RD RD 15 7 RS RS 05 8 CS CS 6 DR 4 07 ・ 1 ER CD CD 9 RI 02,12, 5 0V SG 04,14 Sh ield Gr ou n d P la t e ［Correct］ (iii) Connection (Example 3: Connect to PC for remote debugging)
  • Page 567TECHNICAL REPORT (MANUAL) NO.TMN05/045E Date: 24 May, 2005 General Manager of CNC Laboratory Explanation Addition in FANUC Series 16i/18i/21i/20i/160i/180i/210i/160is/180is/210is-MODEL A CONNECTION MANUAL (Hardware) (B-63003EN/04) 1. Communicate this report to: Your information GE Fanuc-N, GE Fanuc-
  • Page 568Explanation Addition in FANUC Series 16i/18i/21i/20i/160i/180i/210i/160is/180is/210is-MODEL A CONNECTION MANUAL (Hardware) (B-63003EN/04) 1. Type of applied technical documents FANUC Series 16i/18i/21i/20i/160i/180i/210i/160is/180is/210is-MODEL A Name CONNECTION MANUAL (Hardware) Spec. No. / B-63003
  • Page 569D OPTICAL FIBER CABLE The i Series CNC uses the optical fiber cables for the following interfaces. This table lists the usable combinations. Maximum Recommended allowable Applicable Interface Junction Optical fiber cable transmission junction adapter distance Serial spindle interface None A66L-6001-