1. Fanuc
  2. Series 21i/210i-Model A

Series 21i/210i-Model A Connection manual (Hardware) Page 10

Connection manual (Hardware)
TABLE OF CONTENTS
B–63083EN/02
c–2
5. CONNECTION TO CNC PERIPHERALS 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 CONNECTION OF MDI UNIT 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.1 General 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.2 Connection to the MDI Unit 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.3 Connection to the Standard MDI Unit 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 CONNECTING I/O DEVICES 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.1 General 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.2 Connecting I/O Devices 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.3 RS–232C Serial Port 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.4 RS–232C Interface Specification 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.5 FANUC Handy File Connection 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 CONNECTING THE HIGH–SPEED SKIP (HDI) 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 General 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.2 Connection to the High–speed Skip (HDI) 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.3 Input Signal Rules for the High–speed Skip (HDI) 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. SPINDLE CONNECTION 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 SERIAL SPINDLE INTERFACE 79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 ANALOG SPINDLE INTERFACE 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 POSITION CODER INTERFACE 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7. SERVO INTERFACE 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 CONNECTION TO THE SERVO AMPLIFIERS 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.1 General 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.2 Interface to the Servo Amplifiers 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.3 Separate Detector Interface 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.4 Specifications of the Separate Detector 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.5 Connection of Power Supply 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.6 Linear Scale Interface 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.7 Separate Type Pulse Coder Interface 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.8 Input Signal Requirements 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.9 Connection of Battery for Separate Absolute Detector 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.10 Notes on Installing a Separate Detector Interface Unit 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. CONNECTING THE PC INTERFACE 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 GENERAL 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 CONNECTION OF SERIAL PORT 100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 CONNECTION OF FDDS (FLOPPY DISK DRIVES) (SIGNAL & POWER) 103. . . . . . . . . . . . . . . .
8.3.1 Use Environment 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.2 Caution 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4 CONNECTION TO THE FULL–KEYBOARD AND MOUSE 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5 CONNECTION OF HDD (HARD DISK DRIVE) 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6 CONNECTION OF THE PC INTERFACE CONNECTOR PANEL UNIT 110. . . . . . . . . . . . . . . . . . . .
8.6.1 Centronics Parallel Port 112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.2 Serial Port 2 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7 ISA EXPANSION UNITS 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7.1 Installation Procedure 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7.2 Operating Precautions 116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Contents Summary of Series 21i/210i-Model A Connection manual (Hardware)

  • Page 1GE Fanuc Automation Computer Numerical Control Products Series 21i / 210i – Model A Connection Manual (Hardware) B-63083EN/02 August 1998
  • Page 2GFL-001 Warnings, Cautions, and Notes as Used in this Publication Warning Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use. In situ
  • Page 3B–63083EN/02 DEFINITION OF WARNING, CAUTION, AND NOTE DEFINITION OF WARNING, CAUTION, AND NOTE This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplem
  • Page 4B–63083EN/02 PREFACE PREFACE This manual describes the electrical and structural specifications required for connecting the FANUC Series 21i/210i-TA/MA CNC control unit to a machine tool. The manual outlines the components commonly used for FANUC CNC control units, as shown in the connection diagram
  • Page 5PREFACE B–63083EN/02 Configuration of the This manual consists of Chapters 1 to 12 and Appendixes. manual Chapter title Description Chapter 1 Outlines connections for the Series 21i/210i and guides the reader concerning CONFIGURATION additional details. Chapter 2 This chapter shows the total connect
  • Page 6B–63083EN/02 PREFACE     The table below lists manuals related to the 21i–TA, 21i–MA, 210i–TA, and 210i–MA. In the table, this manual is marked with an asterisk (*). Manuals related to the Series 21i/210i Specification Manual name number DESCRIPTIONS B–63082EN CONNECTION MANUAL (Hardware)
  • Page 7PREFACE B–63083EN/02 Manuals related to SERVO MOTOR α series Manuals related to SERVO MOTOR α series β series β series Specification Manual name number FANUC AC SERVO MOTOR α series DESCRIPTIONS B–65142E FANUC AC SERVO MOTOR α series PARAMETER B–65150E MANUAL FANUC AC SPINDLE MOTOR α series DESCRIPT
  • Page 8B–63083EN/02 PREFACE Manuals related to OPEN CNC Specification Manual name number FANUC MMC–IV OPERATOR’S MANUAL B–62494E FANUC OPEN CNC OPERATOR’S MANUAL B–62884EN (Ladder Editing Package) FANUC OPEN CNC OPERATOR’S MANUAL B–62994EN (Basic Operation Package1 (for Windows 95/NT)) FANUC OPEN CNC OPERA
  • Page 9B–63083EN/02 Table of Contents DEFINITION OF WARNING, CAUTION, AND NOTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s–1 PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p–1 1. CONFIGURATION . .
  • Page 10TABLE OF CONTENTS B–63083EN/02 5. CONNECTION TO CNC PERIPHERALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 5.1 CONNECTION OF MDI UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 5.1.1 General . . .
  • Page 11B–63083EN/02 TABLE OF CONTENTS 9. CONNECTION TO FANUC I/O Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 9.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 12TABLE OF CONTENTS B–63083EN/02 9.7 CONNECTION OF MACHINE OPERATOR’S PANEL INTERFACE UNIT . . . . . . . . . . . . . . . . . 192 9.7.1 Function Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192 9.7.2 System Configuration
  • Page 13B–63083EN/02 TABLE OF CONTENTS 10. EMERGENCY STOP SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273 11. REMOTE BUFFER INTERFACE (INCLUDING FANUC DNC1 AND DNC2) . . . . . . 275 11.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 14B–63083EN/02 1. CONFIGURATION 1 CONFIGURATION 1
  • Page 151. CONFIGURATION B–63083EN/02 1.1 The following table lists the main differences between the types of FANUC Series 21i/210i control units. NAME OF EACH The figures on the subsequent pages show the configurations of the Series PART OF CONTROL 21i/210i control units. The descriptions in this manual fo
  • Page 16B–63083EN/02 1. CONFIGURATION LCD panel Memory card interface Softkey switches NOTE This figure shows a front view of the Series 21i control unit having an 8.4″ TFT color LCD. The basic configuration of the other control units is identical to that shown above. 3
  • Page 171. CONFIGURATION B–63083EN/02 Fan unit Battery (4.4) Unit rear panel Fuse Power supply connector (4) Softkey (5.1) Serial spindle or position coder connector (6) I/O Link connector (9) Analog spindle or high–speed skip connector (6) (5.3) I/O device interface connector (5.2) Servo motor (FSSB) (7) S
  • Page 18B–63083EN/02 1. CONFIGURATION I/O device interface connector (5.2) Fan unit Servo motor (FSSB) (7) Battery (4.4) Analog spindle or high–speed skip connector (6) (5.3) Unit rear panel I/O Link connector (9) Serial spindle or position coder connector (6) Fuse Power supply connector (4) Soft key (5.1)
  • Page 191. CONFIGURATION B–63083EN/02 Unit rear panel When the remote buffer, DNC1, or DNC2 option board is installed RS–422 connector (11) RS–232C connector (11) Unit rear panel When the HSSB option board is installed Optical HSSB connector (12) NOTE 1 This figure shows a rear view of the Series 21i contro
  • Page 20B–63083EN/02 1. CONFIGURATION 1.2 OVERVIEW OF HARDWARE Main board S Power supply S Memory S PMC control S I/O Link control S Spindle control S Memory card I/F S MDI control S RS–232C control Card type boards S Main CPU card S Display control card S Servo control card S PC function (210i with PC func
  • Page 211. CONFIGURATION B–63083EN/02 Main board S Power supply S Memory S PMC control S I/O Link control S Spindle control S Memory card I/F S MDI control S RS–232C control Card type PC boards S Main CPU card S Display control card S Servo control card S PC function (210i with PC function only) Option boar
  • Page 22B–63083E/02 2. TOTAL CONNECTION DIAGRAM 2 TOTAL CONNECTION DIAGRAM CONTROL UNIT (WITH LCD) 24V–IN(CP1A) 24 V DC POWER 24V–OUT(CP1B) TO I/O DEVICE MDI UNIT SOFT KEY CABLE CK2 MDI(CA55) CK1 RS–232C I/O DEVICE R232(JD36A) TOUCH PANEL R232(JD36B) RS–232C I/O DEVICE ANALOG OUTPUT FOR TOOL DRIVE A–OUT&HDI
  • Page 232. TOTAL CONNECTION DIAGRAM B–63083E/02 POSITAC CODER FOR ANALOG SPINDLE SPDL&POS(JA41) CIRCUIT BREAKER AC200V AC REACTOR AC200V MCC CX1A TB2 CX3 CIRCUIT BREAKER PSM CX4 CX1B TB1 JX1B POSITION CODER CX1A TB1 CX2A JX1A JA7B JY2 SPM TB2 JA7A TB1 CX2B JX1B To 2ND SPINDLE SERIAL SPINDLE MOTOR TB2 CX2A J
  • Page 24B–63083E/02 2. TOTAL CONNECTION DIAGRAM CIRCUIT BREAKER LOADER AC200V CONTROL AC REACTOR BOARD AC200V MCC CX1A TB2 CX3 CIRCUIT BREAKER PSM CX4 CX1B TB1 CX2B JX1B TB2 CX2A JX1A COP10B LOADER 1ST AXIS FSSB(COP10A) TB2 SVM SERVO MOTOR COP10A JF1 TB1 CX2B JX1B LOADER 2ND AXIS COP10B SVM SERVO MOTOR COP1
  • Page 252. TOTAL CONNECTION DIAGRAM B–63083E/02 (The following figure shows the specific connection to the Series 210i control unit having PC functions.) SOFT KEY MDI UNIT MDI UNIT WITH FA FULL CABLE FOR PC OR PC INTERFACE OR CONNECTOR KEYBOARD CK2 PANEL UNIT MDI(CA55) CK1 CK2 CK1 (NOTE) HARD (NOTE) HARD CN
  • Page 26B–63083EN/02 3. INSTALLATION 3 INSTALLATION 13
  • Page 273. INSTALLATION B–63083EN/02 3.1 ENVIRONMENT FOR INSTALLATION 3.1.1 The peripheral units, such as the control unit, have been designed on the Environmental assumption that they are housed in closed cabinets. In this manual “cabinet” refers to the following: Requirements Control (1) Cabinet manufactu
  • Page 28B–63083EN/02 3. INSTALLATION 3.2 POWER SUPPLY 3.2.1 The following units, related to the CNC control unit, require the input of Power Supply for CNC 24 V DC±10%. Control Units Table 3.2 1 (a) Power supply Unit Power supply Power supply voltage Series 21i control unit 1.5 A including LCD and MDI witho
  • Page 293. INSTALLATION B–63083EN/02 3.3 When a cabinet is designed, it must satisfy the environmental conditions described in Sec. 3.1. In addition, the magnetic interference on the screen, DESIGN AND noise resistance, and maintenance requirements must be considered. The INSTALLATION cabinet design must me
  • Page 30B–63083EN/02 3. INSTALLATION Top I/O base unit (No screws or protrusions shall extend from the bottom of this unit.) Bottom (11) Operating ambient temperature of control units with PC functions A temperature sensor in each control unit monitors the temperature to determine whether it is within the o
  • Page 313. INSTALLATION B–63083EN/02 3.4 The internal air temperature of the cabinet increases when the units and parts installed in the cabinet generate heat. Since the generated heat is THERMAL DESIGN radiated from the surface of the cabinet, the temperature of the air in the OF THE CABINET cabinet and th
  • Page 32B–63083EN/02 3. INSTALLATION 3.4.3 Heat Dissipated by Unit Power Consumption (W) Each Unit Series 21i control unit without 33 W including LCD and MDI unit. option slot Series 21i control unit with option 37 W including LCD and MDI unit. 2 slots Series 210i control unit 45 W including LCD, MDI unit,
  • Page 333. INSTALLATION B–63083EN/02 3.4.4 With a small cabinet like the operator’s panel, the heat dissipating Thermal Design of capacity of the cabinet is as shown below, assuming that there is sufficient mixing of the air inside the cabinet. Operator’s Panel Coated metal surfaces: 8 W/m2°C Plastic surfac
  • Page 34B–63083EN/02 3. INSTALLATION Table 3.4.4 Series 21i control unit with option 2 slots 33 W Option board (Remote buffer) 6W Loader control board 10 W Distributed operator’s panel I/O module 12 W 120–mm square fan motor for air mixing 8W Total heat dissipation of the above 69 W (<72 W) NOTE The 12 W qu
  • Page 353. INSTALLATION B–63083EN/02 3.5 Table 3.5 lists the heat exchangers. Cooling fins A, B and C are not provided with a fan. Note that a fan motor INSTALLING THE is required for any of these cooling fins when it is used as a heat exchanger. HEAT EXCHANGER Table 3.5 List of heat exchangers Ordering Coo
  • Page 36B–63083EN/02 3. INSTALLATION 3) The inside air may flow from top to bottom or bottom to top. However, generally decide the direction as follows : a) Bring in the air near high heat loss components. b) Exhaust the air toward the most important components to be cooled. 4) For the cooling fin to displa
  • Page 373. INSTALLATION B–63083EN/02 External dimensions 198.5 185.5 90 Fan mounting plate Mounting metal for 100 136 cooling fins (sheet metal Terminal block for about 3mm thick). 70 fan motor G–04 570 (Attached to the 1000 cooling fins. Its Cooling fins 4–M4 mounting 685 height is 20mm) 220 Mounting metal
  • Page 38B–63083EN/02 3. INSTALLATION External dimensions Mounting stud for cooling fins (2 studs are attached for the top and the bottom) 444 90 72 25 Mounting plate for fan motor 60 300 435 Cooling fins 650 300 Fan motor 124 14 16 25 72 6–6 dia Mounting 10 10 350 432 6 Mounting hole hole for 24 Mounting pl
  • Page 393. INSTALLATION B–63083EN/02 Mounting stud for cooling fins External dimensions (Attached to the cooling fins) 560 90 23 Mounting plate for fan motor 115 60 335 266 695 315 970 266 Cooling fins Terminal blok for 210 fan motor G–04 287 Fan motor 60 (Attached to the 6–M4 10 cooling fins. Its 10 8–6 di
  • Page 40B–63083EN/02 3. INSTALLATION 3.5.2 The Heat Pipe Type Heat Exchanger 3.5.2.1 The heat pipe type heat exchanger is used for cooling the airtight cabinet Installation of small sized electronic devices. It is a compact, lightweight, and heat–efficient unit. Because the fan is built–in, it is used simpl
  • Page 413. INSTALLATION B–63083EN/02 External dimensions 17.5 Power source AIR terminal M4 FLOW 6–6 dia. 190 Earth terminal M4 External 415 fan unit Internal fan unit 190 AIR FLOW 17.5 6 216 6 22.4 85 22.4 226 1.6 (Installation board thickness) 3 85 199 NOTE The CE marking–compatible heat exchanger uses a w
  • Page 42B–63083EN/02 3. INSTALLATION Panel cut dimensions 180 2.5 190 187.5 HOLE 6 175 190 3–5 dia. 6–6 dia. or stud welder (M4) 214 29
  • Page 433. INSTALLATION B–63083EN/02 Installation method Please install the heat exchanger by the following sequence: (1) Take out the external fan unit from the heat exchanger main unit. (Fig. 1) Detach the external fan unit installation screws A (2 pieces), take out the unit from the main unit by sliding
  • Page 44B–63083EN/02 3. INSTALLATION 3.6 The CNC has been steadily reduced in size using surface–mount and custom LSI technologies for electronic components. The CNC also is ACTION AGAINST designed to be protected from external noise. However, it is difficult to NOISE measure the level and frequency of nois
  • Page 453. INSTALLATION B–63083EN/02 Group Signal line Action Cable between the CNC and servo Bind the cables in group C amplifier separately from group A, or group C with an cover grou Cable for position and velocity electromagnetic shield. feedback Separate group C as far from Group B as possible. Cable b
  • Page 46B–63083EN/02 3. INSTALLATION Power magnetics cabinet Operator’s panel cabinet 24 V DC Spindle Servo CNC power I/O unit amp amp control supply unit To a motor, etc. Duct Cables of group A Cables of groups B, C Duct cross–section Group A Groups B, C Shield plate 33
