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I/O LINK II Connection manual Page 5

Connection manual
B-62714EN/04 SAFETY PRECAUTIONS
s - 3
2 GENERAL WARNINGS AND NOTES
WARNING
1 Before operating the machine, thoroughly check the
entered data.
Operating the machine with incorrect data may
result in the machine behaving unexpectedly,
possibly causing damage to the workpiece and/or
machine itself, or injury to the user.
2 Never attempt to perform a production run, such as
actually machining a workpiece, without first
checking the operation of the machine. Before
starting the machine for a production run, ensure
that the program command values, offsets, current
position, external signals, and other settings are
suitable for the operation to be performed. Also
check that the machine operates correctly by
performing a trial run using, for example, the single
block, feedrate override, or machine lock function or
by operating the machine with neither a tool nor
workpiece mounted.
3 Ensure that the specified feedrate is appropriate for
the intended operation. Generally, for each
machine, there is a maximum allowable feedrate.
The appropriate feedrate varies with the intended
operation. Refer to the manual provided with the
machine to determine the maximum allowable
feedrate.
If a machine is run at other than the correct speed, it
may behave unexpectedly, possibly causing
damage to the workpiece and/or machine itself, or
injury to the user.
4 When using a tool compensation function,
thoroughly check the direction and amount of
compensation.
Operating the machine with incorrectly specified
data may result in the machine behaving
unexpectedly, possibly causing damage to the
workpiece and/or machine itself, or injury to the
user.
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Contents Summary of I/O LINK II Connection manual

  • Page 1GE Fanuc Automation Europe Computer Numerical Controls I/O Link II Connection Manual B-62714EN/04 TECHNOLOGY AND MORE
  • Page 2Ȧ No part of this manual may be reproduced in any form. Ȧ All specifications and designs are subject to change without notice. The export of this product is subject to the authorization of the government of the country from where the product is exported. In this manual we have tried as much as possi
  • Page 3B-62714EN/04 SAFETY PRECAUTIONS SAFETY PRECAUTIONS This section describes the safety precautions related to the use of CNC units, to ensure safe operation of machines fitted with FANUC CNC units. Read this section carefully before attempting to use any function described in this manaul. Users should
  • Page 4SAFETY PRECAUTIONS B-62714EN/04 1 DEFINITION OF WARNING, CAUTION, AND NOTE This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplementary information i
  • Page 5B-62714EN/04 SAFETY PRECAUTIONS 2 GENERAL WARNINGS AND NOTES WARNING 1 Before operating the machine, thoroughly check the entered data. Operating the machine with incorrect data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury
  • Page 6SAFETY PRECAUTIONS B-62714EN/04 WARNING 5 The parameters for the CNC and PMC are factory- set. Usually, there is not need to change them. When, however, there is not alternative other than to change a parameter, ensure that you fully understand the function of the parameter before making any change.
  • Page 7B-62714EN/04 SAFETY PRECAUTIONS NOTE Command programs, parameters, and variables are stored in nonvolatile memory in the CNC unit. Usually, they are retained even if the power is turned off. Such data may be delated inadvertently, however, or it may prove necessary to delete all data from nonvolatil
  • Page 8
  • Page 9B-62714EN/04 Table of Contents Table of Contents SAFETY PRECAUTIONS PRECAUTIONS................................ ................................................................ ................................................................................................ ..........................
  • Page 10Table of Contents B-62714EN/04 IV. CONNECTION 1 COMMUNICATION FUNCTIONFUNCTION CONNECTION................................ CONNECTION ................................................................ .......................................................................... ...........................
  • Page 11B-62714EN/04 Table of Contents V. MAINTENANCE 1 16/18/21-B, 16/18-C ................................................................ ................................................................................................ ......................................................................
  • Page 12
  • Page 13I. GENERA
  • Page 14
  • Page 15B-62714EN/04 GENERAL 1.GENERAL 1 GENERAL Describes the organization of this manual, applicable models. -3-
  • Page 161.GENERAL GENERAL B-62714EN/04 1.1 ORGANIZATION This manual consists of the following parts: SAFETY PRECAUTIONS Describes the precautions to be observed in reading this manual. I. GENERAL Describes the organization of this manual, applicable models. II. DESCRIPTION Describes the general for using th
  • Page 17B-62714EN/04 GENERAL 1.GENERAL 1.2 APPLICABLE MODELS This manual covers the models listed in the table below. In this manual, the their abbreviations may be used. Model Abbreviation FANUC Series 16-MODEL B 16-B FANUC Series 160-MODEL B FANUC Series 18-MODEL B 16/18/21-B 18-B FANUC Series 180-MODEL B
  • Page 18
  • Page 19II. SPECIFICATION
  • Page 20
  • Page 21B-62714EN/04 SPECIFICATIONS 1.I/O LINK-II I/O FUNCTION 1 I/O LINK-II I/O FUNCTION The I/O Link-II function is a communication function that conforms to OPCN-1 (formerly called JPCN-1/JEMA net) defined by the Japan Electrical Manufacturer's Association. The I/O Link-II function includes a master func
  • Page 221.I/O LINK-II I/O FUNCTION SPECIFICATIONS B-62714EN/04 1.1 FEATURES The I/O Link-II function has the features listed below. (1) A connection can be made with devices (including devices produced by other manufacturers) that conform to OPCN-1. (2) The power to a slave station on the network can be tur
  • Page 23B-62714EN/04 SPECIFICATIONS 1.I/O LINK-II I/O FUNCTION 1.2 MASTER FUNCTION The master function consists of the following function: (1) DI/DO data transfer function NOTE FANUC I/O Link-II (master function) uses the following services of OPCN-1: (1) Initialization service (2) Input/output service (3)
  • Page 241.I/O LINK-II I/O FUNCTION SPECIFICATIONS B-62714EN/04 1.3 SLAVE FUNCTION The slave function consists of the following functions: (1) DI/DO data transfer function (2) Global I/O transfer function (FANUC unique function) (3) Capability of turning on and off the power to a slave station at any time wi
  • Page 25B-62714EN/04 SPECIFICATIONS 1.I/O LINK-II I/O FUNCTION 1.4 SPECIFICATIONS Type Master station Master station Slave station LCD-mounted type Applicable CNC 16/18/21-B, 16/18-C 16/18/21-B, 16/18-C 16i/18i/21i-A/B Board (printed circuit board I/O Link-II board I/O Link-II board I I/O Link-II board draw