  • Page 473. INSTALLATION B–63083EN/02 3.6.2 The following ground systems are provided for the CNC machine tool: Ground (1) Signal ground system (SG) The signal ground (SG) supplies the reference voltage (0 V) of the electrical signal system. (2) Frame ground system (FG) The frame ground system (FG) is used f
  • Page 48B–63083EN/02 3. INSTALLATION 3.6.3 Connecting the Signal Ground (SG) of the Control Unit M4 stud Grounding cable, wire 2 mm2 or more Connect the 0 V line of the electronic circuit in the control unit with the ground plate of the cabinet via the signal ground (SG) terminal. For the locations of the g
  • Page 493. INSTALLATION B–63083EN/02 3.6.4 The AC/DC solenoid and relay are used in the power magnetics cabinet. Noise Suppressor A high pulse voltage is caused by coil inductance when these devices are turned on or off. This pulse voltage induced through the cable causes the electronic circuits to be distu
  • Page 50B–63083EN/02 3. INSTALLATION 3.6.5 The CNC cables that require shielding should be clamped by the method Cable Clamp and shown below. This cable clamp treatment is for both cable support and proper grounding of the shield. To insure stable CNC system operation, Shield Processing follow this cable cl
  • Page 513. INSTALLATION B–63083EN/02 ÇÇ Machine side installation ÇÇ board ÇÇ Control unit ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ Ground plate ÇÇ ÇÇ ÇÇ Metal fittings ÇÇ ÇÇ for clamp ÇÇ Shield cover Fig. 3.6.5 (b) Cable clamp (2) Prepare ground plate like the following figure. Ground terminal (grounded) Hole for securing
  • Page 52B–63083EN/02 3. INSTALLATION Ground 8mm plate 12mm 20mm Fig. 3.6.5 (d) Ground plate holes (Reference) Outer drawings of metal fittings for clamp. Max. 55mm 28mm 6mm 17mm Fig. 3.6.5 (e) Outer drawings of metal fittings for clamp Ordering specification for metal fittings for clamp A02B–0124–K001 (8 pi
  • Page 533. INSTALLATION B–63083EN/02 3.7 CONTROL UNIT 3.7.1 The control unit has a built–in fan motor. Installation of the Air enters the control unit through the bottom and is drawn through the fan motor which is located on the top of the control unit. Control Unit Space (A), shown in Fig. 3.7.1, must be p
  • Page 54B–63083EN/02 3. INSTALLATION 3.8 Figs. 3.8 (a) to (f) show the layouts of the connectors. Control board may not have all connectors as shown in Fig. 3.8 (a). CABLE LEAD–IN DIAGRAM Fig. 3.8 (a) Connector layout control unit with 7.2″/8.4″ LCD 41
  • Page 553. INSTALLATION B–63083EN/02 HSSB board Remote buffer/ DNC1/DNC2 board Fig. 3.8 (b) Connector layout option part of control unit with 7.2″/8.4″ LCD NOTE 1 The two option cards are interchangeable. 2 For details of the connector layout on the loader control board, refer to the Loader Control Connecti
  • Page 56B–63083EN/02 3. INSTALLATION Fig. 3.8 (c) Connector layout control unit with 9.5″/10.4″ LCD 43
  • Page 573. INSTALLATION B–63083EN/02 HSSB board Remote buffer/ DNC1/DNC2 board Fig. 3.8 (d) Connector layout control unit with 9.5″/10.4″ LCD NOTE 1 The two option cards are interchangeable. 2 For details of the connector layout on the loader control board, refer to the Loader Control Connection Manual. 3 N
  • Page 58B–63083EN/02 3. INSTALLATION Fig. 3.8 (e) Connector layout Series 210i control unit with PC functions having 10.4″ LCD 45
  • Page 593. INSTALLATION B–63083EN/02 HSSB board Remote buffer/ DNC1/DNC2 board Fig. 3.8(f) Connector layout Series 210i control unit with PC functions having 10.4″ LCD NOTE 1 The two option cards are interchangeable. 2 For details of the connector layout on the loader control board, refer to the Loader Cont
  • Page 60B–63083EN/02 4. POWER SUPPLY CONNECTION 4 POWER SUPPLY CONNECTION 47
  • Page 614. POWER SUPPLY CONNECTION B–63083EN/02 4.1 This section explains the connection of power supply for Series 21i/210i control unit. GENERAL 48
  • Page 62B–63083EN/02 4. POWER SUPPLY CONNECTION 4.2 TURNING ON AND OFF THE POWER TO THE CONTROL UNIT 4.2.1 Supply power (24VDC) to the control uint of Series 21i/210i from an Power Supply for the external sources. Control Unit Install a power switch at (1) in Fig. 4.2.1 (a). When the Series 210i control uni
  • Page 634. POWER SUPPLY CONNECTION B–63083EN/02 4.2.2 Turn on the power to each unit in the following order or all at the same Procedure for Turning time. On the Power 1. Power supplies (200 VAC) for the entire machine 2. Power supplies (24 VDC) for slave I/O devices connected using the FANUC I/O Link (such
  • Page 64B–63083EN/02 4. POWER SUPPLY CONNECTION 4.3 Supply power to the control unit from external resouce. CABLE FOR POWER Series 21i/210i control unit External power SUPPLY TO CP1A CONTROL UNIT 1 +24V 24VDC stabilized 2 0V power 3 24VDC "10% Cable CP1A AMP Japan 1–178288–3 (housing) 1–175218–5 (Contact) E
  • Page 654. POWER SUPPLY CONNECTION B–63083EN/02 4.4 BATTERY 4.4.1 Part programs, offset data, and system parameters are stored in CMOS Battery for Memory memory in the control unit. The power to the CMOS memory is backed up by a lithium battery mounted on the front panel of the control unit. The Backup (3VD
  • Page 66B–63083EN/02 4. POWER SUPPLY CONNECTION Battery case Connector Lithium battery A02B–0200–K102 WARNING Using other than the recommended battery may result in the battery exploding. Replace the battery only with the specified battery (A02B–0200–K102). Dispose of used batteries as follows. (1) Small qu
  • Page 674. POWER SUPPLY CONNECTION B–63083EN/02 Dry cell ×2 Cover Connection terminal on the rear Battery case Mounting hole ×4 54
  • Page 68B–63083EN/02 4. POWER SUPPLY CONNECTION Use of alkaline dry cells (size D) Connection Power from the external batteries is supplied through the connector to which the lithium battery is connected. The lithium battery, provided as standard, can be replaced with external batteries in the battery case
  • Page 694. POWER SUPPLY CONNECTION B–63083EN/02 4.4.2 One battery unit can maintain current position data for six absolute pulse Battery for Separate coders for a year. When the voltage of the battery becomes low, APC alarms 3n6 to 3n8 (n: Absolute Pulse Coders axis number) are displayed on the CRT display.
  • Page 70B–63083EN/02 5. CONNECTION TO CNC PERIPHERALS 5 CONNECTION TO CNC PERIPHERALS 57
  • Page 715. CONNECTION TO CNC PERIPHERALS B–63083EN/02 5.1 CONNECTION OF MDI UNIT 5.1.1 “MDI unit” is the generic name used to refer to a manual data input device. General It has a keyboard and is used to input CNC data such as programs and parameters into the CNC. A standard MDI unit is available for each o
  • Page 72B–63083EN/02 5. CONNECTION TO CNC PERIPHERALS 5.1.2 Connection to the MDI Unit MDI CA55 Flat cable for soft key (Supplied with the control unit. Length approx. 50 cm.) CK2 CK1 MDI cable MDI unit 59
  • Page 735. CONNECTION TO CNC PERIPHERALS B–63083EN/02 5.1.3 Connection to the Standard MDI Unit CNC MDI unit CA55 CK1 JAE LY20–20P–DTI–P PCR–E20MDK–SL–A P A B 1 *KEY00 11 *KEY01 1 *KEY00 *KEY02 2 *KEY02 12 *KEY03 2 *KEY01 *KEY03 3 *KEY04 13 *KYE05 3 *KEY04 *KYE06 4 *KYE06 14 *KYE07 4 *KYE05 *KYE07 Japan Avi
  • Page 74B–63083EN/02 5. CONNECTION TO CNC PERIPHERALS 5.2 CONNECTING I/O DEVICES 5.2.1 I/O devices are used for inputting various data such as CNC programs and General parameters from external devices to the CNC or outputting data from the CNC to external devices. The Handy File is one of the I/O devices fo
  • Page 755. CONNECTION TO CNC PERIPHERALS B–63083EN/02 5.2.2 Connecting I/O Devices R232–1 R232–2 JD36A JD36B Punch panel Handy File NOTE This interface is based on the RS–232C interface of the CNC. Therefore, for a Series 210i CNC control unit with PC functions, the parameters and programs should be input a
  • Page 76B–63083EN/02 5. CONNECTION TO CNC PERIPHERALS 5.2.3 RS–232C Serial Port CNC RELAY CONNECTOR (DBM–25S) JD36A, JD36B 1 FG (PCR–V20MD) 14 2 SD 1 RD 11 SD 15 3 RD 16 2 0V 12 0V    4 RS 3 DR 13 ER 17 5 CS 4 0V 14 0V 18 6 DR 5 CS 15 RS 19 7 SG 6 0V 16 0V 20 ER 8 CD 7 CD 17 21 9 8 0V 18 22 10 9 19 +24V
  • Page 775. CONNECTION TO CNC PERIPHERALS B–63083EN/02 CABLE CONNECTION 1 3 RD RD 2 0V 3 6 DR DR 4 0V 5 5 CS CS 6 0V 7 8 CD CD 8 0V 9 10 +24V 11 2 SD SD 12 0V 13 20 ER ER 14 0V 15 4 RS RS 16 7 SG 0V 17 18 19 25 +24V +24V 20 1 FG SHIELD GND GROUNDING PLATE RECOMMENDED CABLE SPECIFICATION A66L–0001–0284#10P (#
  • Page 78B–63083EN/02 5. CONNECTION TO CNC PERIPHERALS 5.2.4 RS–232C Interface Specification RS–232C Interface Generally signals as follows are used in RS–232C interface. signals CNC Output SD (Send data) Input RD (Recieve data) RS (Request to Send) When CS is not used short CS and RS. CS (Enable to send) Wh
  • Page 795. CONNECTION TO CNC PERIPHERALS B–63083EN/02 Signal description of Signal RS–232C I/O Description RS–232C interface name circuit number SD 103 Output Sending Start bit Stop bit data RD 104 Input Receivin ON 1 2 3 4 5 6 7 8 OFF g (When ISO code “0” is sent) data RS 105 Input Sending This signal is s
  • Page 80B–63083EN/02 5. CONNECTION TO CNC PERIPHERALS Transmission Method of RS–232C interface Start–stop Generally, two transmission methods are available at the serial interface. Series 21i/210i use the start–stop method. With this method, start and stop signals are output before and after each data bit.
  • Page 815. CONNECTION TO CNC PERIPHERALS B–63083EN/02 Table 5.2.4(a) ISO code EIA code Meaning Character 8 7 6 5 4 3 2 1 Character 8 7 6 5 4 3 2 1 0 f f F 0 f F Numeral 0 1 f f f F f 1 F f Numeral 1 2 f f f F f 2 F f Numeral 2 3 f f F f f 3 f F f f Numeral 3 4 f f f F f 4 F f Numeral 4 5 f f F f f 5 f F f f
  • Page 82B–63083EN/02 5. CONNECTION TO CNC PERIPHERALS NOTE 1 When the external device is equipped with an ISO/EIA converter, the following items must be noted in Table 5.2.4 (a). Control out (Comment field start) Control in (Comment field end) EIA code (.......................) CR o .................... Con
  • Page 835. CONNECTION TO CNC PERIPHERALS B–63083EN/02 Time chart when the NC (1) NC outputs DC1. receives data (2) The external device starts sending data upon receiving DC1. (Read into memory) (3) NC sends DC3 when NC processing is delayed. (4) The external device stops sending data to NC after receiving D
  • Page 84B–63083EN/02 5. CONNECTION TO CNC PERIPHERALS Time chart when the NC (1) NC output DC2. send data (Punch out) (2) NC outputs punch data in succession. (3) When data processing is delayed at the external device. (a) Data output stops within two characters including a currently transmitting character
  • Page 855. CONNECTION TO CNC PERIPHERALS B–63083EN/02 Connection between RS–232C interface and external device CNC External device SD SD side RD RD RS RS CS CS ER ER DR DR CD CD SG SG FG FG 72
  • Page 86B–63083EN/02 5. CONNECTION TO CNC PERIPHERALS D The cable for connecting the PG–Mate to the NC should be connected as shown in the below diagram. CNC External device SD SD side RD RD RS RS CS CS ER ER DR DR CD CD SG SG FG FG Prepare the cable with I/O device as follows : Serial interface SD RD RS CS
  • Page 875. CONNECTION TO CNC PERIPHERALS B–63083EN/02 5.2.5 FANUC Handy File Connection Cable side connector Connector: DBM–25P (Japan Aviation Electronic Inc., Ltd.) CNC Cover: DB–C2–J9 (Japan Aviation Electronic Inc., Ltd.) JD36A, JD36B (PCR–E20MDK–SL–A) Relaying 1 RD 11 SD cable FANUC 2 0V 12 0V Handy Fi
  • Page 88B–63083EN/02 5. CONNECTION TO CNC PERIPHERALS 5.3 CONNECTING THE HIGH–SPEED SKIP (HDI) 5.3.1 General High–speed skip (HDI) JA40 Switch 75
  • Page 895. CONNECTION TO CNC PERIPHERALS B–63083EN/02 5.3.2 Connection to the CNC High–speed Skip (HDI) JA40 PCR–E20MDK–SL–A 1 HDI0 11 2 0V 12 3 13 4 14 5 (ES) 15 6 16 7 (SVC) 17 8 (ENB1) 18 9 (ENB2) 19 10 20 Signals inside ( ) are used with the analog spindle. Cable connection JA40 1 HDI0 2 0V SHIELD GND G
  • Page 90B–63083EN/02 5. CONNECTION TO CNC PERIPHERALS 5.3.3 Input Signal Rules for the High–speed Skip (HDI) Circuit configuration CNC liL/liH FILTER RECEIVER DRIVER VH/VL SHIELD Absolute maximum rating Input voltage range Vin: –3.6 to +13.6 V Input characteristics Unit Symbol Specification Unit Remark High
  • Page 916. SPINDLE CONNECTION B–63083EN/02 6 SPINDLE CONNECTION The following configuration can be used to connect the spindles. CNC Position coder JA41 JA7B SPM JA7A TB2 Position JA7B coder SPM JA7A TB2 Position coder JA40 Inverter Rotary tool NOTE For details of the connections between the spindle amplifi
  • Page 92B–63083EN/02 6. SPINDLE CONNECTION 6.1 SERIAL SPINDLE Spindle amplifier module CNC INTERFACE JA41(Main board) JA7B (PCR–E20MDK–SL–A) (PCR–E20MDT) 1 SIN 11 1 SIN 11 0V 2 :SIN 12 0V 2 :SIN 12 0V 3 SOUT 13 3 SOUT 13 0V 4 :SOUT 14 0V 4 :SOUT 14 0V 5 [PCA] 15 [PCZ] 5 15 0V 6 [*PCA] 16 0V 6 16 0V 7 [PCB]
  • Page 936. SPINDLE CONNECTION B–63083EN/02 Cable connection Connector JA41 Connector JA7B 3 1 SOUT SIN 4 2 :SOUT :SIN Spindle CNC amplifier 1 3 SIN SOUT module 2 4 :SIN :SOUT 12,14,16 12,14,16 GROUNDING GROUNDING PLATE PLATE RECOMMENDED CABLE–SIDE CONNECTOR PCR–E20FA(Honda Tsushin Kogyo Co., Ltd.) FI30–20S(
  • Page 94B–63083EN/02 6. SPINDLE CONNECTION 6.2 ANALOG SPINDLE cnc INTERFACE Signal Name Description JA40(Main board) (PCR–E20MDK–SL–A) SVC, ES Spindle command voltage and common line 1 HDI0 11 ENB1, ENB2 Spindle enable signal (Note 1) 2 (0V) 12 3 13 4 14 5 ES 15 6 16 7 SVC 17 8 ENB1 18 9 ENB2 19 10 20 CABLE
  • Page 956. SPINDLE CONNECTION B–63083EN/02 6.3 POSITION CODER cnc INTERFACE Signal Name Description JA41(Main board) (PCR–E20MD) :SC Position coder phase C signals 1 (SIN) 11 PA, :PA Position coder phase A signals 2 (:SIN) 12 0V PB, :PB Position coder phase A signals 3 (SOUT) 13 4 (:SOUT) 14 0V SOUT, :SOUT
  • Page 96B–63083EN/02 7. SERVO INTERFACE 7 SERVO INTERFACE 83
  • Page 977. SERVO INTERFACE B–63083EN/02 7.1 CONNECTION TO THE SERVO AMPLIFIERS Control unit Connection of FSSB 84
  • Page 98B–63083EN/02 7. SERVO INTERFACE 7.1.1 This chapter describes how to connect the servo units to the Series General 21i/210i control unit. For details of the connection of the  Series control motor amplifier, refer to the relevant manual. 7.1.2 Interface to the Servo Amplifiers Control unit Servo amp
  • Page 997. SERVO INTERFACE B–63083EN/02 7.1.3 Separate Detector Interface Servo amplifier module Separate detector in- terface unit CP11A Control unit or the previous–stage servo amplifier module Linear scale 86
  • Page 100B–63083EN/02 7. SERVO INTERFACE Control unit Servo amplifier modules COP10A COP10B COP10A COP10B Optical fiber cable COP10A COP10B COP10A Optical fiber cable COP10B COP10A COP10B JF101 Linear scale, 1st axis COP10A JF102 Linear scale, 2nd axis DC24V CP11A JF103 Linear scale, 3rd axis JF104 Linear sc
  • Page 1017. SERVO INTERFACE B–63083EN/02 7.1.4 Specifications of the Item Use Separate Detector Power supply +24 V DC, 0.9 A. The total current which can be drawn by a separate detector for up to 4 axes is 1.4 A (+5 V DC). Ordering specification A02B–0236–C203 Installation See Fig. U17 in APPENDIX A. 7.1.5 P
  • Page 102B–63083EN/02 7. SERVO INTERFACE 7.1.6 Linear Scale Interface Separate detector interface unit Linear scale JF101 to JF104 (PCR–EV20MDT) 1 PCA 11 2 *PCA 12 0V 3 PCB 13 4 *PCB 14 0V 5 PCZ 15 6 *PCZ 16 0V 7 (+6V) 17 +6V and REQ are for separate absolute pulse coders. 8 (REQ) 18 +5V 9 +5V 19 10 20 +5V C
  • Page 1037. SERVO INTERFACE B–63083EN/02 7.1.7 Separate Type Pulse Coder Interface D For absolute detector Separate detector interface unit JF101 to JF104 Separate type detector (PCR–EV20MDT) Pulse coder 1 PCA 11 (MS3102A–22–14P) 2 *PCA 12 0V 3 PCB 13 A PCA B *PCA C PCB D *PCB 4 *PCB 14 0V E PCZ F *PCZ G H 5
  • Page 104B–63083EN/02 7. SERVO INTERFACE D For incremental detector Separate detector interface unit Separate type detector JF101 to JF104 Pulse coder (PCR–EV20MDT) (MS3102A–20–29P) 1 PCA 11 2 *PCA 12 0V 3 PCB 13 A PCA B PCB C +5V D *PCA 4 *PCB 14 0V E *PCB F PCZ G *PCZ H SHLD 5 PCZ 15 J +5V K +5V L M 6 *PCZ
  • Page 1057. SERVO INTERFACE B–63083EN/02 7.1.8 The standard of the feedback signal from the additional detector is as Input Signal shown below. Requirements (1) A and B phase signal input This is a method to input position information by the mutual 90 degree phase slip of A and B phase signals. Detection of
  • Page 106B–63083EN/02 7. SERVO INTERFACE Time requirements Requirements for the signals at the input pins of input connectors JF101 to JF104. TD y 0.15 µsec The signals for these connectors are differential input signals with A and B phases. An important factor is time TD from point A, when the potential dif
  • Page 1077. SERVO INTERFACE B–63083EN/02 7.1.9 Separate detector interface unit Connection of Battery for Separate Absolute Detector Absolute pulse coder battery case 94
  • Page 108B–63083EN/02 7. SERVO INTERFACE Separate detector interface unit Battery case JA4A (PCR–EV20MDT) 01 11 (M3 terminal) 02 12 + – 03 0V 13 +6V 0V 04 14 05 15 06 16 07 +6V 17 08 18 09 19 10 20 CABLE CONNECTION JA4A Battery case +6V 7 + +6V 0V 3 – 0V RECOMMENDED CABLE MATERIAL: y0.2 mm2 (7/0.18) Recommen
  • Page 1097. SERVO INTERFACE B–63083EN/02 7.1.10 (1) Use the unit in a fully sealed cabinet. Notes on Installing a (2) Install the unit on a vertical plane, and allow a clearance of 100 mm Separate Detector or more above and below the unit. Never place a device that generates a large amount of heat below the
  • Page 110B–63083EN/02 7. SERVO INTERFACE Installing the unit on the DIN rail Installing the unit on the DIN rail DIN rail Removing the unit from the DIN rail DIN rail Installing the unit: 1. Hook the unit on the top of the DIN rail. 2. Push the unit in until it clicks. Removing the unit: 1. Push down the loc
  • Page 1118. CONNECTING THE PC INTERFACE B–63083EN/02 8 CONNECTING THE PC INTERFACE 98
  • Page 112B–63083EN/02 8. CONNECTING THE PC INTERFACE 8.1 The control unit of some Series 210i models incorporates PC functions. This chapter describes how to connect the PC function interface. GENERAL 99
  • Page 1138. CONNECTING THE PC INTERFACE B–63083EN/02 8.2 CONNECTION OF SERIAL PORT Unit rear panel Serial port JD33 I/O device such as a Handy File 100
  • Page 114B–63083EN/02 8. CONNECTING THE PC INTERFACE The connector shown below is the RS–232C serial port on the personal computer side. With the Series 210i control unit with PC functions, parameters and programs are input and output through the RS–232C serial port of the personal computer. When the touch p
  • Page 1158. CONNECTING THE PC INTERFACE B–63083EN/02 (1) Cable connection (Example) 11 02 SD SD 01 03 CNC (JD33) RD RD Connector panel 15 04 RS RS 05 05 CS CS 03 06 DR DR 13 20 ER ER CD 07 08 CD RI 09 22 RI SG 02, 12 07 0V FG 17 Frame GND (2) Recommended cable specification A66L–0001–0284#10P: 0.08 mm2 × 10
  • Page 116B–63083EN/02 8. CONNECTING THE PC INTERFACE 8.3 CONNECTION OF FDDS (FLOPPY DISK DRIVES) (SIGNAL & POWER) Unit rear panel Signal cable Power cable CD34 CN2 Floppy disk drive 103
  • Page 1178. CONNECTING THE PC INTERFACE B–63083EN/02 CNC 3.5″ floppy disk drive A CD34 1 0V 2 DENSEL 1 0V 2 DENSEL 3 0V 4 3 0V 4 5 0V 6 5 0V 6 7 0V 8 :INDEX 7 0V 8 :INDEX 9 0V 10 :MT0 9 0V 10 :MT0 11 0V 12 :DS1 11 0V 12 :DS1 13 0V 14 :DS0 13 0V 14 :DS0 15 0V 16 :MT1 15 0V 16 :MT1 17 0V 18 :DIR 17 0V 18 :DIR
  • Page 118B–63083EN/02 8. CONNECTING THE PC INTERFACE (1) Floppy disk drive cable connection CNC (CD34) Drive B Drive A 1 1 1 L L L 9 9 9 10 16 11 15 12 14 13 13 14 12 15 11 16 10 17 17 L L L L L L L L L L L L 34 34 34 This is the IBM PC standard interface. Commercially available connecting cables feature wir
  • Page 1198. CONNECTING THE PC INTERFACE B–63083EN/02 8.4 CONNECTION TO THE FULL–KEYBOARD AND MOUSE Unit rear panel MOUSE KEYBOARD JD32B JD32A Full keyboard Mouse JD32A (mini - DIN6) 5 CLOCK 6 3 0V 4 +5V Full keyboard 1 DATA 2 JD32B (mini - DIN6) Mouse 5 CLOCK 6 3 0V 4 +5V 1 DATA 2 106
  • Page 120B–63083EN/02 8. CONNECTING THE PC INTERFACE (1) Recommended full keyboard A86L–0001–0210: 101–key type A86L–0001–0211: 106–key type (2) Recommended mouse A86L–0001–0212: Standard PS/2 mouse NOTE This interface and the recommended devices are exclusively for applications development and maintenance.
  • Page 1218. CONNECTING THE PC INTERFACE B–63083EN/02 8.5 CONNECTION OF HDD (HARD DISK DRIVE) Control unit Vertical with HDD respect to the ground MDI unit Rubber vibration insulator 108
  • Page 122B–63083EN/02 8. CONNECTING THE PC INTERFACE Connection The hard disk drive itself is installed at the rear of the FANUC MDI unit. The machine tool builder is requested to connect the cable from the hard disk drive to connector “CNH1” of the CNC control unit by applying the following procedure. Secur
  • Page 1238. CONNECTING THE PC INTERFACE B–63083EN/02 8.6 CONNECTION OF THE PC INTERFACE CONNECTOR PANEL UNIT Control unit rear panel CNY1 PC interface connector panel unit HDD CNH2 MDI unit rear panel JD9: Parallel port JD36F: RS–232C (2nd channel) 110
  • Page 124B–63083EN/02 8. CONNECTING THE PC INTERFACE Connection method 1. If the hard disk drive is connected to the control unit (CNH1), disconnect it. (When a personal computer interface connection unit is installed, the hard disk drive cable is not connected to the main control unit. Instead, it is connec
  • Page 1258. CONNECTING THE PC INTERFACE B–63083EN/02 8.6.1 Centronics Parallel Port 210i (PC interface connector panel unit) Example) Printer JD9 (PCR–E20MDK–SL–A) 1 STD0 11 :STB 1 :STB 19 0V 2 STD1 12 0V 2 STD 20 0V 3 STD2 13 :AFD 3 STD1 21 0V 4 STD3 14 0V 4 STD2 22 0V 5 STD4 15 :INIT 5 STD3 23 0V 6 STD5 16
  • Page 126B–63083EN/02 8. CONNECTING THE PC INTERFACE 8.6.2 Serial Port 2 201i (PC interface connector panel unit) Example) Host computer JD36F (PCR–E20MDK–SL–A) (DBM–25S) 1 RD 11 SD 1 FG 14 2 0V 12 0V 2 SD 15 3 DR 13 ER 3 RD 16 4 0V 14 0V 4 RS 17 5 CS 15 RS 5 CS 18 6 0V 16 0V 6 DR 19 7 CD 17 7 SG 20 ER 8 0V
  • Page 1278. CONNECTING THE PC INTERFACE B–63083EN/02 8.7 ISA EXPANSION UNITS 8.7.1 (1) Usable boards Installation Procedure Up to two ISA expansion boards, as shown below, can be used. Rear face component height: No more than 3.81 mm Front face component height: No more than 13.34 mm Section held by anti–vib
  • Page 128B–63083EN/02 8. CONNECTING THE PC INTERFACE (2) ISA expansion board installation procedure (See Fig. 8.7.1.) (a) Remove the anti–vibration brackets. (b) Insert each board into the connector. Push it fully home. (c) Secure each board with the screw. (d) Attach the anti–vibration bracket to each board
  • Page 1298. CONNECTING THE PC INTERFACE B–63083EN/02 8.7.2 (1) Address map Operating Precautions D The memory space is identical to that of IBM PC–compatible personal computers. There is no special area used by Series 210i. D In the I/O space, addresses 280H to 28FH are used by the Series 210i, such that the
  • Page 130B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9 CONNECTION TO FANUC I/O Link 117
  • Page 1319. CONNECTION TO FANUC I/O Link B–63083EN/02 9.1 The FANUC I/O Link is a serial interface which connects the CNC, cell controller, I/O Unit–A, or Power Mate and transfers I/O signals (bit data) GENERAL at high speeds between each device. The FANUC I/O Link regards one device as the master and other
  • Page 132B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.2 On Series 21i/210i, the interface connector JD1A for I/O Link is provided on the main board. CONNECTION In the I/O there are the master station and its slave stations. The master is the control unit of the CNC, and the slave is the I/O unit–A. The sla
  • Page 1339. CONNECTION TO FANUC I/O Link B–63083EN/02 Control unit I/O Link JD1A I/O UNIT–A JD1B I/O UNIT–A DC24V 120
  • Page 134B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.2.1 Connection of FANUC I/O Link by Electric Cable Control unit or preceding slave unit I/O unit MODEL A JD1A JD1B (PCR–E20MDK–SL–A) (PCR–E20LMD) JD1A (PCR–E20LMD) 1 SIN 11 0V JD1B 1 SIN 11 0V 2 :SIN 12 0V 2 :SIN 12 0V 3 SOUT 13 0V 3 SOUT 13 0V Next sla
  • Page 1359. CONNECTION TO FANUC I/O Link B–63083EN/02 9.2.2 The FANUC I/O Link can be extended to the maximum length of 200 m Connection of FANUC with optical fiber cables using an optical I/O Link adapter. The length of the electrical cable connected to the optical conversion adapter must not I/O Link Optic
  • Page 136B–63083EN/02 9. CONNECTION TO FANUC I/O Link Weight of optical link Main body: Approx. 100 g. adapter Connection D Connection diagram Unit Unit JD1 JD1 JD1A JD1B Connecting COP1 Optical COP1 Connecting cable between cable cable between unit Optical I/O Optical I/O unit link adapter link adapter D In
  • Page 1379. CONNECTION TO FANUC I/O Link B–63083EN/02 Installation conditions (a) The optical link adapter enclosure is not fully sealed ; install it with the CNC control unit in the fully enclosed cabinet. (b) Ground the case using the case fixing screw of the optical link adapter. (c) The optical link adap
  • Page 138B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.3 Basically, the Series 21i/210i can be connected to any unit that has a FANUC I/O Link slave interface. The following table lists general units UNITS THAT CAN BE that can be connected to the Series 21i/210i. Detailed descriptions of each CONNECTED USIN
  • Page 1399. CONNECTION TO FANUC I/O Link B–63083EN/02 9.4 CONNECTION OF CONNECTOR PANEL I/O MODULE 9.4.1 Configuration Flat cable for module connection Extension module 3 Extension module 2 Extension module 1 (with manual pulse generator) Basic module I/O Link cable Manual pulse generator cable NOTE For dire
  • Page 140B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.4.2 Connection Diagram CNC I/O UNIT JD1B I/O Link JD1A JD1B JD1A CA52 CB150 Basic module MPG +24 V power supply MPG JA3 DI/DO module MPG Connector panel CA53 CB150 Machine side DI/DO CA52 Extension module (with MPG (Note)) 2A output CA53 module CB154 CA
  • Page 1419. CONNECTION TO FANUC I/O Link B–63083EN/02 NOTE 1 Ensure that the extension module with the MPG interface is located nearest to the basic module, as shown in the figure. The MPG can be connected to the connector panel I/O module only when the i series CNC is used. When the connector panel I/O modu
  • Page 142B–63083EN/02 9. CONNECTION TO FANUC I/O Link Installation conditions Ambient temperature Operation: 0°C to 55°C for the unit Storage and transportation: –20°C to 60°C Temperature change 1.1°C/minute maximum Humidity Normal condition: 75% (relative humidity) Short term (within one month): 95% (relati
  • Page 1439. CONNECTION TO FANUC I/O Link B–63083EN/02 9.4.4 This section describes the DI/DO connector pin allocation of the basic DI/DO Connector Pin module and expansion modules A and B. Assignment CB150 (HONDA MR–50RMA) 33 DOCOM 01 DOCOM 50 male pins with fittings for 34 Yn+0.0 02 Yn+1.0 fixing the connec
  • Page 144B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.4.5 This section describes the DI (input signal) connections of the basic DI (Input Signal) module and expansion modules A and B. Connection d A maximum of 96 points are provided (24 points per module; 1 basic module + 3 extension modules). Pin number A
  • Page 1459. CONNECTION TO FANUC I/O Link B–63083EN/02 Pin number Address number CB150(18) +24V Bit number CB150(50) Xm+2.0 CB150(10) RV +24V 0V Xm+2.1 CB150(11) +24 V stabilized power supply RV Xm+2.2 CB150(12) RV Xm+2.3 CB150(13) RV Xm+2.4 CB150(14) RV Xm+2.5 CB150(15) RV Xm+2.6 CB150(16) RV Xm+2.7 CB150(17
  • Page 146B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.4.6 This section describes the DO (output signal) connections of the basic DO (Output Signal) module and expansion modules A and B. Connection d A maximum of 64 points are provided (16 points per module; 1 basic module + 3 extension modules). Pin number
  • Page 1479. CONNECTION TO FANUC I/O Link B–63083EN/02 9.4.7 This section describes the specifications of the DI/DO signals used with DI/DO Signal the basic module and expansion modules A and B. Specifications DI (input signal specifications) Number of points 24 points (per module) Contact rating 30 VDC, 16 m
  • Page 148B–63083EN/02 9. CONNECTION TO FANUC I/O Link NOTE When DO is on in the sequence, the ON/OFF state of DOCOM is directly reflected in the DO state as indicated above by the dashed box. The +24 V signal to be supplied to the I/O module must not be turned off during operation. Otherwise, a CNC communica
  • Page 1499. CONNECTION TO FANUC I/O Link B–63083EN/02 9.4.8 This section describes the 2A output connector pin allocation of 2A Output Connector expansion module C. Pin Allocation CB154 (HONDA MR–50RMA) 33 DOCOMA 01 DOCOMA 50 pins, male, 34 Yn+0.0 02 Yn+1.0 with a metal fitting for securing 19 GNDA the conne
  • Page 150B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.4.9 This section describes the 2A output connector connections of expansion 2A DO (Output Signal) module C. Connection Address number Bit number Solenoid, etc. 137
  • Page 1519. CONNECTION TO FANUC I/O Link B–63083EN/02 9.4.10 This section describes the specifications of the 2A output DO signals used 2A Output DO Signal with expansion module C. Specifications DO (output signal specifications) Number of points 32 points (per module) Maximum load current 2 A or less per po
  • Page 152B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.4.11 This section describes the analog input connector pin allocation of Analog Input expansion module D. Connector Pin CB157 (HONDA MR–50RMA) Allocation 33 INM3 01 INM1 50 pins, male, 34 COM3 02 COM1 with a metal fitting for securing 19 FGND the connec
  • Page 1539. CONNECTION TO FANUC I/O Link B–63083EN/02 9.4.12 This section provides a diagram of the analog input connector Analog Input Signal connections of expansion module D. Connections Analog input module Pin number Not connected For voltage input Voltage source (Common to all channels) Analog input mod
  • Page 154B–63083EN/02 9. CONNECTION TO FANUC I/O Link NOTE 1 In the diagram above, n represents each channel (n = 1, 2, 3, 4). 2 Current input or voltage input can be selected on a channel–by–channel basis. For current input, connect JMPn to INPn. 3 For the connection, use a shielded twisted pair. 4 In the d
  • Page 1559. CONNECTION TO FANUC I/O Link B–63083EN/02 NOTE This analog input module has four input channels. The digital output section consists of a group of 12 bits within the three–byte occupied input points. This means that the channel to be used can be dynamically selected by the ladder. The channel swi
  • Page 156B–63083EN/02 9. CONNECTION TO FANUC I/O Link (Address) The start address of X (DI) of the basic modules including the analog input module must always be allocated at an even–numbered address. With this allocation, the digital output addresses of the analog input module are as described below, depend
  • Page 1579. CONNECTION TO FANUC I/O Link B–63083EN/02 9.4.15 An example in which three manual pulse generators are connected to Manual Pulse extension module A is shown below. The manual pulse generator can be connected only for the i series CNC. Generator Connection Extension module Manual pulse generators
  • Page 158B–63083EN/02 9. CONNECTION TO FANUC I/O Link (These cables do not include the wire shown in the above figure.) NOTE The number of connectable manual pulse generators depends on the type and option configuration. 9.4.16 Like a pulse coder, the manual pulse generator operates on 5 VDC. The Cable Lengt
  • Page 1599. CONNECTION TO FANUC I/O Link B–63083EN/02 9.4.17 When using other manufacturers’ manual pulse generators, ensure that Manual Pulse the following specifications are satisfied. Generator Interface Pulse width The relationship between the HAn and HBn signals and the CNC pulses shall be as shown in F
  • Page 160B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.4.18 Modules can be connected in the same way, regardless of whether you are Connection of Basic connecting the basic module to an extension module or connecting two extension modules. Connect the modules by using 34–pin flat cable and Extension Modules
  • Page 1619. CONNECTION TO FANUC I/O Link B–63083EN/02 9.4.19 When connecting a connector panel printed circuit board directly Module Installation (external module view and mounting diagram) Dimensions of connector panel printed circuit board ±0.2 Board thickness 1.6 mm Square hole No. 1 pin Square hole I/O L
  • Page 162B–63083EN/02 9. CONNECTION TO FANUC I/O Link When connecting a connector panel printed circuit board directly (mounting and dismounting a module) Hook Stopper Connector panel printed circuit board Mounting the module 1. Insert the hook of the module into the square hole located at the upper part of
  • Page 1639. CONNECTION TO FANUC I/O Link B–63083EN/02 When mounting a DIN rail (external module view and mounting diagram) Mount the DIN rail here. MPG interface I/O Link interface (for extension module) Note I/O interface NOTE Recommended connector: A02B–0098–K891 (including the following connector and case
  • Page 164B–63083EN/02 9. CONNECTION TO FANUC I/O Link When mounting a DIN rail (mounting and dismounting a module) Stopper DIN rail Hook Mounting the module 1. Hook the module at the upper end of the DIN rail. 2. Push the stopper into the slit located at the lower end of the rail until it clicks into place.