  • Page 261.I/O LINK-II I/O FUNCTION SPECIFICATIONS B-62714EN/04 Type Master station Master station Slave station LCD-mounted type Applicable CNC PM-D/F/H PMi-D/H 16i/18i/21i-A/B Board (printed circuit board I/O Link-II board I/O Link-II board I/O Link-II board drawing number) A20B-8100-0250 A20B-2100-0041, 0
  • Page 27B-62714EN/04 SPECIFICATIONS 1.I/O LINK-II I/O FUNCTION Type Master station Slave station Slave station Stand-alone type Stand-alone type Applicable CNC PMi-D/H 16i/18i/21i-A 16i/18i/21i-A I/O Link-II board B1 I/O Link-II board B1 Board (printed circuit board A20B-8100-0380 A20B-8100-0380 I/O Link-II
  • Page 281.I/O LINK-II I/O FUNCTION SPECIFICATIONS B-62714EN/04 1.5 GLOSSARY Key terms used this manual are explained below. OPCN-1 (formerly called JPCN-1 or JEMA net) Field network defined by the Japan Electrical Manufacturer's Association OPCN-1 certified device FANUC device that passed the OPCN-1 certifi
  • Page 29B-62714EN/04 SPECIFICATIONS 1.I/O LINK-II I/O FUNCTION DI data Input data when viewed from the local station (master station or slave station)(Caution) DO data Output data when viewed from the local station (master station or slave station)(Caution) CAUTION In the OPCN-1 specifications, data input/o
  • Page 301.I/O LINK-II I/O FUNCTION SPECIFICATIONS B-62714EN/04 stypeM Slave type set by the master station stypeM bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 Bits 7 and 6 : Reserved (0 at all times) Bit 5 : SA (whether information and I/O from the master station to a slave station are specified) - When
  • Page 31III. OPERATIO
  • Page 32
  • Page 33B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B 1 16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B This chapter describes the setting procedure for operating the master function and slave function. NOTE The parameters related to the I/O Link-II function are stored
  • Page 341.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04 1.1 MASTER FUNCTION Display of the setting screen Procedure (1) Press the function key SYSTEM, then select the soft key [PMC] to switch to the PMC screen. (2) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in this
  • Page 35B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B Setting items and display items Setting items Table III-1-1 Item Description Maximum slave station number used for MAX SLAVE NO. communication with the master station. Setting range: 1 to 31 Interval for performing one sc
  • Page 361.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04 NOTE The baud rate cannot be changed, but is fixed at 1 Mbps. Display items Table III-1-1 Item Description Interval at which DI data from all slave stations set in REFRESH TIME. MAX SLAVE NO. is reflected in the R area of
  • Page 37B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B Operations of the setting screen Setting parameters (1) Place the CNC in the MDI mode. (2) Press the function key SYSTEM, then select the soft key [PMC] to switch to the PMC screen. (3) Select the soft keys [PMCDGN], [I/O
  • Page 381.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04 Deleting parameters (1) Place the CNC in the MDI mode. (2) Press the function key SYSTEM, then select the soft key [PMC] to switch to the PMC screen. (3) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in this order
  • Page 39B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B (5) If the settings are correct, LINK STARTED is displayed, and initialization service is performed. (6) If a setting item is incorrect, START ERROR is displayed, and the system waits for the incorrect setting item to be
  • Page 401.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04 DI/DO data allocation of the master function DO data allocation (when DI/DO MAP MODE = 1) A DO area is allocated for each slave. ↑ DO data from the master station to [DO ADDRESS] [DI/DO DATA SIZE] slave station #1 ↓ DO da
  • Page 41B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B DI data allocation (when DI/DO MAP MODE = 1 or 2) ↑ DI data from slave station #1 to the [DI ADDRESS] [DI/DO DATA SIZE] master station ↓ DI data from slave station #2 to the +[DI/DO DATA SIZE]× 1 master station DI data fr
  • Page 421.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04 Communication status for ladder detection of the master function Communication status allocation ERROR STATUS [STATUS ADDRESS] Status of communication with +1 slave station #1 Status of communication with +2 slave station
  • Page 43B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B Status of communication with remote slave stations Status of communication with remote slave stations #1 to #[MAX SLAVE NO]: The status of communication with each slave station is indicated (1 byte for each). bit 7 bit 6
  • Page 441.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04 1.2 SLAVE FUNCTION Display of the setting screen Procedure (1) Press the function key SYSTEM, then select the soft key [PMC] to switch to the PMC screen. (2) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in this o
  • Page 45B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B Setting items and display items Setting items Table III-1-3 Item Description Maximum slave station number used for MAX SLAVE NO. communication with the master station. Setting range: 1 to 31(Note) Station number of the sl
  • Page 461.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04 NOTE - The baud rate cannot be changed but is fixed at 1 Mbps. - When using the global I/O transfer function, set slave station numbers sequentially to allocate an area efficiently. Display items Table III-1-4 Item Descri
  • Page 47B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B Operations of the setting screen Setting parameters (1) Place the CNC in the MDI mode. (2) Press the function key SYSTEM, then select the soft key [PMC] to switch to the PMC screen. (3) Select the soft keys [PMCDGN], [I/O
  • Page 481.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04 Deleting parameters (1) Place the CNC in the MDI mode. (2) Press the function key SYSTEM, then select the soft key [PMC] to switch to the PMC screen. (3) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in this order
  • Page 49B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B Restart (1) Place the CNC in the MDI mode. (2) Press the function key SYSTEM, then select the soft key [PMC] to switch to the PMC screen. (3) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in this order. Screen 1-2
  • Page 501.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04 DI/DO data allocation of the slave function DO data allocation ↑ DO data from the local slave station to [DO ADDRESS] [DI/DO DATA SIZE] the master station ↓ DI data allocation when DI/DO data transfer is set (when DI/DO M
  • Page 51B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B Restrictions on the global I/O transfer function Conditions for taking in DO data from a remote slave station to the master station When the two conditions below are satisfied, DO data from a remote slave station to the m
  • Page 521.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04 Communication status for ladder detection of the slave function Communication status allocation (when DI/DO MAP MODE = 0 [DI/DO data transfer]) [STATUS ADDRESS] Status of communication with the master station Communicatio
  • Page 53B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B Status of communication with remote slave stations Status of communication with remote slave stations #1 to #[MAX SLAVE NO]: The status of reception of DO data from remote slave stations to the master station is indicated
  • Page 541.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B OPERATION B-62714EN/04 1.3 DATA CONCURRENCY When DI data is handled by a ladder program, the I/O Link-II function guarantees the concurrency of data on a byte-by-byte basis, but does not guarantee the concurrency of multiple bytes of data. The
  • Page 55B-62714EN/04 OPERATION 1.16/18/21-B, 16/18-C, LCD-MOUNTED TYPE 16i/18i/21i-A/B (3) Processing on the data read side The data is processed using the procedure below. 1 At the start of the second level, the 8 bytes are copied from R0099 to the synchronization area R0199. 2 A check is made to see if R0
  • Page 562.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04 2 LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H This chapter describes the setting procedure for operating the master function and slave function. NOTE Notes on PMi-D/H - With PMi-D/H, only the slave function can be used. -
  • Page 57B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H 2.1 MASTER FUNCTION Display of the setting screen Procedure (1) Press the function key SYSTEM, then select the soft key [PMC] to switch to the PMC screen. (2) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in this order
  • Page 582.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04 (4) Select the soft key [ADDR] on Screen 2-2. Screen 2-3 appears. When setting 15 stations or more, switch the screen with the page keys ↑ and ↓ . Screen 2-3 - 46 -
  • Page 59B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H Setting items and display items Setting items Table III-2-1 Item Description Maximum slave station number used for MAX SLAVE NO. communication with the master station. Setting range: 1 to 31 Interval for performing one scan of
  • Page 602.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04 Table III-2-1 Item Description Parameter stypeM for initializing slave stations. Setting range: 31 to 33 (hexadecimal) Set one of the following values according to the type TYPE of communication: - When enabling both DO and DI
  • Page 61B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H (b) Enter 100 with the MDI keys. (c) Select the soft key [INPUT] to execute the input of data. Thus, the set data is stored in the nonvolatile memory on the CNC. Operating the auxiliary soft key [SEQ] Based on DI/DO ADDRESS an
  • Page 622.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04 (4) The confirmation message "ARE YOU READY?" is displayed in the lower-left corner of the screen. (5) After checking each parameter, select the soft key [YES] for automatic setting. (See Screen 2-b.) NOTE When setting an arbi
  • Page 63B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H Operating the auxiliary soft key [SAME] The same value can be set in the parameter column where the cursor is placed. Example: Setting 16 for DI SIZE of all stations (1) Set 16 for DI SIZE of an arbitrary station. (See Screen
  • Page 642.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04 (5) After checking the parameter, select the soft key [YES] for automatic setting. (See Screen 2-d.) Screen 2-d - 52 -
  • Page 65B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H Operating the auxiliary soft key [ADDR] Based on DI/DO SIZE of the station where the cursor is placed, DI/DO ADDRESS areas can be automatically allocated sequentially for the subsequent stations. The values of DI/DO SIZE, TYPE
  • Page 662.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04 Screen 2-f NOTE When the soft keys for the auxiliary address allocation functions are used, the confirmation message "ARE YOU READY?" is displayed, and addresses are allocated automatically after confirmation. Automatic addres
  • Page 67B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H Restart (1) Place the CNC in the MDI mode. (2) Press the function key SYSTEM, then select the soft key [PMC] to switch to the PMC screen. (3) Select the soft keys [PMCDGN], [I/OCHK], [IOLNK2], and [MASTER] in this order. Scree
  • Page 682.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04 DI/DO data allocation of the master function DO data allocation A DO data area can be set for each slave station according to [DO ADDR] and [DO SIZ]. NOTE A DO data area can be shared by slave stations by setting the same DO d
  • Page 69B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H Communication status for ladder detection of the master function Communication status allocation ERROR STATUS [STATUS ADDRESS] Status of communication with +1 slave station #1 Status of communication with +2 slave station #2 S
  • Page 702.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04 Status of communication with remote slave stations Status of communication with remote slave stations #1 to #[MAX SLAVE NO] : The status of communication with each slave station is indicated (1 byte for each). bit 7 bit 6 bit
  • Page 71B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H ERROR STATUS ERROR STATUS (1 byte) : Communication line errors detected by the master station are indicated in hexadecimal. bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 Bits 7 to 5 : Reserved (0 at all time) Bit 4 : Abort d
  • Page 722.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04 LINK SERV LAYR CODE Description Cause/action When input/output service is performed with a target slave station, ER03 occurs if Slave station detached: the value of the successive error detach After communication is establishe
  • Page 73B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H 2.2 SLAVE FUNCTION Display of the setting screen Procedure (1) Press the function key SYSTEM, then select the soft key [PMC] to switch to the PMC screen. (2) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in this order.
  • Page 742.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04 Setting items Table III-2-4 Item Description Station number of the slave station. STATION NO. Setting range: 1 to 31(Note) Communication speed. Setting range: 0 to 3 0: 1.0 Mbps 1: 500 kbps 2: 250 kbps BAUD-RATE 3: 125 kbps Tw
  • Page 75B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H Table III-2-4 Item Description DI data area start address. DI ADDRESS Setting range: R area of the PMC DI data area size. Setting range: 0 to 128(Caution) DI SIZE (Unit: Bytes) When DI is not used, set 0. CAUTION When using th