  • Page 1659. CONNECTION TO FANUC I/O Link B–63083EN/02 When mounting a module using screws (external module view and mounting diagram) Screw holes MPG interface I/O Link interface (for extension module) Note I/O interface NOTE Recommended connector: A02B–0098–K891 (including the following connector and case)
  • Page 166B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.4.20 Other Notes DO signal reaction to a If a system alarm occurs in a CNC using the connector panel I/O module, system alarm or if I/O Link communication between the CNC and connector panel I/O module fails, all the DO signals of the I/O module are tur
  • Page 1679. CONNECTION TO FANUC I/O Link B–63083EN/02 Fixed addresses directly supervised by the CNC (for FS21i/210i) 7 6 5 4 3 2 1 0 X0004 SKIP ESKIP –MIT2 +MIT2 –MIT1 +MIT1 ZAE XAE SKIP6 SKIP5 SKIP4 SKIP3 SKIP2 SKIP8 SKIP7 SKIP ESKIP SKIP5 SKIP4 SKIP3 ZAE YAE XAE SKIP6 SKIP2 SKIP8 SKIP7 X0005 X0006 X0007 X
  • Page 168B–63083EN/02 9. CONNECTION TO FANUC I/O Link DO (output signal) alarm The DO driver of the Basic and Extension module A/B is capable of detection detecting an overcurrent and measuring its own temperature. If an accident, such as the connecting of the cable to ground, causes an abnormal increase in
  • Page 1699. CONNECTION TO FANUC I/O Link B–63083EN/02 9.4.21 By changing the setting (rotary switch) for the expansion modules, Distribution I/O Setting connections can be made by omitting some expansion modules as shown below. Expansion module 1 Expansion module 2 Expansion module 3 Expansion module 1 Expan
  • Page 170B–63083EN/02 9. CONNECTION TO FANUC I/O Link The function of the rotary switch is as follows: Setting Actual Meaning of setting position indication 0 0 This is the standard setting. The rotary switch is factory–set to this position. This setting is used when no expansion module is omitted. 1 – Set t
  • Page 1719. CONNECTION TO FANUC I/O Link B–63083EN/02 Examples of setting (When expansion module 1 is omitted) On expansion module 2, set the rotary Expansion module 1 Expansion module 2 Expansion module 3 switch to setting position 1. On expan- sion module 3, keep the rotary switch Basic module set to setti
  • Page 172B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.5 CONNECTION OF OPERATOR’S PANEL I/O MODULE (FOR MATRIX INPUT) 9.5.1 Overall Connection Diagram CNC I/O UNIT JD1B I/O Link JD1A JD1B JD1A CE53 MPG JA3 Machine operator’s panel MPG MPG CE54 +24 V power supply CPD1(IN) +24 V power supply CPD1(OUT) NOTE Th
  • Page 1739. CONNECTION TO FANUC I/O Link B–63083EN/02 Connectors that cannot be used on the cable side Specification Manufacturer Connector FI–20–CV7 Hirose Electric Co., Ltd. Connector case and FI30–20S–CV7 Hirose Electric Co., Ltd. connector 9.5.2 Provide the CPD1 (IN) connector, shown below, with the powe
  • Page 174B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.5.3 DI/DO Connector Pin CE53 CE54 Arrangement A B A B 01 0V 0V 01 0V 0V 02 N.C. +24V 02 COM1 +24V 03 Xm+0.0 Xm+0.1 03 Xm+1.0 Xm+1.1 04 Xm+0.2 Xm+0.3 04 Xm+1.2 Xm+1.3 05 Xm+0.4 Xm+0.5 05 Xm+1.4 Xm+1.5 06 Xm+0.6 Xm+0.7 06 Xm+1.6 Xm+1.7 07 Yn+0.0 Yn+0.1 07
  • Page 1759. CONNECTION TO FANUC I/O Link B–63083EN/02 9.5.4 DI (General–purpose Input Signal) Pin number Connection Address number CE53(B02) +24V Bit number CE54(B02) Xm+0.0 CE53(A03) RV Xm+0.1 CE53(B03) RV Xm+0.2 CE53(A04) RV Xm+0.3 CE53(B04) RV Xm+0.4 CE53(A05) RV Xm+0.5 CE53(B05) RV Xm+0.6 CE53(A06) RV Xm
  • Page 176B–63083EN/02 9. CONNECTION TO FANUC I/O Link NOTE Xm+1.0 through Xm+1.7 are DI pins for which a common voltage can be selected. That is, by connecting the COM1 CE54(A02) pin to the +24 V power supply, a DI signal can be input with its logical state reversed. If, however, a cable is connected to grou
  • Page 1779. CONNECTION TO FANUC I/O Link B–63083EN/02 9.5.5 d A maximum of 56 points are provided. DI (Matrix Input Signal) Connection *KCM1 CE53(A23) Xn+4.0 Xn+4.1 Xn+4.2 Xn+4.3 Xn+4.4 Xn+4.5 Xn+4.6 Xn+4.7 CE53(B23) Xn+5.0 Xn+5.1 Xn+5.2 Xn+5.3 Xn+5.4 Xn+5.5 Xn+5.6 Xn+5.7 *KCM2 CE53(A24) Xn+6.0 Xn+6.1 Xn+6.2
  • Page 178B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.5.6 d A maximum of 56 points are provided. DO (Output Signal) Connection Pin number CE53(A25,B25) DOCOM CE54(A25,B24,B25) Address number Bit number +24V 0V +24 V stabilized power supply Yn+0.0 CE53(A07) Relay DV Yn+0.1 CE53(B07) DV Yn+0.2 CE53(A08) DV Y
  • Page 1799. CONNECTION TO FANUC I/O Link B–63083EN/02 Pin number CE53(A25,B25) DOCOM CE54(A25,B24,B25) Address number Bit number +24V 0V +24 V stabilized power supply Yn+2.0 CE53(A15) Relay DV Yn+2.1 CE53(B15) DV Yn+2.2 CE53(A16) DV Yn+2.3 CE53(B16) DV Yn+2.4 CE53(A17) DV Yn+2.5 CE53(B17) DV Yn+2.6 CE53(A18)
  • Page 180B–63083EN/02 9. CONNECTION TO FANUC I/O Link Pin number CE53(A25,B25) DOCOM CE54(A25,B24,B25) Address number Bit number +24V 0V +24 V stabilized power supply Yn+4.0 CE54(A11) Relay DV Yn+4.1 CE54(B11) DV Yn+4.2 CE54(A12) DV Yn+4.3 CE54(B12) DV Yn+4.4 CE54(A13) DV Yn+4.5 CE54(B13) DV Yn+4.6 CE54(A14)
  • Page 1819. CONNECTION TO FANUC I/O Link B–63083EN/02 Pin number CE53(A25,B25) DOCOM CE54(A25,B24,B25) Address number Bit number +24V 0V +24 V stabilized power supply Yn+6.0 CE54(A19) Relay DV Yn+6.1 CE54(B19) DV Yn+6.2 CE54(A20) DV Yn+6.3 CE54(B20) DV Yn+6.4 CE54(A21) DV Yn+6.5 CE54(B21) DV Yn+6.6 CE54(A22)
  • Page 182B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.5.8 External View Note) Lead wires and other components are mounted on the rear Note face of the printed circuit board. Ensure that printed circuit boards are spaced 5 mm or more from one another to prevent interference. 24 V power supply connection Man
  • Page 1839. CONNECTION TO FANUC I/O Link B–63083EN/02 9.5.9 Installation specifications Specifications Ambient temperature During operation 0°C to 58°C During storage and transportation –20°C to 60°C Temperature change Max. 1.1°C/min. Relative humidity Normal : 75% or less Short term (1 month or less) : 95%
  • Page 184B–63083EN/02 9. CONNECTION TO FANUC I/O Link DI (input signal) specifications (General–purpose input signal) Contact rating 30 VDC, 16 mA or more Open circuit intercontact 1 mA or less (at 26.4 V) leakage current Closed circuit intercontact 2 V or less voltage drop (including cable voltage drop) Del
  • Page 1859. CONNECTION TO FANUC I/O Link B–63083EN/02 9.5.10 Other Notes DO signal reaction to a If a system alarm occurs in the CNC using the operator’s panel I/O system alarm module, or if I/O Link communication between the CNC and operator’s panel I/O module fails, all the DO signals of the I/O module are
  • Page 186B–63083EN/02 9. CONNECTION TO FANUC I/O Link Fixed addresses directly supervised by the CNC (for FS21i/210i) 7 6 5 4 3 2 1 0 SKIP ESKIP –MIT2 +MIT2 –MIT1 +MIT1 ZAE XAE X0004 SKIP6 SKIP5 SKIP4 SKIP3 SKIP2 SKIP8 SKIP7 SKIP ESKIP SKIP5 SKIP4 SKIP3 ZAE YAE XAE SKIP6 SKIP2 SKIP8 SKIP7 X0005 X0006 X0007 X
  • Page 1879. CONNECTION TO FANUC I/O Link B–63083EN/02 NOTE When the DO signal is in the ON state in the sequence, the ON or OFF state of the DOCOM pin determines the state of the signal, as indicated by the dotted lines in the above figure. Do not turn off the +24 V supply, provided by the CPD1 to the I/O mo
  • Page 188B–63083EN/02 9. CONNECTION TO FANUC I/O Link DO (output signal) alarm The DO driver of the I/O module is capable of detecting an overcurrent detection and measuring its own temperature. If an accident, such as connecting the cable to ground, causes an abnormal increase in the load current or in the
  • Page 1899. CONNECTION TO FANUC I/O Link B–63083EN/02 9.6 CONNECTION OF OPERATOR’S PANEL I/O MODULE 9.6.1 Overall Connection Diagram CNC I/O UNIT JD1B I/O LINK JD1A JD1B JD1A CE56 MPG JA3 Machine operator’s panel MPG MPG CE57 Power +24V CPD1(IN) supply Power +24V CPD1(OUT) supply NOTE The MPG can be connecte
  • Page 190B–63083EN/02 9. CONNECTION TO FANUC I/O Link Connectors that cannot be used on the cable side Specification Manufacturer Connector FI–20–CV7 Hirose Electric Co., Ltd. Connector case and connector FI30–20S–CV7 Hirose Electric Co., Ltd. 9.6.2 Provide the CPD1 (IN) connector, shown below, with the powe
  • Page 1919. CONNECTION TO FANUC I/O Link B–63083EN/02 9.6.3 DI/DO Connector Pin CE56 CE57 Arrangement A B A B 01 0V +24V 01 0V +24V 02 Xm+0.0 Xm+0.1 02 Xm+3.0 Xm+3.1 03 Xm+0.2 Xm+0.3 03 Xm+3.2 Xm+3.3 04 Xm+0.4 Xm+0.5 04 Xm+3.4 Xm+3.5 05 Xm+0.6 Xm+0.7 05 Xm+3.6 Xm+3.7 06 Xm+1.0 Xm+1.1 06 Xm+4.0 Xm+4.1 07 Xm+1
  • Page 192B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.6.4 DI (General–purpose Input Signal) Connection Pin number Address number CE56(B01) Bit number +24V CE57(B01) Xm+0.0 CE56(A02) RV Xm+0.1 CE56(B02) RV Xm+0.2 CE56(A03) RV Xm+0.3 CE56(B03) RV Xm+0.4 CE56(A04) RV Xm+0.5 CE56(B04) RV Xm+0.6 CE56(A05) RV Xm
  • Page 1939. CONNECTION TO FANUC I/O Link B–63083EN/02 Pin number Address number CE56(B01) Bit number +24V CE57(B01) Xm+2.0 CE56(A10) RV Xm+2.1 CE56(B10) RV Xm+2.2 CE56(A11) RV Xm+2.3 CE56(B11) RV Xm+2.4 CE56(A12) RV Xm+2.5 CE56(B12) RV Xm+2.6 CE56(A13) RV Xm+2.7 CE56(B13) RV Xm+3.0 CE57(A02) RV Xm+3.1 CE57(B
  • Page 194B–63083EN/02 9. CONNECTION TO FANUC I/O Link Pin number Address number CE56(B01) Bit number +24V CE57(B01) Xm+4.0 CE57(A06) RV Xm+4.1 CE57(B06) RV Xm+4.2 CE57(A07) RV Xm+4.3 CE57(B07) RV Xm+4.4 CE57(A08) RV Xm+4.5 CE57(B08) RV Xm+4.6 CE57(A09) RV Xm+4.7 CE57(B09) RV Xm+5.0 CE57(A10) RV Xm+5.1 CE57(B
  • Page 1959. CONNECTION TO FANUC I/O Link B–63083EN/02 NOTE Xm+0.0 through Xm+0.7 and Xm+5.0 through Xm+5.7 are DI pins for which a common voltage can be selected. That is, by connecting the DICOM0 CE56(A14) or DICOM5 CE57(B14) pin to the +24 V power supply, a DI signal can be input with its logical state rev
  • Page 196B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.6.5 DO (Output Signal) Connection Pin number CE56(A24,B24,A25,B25) DOCOM CE57(A24,B24,A25,B25) Address number Bit number +24V 0V +24 V stabilized power supply Yn+0.0 CE56(A16) Relay DV Yn+0.1 CE56(B16) DV Yn+0.2 CE56(A17) DV Yn+0.3 CE56(B17) DV Yn+0.4 C
  • Page 1979. CONNECTION TO FANUC I/O Link B–63083EN/02 Pin number CE56(A24,B24,A25,B25) DOCOM CE57(A24,B24,A25,B25) Address number Bit number +24V 0V +24 V stabilized power supply Yn+2.0 CE57(A16) Relay DV Yn+2.1 CE57(B16) DV Yn+2.2 CE57(A17) DV Yn+2.3 CE57(B17) DV Yn+2.4 CE57(A18) DV Yn+2.5 CE57(B18) DV Yn+2
  • Page 198B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.6.6 For details of the connection of the manual pulse generator, see Section Manual Pulse 9.4.6. Generator Connection 9.6.7 External View Note) Lead wires and other components are mounted on the rear Note face of the printed circuit board. Ensure that t
  • Page 1999. CONNECTION TO FANUC I/O Link B–63083EN/02 9.6.8 Installation specifications Specifications Ambient temperature During operation 0° to 58°C During storage and transportation –20°C to 60°C Temperature change Max. 1.1°C/min. Relative humidity Normal: 75% or less Short term (1 month or less): 95% or
  • Page 200B–63083EN/02 9. CONNECTION TO FANUC I/O Link Power supply rating Power supply Module Supply voltage Remarks rating Operator’s 24 VDC ±10% is 0.3 A+7.3 mA×DI DI = number of DI panel I/O supplied from points in the ON module power supply state connector CPD1. The tolerance of ±10% includes momentary a
  • Page 2019. CONNECTION TO FANUC I/O Link B–63083EN/02 9.6.9 Other Notes DO signal reaction to a If a system alarm occurs in a CNC using this 48/32–point I/O module, or system alarm if I/O Link communication between the CNC and operator’s panel I/O module fails, all the DO signals of the I/O module are turned
  • Page 202B–63083EN/02 9. CONNECTION TO FANUC I/O Link Fixed addresses directly supervised by the CNC (for FS21i) 7 6 5 4 3 2 1 0 SKIP ESKIP –MIT2 +MIT2 –MIT1 +MIT1 ZAE XAE X0004 SKIP6 SKIP5 SKIP4 SKIP3 SKIP2 SKIP8 SKIP7 SKIP ESKIP SKIP5 SKIP4 SKIP3 ZAE YAE XAE SKIP6 SKIP2 SKIP8 SKIP7 X0005 X0006 X0007 X0008
  • Page 2039. CONNECTION TO FANUC I/O Link B–63083EN/02 NOTE When the DO signal is in the ON state in the sequence, the ON or OFF state of the DOCOM pin determines the state of the signal, as shown within dotted lines in the above figure. Do not turn off the +24 V supply provided by the CPD1 to the I/O module
  • Page 204B–63083EN/02 9. CONNECTION TO FANUC I/O Link DO (output signal) alarm The DO driver of the I/O module is capable of detecting an overcurrent detection and measuring its own temperature. If an accident, such as the connecting of the cable to ground, causes an abnormal increase in the load current or