  • Page 762.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04 (b) Enter 128 with the MDI keys. (c) Select the soft key [INPUT] to execute the input of data. Thus, the set data is stored in the nonvolatile memory of the CNC. Restart (1) Place the CNC in the MDI mode. (2) Press the functio
  • Page 77B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H DI/DO data allocation of the slave function DO data allocation [DO ADDRESS] DO data from the local slave station to ↑ the master station [DO SIZE] ↓ DI data allocation when DI/DO data transfer is set (when DI/DO MAP MODE = 0)
  • Page 782.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04 Restrictions on the global I/O transfer function Conditions for taking in DO data from a remote slave station to the master station When the two conditions below are satisfied, DO data from a remote slave station to the master
  • Page 79B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H Communication status for ladder detection of the slave function Communication status allocation (when DI/DO MAP MODE = 0 [DI/DO data transfer]) Status of communication with the [STATUS ADDRESS] master station Communication sta
  • Page 802.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04 Status of communication with remote slave stations Status of communication with slave stations #1 to #[MAX SLAVE NO]: The status of reception of DO data from each slave station is indicated (1 byte for each). bit 7 bit 6 bit 5
  • Page 81B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H Communication status for user visual check (when DI/DO MAP MODE = 1 [global I/O transfer]) This status can be displayed by selecting the soft key [STATUS] on the slave station setting screen (Screen 2-5). Screen 2-8 (Screen 2-
  • Page 822.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04 LINK STATUS with the master station Link status with the master station (1 byte): The detailed status of communication of the master station are indicated as follows: "NO" : Slave station number of the local station "LINK" : S
  • Page 83B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H CONNECTION MONITOR CONNECTION MONITOR: The communication status of each slave station is indicated. One of the following values is indicated: "0" : Normal communication "-" : Disconnected "E" : Error (ER01 or ER02 indicated in
  • Page 842.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04 When the DPL/MDI operation package of Power Mate i-D/H is used For the method of using the DPL/MDI operation package, refer to "FANUC Power Mate i series DPL/MDI Operation Package Operator's Manual: Supplement (B-63175EN/01-06
  • Page 85B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H 30106 DI/DO MAP MODE [Input type] Parameter input [Data type] Word [Valid data range] 0 : DI/DO data transfer function 1 : Global I/O transfer function 30107 Maximum slave station number from which data is received by the loca
  • Page 862.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04 30111 Internal relay address of the start of DO [Input type] Parameter input [Data type] Word [Valid data range] Set 82 as R. 30112 Internal relay offset of the start of DO [Input type] Parameter input [Data type] Word [Valid
  • Page 87B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H Diagnostic data When the DPL/MDI operation package is used with PMi-D/H, check the communication status for user visual check of the slave function according to the diagnostic data below. 8100 DI byte length [Data type] Word [
  • Page 882.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04 8104 LINK STATUS 4 [Data type] Word [Data] The link information of the fourth station is indicated. Information is indicated in the same format as for the first station. 8105 LINK STATUS 5 [Data type] Word [Data] The link info
  • Page 89B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H 8112 LINK STATUS 12 [Data type] Word [Data] The link information of the twelfth station is indicated. Information is indicated in the same format as for the first station. 8113 LINK STATUS 13 [Data type] Word [Data] The link i
  • Page 902.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04 8120 LINK STATUS 20 [Data type] Word [Data] The link information of the twentieth station is indicated. Information is indicated in the same format as for the first station. 8121 LINK STATUS 21 [Data type] Word [Data] The link
  • Page 91B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H 8128 LINK STATUS 28 [Data type] Word [Data] The link information of the twenty-eighth station is indicated. Information is indicated in the same format as for the first station. 8129 LINK STATUS 29 [Data type] Word [Data] The
  • Page 922.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H OPERATION B-62714EN/04 2.3 DATA CONCURRENCY When DI data is handled by a ladder program, the I/O Link-II function guarantees the concurrency of data on a byte-by-byte basis, but does not guarantee the concurrency of multiple bytes of data. The I/O L
  • Page 93B-62714EN/04 OPERATION 2.LCD-MOUNTED TYPE 16i/18i/21i-A, Power Mate i-D/H (3) Processing on the data read side The data is processed using the procedure below. 1 At the start of the second level, the 8 bytes are copied from R0099 to the synchronization area R0199. 2 A check is made to see if R0199 =
  • Page 943.Power Mate-D/F/H OPERATION B-62714EN/04 3 Power Mate-D/F/H This chapter describes the setting procedure for operating the slave function. NOTE With PMi-D/H, only the slave function can be used. With PMi-D/H, the I/O Link-II board (A20B-8100- 0310) and I/O Link-II board B (A20B-8100-0381) can be us
  • Page 95B-62714EN/04 OPERATION 3.Power Mate-D/F/H 3.1 SLAVE FUNCTION Setting parameters Parameters 0171 DI byte length [Input type] Parameter input [Data type] Byte [Valid data range] 0 to 32: Set a DI data area size when the DI/DO data transfer function is used. 0 to 48: Set a DI data area size when the gl
  • Page 963.Power Mate-D/F/H OPERATION B-62714EN/04 0174 Baud rate [Input type] Parameter input [Data type] Byte [Valid data range] 0(Caution) Set a baud rate. 0: 1 Mbps CAUTION The baud rate is fixed at 1 Mbps. 0180 Maximum slave station number from which data is received by the local station when the global
  • Page 97B-62714EN/04 OPERATION 3.Power Mate-D/F/H 0187 Internal relay address of the start of communication status [Input type] Parameter input [Data type] Word [Valid data range] 0 to 999 Set the start address of communication status (R area of the PMC). 0 : Communication status is not allocated in a R are
  • Page 983.Power Mate-D/F/H OPERATION B-62714EN/04 DI/DO data allocation when DI/DO data transfer is set For PM-D/F/H - DO data allocation ↑ DO data from the local slave Y1002 No.172 station to the master station ↓ - DI data allocation ↑ DI data from the master station to X1002 No.171 the local slave station