  • Page 2059. CONNECTION TO FANUC I/O Link B–63083EN/02 9.7 The machine operator’s panel interface unit (A16B–2201–0110) is connected to the control unit through the I/O Link and is used for CONNECTION OF interfacing with the machine operator’s panel. MACHINE It features interfaces with matrix key switches, LE
  • Page 206B–63083EN/02 9. CONNECTION TO FANUC I/O Link Analog signal inputs D Two inputs (input voltage: 0 to +10 V) D Input voltages are converted from analog to digital. The resulting five bits of data are sent to the CNC through the FANUC I/O Link. D The analog signal input function can be used regardless
  • Page 2079. CONNECTION TO FANUC I/O Link B–63083EN/02 9.7.2 System Configuration CNC Machine operator’s panel Machine operator’s interface unit panel Note 2 FANUC JD1B CM26 Matrix DI/DO I/O Link (I/O Link) *ESP, OTR, and general–purpose JD1A CM15 DI/DO Other machine interface CM16 General–purpose DI/DO CM17
  • Page 208B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.7.3 Signal Assignment Connector pin signal assignment CM15 (General DI/DO) CM16 (General DI/DO) CM17 (General DI/DO) A B A B A B 01 +5E DI06 01 DI20 DI22 01 0V 0V 02 0V DO06 02 DI24 +5E 02 DO20 DO21 03 +5E DI07 03 DI23 DI21 03 DO22 DO23 04 0V DO07 04 DI
  • Page 2099. CONNECTION TO FANUC I/O Link B–63083EN/02 JD1A (FANUC I/O Link : NEXT SLAVE) 10 20 +5V 9 +5V 19 8 18 +5V 7 17 6 16 0V 5 15 0V 4 *TXB 14 0V 3 TXB 13 0V 2 *RXB 12 0V 1 RXB 11 0V JD1B (FANUC I/O Link : BEFORE SLAVE) 10 20 +5V 9 +5V 19 8 18 +5V 7 17 6 16 0V 5 15 0V 4 *TXA 14 0V 3 TXA 13 0V 2 *RXA 12
  • Page 210B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.7.4 Interface General–purpose DI +5E DI00 to DI37 RV 0V Input signal specifications Contact rating 5VDC, 3.2mA or higher Leakage current between open contacts 0.2mA or lower (5 VDC) Voltage drop across closed contacts 0.75V or lower General–purpose DO +
  • Page 2119. CONNECTION TO FANUC I/O Link B–63083EN/02 Matrix DI D Key switch addresses See Subsec. 9.7.5 for the corresponding PMC addresses. CM26–A06 KY07 KY06 KY05 KY04 KY03 KY02 KY01 KY00 BZ0 *KYC0 CM26–B06 KY17 KY16 KY15 KY14 KY13 KY12 KY11 KY10 BZ1 *KYC1 CM26–A07 KY27 KY26 KY25 KY24 KY23 KY22 KY21 KY20
  • Page 212B–63083EN/02 9. CONNECTION TO FANUC I/O Link D Mode selection - Preventing malfunctions that may be caused by detouring current When there are three or more matrix DI points, detouring current can cause a nonexistent DI input to be falsely detected as existing. As shown below, if KY01, KY03, and KY2
  • Page 2139. CONNECTION TO FANUC I/O Link B–63083EN/02 - This PCB can raise a confirmation sound when a key is pressed. The condition to raise an audible alarm is set in 8–bit units, or in *KYCn units. If *BZMD and common *KYCn are disconnected, a KYnx input causes a sound to generate. If they are connected,
  • Page 214B–63083EN/02 9. CONNECTION TO FANUC I/O Link D Signal specification Contact rating 6VDC, 2mA or higher Leakage current between open contacts 0.2mA or lower (6VDC) Voltage drop across closed contacts 0.9V or lower (1 mA) Note ) NOTE This voltage must be maintained even when detour prevention diodes a
  • Page 2159. CONNECTION TO FANUC I/O Link B–63083EN/02 Matrix DO D LED addresses See Subsec. 9.7.5 for the corresponding PMC addresses. LC4L CM26–A24 LC3L CM26–A23 LC2L CM26–A22 LC1L CM26–A21 CM26–A13 L1L0 *LD0 CM26–A14 L1L1 *LD1 CM26–A15 L1L2 *LD2 CM26–A16 L1L3 *LD3 CM26–A17 L1L4 *LD4 CM26–A18 L1L5 *LD5 CM26
  • Page 216B–63083EN/02 9. CONNECTION TO FANUC I/O Link CM26–B24 LC4H CM26–B23 LC3H CM26–B22 LC2H CM26–B21 LC1H CM26–B13 L1H0 *LD8 CM26–B14 L1H1 *LD9 CM26–B15 L1H2 *LD10 CM26–B16 L1H3 *LD11 CM26–B17 L1H4 *LD12 CM26–B18 L1H5 *LD13 CM26–B19 L1H6 *LD14 CM26–B20 L1H7 *LD15 L2H0 L2H1 L2H2 L2H3 L2H4 L2H5 L2H6 L2H7 L
  • Page 2179. CONNECTION TO FANUC I/O Link B–63083EN/02 D Signal specifications The LEDs must have the following rating Forward voltage 2.4V max (If=5mA)(Typical value) Forward current 30mA max Reverse voltage 3V max Interface for manual pulse generator D Connection of connector One interface is provided on co
  • Page 218B–63083EN/02 9. CONNECTION TO FANUC I/O Link Analog signal inputs Analog inputs received from the outside are forwarded without change to output terminals. D Connection diagram Analog inputs from the spindle amp being output for load meter and speed (example) meter indications. LM Spindle LM 1, 2 1
  • Page 2199. CONNECTION TO FANUC I/O Link B–63083EN/02 D Emergency stop A signal generated by the emergency stop switch on the machine operator’s panel can be sent to the power magnetics cabinet. (This signal cannot be sent to the CNC through the FANUC I/O Link.) Emergency stop signal A09 17 *ESP *ESP *ESP B0
  • Page 220B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.7.5 PMC Addresses Scope in which PMC addresses can be used BIT NUMBER I/O Link allocation PMC 7 6 5 4 3 2 1 0 128/128 256/256 ADDRESS DI+00 FUSE DI+01 KY07 KY06 KY05 KY04 KY03 KY02 KY01 KY00 DI+02 KY17 KY16 KY15 KY14 KY13 KY12 KY11 KY10 DI+03 KY27 KY26
  • Page 2219. CONNECTION TO FANUC I/O Link B–63083EN/02 9.7.6 D Use flat cables for connectors CM15, CM16, CM17, and CM26. Major Connection When splitting and connecting flat cables to the machine operator’s panel or other equipment, be careful not to break or short the Precautions conductors. D All signals wi
  • Page 222B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.7.8 Connector Connector Major use Specification (on the Cable Side) CM15, General–purpose HIF3BA–34D–2.54R : Specifications CM16, DI/DO Manufactured by HIROSE ELECTRIC CM17 CO., LTD. CNA1 Relay terminal PCR–E20FS : (to the machine) Manufactured by HONDA
  • Page 2239. CONNECTION TO FANUC I/O Link B–63083EN/02 9.7.9 Machine Operator’s Panel Interface Unit Dimension Diagram (Including Connector Locations) 89 22 CM26 A1 B25 15 CPD1 11 A1 17 10 60 CNB1 150 CM17 CNA1 9 B17 41 75 16 JD1B 1 CA40 CM16 CM15 A1 JD1A A1 22 20 B17 B17 40 124 89 26 310 Unit : mm Tolerance
  • Page 224B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.7.10 Machine Operator’s Panel Interface Unit Mounting Dimension Diagram Mounting hole position 20 CM26 18 150 CM17 110 114 Hole for connecting to a ground 4.5f CM16 CM15 20 18 296 310 Fasten the PCB with four M4 screws. Unit : mm 211
  • Page 2259. CONNECTION TO FANUC I/O Link B–63083EN/02 Sheet fixing area It is possible to fix the sheet, spacer, etc. only in the area shown in the (mounting face side) diagram below. 15 12 10 CM26 10 10 8 25 18 7 CM17 130 7 5 130 3 CM16 CM15 20 14 10 8 10 10 12 14 NOTE Applied to the PCB version number “03A
  • Page 226B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.7.11 Fuse Mounting Position CM26 FU1 CPD1 FU3 FU2 CM17 JD1A JD1B CM16 CM15 FU1 : +24V fuse (general–purpose DO, this supplies printed board power protection) FU2 : +5V fuse (IC power, manual pulse generator protection) FU3 : +5E fuse (general–purpose DI
  • Page 2279. CONNECTION TO FANUC I/O Link B–63083EN/02 9.8 The operator’s panel connection unit (A16B–2200–0660, 0661) is connected to the control unit through the FANUC I/O Link and is used for CONNECTION OF interfacing with the machine operator’s panel. OPERATOR’S PANEL The electric interface and pin layout
  • Page 228B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.8.1 The input signal of the operator’s panel connection unit is 0V common Input Signal non–insulation type interface as shown below. Regulations for Operator’s Panel Machine Operator’s panel connection unit tool Connection Unit Direct +24V current Recei
  • Page 2299. CONNECTION TO FANUC I/O Link B–63083EN/02 WARNING All signals input to this operator’s panel connection unit are of source type. When a source interface is used, a ground fault in an input signal has the same effect as closing the contacts. From the viewpoint of safety, therefore, FANUC does not
  • Page 230B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.8.2 Output signals DO00 to DO77 of the operator’s panel connection unit Output Signal drive indicators and LEDs on the machine operator’s panel and use NPN transistor for drivers. Regulations for Prepare 24VDC for power supply of indicators and LEDs and
  • Page 2319. CONNECTION TO FANUC I/O Link B–63083EN/02 9.8.3 Connector Layout for Operator’s Panel Connection Unit CM1 1 DI00 33 2 DI03 34 DI02 Address 7 6 5 4 3 2 1 0 19 DI01 3 DI06 35 DI05 20 DI04 Xn DI07 DI06 DI05 DI04 DI03 DI02 DI01 DI00 4 DI11 36 DI10 21 DI07 5 DI14 37 DI13 DI17 DI16 DI15 DI14 DI13 DI12
  • Page 232B–63083EN/02 9. CONNECTION TO FANUC I/O Link CM3 1 DO00 33 +5N 2 DO03 34 DO02 Address 7 6 5 4 3 2 1 0 19 DO01 3 DO06 35 DO05 20 DO04 Yn DO07 DO06 DO05 DO04 DO03 DO02 DO01 DO00 4 DO11 36 DO10 21 DO07 5 DO14 37 DO13 22 DO12 Yn+1 DO17 DO16 DO15 DO14 DO13 DO12 DO11 DO10 6 DO17 38 DO16 23 DO15 7 DO22 39
  • Page 2339. CONNECTION TO FANUC I/O Link B–63083EN/02 9.8.4 External View of Operator’s Panel Connection Unit 11.8mm Approx. 100mm Weight : 1.2 kg Fig. 9.8.4 External view of operator’s panel connection unit 220
  • Page 234B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.9 The operator’s panel connection unit (A16B–2202–0730, 0731), which connects to the control unit via the FANUC I/O Link, acts as an interface CONNECTION OF with the machine operator’s panel. SOURCE OUTPUT Connectors CM51, CM52, CMB3, and CMB4, used to
  • Page 2359. CONNECTION TO FANUC I/O Link B–63083EN/02 9.9.1 Most input signals for the source output type connection unit support a Input Signal sink type non–isolated interface. For some input signals, however, either sink or source type can be selected. (European safety standards demand Specifications for
  • Page 236B–63083EN/02 9. CONNECTION TO FANUC I/O Link DC input signal OFF (High) (Signal) (Signal) ON (Low) Logical 0 (18 V or higher) Logical 1 (6V or lower) Chattering of 5 ms or less is ig- nored. Receiver output signal 5 to 22ms 5 to 22ms Fig. 9.9.1 (b) Signal width and delay of input signal In the above
  • Page 2379. CONNECTION TO FANUC I/O Link B–63083EN/02 CAUTION A power supply which satisfies the above specifications shall be connected to the DOCOM and 0V power supply terminals for the output signals. The maximum current that can be carried by the DOCOM pin is 2.0 A. The total load current must not exceed
  • Page 238B–63083EN/02 9. CONNECTION TO FANUC I/O Link NOTE The above red LED and alarm transfer to the CNC are supported by PCBs of version 03B and later. If the output of a signal cannot be turned on even though the CNC diagnostic indicates that the signal is on, that signal or another signal being handled
  • Page 2399. CONNECTION TO FANUC I/O Link B–63083EN/02 Notes on output signals CAUTION Observe the following precautions when connecting output signals: Output pins shall not be connected in parallel, as shown below. DOCOM +24V 0V Relay DV DV 0V CAUTION When using a dimming resistor, connect a diode to preven
  • Page 240B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.9.3 Connector Pin Layout for Source Output Type Connection Unit CM51 CM52 1 DI00 33 DICMN1 1 DI60 33 0V 2 DI03 34 DI02 2 DI63 34 DI62 19 DI01 19 DI61 3 DI06 35 DI05 3 DI66 35 DI65 20 DI04 20 DI64 4 DI11 36 DI10 4 DI71 36 DI70 21 DI07 21 DI67 5 DI14 37 D
  • Page 2419. CONNECTION TO FANUC I/O Link B–63083EN/02 NOTE When the operator’s panel connection unit having 64 DIs and 32 DOs is selected, connector CMB4 is not mounted on the PCB. DICMN1, DICMN2: Pins used to switch the DI common. Usually, jumper these pins with 0V. (input) +24V: +24 VDC output pin. This pi
  • Page 242B–63083EN/02 9. CONNECTION TO FANUC I/O Link [DO address] 7 6 5 4 3 2 1 0 Yq DO07 DO06 DO05 DO04 DO03 DO02 DO01 DO00 DO: DO: Y q+1 DO17 DO16 DO15 DO14 DO13 DO12 DO11 DO10 64 32 points points Y q+2 DO27 DO26 DO25 DO24 DO23 DO22 DO21 DO20 Y q+3 DO37 DO36 DO35 DO34 DO33 DO32 DO31 DO30 Y q+4 DO47 DO46 D
  • Page 2439. CONNECTION TO FANUC I/O Link B–63083EN/02 9.9.4 Dimensions of Source Output Type Connection Unit 4–f5mm CP1 15 mm 336mm 50mm 10 mm CP1 JD1B 12 12 43 1 2 3 JD1A CP61 35 154 mm 120 mm 155 17.78 mm CMB4 MR20RM CMB3 CM52 CM51 11.72 MR50RM MR50RM MR50RM mm 20 50 50 50 Approx. 31.05mm 46.99mm 88.9mm 88
  • Page 244B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.10 FANUC I/O Link CONNECTION UNIT 9.10.1 This unit connects FANUC I/O Link master devices’ such as the CNC and Overview F–D Mate, via an I/O Link to enable the transfer of DI/DO signals. System A System B CNC or CNC or F–D Mate +24 V power +24 V power F