  • Page 99B-62714EN/04 OPERATION 3.Power Mate-D/F/H DI/DO data allocation when global I/O transfer is set DO data allocation ↑ DO data from the local slave [No. 0182] (R area) [No.172] station to the master station ↓ DI data allocation ↑ DI data from the master station to [No. 0181] (R area) [No.171] the loca
  • Page 1003.Power Mate-D/F/H OPERATION B-62714EN/04 Restrictions on the global I/O transfer function Conditions for taking in DO data from a remote slave station to the master station When the two conditions below are satisfied, DO data from a remote slave station to the master station is taken in. Condition
  • Page 101B-62714EN/04 OPERATION 3.Power Mate-D/F/H Example: When the station number of the local slave station is 2, there are five remote slave stations, and each slave station is set as follows: - Setting of slave station #1: DO data size = 16 bytes - Setting of slave station #2: [MAX SLAVE NO] = 4, [STATI
  • Page 1023.Power Mate-D/F/H OPERATION B-62714EN/04 Communication status for ladder detection Communication status allocation ERROR STATUS [No. 0187] (R area) Status of communication with +1 slave station #1 Status of communication with +2 slave station #2 Status of communication with +3 slave station #3 : :
  • Page 103B-62714EN/04 OPERATION 3.Power Mate-D/F/H ERROR STATUS ERROR STATUS (1 byte): Communication line errors detected by the master station are indicated. bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 Bit 7 : LINK STATUS (status of the link with the master station) - When LINK STATUS = 0, the link is d
  • Page 1043.Power Mate-D/F/H OPERATION B-62714EN/04 3.2 DATA CONCURRENCY When DI data is handled by a ladder program, the I/O Link-II function guarantees the concurrency of data on a byte-by-byte basis, but does not guarantee the concurrency of multiple bytes of data. The I/O Link-II function does not exchang
  • Page 105B-62714EN/04 OPERATION 3.Power Mate-D/F/H (3) Processing on the data read side The data is processed using the procedure below. 1 At the start of the second level, the 8 bytes are copied from R0099 to the synchronization area R0199. 2 A check is made to see if R0199 = R0206. 3 If R0199 = R0206, R020
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  • Page 107IV. CONNECTIO
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  • Page 109B-62714EN/04 CONNECTION 1.COMMUNICATION FUNCTION CONNECTION 1 COMMUNICATION FUNCTION CONNECTION This chapter provides information required for I/O Link-II connection. CAUTION For conditions on using equipment other than the board, contact the manufacturer of the equipment. For network installation,
  • Page 1101.COMMUNICATION FUNCTION CONNECTION CONNECTION B-62714EN/04 1.1 HARDWARE SPECIFICATIONS The table below provides the I/O Link-II specifications. Item Hardware specifications Topology Bus Physical layer (cable) Twisted pair cable with shielding(Note) Transfer rate Maximum cable length 125Kbps 1000m 2
  • Page 111B-62714EN/04 CONNECTION 1.COMMUNICATION FUNCTION CONNECTION 1.2 CABLE CONNECTION (1) When the master station is connected to a slave station As shown below, TA (T1) and TB (T2) must be connected with each other when units at terminals are connected. Master station Slave station TA(T1) TA(T1) TB(T2)
  • Page 1121.COMMUNICATION FUNCTION CONNECTION CONNECTION B-62714EN/04 (2) When the master station is connected to multiple slave stations TA (T1) TB (T2) A B Shield Shield SG SHD FG Fig. 3.5(b) Example of connection for the three-wire system and 7-pin terminal block (for intermediate station) TA Do not connec
  • Page 113B-62714EN/04 CONNECTION 1.COMMUNICATION FUNCTION CONNECTION 1.3 SECURING CABLES For connector locations, see the outline drawing of each board. Cable Clamp Ground plate Secure the cable with clamps so that if the cable is pulled, no tension is applied to the connector at each end of the cable. The c
  • Page 1141.COMMUNICATION FUNCTION CONNECTION CONNECTION B-62714EN/04 1.4 NOISE PROTECTION 1.4.1 Separating Signal Lines The signal cables belong to group C. For the method of separating the signal cables from Groups A and B, refer to the connection manual (B-63003EN, etc.) of each CNC. 1.4.2 Cable Clamps and
  • Page 115B-62714EN/04 CONNECTION 1.COMMUNICATION FUNCTION CONNECTION Prepare the following ground plate: Mounting screw hole Ground terminal (used for grounding) Clamp fixture mounting hole For the ground plate, use a nickel-plated iron plate at least 2 mm thick. 8mm Ground plate 12mm 20mm 55mm max 28mm 6mm
  • Page 1162.16/18/21-B, 16/18-C CONNECTION B-62714EN/04 2 16/18/21-B, 16/18-C This chapter provides information required for connecting the I/O Link-II board when 16/18/21-B or 16/18-C is used. - 104 -
  • Page 117B-62714EN/04 CONNECTION 2.16/18/21-B, 16/18-C 2.1 SPECIFICATIONS The specifications of the I/O Link-II board are described below. - Series 16/18-MODEL B/C Name I/O Link-II board A02B-0120-J282 (slave) Ordering code A02B-0120-J283 (master) Board drawing number A16B-2202-0152 Heat dissipation 9 (W)(No
  • Page 1182.16/18/21-B, 16/18-C CONNECTION B-62714EN/04 2.2 INSTALLATION This section provides information about I/O Link-II board installation. The I/O Link-II board can be installed in the option slot of the basic unit. - 106 -
  • Page 119B-62714EN/04 CONNECTION 2.16/18/21-B, 16/18-C 2.3 CABLE CONNECTION (1) Terminal block for the I/O Link-II interface (TB1) The terminal block for the I/O Link-II interface consists of a terminal block on the cable connection side and a terminal block on the printed circuit board side, which can be se
  • Page 1202.16/18/21-B, 16/18-C CONNECTION B-62714EN/04 (2) Using the procedure below, connect the I/O Link-II cable to the terminal block on the cable connection side separated from the interface board. See Fig. 2(c). - Connect the paired wires of the cable to signal A and signal B. Make a connection to SG.
  • Page 121B-62714EN/04 CONNECTION 2.16/18/21-B, 16/18-C (3) Secure the terminal block on the cable connection side to the terminal block on the printed circuit board side of the interface board with the mounting screws. Terminal block on the printed circuit board side Terminal block on the cable connection si
  • Page 1223.LCD-MOUNTED TYPE 16i/18i/21i-A/BCONNECTION B-62714EN/04 3 LCD-MOUNTED TYPE 16i/18i/21i-A/B This chapter provides information required for connecting the I/O Link-II board when LCD-mounted type 16i/18i/21i-A/B is used. - 110 -
  • Page 123B-62714EN/04 CONNECTION3.LCD-MOUNTED TYPE 16i/18i/21i-A/B 3.1 SPECIFICATIONS The specifications of the I/O Link-II board are described below. - LCD-mounted type Series 16i/18i/21i-MODEL A/B Name I/O Link-II board A02B-0236-J282 (slave) LCD-mounted A02B-0236-J283 (master) type 16i/18i/21i-A Ordering
  • Page 1243.LCD-MOUNTED TYPE 16i/18i/21i-A/BCONNECTION B-62714EN/04 3.2 INSTALLATION This section provides information about I/O Link-II board installation when LCD-mounted type 16i/18i/21i-MODEL A/B is used. - The I/O Link-II board can be installed in any option slot of the one-slot or three-slot basic unit.
  • Page 125B-62714EN/04 CONNECTION3.LCD-MOUNTED TYPE 16i/18i/21i-A/B 3.3 CABLE CONNECTION (1) Terminal block for the I/O Link-II interface (TB1) The terminal block for the I/O Link-II interface consists of a terminal block on the cable connection side and a terminal block on the printed circuit board side, whi
  • Page 1263.LCD-MOUNTED TYPE 16i/18i/21i-A/BCONNECTION B-62714EN/04 (2) Using the procedure below, connect the I/O Link-II cable to the terminal block on the cable connection side separated from the interface board. See Fig. 3(c). - Orient the terminal block on the cable connection side so that the mis-insert
  • Page 127B-62714EN/04 CONNECTION3.LCD-MOUNTED TYPE 16i/18i/21i-A/B (3) Secure the terminal block on the cable connection side to the terminal block on the printed circuit board side of the interface board with the mounting screws. I/O Link-II interface board TB1 Terminal block on the printed circuit board Te
  • Page 1284.STAND-ALONE TYPE 16i/18i/21i-A CONNECTION B-62714EN/04 4 STAND-ALONE TYPE 16i/18i/21i-A This chapter provides information required for connecting the I/O Link-II board when stand-alone type 16i/18i/21i-A is used. - 116 -
  • Page 129B-62714EN/04 CONNECTION 4.STAND-ALONE TYPE 16i/18i/21i-A 4.1 SPECIFICATIONS The specifications of the I/O Link-II board are described below. - Stand-alone type Series 16i/18i/21i-MODEL A Name I/O Link-II board B A02B-0265-J282 (slave) Ordering code A02B-00265-283 (master) A20B-8100-0380 (Board B1: C
  • Page 1304.STAND-ALONE TYPE 16i/18i/21i-A CONNECTION B-62714EN/04 4.2 INSTALLATION This section provides information about I/O Link-II board installation. - For LCD-mounted type Series 16i/18i/21i-MODEL A The I/O Link-II board can be installed in any mini-slot of the one-slot or three-slot basic unit. TBA -
  • Page 131B-62714EN/04 CONNECTION 4.STAND-ALONE TYPE 16i/18i/21i-A 4.3 CABLE CONNECTION (USING CONNECTORS MANUFACTURED BY PHOENIX CONTACT) Connector Connector pin assignment TBA 1 2 3 4 5 Mounting screw Terminal No. Signal name Signal type A terminating resistor is connected. 1 T1 (T1/T2 connected) No termina
  • Page 1324.STAND-ALONE TYPE 16i/18i/21i-A CONNECTION B-62714EN/04 4.4 CABLE CONNECTION (USING CONNECTORS MANUFACTURED BY HIROSE ELECTRIC) Connector Connector pin assignment TBA 1 2 3 4 5 Mounting screw Terminal No. Signal name Signal type A terminating resistor is connected. 1 T1 (T1/T2 connected) No termina
  • Page 133B-62714EN/04 CONNECTION 4.STAND-ALONE TYPE 16i/18i/21i-A (5) Insert the plug into the board, then tighten the machine screw of the plug. The machine screw of the plug has a tip of + bit and number 0. This crimp terminal can connect and crimp two cables with the multi- drop method. Crimp terminal ext
  • Page 1345.Power Mate-D/F/H CONNECTION B-62714EN/04 5 Power Mate-D/F/H This chapter provides information required for connecting the I/O Link-II board when Power Mate-D/F/H is used. - 122 -
  • Page 135B-62714EN/04 CONNECTION 5.Power Mate-D/F/H 5.1 SPECIFICATIONS The I/O Link-II board of Power Mate-D/F/H is built into the main unit of Power Mate-D/F/H. - Power Mate-D/F/H Name I/O Link-II board A02B-0166-H051 (Power Mate-D) Ordering code A02B-0198-H050 (Power Mate-F) A02B-0211-J050 (Power Mate-H) B
  • Page 1365.Power Mate-D/F/H CONNECTION B-62714EN/04 5.2 CONNECTION This section provides information about I/O Link-II board connection. Power Mate Connector for 20- pin ribbon cable Machine Base I/O Link-II printed board operator's panel circuit Relay terminal unit PCR connector manufactured by Honda (20 pi
  • Page 137B-62714EN/04 CONNECTION 5.Power Mate-D/F/H (1) Connectors on the I/O Link-II board (viewed from the bottom of the unit) JD2 Connectors on the I/O Link-II board FANUC JD23 I/O Link-II CM42 CM41 Machine side Power magnetics cabinet CM41 interface CM42 SW1 SW2 O Switch setting SW1 SW3 O Switch setting
  • Page 1385.Power Mate-D/F/H CONNECTION B-62714EN/04 (2) Dimensions of the relay terminal unit (A08B-0048-C331) (viewed from the top of the unit) Screw mounting hole 163.0 16.7 JD23 45.0 TB1 AI BI S SH AO BO SG SHD TMA TMR TMB SHG 1 12 16.7 153.0 42 4.5 Unit: mm Fig. 5.2(c) Relay terminal unit 100 Fig. 5.2(d)
  • Page 139B-62714EN/04 CONNECTION 5.Power Mate-D/F/H (3) Attaching the relay terminal unit (a) DIN rail The relay terminal unit is attached to the DIN mounting rail. 35 25 Fig. 5.2(e) Recommended DIN rail (b) Screwing The relay terminal unit is screwed using the mounting holes. 11.6 2-M4 163.0 Fig. 5.2(f) Pla
  • Page 1405.Power Mate-D/F/H CONNECTION B-62714EN/04 5.3 COMMUNICATION CABLE CONNECTION Connect the I/O Link-II cable to the relay terminal unit as shown below. The relay terminal unit is connected to the Power Mate via a branch cable. Cable Relay terminal unit Cable PCR connector manufactured by Honda (20 pi
  • Page 141B-62714EN/04 CONNECTION 5.Power Mate-D/F/H Cable 1 Cable 2 Fig. 5.3(b) Relay terminal unit connection NOTE Ground the cable shield to the cable clamp. The cable need not be connected to pins (4) and (8). - 129 -
  • Page 1425.Power Mate-D/F/H CONNECTION B-62714EN/04 Name (function) Description Cable 1 Data signal A Data signal B Signal ground Shield Cable 2 Data signal A Data signal B Signal ground Shield Terminating resistor connection/disconnection - TA/TB connected .....A terminating resistor is connected. - TA/TB o
  • Page 143B-62714EN/04 CONNECTION 5.Power Mate-D/F/H I/O Link-II board Relay terminal unit JD23 JD23 Ferrite core PCR connector manufactured by Honda (20 pins) Connector: PCR- E20FS or PCR-E20FA Housing: PCR-V20LA Recommended wire: A66L-0001-0248#10P (#28AWG x 10 pairs) Max. length: 300 mm (to be made as shor
  • Page 1445.Power Mate-D/F/H CONNECTION B-62714EN/04 Connector and wire The PCR series connector manufactured by Honda is usable with a Power Mate branch cable. Recommended connector Connector: PCR-E20FS or PCR-E20FA Housing: PCR-V20LA The cable wire indicated below is usable with a branch cable. Table 5.3 Ca
  • Page 145B-62714EN/04 CONNECTION 5.Power Mate-D/F/H 5.4 CONNECTION WITH BUILT-IN DI/DO Overview Power Mate Connector for 20-pin Base printed I/O Link-II ribbon cable Machine circuit board board operator's panel Relay terminal PCR connector unit manufactured by Honda (20 pins) I/O Link-II Fig. 5.4(a) Power Ma