  • Page 2459. CONNECTION TO FANUC I/O Link B–63083EN/02 9.10.2 Specification Item Specification I/O Link function Provided with two slave mode I/O Link interface channels, between which DI/DO data can be transferred. [Interface types] One of the following combinations is selected: Electrical – optical Electric
  • Page 246B–63083EN/02 9. CONNECTION TO FANUC I/O Link LED indications LED5 LED3 LED4 LED2 (GREEN) (RED) (GREEN) (RED) DC–DC CONVERT- ER CP2 CP1 +5V LED1(RED) 0V : Check pin Fig. 9.10.2 (a) LED locations LED status Description LED1 Normal j 1 LED1 A RAM parity error occurred because of a hardware J failure. L
  • Page 2479. CONNECTION TO FANUC I/O Link B–63083EN/02 Unit: mm 180 10 160 30 5 Printed–circuit board 90 150 Cable Mounted components Cable 50 or less Fig. 9.10.2 (b) Outline drawing 160 4–M4 Unit: mm 90 Fig. 9.10.2 (c) Mounting location 234
  • Page 248B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.10.3 Connection 9.10.3.1 I/O Link interface (1) Connection diagram (example) AC power input AC power input External External power power I/O Link (+24 V) (+24 V) I/O Link master     master JD1A JD1A Optical I/O Link adapter CP(*) CP(*)  Electrical
  • Page 2499. CONNECTION TO FANUC I/O Link B–63083EN/02 (2) Signal cable (electrical) JD1A1/JD1A2 JD1B1/JD1B2 11 0V 1 RXB 11 0V 1 RXA 12 0V 2 :RXB 12 0V 2 :RXA 13 0V 3 TXB 13 0V 3 TXA 14 0V 4 :TXB 14 0V 4 :TXA 15 0V 5 15 0V 5 16 0V 6 16 0V 6 17 7 17 7 18 – 8 18 – 8 19 9 – 19 9 – 20 – 10 20 – 10 This unit (JD1A
  • Page 250B–63083EN/02 9. CONNECTION TO FANUC I/O Link (3) Signal cable (optical) D Optical cable specification : A66L–6001–0009#XXXX (where XXXX is a cable length specification) Cable specification examples 10 m – L10R03 100 m – L100R3 D Cable length : 200 m (maximum) (4) Power supply cable CP1/CP2 connector
  • Page 2519. CONNECTION TO FANUC I/O Link B–63083EN/02 9.11 CONNECTING THE FANUC SERVO UNIT β SERIES WITH I/O Link 9.11.1 The FANUC servo unit β series with I/O Link (called the β amplifier with Overview I/O Link) is a power motion control servo unit that can be easily connected to a CNC control unit via the
  • Page 252B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.11.2 The β amplifier with I/O Link is connected to the Series 21i/210i using Connection the usual FANUC I/O Link connection. Control unit FANUC SERVO UNIT β series with I/O Link JD1A I/O IOLINK LINK JD1A I/O Link cable JD1B I/O LINK I/O Link cable JD1B
  • Page 2539. CONNECTION TO FANUC I/O Link B–63083EN/02 9.11.3 The maximum number of β amplifiers with I/O Link that can be Maximum Number of connected to a control unit depends on the maximum number of FANUC I/O Link points provided by that control unit, as well as their assignments. Units that can be For the
  • Page 254B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.12 CONNECTION OF THE DISTRIBUTION I/O MACHINE OPERATOR’S PANEL 9.12.1 The distribution I/O machine operator’s panel is of distribution I/O type Differences between that is connected via I/O Link to the CNC. Its panel is the same as that of the FS0 stand
  • Page 2559. CONNECTION TO FANUC I/O Link B–63083EN/02 (Standard–size machine operator’s panel) Item FS0 standard machine Distribution I/O machine operator’s panel operator’s panel Panel No design modification Program protect key Override rotary switch Emergency stop button Manual pulse generator Keyboard (ke
  • Page 256B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.12.2 Overall Connection Diagram Distribution I/O machine operator’s panel Emergency stop switch General–purpose DI General–purpose DO CNC +24 V power supply +24 V power supply I/O unit NOTE CNCs of the i series only allow the distribution I/O machine op
  • Page 2579. CONNECTION TO FANUC I/O Link B–63083EN/02 9.12.3 (1) Small machine operator’s panel Connector Mounting Specification of the printed circuit board: Diagram A20B–8001–0721 (with general–purpose DO) Viewed from behind Printed circuit board (2) Standard–size machine operator’s panel Specification of
  • Page 258B–63083EN/02 9. CONNECTION TO FANUC I/O Link Specification of Description printed circuit board A20B–8001–0210 D Without general–purpose DO D The other input/output interface specifications are the same as those of the A20B–8001–0721 printed circuit board. D The outer shape of the printed circuit bo
  • Page 2599. CONNECTION TO FANUC I/O Link B–63083EN/02 9.12.5 The emergency stop switch is not wired when the unit leaves the factory. Emergency Stop Signal Perform wiring suitable for the system. For an emergency stop signal, a common pin and emergency stop signal Connection pin are available with connectors
  • Page 260B–63083EN/02 9. CONNECTION TO FANUC I/O Link (3) When an emergency stop signal is output to other I/O Other I/O Machine operator’s panel Printed circuit board Receiver Receiver NOTE In the examples (1) and (2) above, an emergency stop signal is applied to the DI address (Xm+2.4) tied to the 24V comm
  • Page 2619. CONNECTION TO FANUC I/O Link B–63083EN/02 Pin number Address number Bit number 248
  • Page 262B–63083EN/02 9. CONNECTION TO FANUC I/O Link Pin number Address number Bit number 249
  • Page 2639. CONNECTION TO FANUC I/O Link B–63083EN/02 NOTE 1 Xm+1.0 to Xm+1.7 and Xm+3.0 to Xm+3.7 are DI points that allows common selection. This means that by connecting the DICOM1 pin (CM58–A02) and DICOM3 pin (CM58–B02) to +24 V, the DI signal whose logic is inverted can be applied. In this case, howeve
  • Page 264B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.12.7 General–purpose DO Signal Connection Pin number Pin number (Note) Bit number +24 V power supply Relay Cable recommended for use on the CE59 cable side: HIF3BA–20D–2.54R (Hirose Electric) NOTE With the small machine operator’s panel, all of the eigh
  • Page 2659. CONNECTION TO FANUC I/O Link B–63083EN/02 9.12.8 See Section 9.4.15. Manual Pulse Generator Connection 9.12.9 A relay terminal is used to relay signals on the machine operator’s panel. Relay Terminal Relayed signals are not output to the CNC via I/O Link. An example of using a relay terminal to r
  • Page 266B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.12.10 (Small machine operator’s panel) Keyboard Addresses The relationship of the keyboard key switches and LED I/O addresses is as follows: Key/LED Key switch/LED arrangement Address NOTE T series: 42 keys M series: 46 keys On the machine operator’s pa
  • Page 2679. CONNECTION TO FANUC I/O Link B–63083EN/02 (Standard–size machine operator’s panel) The relationship between the keyboard key switches and LED I/O addresses is as follows: Key/LED Key switch/LED arrangement Address NOTE 53 keys for both the T series and M series 254
  • Page 268B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.12.11 Other Signal DI address Signal Name Addresses Xm+0.0 *OVA Override signal (Note) Xm+0.1 *OVB Xm+0.2 *OVC Xm+0.3 *OVD Xm+0.4 *OVE Xm+0.5 KEY Program protect signal NOTE Override signal (*OVA to *OVE) Gray codes are output according to the table bel
  • Page 2699. CONNECTION TO FANUC I/O Link B–63083EN/02 9.12.12 The I/O address maps of the distribution I/O machine operator’s panel are Allocation as follows: DI space map DO space map Xm Override, etc. Yn Xm+1 Yn+1 General–purpose G l Xm+2 Yn+2 DI signals Xm+3 Yn+3 Keyboard (LED) General–purpose General– ur
  • Page 270B–63083EN/02 9. CONNECTION TO FANUC I/O Link Basically, arbitrary I/O addresses can be allocated on the distribution I/O machine operator’s panel. For connection with the fixed addresses directly monitored by the CNC, however, DI addresses must be allocated as indicated below. Fixed addresses direct
  • Page 2719. CONNECTION TO FANUC I/O Link B–63083EN/02 9.12.13 Specifications Setting environment Ambient temperature Operation: 0°C to 58°C Storage and transportation: –20°C to 60°C Temperature change 1.1°C/minute maximum Humidity Normal condition: 75% (relative humidity) Short term (no more than one month):
  • Page 272B–63083EN/02 9. CONNECTION TO FANUC I/O Link Machine operator’s panel specifications Item Specifications Remarks Number of 24 points 24 V input general–purpose DI points Number of Small machine operator’s 24 V output general–purpose DO panel: 8 points points Standard–size machine operator’s panel: 5
  • Page 2739. CONNECTION TO FANUC I/O Link B–63083EN/02 General–purpose DI signal specifications Contact capacity 30 VDC. 16 mA or more Leakage current between 1 mA or less (26.4 V) contacts when opened Voltage decrease between 2 V or less (including voltage drop in the cable) contacts when closed Delay The re
  • Page 274B–63083EN/02 9. CONNECTION TO FANUC I/O Link 9.12.14 The keyboard of the machine operator’s panel employs a matrix Other Notes configuration. If three or more keys are simultaneously entered in the matrix DI configuration, a DI signal is erroneously entered due to an abnormal current flow. A counter
  • Page 2759. CONNECTION TO FANUC I/O Link B–63083EN/02 (Ladder operation) The following provides examples of ladder operation based on the DI matrix of 8 (bits) 8 (common), indicated on the next page. (1) The number of data lines where keys are entered is checked. The OR (R1) of the data of all the addresses
  • Page 276B–63083EN/02 9. CONNECTION TO FANUC I/O Link (3) When there are two or less data lines where keys are entered, whether multiple keys are entered on a data line is checked. The data of all addresses are subtracted from the OR (R1) to obtain result R2. When R2 = 00h, there is no data line where multip
  • Page 2779. CONNECTION TO FANUC I/O Link B–63083EN/02 9.12.15 Operator’s Panel Override rotary switch Emergency stop switch Key switches (sheet keys) The circle on each key switch repre- sents an LED (red). Program protect key Fig. 9.12.15 (a) Front view of machine operator’s panel for small unit (T series)
  • Page 278B–63083EN/02 9. CONNECTION TO FANUC I/O Link Fig. 9.12.15 (b) Front view of machine operator’s panel for small unit (M series) 265
  • Page 2799. CONNECTION TO FANUC I/O Link B–63083EN/02 Program protect key Key switches (sheet keys) The circle on each key switch repre- sents an LED (red). (Coordinate) Manual pulse Override rotary switch generator Emergency stop button Fig. 9.12.15 (c) Front view of machine operator’s panel for standard un
  • Page 280B–63083EN/02 9. CONNECTION TO FANUC I/O Link (Coordinate) Fig. 9.12.15 (d) Front view of machine operator’s panel for standard unit (M series) 267
  • Page 2819. CONNECTION TO FANUC I/O Link B–63083EN/02 D Symbol indication on machine operator’s panel Front view of the key sheets (1) M series, full keypad (2) M series, small keypad 268
  • Page 282B–63083EN/02 9. CONNECTION TO FANUC I/O Link (3) T series, full keypad (4) T series, small keypad 269
  • Page 2839. CONNECTION TO FANUC I/O Link B–63083EN/02 D Meanings of keys English Symbol Meaning of key indication indication AUTO AUTO mode selection signal: Sets automatic operation mode. EDIT EDIT mode selection signal: Sets program edit mode. MDI MDI mode selection: Sets MDI mode. JOG JOG feed mode select
  • Page 284B–63083EN/02 9. CONNECTION TO FANUC I/O Link English Symbol Meaning of key indication indication PRG Program stop (output only): Turns on the LED on STOP the button when automatic operation is stopped by M00 specified in the program. OPT Optional stop: Stops automatic operation after STOP execution
  • Page 2859. CONNECTION TO FANUC I/O Link B–63083EN/02 English Symbol Meaning of key indication indication CYCLE Cycle start: Starts automatic operation. START CYCLE Cycle stop: Stops automatic operation. STOP CLNT Coolant on: Start the supply of coolant. ON CLNT Coolant off: Stops the supply of coolant. OFF
  • Page 286B–63083EN/02 10. EMERGENCY STOP SIGNAL 10 EMERGENCY STOP SIGNAL Using the emergency stop signal effectively enables the design of safe WARNING machine tools. The emergency stop signal is provided to bring a machine tool to an emergency stop. It is input to the CNC controller, servo amplifier, and sp
  • Page 28710. EMERGENCY STOP SIGNAL B–63083EN/02 Stroke end limit switch Emergency stop button +X –X +Y –Y +Z –Z +4 –4 Relay power Release switch Spark killer SK EMG Relay CNC control unit emg1 +24 *ESP α series control amplifier SVM (PSM) SPM emg2 +24 *ESP MCCOFF3 MCCOFF4 External power source L1 L2 L3 Spark
  • Page 28811. REMOTE BUFFER INTERFACE B–63083EN/02 (INCLUDING FANUC DNC1 AND DNC2) REMOTE BUFFER INTERFACE 11 (INCLUDING FANUC DNC1 AND DNC2) 275