  • Page 1465.Power Mate-D/F/H CONNECTION B-62714EN/04 Connector and cable Connector specification on the board side: Compliant with the MIL-C-83503 standard. 20 pins with a central key used for mis-insertion protection (1) Use a cable side connector compliant with the standard. Hirose HIF3BA-20D-2.54R (2) When
  • Page 147B-62714EN/04 CONNECTION 5.Power Mate-D/F/H Signal specifications - Input signal specifications (DC input signal B) DC input signals B are high-speed signals that are sent to the Power Mate from the machine. (1) The contacts on the machine side must satisfy the following: Contact capacity: 30 VDC, 16
  • Page 1485.Power Mate-D/F/H CONNECTION B-62714EN/04 (3) Selecting common lines For DC input signals B, you can choose from two types of common lines. One is of fixed source type (0 V common). The other is a source type (0 V common) or sink type (24 V common), which are selectable by wiring on the machine sid
  • Page 149B-62714EN/04 CONNECTION 5.Power Mate-D/F/H - Output signal specifications DC output signals B are used to drive indicator LEDs and relays on the machine. Transistors are used for the driver. (1) Output transistor ratings (a) Maximum load current at output ON 200 mA max. including momentary current (
  • Page 1505.Power Mate-D/F/H CONNECTION B-62714EN/04 Signal list - DI signals PMC ADDRESS #7 #6 #5 #4 #3 #2 #1 #0 X1000 DI07 DI06 DI05 DI04 DI03 DI02 DI01 DI00 41-B05 41-A5 41-B04 41A04 41-B03 41-A03 41-B02 41-A02 #7 #6 #5 #4 #3 #2 #1 #0 X1001 DI17 DI16 DI15 DI14 DI13 DI12 DI11 DI10 42-B05 42-A5 42-B04 42A04
  • Page 151B-62714EN/04 CONNECTION 5.Power Mate-D/F/H Machine interface I/O Link-II board (Connector for 20-pin ribbon cable) Male Male Female Female Power magnetics cabinet on the machine side and machine operator's panel Fig. 5.4(g) - 139 -
  • Page 1525.Power Mate-D/F/H CONNECTION B-62714EN/04 DI connection details Example of connection Pin No. Bit No. Address No. Filter and level conversion circuit Emergency stop Fig. 5.4(h) Machine interface of the I/O Link-II board (1) X1000 represents DC input signals B (for high-speed signal input). X1000.0
  • Page 153B-62714EN/04 CONNECTION 5.Power Mate-D/F/H Example of connection Pin No. Bit No. Address No. Filter and level conversion circuit Fig. 5.4(i) Machine interface of the I/O Link-II board (2) X1001 represents DC input signals B (for high-speed signal input). X1001 is common-switchable. The figure above
  • Page 1545.Power Mate-D/F/H CONNECTION B-62714EN/04 DO connection details Bit No. Example of connection Address No. Pin No. Sink-type driver Regulated power supply 0V +24V Fig. 5.4(j) Machine interface of the I/O Link-II board (3) - 142 -
  • Page 155B-62714EN/04 CONNECTION 5.Power Mate-D/F/H Bit No. Example of connection Address No. Pin No. Sink-type driver Regulated power supply 0V +24V Fig. 5.4(k) Machine interface of the I/O Link-II board (4) - 143 -
  • Page 1566.Power Mate i-D/H CONNECTION B-62714EN/04 6 Power Mate i-D/H This chapter provides information required for connecting the I/O Link-II slave board and I/O Link-II slave board B (collectively referred to as the I/O Link-II board) when Power Mate i-D/H is used. - 144 -
  • Page 157B-62714EN/04 CONNECTION 6.Power Mate i-D/H 6.1 SPECIFICATIONS With the Power Mate i, the I/O Link-II slave board and I/O Link-II slave board B are used. These two types of slave boards differ in the interface connector. The specifications of the I/O Link-II slave board are as follows: Name I/O Link-
  • Page 1586.Power Mate i-D/H CONNECTION B-62714EN/04 NOTE 1 This interface is based on the three-wire system, with two FGs omitted from the 7-pin terminal block. Perform cable clamping and shielding with clamp fixtures. 2 When the I/O Link-II slave board is used, the interface connector must be detached (with
  • Page 159B-62714EN/04 CONNECTION 6.Power Mate i-D/H NOTE 1 If I/O Link-II slave board B and I/O Link-II board B of the CNC are placed on the same line, the global I/O transfer function does not operate normally on the I/O Link-II board of the Power Mate i. (The DI/DO data transfer function can operate normal
  • Page 1606.Power Mate i-D/H CONNECTION B-62714EN/04 6.2 INSTALLATION The I/O Link-II board can be installed in any option slot of the basic unit. TBA - 148 -
  • Page 161B-62714EN/04 CONNECTION 6.Power Mate i-D/H 6.3 CABLE CONNECTION (I/O Link-II SLAVE BOARD) Connector Connector pin assignment TBA 1 2 3 4 5 Mounting screw Terminal No. Signal name Signal type A terminating resistor is connected. 1 T1 (T1/T2 connected) No terminating resistor is connected. 2 T2 (T1/T2
  • Page 1626.Power Mate i-D/H CONNECTION B-62714EN/04 6.4 CABLE CONNECTION (I/O Link-II SLAVE BOARD B) Connector Connector pin assignment TBA 1 2 3 4 5 Mounting screw Terminal No. Signal name Signal type A terminating resistor is connected. 1 T1 (T1/T2 connected) No terminating resistor is connected. 2 T2 (T1/
  • Page 163B-62714EN/04 CONNECTION 6.Power Mate i-D/H (5) Insert the plug into the board, then tighten the machine screw of the plug. The machine screw of the plug has a tip of + bit and number 0. This crimp terminal can connect and crimp two cables with the multi- drop method. Crimp terminal extraction If wir
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  • Page 165V. MAINTENANC
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  • Page 167B-62714EN/04 MAINTENANCE 1.16/18/21-B, 16/18-C 1 16/18/21-B, 16/18-C This chapter provides hardware information required for maintaining the I/O Link-II board used with Series 16/18-B/C and 21-B. - 155 -
  • Page 1681.16/18/21-B, 16/18-C MAINTENANCE B-62714EN/04 1.1 COMPONENT LAYOUT Print characters such as connector names I/O LINK-II DC-DC LEDM1 SW1-1 ROM SW2-1 SW3-1 SW4-1 TB1 SH1 CPU SCA JD5A module module JD1B1 JD1A1 Name PCB drawing number Remarks I/O Link-II board A16B-2202-1502 CPU module A20B-2902-0030 S
  • Page 169B-62714EN/04 MAINTENANCE 1.16/18/21-B, 16/18-C 1.2 LED INDICATIONS AND THEIR MEANINGS On the I/O Link-II board used with Series 16/18-B/C and 21-B, four green LEDs (STATUS), three red LEDs (ALARM), and four green LEDs (LEDM1) for software control display are provided for status indication at the top
  • Page 1701.16/18/21-B, 16/18-C MAINTENANCE B-62714EN/04 1.3 SETTING Setting pin (SH1) The I/O Link-II board has a setting pin (SH1) mounted. This setting pin is used for testing at the factory. This setting pin is set before shipment. Do no change the setting. If the plug is removed, the board malfunctions.