  • Page 28911. REMOTE BUFFER INTERFACE (INCLUDING FANUC DNC1 AND DNC2) B–63083EN/02 11.1 When the remote buffer is connected to the host computer or input/output device via serial interface, a great amount of data can be sent to CNC GENERAL consecutively at a high speed. RS–232C RS–422 interface interface FILE
  • Page 29011. REMOTE BUFFER INTERFACE B–63083EN/02 (INCLUDING FANUC DNC1 AND DNC2) Explanations D Interface between the - Electrical interface remote buffer and host The following two types of interface are prepared as standard computer specifications. D RS–232–C Interface D RS–422 Interface RS–233C RS–422 Se
  • Page 29111. REMOTE BUFFER INTERFACE (INCLUDING FANUC DNC1 AND DNC2) B–63083EN/02 11.2 REMOTE BUFFER CNC OPTION–1 board Host computer (example) INTERFACE JD5C (RS–232C) (PCR–EV20LMDETZ–SL) DBM–25S 1 RD 11 SD 1 FG 14 2 0V 12 0V 2 SD 15 3 DR 13 ER 3 RD 16 4 0V 14 0V 4 RS 17 5 CS 15 RS 5 CS 18 6 0V 16 0V 6 DR 1
  • Page 29211. REMOTE BUFFER INTERFACE B–63083EN/02 (INCLUDING FANUC DNC1 AND DNC2) Cable wiring 1 2 RD SD 2 0V 3 20 DR ER 4 0V 5 4 CS RS 6 0V 7 8 CD CD 8 0V 9 10 +24V 11 3 SD RD 12 0V 13 6 ER DR 14 0V 15 5 RS CS 16 7 0V SG 17 18 19 1 +24V FG 20 Shield Connect CS to RS if CS is not used. However, when protocol
  • Page 29311. REMOTE BUFFER INTERFACE (INCLUDING FANUC DNC1 AND DNC2) B–63083EN/02 11.3 REMOTE BUFFER CNC OPTION–1 board Host computer (Example) INTERFACE (RS–422) JD6A 1 FG (PCR–EV20LMDETZ–SL) 20 2 21 1 RD 11 SD 3 22 *SD 2 *RD 12 *SD 4 SD 23 3 RT 13 TT 5 24 *RD 4 *RT 14 *TT 6 RD 25 *RS 5 CS 15 RS 7 RS 26 *RT
  • Page 29411. REMOTE BUFFER INTERFACE B–63083EN/02 (INCLUDING FANUC DNC1 AND DNC2) Actual example of RS–422 signal wiring Cable wiring 1 4 RD SD 2 22 *RD *SD 3 17 RT TT 4 35 *RT *TT 5 7 CS RS 6 25 *CS *RS 7 12 DM TR 9 30 *DM *TR 8 19 0V SG 10 +24V 11 6 SD RD 12 24 *SD *RD 13 8 TT RT 14 26 *TT *RT 15 9 RS CS 1
  • Page 29511. REMOTE BUFFER INTERFACE (INCLUDING FANUC DNC1 AND DNC2) B–63083EN/02 11.4 DNC2 INTERFACE CNC OPTION–1 board Host computer (Example) (RS–232C) JD28A (PCR–E20LMDETZ–SL) DBM–25S 1 RD 11 SD 1 FG 14 2 0V 12 0V 2 SD 15 3 DR 13 ER 3 RD 16 4 0V 14 0V 4 RS 17 5 CS 15 RS 5 CS 18 6 0V 16 0V 6 DR 19 7 CD 17
  • Page 29611. REMOTE BUFFER INTERFACE B–63083EN/02 (INCLUDING FANUC DNC1 AND DNC2) 11.5 DNC1 INTERFACE 11.5.1 Multipoint Connection CNC OPTION board Tap JD6A (PCR–E20LMDETZ–SL) (MR–20RMD) Male 1 TRD1(+) 11 TRD2(+) 1 TRD2(+) 14 8 2 TRD1(–) 12 TRD2(–) 2 TRD2(–) 15 9 3 13 3 16 10 TRD1(+) 4 14 4 17 11 TRD1(–) 5 1
  • Page 29711. REMOTE BUFFER INTERFACE (INCLUDING FANUC DNC1 AND DNC2) B–63083EN/02 11.5.2 Point–to–point CNC OPTION board Tap Connection JD6A (PCR–E20LMDETZ–SL) (MR–20RMD) Male 1 RD 11 SD 1 SD 14 CS 8 TT 2 :RD 12 :SD 2 :SD 15 :CS 9 :TT 3 RT 13 TT 3 TR 16 10 RD 4 :RT 14 :TT 4 :TR 17 11 :RD 5 CS 15 RS 5 RS 18 R
  • Page 298B–63083EN/02 12. HIGH–SPEED SERIAL BUS (HSSB) 12 HIGH–SPEED SERIAL BUS (HSSB) 285
  • Page 29912. HIGH–SPEED SERIAL BUS (HSSB) B–63083EN/02 12.1 The high–speed serial bus (HSSB) enables the high–speed transfer of large amounts of data between a commercially available IBM PC or OVERVIEW compatible personal computer and a CNC, by connecting them via a high–speed optical fiber. On the CNC, the
  • Page 300B–63083EN/02 12. HIGH–SPEED SERIAL BUS (HSSB) 12.3 CONNECTION DIAGRAM PC/AT compatible personal computer HSSB interface board on the CNC High–speed serial bus Personal computer interface board (Installed in an ISA slot) Optical fiber cable 287
  • Page 30112. HIGH–SPEED SERIAL BUS (HSSB) B–63083EN/02 12.4 PERSONAL CAUTION COMPUTER 1 The machine tool builder or end user is required to procure SPECIFICATION and maintain the personal computer. 2 FANUC is not liable for any problems resulting from the operation of users’ personal computers, regardless of
  • Page 302B–63083EN/02 12. HIGH–SPEED SERIAL BUS (HSSB) 12.6 PROCEDURE FOR WARNING INSTALLING Before starting to mount or remove a personal computer PERSONAL interface board, switch off the personal computer and its COMPUTER peripheral devices, and disconnect their power supply cables. Otherwise, there is a s
  • Page 30312. HIGH–SPEED SERIAL BUS (HSSB) B–63083EN/02 Personal computer interface boards A20B–8001–0583 New type 2 (When viewed from The I/O base address of the the top of the board) interface board is LMN0h(*1). The factory settings are as follows: A20B–8001–0583 L, M, N = 0, 2, 8 for channel A (COP7A) Cha
  • Page 304B–63083EN/02 12. HIGH–SPEED SERIAL BUS (HSSB) 12.7 (1) Personal computer interface board HANDLING (A) Electrostatic interference The personal computer interface board is shipped in an anti–static PRECAUTIONS bag. To store or transport the interface board, always place it in the anti–static bag. Befo
  • Page 305APPENDI
  • Page 306B–63083EN/02 A. EXTERNAL DIMENSIONS OF EACH UNIT A EXTERNAL DIMENSIONS OF EACH UNIT 295
  • Page 307A. EXTERNAL DIMENSIONS OF EACH UNIT B–63083EN/02 Name in outline drawing Drawing number Fig. Series 21i control unit 7.2″ STN monochrome LCD A02B–0247–B531,B532,B535,B536 Fig. U1 8.4″ TFT color LCD A02B–0247–B501,B502,B505,B506 Fig. U2 9.5″ STN monochrome LCD A02B–0247–B541,B542,B545,B546 Fig. U3 10
  • Page 308B–63083EN/02 A. EXTERNAL DIMENSIONS OF EACH UNIT With 2 option slots With no option slot At the rear of the metal panel, the area within 8 Mounting mm of the outside edge is hole diagram left unpainted. 244 184 5 190 200 Fig. U1 External dimensions of CNC control unit with 7.2″ LCD 297
  • Page 309A. EXTERNAL DIMENSIONS OF EACH UNIT B–63083EN/02 With 2 option slots With no option slot At the rear of the metal panel, the area within 8 Mounting mm of the outside edge is hole diagram left unpainted. 244 184 5 190 200 Fig. U2 External dimensions of CNC control unit with 8.4″ LCD 298
  • Page 310B–63083EN/02 A. EXTERNAL DIMENSIONS OF EACH UNIT With 2 option slots With no option slot At the rear of the metal panel, the area within 8 Mounting mm of the outside edge is hole diagram left unpainted. 274 204 5 210 220 Fig. U3 External dimensions of CNC control unit with 9.5″ LCD 299
  • Page 311A. EXTERNAL DIMENSIONS OF EACH UNIT B–63083EN/02 With 2 option slots With no option slot At the rear of the metal panel, the area within 8 Mounting mm of the outside edge is hole diagram left unpainted. 274 204 5 210 220 Fig. U4 External dimensions of CNC control unit with 10.4″ LCD 300
  • Page 312B–63083EN/02 A. EXTERNAL DIMENSIONS OF EACH UNIT Mounting hole diagram At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted. Fig. U5 External dimensions of separate–type small–size MDI unit 301
  • Page 313A. EXTERNAL DIMENSIONS OF EACH UNIT B–63083EN/02 Mounting hole diagram At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted. Fig. U6 External dimensions of separate–type standard MDI unit 302
  • Page 314B–63083EN/02 A. EXTERNAL DIMENSIONS OF EACH UNIT Mounting hole diagram At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted. Fig. U7 External dimensions of separate–type standard MDI unit (horizontal type) 303
  • Page 315A. EXTERNAL DIMENSIONS OF EACH UNIT B–63083EN/02 Mounting hole diagram At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted. Fig. U8 External dimensions of separate–type standard MDI unit (vertical type) 304
  • Page 316B–63083EN/02 A. EXTERNAL DIMENSIONS OF EACH UNIT Mounting hole diagram At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted. M4 stud Fig. U9 (a) External dimensions of FA full keyboard 305
  • Page 317A. EXTERNAL DIMENSIONS OF EACH UNIT B–63083EN/02 D The personal computer interface connection unit and ISA expansion unit are installed on the back of the separate MDI unit or FA full keyboard when shipped. D For panel cutting information, see the panel cut drawing of the separate MDI unit or FA ful
  • Page 318B–63083EN/02 A. EXTERNAL DIMENSIONS OF EACH UNIT Fig. U10 (a) External dimensions of 101–type full keyboard (English) Specification No.: A86L–0001–0210 NOTE This keyboard is not dust–proof. It should be used for program development only. It can be used at temperatures of between 0 and 40°C. Fig. U10
  • Page 319A. EXTERNAL DIMENSIONS OF EACH UNIT B–63083EN/02 66±2 13±1 25+1.5 2700± 15 104±2 41.5± 2 1.5±1 Unit : mm Fig. U11 External dimensions of mouse Specification No.: A86L–0001–0212 NOTE This mouse is not dust–proof. It should be used for program development only. It can be used at temperatures of betwee
  • Page 320B–63083EN/02 A. EXTERNAL DIMENSIONS OF EACH UNIT 4–M3 134 140 64 (HOLE) 70 5 4–φ3.6 FDD 150 140 104 ACRYLIC WINDOW 1.6 145 5 5 70 5 Unit: mm 80 Mounting direction When using the floppy disk unit attached to the machine, mount the floppy disk unit in one of the following directions: Fig. U12 Floppy d
  • Page 321A. EXTERNAL DIMENSIONS OF EACH UNIT B–63083EN/02 Fig. U13 (a) External dimensions of high–speed serial bus interface board type 2 (for PC) Specification No.: A20B–8100–0100 –0582 –0583 Weight: 0.2 kg Fig. U13 (b) High–speed serial bus interface board type 2 (PC) Specification No.: A20B–8001–0583 (1
  • Page 322B–63083EN/02 A. EXTERNAL DIMENSIONS OF EACH UNIT 98 30 35 +0.15 31 15–0.006 14.3+0 –0.017 –0.11 2 1.15+0.14 –0 16 –0.009 50 –0.025 68 20 52 72 2 4 f5.4 Key position 5 +0012 MS3102A20–29P –0 Note: Mechanical specifications of the position coder are as follows: +0.05 3 –0 (1) Input axis inertia 1.0 ×
  • Page 323A. EXTERNAL DIMENSIONS OF EACH UNIT B–63083EN/02 MS connector: MS3102A–20–29P Fig. U14 (b) α position coder Specification No.: A860–0309–T302 (10000 rpm maximum) 312
  • Page 324B–63083EN/02 A. EXTERNAL DIMENSIONS OF EACH UNIT 8.35 f80.0 f55.0 50.0 30.0 M4X8.0 60.0 On the f72 circumference PULSE GENERATOR 11.0 FANUC LTD 0V 5V A B M3 screw terminal 120.0° Fig. U15 External dimensions of manual pulse generator Specification No.: A860–0202–T001 313
  • Page 325A. EXTERNAL DIMENSIONS OF EACH UNIT B–63083EN/02  ∼  90 38.0 25 M3 screw terminal 140 100.0 39.0 M3 screw terminal  ∼  90 38.0 25 M3 screw terminal 140 100.0 39.0 M3 screw terminal Fig. U16 External dimensions of pendant–type manual pulse generator Specification No.: A86
  • Page 326B–63083EN/02 A. EXTERNAL DIMENSIONS OF EACH UNIT COP10B COP10A CP11 JF101 JF102 JF103 JF104 JA4A Fig. U17 External dimensions of separate detector interface unit 315
  • Page 327A. EXTERNAL DIMENSIONS OF EACH UNIT B–63083EN/02 Negative polarity indication 103 4–M4 counter Positive polarity indication sinking Plus terminal with 3–M3 screw holes 103 Minus terminal  with 3–M3 screw holes   4–f4.3 mounting hole Arrow view A 14.1      Note) The battery is not
  • Page 328B–63083EN/02 A. EXTERNAL DIMENSIONS OF EACH UNIT ÁÁ ÁÁ Á ÁÁ 50 ÁÁ Á ÁÁ 25 25 5 5 ÁÁÁ ÁÁ ÁÁÁ 65 ÁÁÁ ÁÁ ÁÁÁ 5 Á 32.5 1 2 3 ÁÁ Á ÁÁ Á 100 35 120 Fig. U19 External dimensions of tap 39.3 16.0 ÔÔÔ ÔÔÔ 47.0 ÔÔÔ Fig. U20 External dimensions of terminal resistance unit 317
  • Page 329A. EXTERNAL DIMENSIONS OF EACH UNIT B–63083EN/02 Main unit Cover 103 115 M4 tap × 4 70 81 93 5 Mounting panel hole drilling 13.5 47 Mounting hole (countersink) 145 The battery unit is fitted with a 14–m battery cable. Fig. U21 External dimensions of external CNC battery unit 318
  • Page 330B–63083EN/02 A. EXTERNAL DIMENSIONS OF EACH UNIT Mounting hole diagram At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted. Fig. U22 External dimensions of punch panel (narrow type) 319
  • Page 331A. EXTERNAL DIMENSIONS OF EACH UNIT B–63083EN/02 Panel cutting drawing Protection grounding stud (M4, back side) This metal plate can be removed. Fig. U23 Distribution I/O small machine operator’s panel 320
  • Page 332B–63083EN/02 A. EXTERNAL DIMENSIONS OF EACH UNIT Panel cutting drawing Protection grounding stud (M4, back side) This metal plate can be removed. Fig. U24 Distribution I/O standard machine operator’s panel 321
  • Page 333A. EXTERNAL DIMENSIONS OF EACH UNIT B–63083EN/02 Connectors Fig. title Specification No. Fig. No. PCR connector (soldering type) PCR–E20FS Fig.C1 (a) FI40 connector FI40–2015S Fig.C1 (b) Connector case (HONDA PCR type) PCR–V20LA/PCR–V20LB Fig.C2 (a) Connector case (HIROSE FI type) FI–20–CV Fig.C2 (b
  • Page 334B–63083EN/02 A. EXTERNAL DIMENSIONS OF EACH UNIT TYPE : HONDA PCR–E20FS (SOLDERING TYPE) USAGE : GENERAL MATING HOUSING : HONDA PCR–E20L (PLASTIC) A n 2 1.27 1 7.3 n n)1 2 Display 7 HONDA 15.1 1.27 B A B PCR–E20FS 21.65 11.43 Fig. C1 (a) PCR connector (soldering type) 323
  • Page 335A. EXTERNAL DIMENSIONS OF EACH UNIT B–63083EN/02 TYPE : HIROSE FI40–2015S USAGE : PULSE CODER INTERFACE LINEAR SCALE INTERFACE MPG INTERFACE MATING/HOUSING : HIROSE FI–20–CV 16.25 15_ 11.43 1.27 Note This connector does not 10 9 8 7 6 5 4 3 2 1 have contacts for positions 5.5 11,13,15,17, and 19. 2.