  • Page 171B-62714EN/04 MAINTENANCE 2.LCD-MOUNT TYPE 16i/18i/21i-A/B 2 LCD-MOUNT TYPE 16i/18i/21i-A/B This chapter provides hardware information required for maintaining the I/O Link-II board used with 16i/18i/21i-A/B. - 159 -
  • Page 1722.LCD-MOUNT TYPE 16i/18i/21i-A/B MAINTENANCE B-62714EN/04 2.1 COMPONENT LAYOUT SH1 CPU Communi DC-DC cation LSI ROM TB1 SH3 LED 6 5 4 3 2 1 SW1 Name PCB drawing number Remarks I/O Link-II board A20B-8100-0250 - 160 -
  • Page 173B-62714EN/04 MAINTENANCE 2.LCD-MOUNT TYPE 16i/18i/21i-A/B 2.2 LED INDICATIONS AND THEIR MEANINGS On the I/O Link-II board, five green LEDs and one red LED are provided for status indication. The locations and display information of the LEDs are described below. In the description below, each LED has
  • Page 1742.LCD-MOUNT TYPE 16i/18i/21i-A/B MAINTENANCE B-62714EN/04 2.3 SETTING Setting pin (SH1) The I/O Link-II board has a setting pin (SH1) mounted. This setting pin is used for testing at the factory. This setting pin is set before shipment. Do no modify the setting. If the plug is removed, the board mal
  • Page 175B-62714EN/04 MAINTENANCE 3.STAND-ALONE TYPE 16i/18i/21i-A 3 STAND-ALONE TYPE 16i/18i/21i-A This chapter provides hardware information required for maintaining the I/O Link-II board used with stand-alone type 16i/18i/21i-A. - 163 -
  • Page 1763.STAND-ALONE TYPE 16i/18i/21i-A MAINTENANCE B-62714EN/04 3.1 COMPONENT LAYOUT 3.1.1 Board B1 Custom Custom LSI LSI MPU SH1 TBA Name PCB drawing number Remarks I/O Link-II board A20B-8100-0380 - 164 -
  • Page 177B-62714EN/04 MAINTENANCE 3.STAND-ALONE TYPE 16i/18i/21i-A 3.1.2 Board B2 Custom Custom LSI LSI MPU SH1 TBA Name PCB drawing number Remarks I/O Link-II board A20B-8100-0381 - 165 -
  • Page 1783.STAND-ALONE TYPE 16i/18i/21i-A MAINTENANCE B-62714EN/04 3.2 LED INDICATIONS AND THEIR MEANINGS On the I/O Link-II board, four green LEDs (RUN, COM, SO, and SLV) and two red LEDs (TER and PRT) are provided for status indication. The locations and display information of the LEDs are described below.
  • Page 179B-62714EN/04 MAINTENANCE 3.STAND-ALONE TYPE 16i/18i/21i-A 3.3 SETTING Setting pin (SH1) The I/O Link-II board has a setting pin (SH1) mounted. This setting pin chooses whether to use this board for the slave function or master function of I/O Link-II. Install a plug on the SLAVE side or MASTER side
  • Page 1804.Power Mate-D/F/H MAINTENANCE B-62714EN/04 4 Power Mate-D/F/H This chapter provides hardware information required for maintaining the I/O Link-II board used with Power Mate-D/F/H. - 168 -
  • Page 181B-62714EN/04 MAINTENANCE 4.Power Mate-D/F/H 4.1 COMPONENT LAYOUT Connector CN4 ROM ST1 Rotary switch JD23 Upper CM42 Lower CM41 Name PCB drawing number Remarks A20B-2100-0040 and A20B-2100-0040 I/O Link-II board A20B-2100-0041 are A20B-2100-0041 compatible with each other. - 169 -
  • Page 1824.Power Mate-D/F/H MAINTENANCE B-62714EN/04 4.2 SETTING Setting pin (ST1) The I/O Link-II board has a setting pin (ST1) mounted. This setting pin is used for testing at the factory. No plug is installed before shipment. Do no install a plug. Otherwise, the board malfunctions. Rotary switches (SW1 to
  • Page 183B-62714EN/04 MAINTENANCE 5.Power Mate i-D/H 5 Power Mate i-D/H This chapter provides hardware information required for maintaining the I/O Link-II board used with Power Mate i-D/H. Two types of I/O Link-II boards are used with Power Mate i-D/H. The I/O Link-II slave board uses a connector terminal b
  • Page 1845.Power Mate i-D/H MAINTENANCE B-62714EN/04 5.1 I/O Link-II SLAVE BOARD 5.1.1 Component Layout Custom Custom LSI LSI ROM DC-DC MPU TBA Name PCB drawing number Unit drawing number I/O Link-II slave board A20B-8100-0310 A02B-0259-J210 - 172 -
  • Page 185B-62714EN/04 MAINTENANCE 5.Power Mate i-D/H 5.1.2 LED Indications and Their Meanings On the I/O Link-II slave board, one green LED and one red LED are provided for status indication. The locations and display information of the LEDs are described below. In the description below, each LED has one of
  • Page 1865.Power Mate i-D/H MAINTENANCE B-62714EN/04 5.2 I/O Link-II SLAVE BOARD B 5.2.1 Component Layout Custom Custom LSI LSI MPU SH1 TBA Name PCB drawing number Unit drawing number I/O Link-II slave board B A20B-8100-0381 A02B-0259-J282 - 174 -
  • Page 187B-62714EN/04 MAINTENANCE 5.Power Mate i-D/H 5.2.2 LED Indications and Their Meanings On I/O Link-II slave board B, four green LEDs (RUN, COM, SO, and SLV) and two red LEDs (TER and PRT) are provided for status indication. The locations and display information of the LEDs are described below. In the
  • Page 1885.Power Mate i-D/H MAINTENANCE B-62714EN/04 5.2.3 Setting Setting pin (SH1) The I/O Link-II board has a setting pin (SH1) mounted. This setting pin is used to indicate that the board is used for the I/O Link-II slave function. A plug is installed on the SLAVE side. Do no change the setting. If the p
  • Page 189B-62714EN/04 Index Index 56 Ａ DI/DO data allocation of the slave function38, ALARM LEDs (red) ........................................ 157 65 APPLICABLE MODELS .................................... 5 DI/DO data allocation when DI/DO data Ｂ transfer is set .............................................
  • Page 190Index B-62714EN/04 Interface connector ......................................... 145 Rotary switch (SW4-1).................................... 158 Rotary switches (SW1 to SW4)....................... 170 Ｌ Rotary switches (SW2-1, SW3-1) ................... 158 LED for alarm indication (red) .........
  • Page 191     ! &'() )*+,   - . /  $ " #$% ""   )0   "1 & $% """ )/2  "  )$% 33- 4. /).//  $ " 5($% 336  ) &/) ))  ) &/) ))
  • Page 192Printed at GE Fanuc Automation S.A. , Luxembourg March 200