  • Page 336B–63083EN/02 A. EXTERNAL DIMENSIONS OF EACH UNIT TYPE : HONDA PCR–V20LA (for 6 dia. cable) USAGE : GENERAL 9.5 21 11.4 (1) HONDA (2) 37 30 (3) (6) (5) (4) (1) (2) Case (3) Cable clamp (4) Lock bracket (5) Lock lever (6) Set screw for cable clamp Fig. C2 (a) Connector case (HONDA PCR type) 325
  • Page 337A. EXTERNAL DIMENSIONS OF EACH UNIT B–63083EN/02 TYPE : HIROSE FI–20–CV USAGE : PULSE CODER INTERFACE LINEAR SCALE INTERFACE MANUAL PULSE GENERATOR INTERFACE (1) (2) Case (3) Lock bracket (4) Lock lever (5) Cable clamp (6) Set screw for cable clamp 21±0.3 11.5±0.3 9.5±0.2 (5) (6) (4) 370.5 17.50.3
  • Page 338B–63083EN/02 A. EXTERNAL DIMENSIONS OF EACH UNIT TYPE : FUJITSU FCN–240C20–Y/S (for 5.8 dia. cable) USAGE : GENERAL 9.5 21 11.4 (2) F C020–02 37 30 Cable clamp Screw Lock lever Fig. C2 (c) Connector case (FUJITSU FCN type) 327
  • Page 339A. EXTERNAL DIMENSIONS OF EACH UNIT B–63083EN/02 Fig. C2 (d) Connector case (PCR type (Hirose Electric)) 328
  • Page 340B–63083EN/02 A. EXTERNAL DIMENSIONS OF EACH UNIT TYPE : AMP1–178128–3 (25.5) Circuit No. DIMENSION 3 2 1 AMP D–3 X 22.8 16.3 19.24 10.16 0.6 5.08 3.1 4.05 6.55 7.15 3 2 1 Circuit No. Fig. C3 (a) AMP connector (1) 329
  • Page 341A. EXTERNAL DIMENSIONS OF EACH UNIT B–63083EN/02 TYPE : AMP2–178128–3 Circuit No. (29.7) DIMENSION 3 2 1 AMP D–3 22.8  0.3 Y 16.3 0.3 (19.24) 0.6  0.3 10.16 5.08  0.3  0.3 3.1 4.05 6.55 7.15 3 2 1 Cricuit No. Fig. C3 (b) AMP connector (2) 330
  • Page 342B–63083EN/02 A. EXTERNAL DIMENSIONS OF EACH UNIT TYPE : AMP1–178288–3 USAGE : POWER SUPPLY UNIT CP1A 3 +24V INPUT 2 0V 1 +24V (22.96) Circuit No. DIMENSION 3 2 1 AMP D–3 X 22.8 16.3 16.7 7.62 0.6 3.81 3.1 4.05 6.55 7.15 3 2 1 Circuit No. Fig. C3 (c) AMPconnector (3) 331
  • Page 343A. EXTERNAL DIMENSIONS OF EACH UNIT B–63083EN/02 TYPE : AMP2–178288–3 USAGE : POWER CP1B 3 +24V OUTPUT 2 0V 1 +24V DIMENSION Circuit No. 0.6 6.55 7.15 3 2 1 Circuit No. Fig. C3 (d) AMP connector (4) 332
  • Page 344B–63083EN/02 A. EXTERNAL DIMENSIONS OF EACH UNIT SEPARATE : AMP1–175218–2(Gold coated) AMP1–175218–5(Tin coated) REEL : AMP1–175196–2(Gold coated) AMP1–175196–5(Tin coated) WIRE : AWG 16, 18, 20 (21.8) A–A ±0.4 2.9  0.5 2.9 1 In case of reel ±0.5 3 B–B 17.8 ±0.4 4.2 (9.3) (2.5) B ±0.2 A 2.9  0.2 5
  • Page 345A. EXTERNAL DIMENSIONS OF EACH UNIT B–63083EN/02 (2) (4) (1) (3) C (5) A (D) (B) Symbol Number of Specification A (B) C (D) terminals MR–20LMH (Plug) 39.3 44.9 39.8 17 20 MR–20LFH (Jack) MR–50LMH (Plug) 67.9 73.5 44.8 18 50 MR–50LFH (Jack) Symbol Name Outer diameter of the cable 1 Connector cover MR
  • Page 346B–63083EN/02 A. EXTERNAL DIMENSIONS OF EACH UNIT External dimensions of 50–pin connector Fig. C4 (b) Honda connector (angled–type case) 335
  • Page 347A. EXTERNAL DIMENSIONS OF EACH UNIT B–63083EN/02 2–M2 13 A B (1) 2.4 18.1 6 (2) 8.5 (3) 14 15 16 17 18 19 20 HONDA 8 9 10 11 12 13 1 2 3 4 5 6 7 Number of A B terminals MR–20RMH 32.8 27.8 20 MR–50RHF 61.4 56.4 50 Symbol Name 1 Cable clamp 2 Screw 2.6dia.×8 3 Connector (MR–20,–50MH) Fig. C4 (c) HONDA
  • Page 348B–63083EN/02 A. EXTERNAL DIMENSIONS OF EACH UNIT 2–M2 13 B A (1) 2.4 19.9 8.4 10.9 (2) (3) 1 2 3 4 5 6 7 HONDA 8 9 10 11 12 13 14 15 16 17 18 19 20 Number of A B terminals MR–20RMH 32.8 27.8 20 MR–50RMH 61.4 56.4 50 Symbol Name 1 Cable clamp 2 Screw 2.6dia.×8 3 Connector ( MR–20,– 50FH) Fig. C4 (d)
  • Page 349A. EXTERNAL DIMENSIONS OF EACH UNIT B–63083EN/02 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 HONDA MR–50MH 19 20 21 22 23 24 25 26 27 28 29 30 31 32 (50–core,plug) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 MR–50FH HONDA 19 20 21 22 23 24 25 2
  • Page 350B–63083EN/02 A. EXTERNAL DIMENSIONS OF EACH UNIT 19.06 0.2 3 5.08 32 max. 2 1 6 ±0.2 7.7 30 Manufacturer : Burndy Japan Corp. Specification Name (Connector maker Remarks number) Connector housing for cable SMS3PNS–5 Brown For details on tools (Crimp type) RC16M–23T3 required for crimp Contact termi
  • Page 351A. EXTERNAL DIMENSIONS OF EACH UNIT B–63083EN/02 CONNECTOR FOR FLAT CABLE (HIROSE ELEC. CO.) Specification HIROSE ELEC. CO. HIF3BB–50D–2. 54R (50contacts) HIF3BA HIF3BB 15.6 14.4 1.27 1.27 1.09 1.27 Section A–A’ Section B–B’ ASS’Y DIAGRAM MAIN BODY PROTECTOR CRAMP A A A 6.0 2.54 A A’ B D 3.6 6.0 6.0
  • Page 352B–63083EN/02 A. EXTERNAL DIMENSIONS OF EACH UNIT +0.2 18 2 (pitch) ±0.15 13 0 20.5 –0.3 +0.3 21.6 0 Fig. C7 (a) Connector (Japan Aviation Electronics)(for MDI) 341
  • Page 353A. EXTERNAL DIMENSIONS OF EACH UNIT B–63083EN/02 Section A–A Contact position Detailed contact diagram Excluding the crimp terminal Product name Fig. C7 (b) Contact (Japan Aviation Electronics)(for MDI) 342
  • Page 354B–63083EN/02 A. EXTERNAL DIMENSIONS OF EACH UNIT H J A 53.0 D 7.8 G 10.7 B 38.3 E 12.6 H 1.2 C 47.0 F 41.3 J 0.8 A C A–A cross section B F A 10 E D G 6.1 10 A 10 2–3.05f 10.8 Fig. C8 (a) Punch panel connector for reader/puncher interface Small round M2.6 P0.45 screw Interlock screw head screw 1.2gro
  • Page 355A. EXTERNAL DIMENSIONS OF EACH UNIT B–63083EN/02 Honda MR type, 50 pins, male, connection printed circuit board soldering type connector Type No. Honda Tsushin Kogyo Co., Ltd. MRH–50FD Pin configuration of Honda MR connector, 50 pins, male Viewed from the connector side Fig. C9 Honda connector 344
  • Page 356B–63083EN/02 A. EXTERNAL DIMENSIONS OF EACH UNIT Type: AMP 178214–1 Application: Used for the loader I/O board Dimensions: Fig. C10 AMP connector 345
  • Page 357B. 20–PIN INTERFACE CONNECTORS AND CABLES B–63083EN/02 B 20–PIN INTERFACE CONNECTORS AND CABLES 346
  • Page 358B–63083EN/02 B. 20–PIN INTERFACE CONNECTORS AND CABLES B.1 This section provides supplementary information about the recommended (FANUC–approved) 20–pin interface connectors used OVERVIEW with the following target model. B.2 FANUC i series ADDITIONAL TARGET MODEL B.3 BOARD–MOUNTED CONNECTORS B.3.1 M
  • Page 359B. 20–PIN INTERFACE CONNECTORS AND CABLES B–63083EN/02 B.4 Cable connectors consist of a connector main body and housing. The models listed below are available. Those connectors not marked with an CABLE asterisk are currently being mass–produced as manufacturer’s standard CONNECTORS models. Those ma
  • Page 360B–63083EN/02 B. 20–PIN INTERFACE CONNECTORS AND CABLES Cable Connectors Strand wire press–mount connector : With this connector, #28AWG wires are press–connected to each pin at the same time. The cost of producing a cable/connector assembly with this connector model is much lower than with connector
  • Page 361B. 20–PIN INTERFACE CONNECTORS AND CABLES B–63083EN/02 Connector model Housing model (applicable cable diameter) D FI40B–2015S FI–20–CV (8.5 mm in diameter) only (formerly FI40–2015S) D FI40–20S FI–20–CV2 (f6.2mm) Those listed FI40B–20S FI–20–CV5 (f9.2mm) on the left (formerly FI40A–20S) can be FI–2
  • Page 362B–63083EN/02 B. 20–PIN INTERFACE CONNECTORS AND CABLES B.5 RECOMMENDED CONNECTORS, APPLICABLE HOUSINGS, AND CABLES Table B.5 Recommended connectors, applicable housings, and cables Connector name FANUC–approved FANUC–approved Compatible cable (cable diameter) Remark referenced in the connector housi
  • Page 363B. 20–PIN INTERFACE CONNECTORS AND CABLES B–63083EN/02 Press–mount type connector assembly tools and jigs Connector model FANUC–approved Wire forming tool Press–mounting Remark referenced in the connector tool Connection Manual (manufacturer) PCR–E20FA PCR–E20FA PCS–K2A FHPT–918A Low cost (Honda Tsu
  • Page 364B–63083EN/02 B. 20–PIN INTERFACE CONNECTORS AND CABLES Materials for cable Machine tool builders are required to manufacture or procure the assemblies materials for the cable assemblies to be used with their products. FANUC recommends the following materials as being suitable for interface connector
  • Page 365B. 20–PIN INTERFACE CONNECTORS AND CABLES B–63083EN/02 10–pair cable (a) Specifications Item Unit Specifications Product No. – A66L–0001–0284#10P Manufacturer Hitachi Cable,Ltd. Oki Electric Cable, Co.,Ltd. Rating – 60°C 30V:UL2789 80°C 30V:UL80276 Material Conductor – Stranded wire of tinned anneal
  • Page 366B–63083EN/02 B. 20–PIN INTERFACE CONNECTORS AND CABLES (b) Cable structure Wire identification table (Hitachi) Insulator color Wire No. First Second wire wire 1 Twisted 1 Blue White 10 2 pair wire 2 Yellow White 5 Binding 3 Green White 9 3 tape 4 Red White 6 Shield braid 5 Purple White 8 4 Sheath 6
  • Page 367B. 20–PIN INTERFACE CONNECTORS AND CABLES B–63083EN/02 Composite 12–core (a) Specifications cable Item Unit Specifications Product No. – A66L–0001–0286 Manufacturer – Oki Cable, Ltd. Hitachi Electric Cable Co., Ltd. Rating – 80°C, 30V Material Conductor,braid–shielded – Strand wire of tinned anneale
  • Page 368B–63083EN/02 B. 20–PIN INTERFACE CONNECTORS AND CABLES Item Unit Specifications Sheath Color – Black Standard thickness (The mm 1.1 minimum thickness is at least 85% of the standard thickness.) Outside diameter mm 8.5Max. 9.0(1) Standard length m 100 Packing method – Bundle Electrical Electric resis
  • Page 369B. 20–PIN INTERFACE CONNECTORS AND CABLES B–63083EN/02 (c) Specifications Item Specification FANUC specification number A66L–0001–0402 A66L–0001–0403 Manufacturer Oki Electric Cable Co., Ltd. A–conductor B–conductor A–conductor B–conductor Conductor Constitution 16/0.12 3/22/0.12 16/0.12 7/16/0.12 N
  • Page 370B–63083EN/02 B. 20–PIN INTERFACE CONNECTORS AND CABLES Item Specification FANUC specification number A66L–0001–0402 A66L–0001–0403 Manufacturer Oki Electric Cable Co., Ltd. A–conductor B–conductor A–conductor B–conductor Finished Rating 80_C 30V assembly performance Standard Shall comply with UL STY
  • Page 371B. 20–PIN INTERFACE CONNECTORS AND CABLES B–63083EN/02 An example of circuit testing 20–pin interface cable . . . Ω Resistor Check . every pin . . Cable (20–pin interface connector) PCB connector PCR–E20LMD (Honda) 360
  • Page 372B–63083EN/02 C. CONNECTION CABLE (SUPPLIED FROM US) C CONNECTION CABLE (SUPPLIED FROM US) Purpose Description Specification Length Manual pulse generator cable (for one unit) FI40–2015S A02B– Control unit (JA3) 0120– 7m á K847 Manual pulse M3 crimp style terminal generator terminal board Manual puls
  • Page 373C. CONNECTION CABLE (SUPPLIED FROM US) B–63083EN/02 Purpose Description Specification Length Serial spindle signal cable A02B– Control unit (JA41) 0236– 1m á K844 Electric/optical PCR–E20FA converter Serial spindle signal cable A02B– Control unit (JA41) 0236– 5m á K810  series amplifier PCR–E20FA (
  • Page 374B–63083EN/02 D. OPTICAL FIBER CABLE D OPTICAL FIBER CABLE This CNC uses optical fiber cables for the following interfaces. (1) Serial spindle interface (2) I/O Link interface (3) High–speed serial bus (HSSB) interface (4) Serial servo bus (FSSB) interface The optical fiber cables used for these inte
  • Page 375D. OPTICAL FIBER CABLE B–63083EN/02 Flame resistance: Equivalent to UL VW–1 Operating temperature: –20 to 70°C Unit: mm 8.2 6.7 19 max. 150 typ. 35 typ. 21 Code Bush Reinforced cover Fig. D.2 External dimensions of external cable Table D.1 Standard cable length Internal cord type cable External cabl
  • Page 376B–63083EN/02 D. OPTICAL FIBER CABLE 2. Cable selection D Always use an external cable (A66L–6001–0026#) when the cable is to be laid outside the power magnetics cabinet or main unit cabinet, where it may be pulled, rubbed, or stepped on. D Use an external cable when part of the cabling is to be subj
  • Page 377D. OPTICAL FIBER CABLE B–63083EN/02 (2) External Cable A66L–6001–0023#LjRjjj Manufacturer Model number Remarks Japan AMP, Co., Ltd. :–353199–: Japan Aviation Electronics CF–2HB208–::M–F–1 :: indicates the Industry, Ltd. cable length (m). Hirose Electric Co., Ltd. H07–P22–F2NCFA–:: :: indicates the c
  • Page 378B–63083EN/02 D. OPTICAL FIBER CABLE • Although optical connectors cannot be connected in other than the correct orientation, always take note of the connector’s orientation before making the connection. • Before installing an external cable, fix either a wire with a hook or a tension member to the r
  • Page 379D. OPTICAL FIBER CABLE B–63083EN/02 (Recommended cable clamp): Recommended cable clamps are listed below. Use a clamp that grasps the optical cable lightly; the clamp should not apply excessive pressure to the cable. For an external cable: CKN–13SP (with sponge)(Kitagawa Industry Co., Ltd.) For an i
  • Page 380B–63083EN/02 D. OPTICAL FIBER CABLE 5. Compatibility with previous models of FANUC optical fiber cables FANUC has offered other types of optical cables for different applications (see Table D.3). Note that the optical cables for FANUC I/O Link and FANUC high–speed serial bus applications cannot be u
  • Page 381D. OPTICAL FIBER CABLE B–63083EN/02 6. Optical fiber cable relay When used for the FANUC I/O Link application, optical fiber cables can be connected by using an optical fiber adapter, as follows. (a) External view of an optical fiber adapter 320.3 10.16 R1.6 6.6 8.2 210.5 3.2 420.5 18.20.5 2.2 (
  • Page 382B–63083EN/02 E. LIQUID CRYSTAL DISPLAY (LCD) E LIQUID CRYSTAL DISPLAY (LCD) Brightness of the When the ambient temperature is low, the brightness of the LCD monochrome LCD decreases. (In particular, the LCD screen immediately after power–on is dark.) This is not a failure but a property of the LCD.
  • Page 383E. LIQUID CRYSTAL DISPLAY (LCD) B–63083EN/02 D Finally, remove the film from the protection sheet. Ordering code of the protection sheet: A02B–0236–K110 Old protection sheet White backing of new protection sheet 372
  • Page 384B–63083EN/02 F. MEMORY CARD INTERFACE F MEMORY CARD INTERFACE Overview Using the memory card interface located on the left side of the LCD, input/output of data inside the CNC and remote diagnosis using a modem card can be performed. This appendix describes the memory card interface for data input/o
  • Page 385F. MEMORY CARD INTERFACE B–63083EN/02 Memory card capacity The capacity of a memory card usually indicates an unformatted capacity. After formatting, the usable capacity decreases slightly. So, a memory card with a capacity larger than the size of data and programs actually stored needs to be prepar
  • Page 386B–63083EN/02 F. MEMORY CARD INTERFACE Names and functions of components Write protect switch Battery case Name Function 1 Write protect Writing to the memory card can be disabled by setting the switch write protect switch. Writing is enabled. Writing is disabled. 2 Battery case A battery for data ba
  • Page 387F. MEMORY CARD INTERFACE B–63083EN/02 Battery holder replacement 1) By replacing the battery holder, the user can use SRAM memory cards that used the previous batteries (CR2325 and BR2325) with the new battery (CR2025). 2) The battery holder set for CR2025 is available from shops handling Fujitsu el
  • Page 388B–63083EN/02 Index ƠNumbersơ Connection of machine operator’s panel interface unit, 192 Connection of MDI unit, 58 20–pin interface connectors and cables, 346 Connection of operator’s panel connection unit, 214 2A DO (output signal) connection, 137 Connection of operator’s panel I/O module, 176 2A o
  • Page 389INDEX B–63083EN/02 External dimensions of each unit, 295 ƠM ơ External view, 169, 185 Machine operator’s panel interface unit dimension diagram External view of operator’s panel connection unit, 220 (including connector locations), 210 Machine operator’s panel interface unit mounting dimension diagr
  • Page 390B–63083EN/02 INDEX Recommended connectors, applicable housings, and cables, State of the LEDs on the machine operator’s panel interface 351 unit, 208 Relay terminal connection, 252 Straight and right–angled connectors (for spring and screw–fixing connector housings), 347 Remote buffer interface (inc
  • Page 391Revision Record FANUCSeriesii     (HARDWARE) (B–63083EN) 9.12 Connection of the Distribution I/O Machine Operator’s 02 Aug., ’98 Panel was added. 01 Mar., ’97 Edition Date Contents Edition Date Contents
  • Page 392· No part of this manual may be reproduced in any form. · All specifications and designs are subject to change without notice.