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FANUC Series 16i/160i Additional Manual Page 3

Additional Manual
A-78075E
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FANUC Series 16i/160i –L
Laser maintenance screen function
Specifications
2000.03.06
3/21
Sheet Sheet
M.Sato K.Suzuki
05 2001.08.23 M.Sato Change all page. K.Suzuki
06 2001.10.11 M.Sato Change page 10. K.Suzuki
07 2003.12.04 M.Sato Change all pages. K.Suzuki
08 2003.12.19 M.Sato Change page 4,17. K.Suzuki
09 2004.06.04 M.Sato Change page 14. K.Suzuki
10 2004.06.09 M.Sato Change page 13. K.Suzuki
11 2005.02.23 M.Sato Change all pages.
1 Summary
The laser maintenance screen function can display maintenance information for the
preventive maintenance and failure investigation, and operate data so that the decrease of
failure rate and the efficiency of work.
The displayed information is as follows.
(1) Power calibration coefficient and RF voltage No.1.
(2) Working time for the parts to need a periodical maintenance.
(3) When the alarms related to the electrical discharge are generated, the related data can be
preserved and referred later.
(4) Laser alarms and warnings are logged and can be referred later.
(5) Table data for the pulse power feedback by actual power presumption method can be
read in CNC and edited.
(6) The time constant of laser power sensor can be measured.
(7) Leak of laser oscillator can be checked.
(8) The data that are often used at maintenance are displayed and operated in 1 screen.
(9) It is possible to command of running beam internally.
(10) Maintenance data can be output to memory card etc.
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Contents Summary of FANUC Series 16i/160i Additional Manual

  • Page 1FANUC Series16i/160i-L Laser maintenance screen function Specifications Copyright  2005 FANUC LTD. 11 2005.02.23 M.Sato Change all pages. FANUC Series 16i/160i –L 10 2004.06.09 M.Sato Change page 13. K.Suzuki Title Laser maintenance screen function 09 2004.06.04 M.Sato Change page 14. K.Suzuki Spec
  • Page 21 Summary ････････････････････････････････････････････････････ 3 2 Specification ･････････････････････････････････････････････････ 4 2.1 Display maintenance screens ･･･････････････････････････････････････････････････ 4 2.2 Display of power calibration coefficient history ････････････････････････････
  • Page 31 Summary The laser maintenance screen function can display maintenance information for the preventive maintenance and failure investigation, and operate data so that the decrease of failure rate and the efficiency of work. The displayed information is as follows. (1) Power calibration coefficient a
  • Page 42 Specification 2.1 Display maintenance screens PRM No.15160#0(MNT) should be set to 1 in order to display Laser maintenance screens. 2.2 Display of power calibration coefficient history 2.2.1 Logging power calibration coefficients When power calibration works, power calibration coefficient, RF volt
  • Page 52.3 Display of parts working time 2.3.1 Display Push soft-key [ACT TM], screens for parts working time are displayed. Color of working time display changes to red in case working time is over 90% of the limit time set in advance. And working time is displayed by reverse character in case working tim
  • Page 62.3.3External signal (Output signals to PMC in case of over limit time) If working time is over the limit time for any item, warning signal (F226#0) is output to PMC. And if the following items are over the limit time, the signal (F226 #1 to #7) is output corresponding to the each item. Please use t
  • Page 72.4 History of alarm related to electrical discharge 2.4.1Alarm that alarm data related to electrical discharge is saved CNC saves the data to display on the history screen of alarm related to the electrical discharge when the following alarms were detected. • ALM.4063 LASER GAS/LASER PSU • ALM.4066
  • Page 8• Alarm occurring date • Alarm occurring time • Alarm number • Sequence number when the alarm occurs • Passed time from when sequence number changes to when alarm occurs. (unit is second) • Beam output condition (peak power, pulse frequency, pulse duty) • Actual power • Power calibration coefficient
  • Page 92.5 Display of history for laser alarms and warnings The history of only Laser alarms and warnings are displayed. Following data can be logged 50 in all. The oldest datum is deleted and new one is logged in case of exceeding 50 items. • Laser warning • Laser alarm 2.5.1 Laser warning Information for
  • Page 102.6 Operation of table data for pulse power feedback Table data for actual power presumption that are used for pulse power feedback by actual power presumption method can be referred and input. Pushing soft-key [PWR.FB] with setting 1 to parameter No.29000#1(PTB) makes displaying pulse power feedbac
  • Page 11[Power sensor time constant measurement screen] [ POWER SENSOR TIME CONSTANT ] PEAK POWER = 12345 W CONDITION 1 SEQUENCE NO OK 2 SHUTTER LOCK KEY NG 3 SHUTTER CLOSE OK 4 BEAM ON OK 5 LASER ALARM OK TIME CONSTANT = 12345 MSEC 11 2005.02.23 M.Sato Change all pages. FANUC Series 16i/160i –L 10 2004.06.
  • Page 122.8 Operation of leak check It is possible to set parameters for leak check and confirm leak check result by leak check screen. Pushing soft-key [leak] makes displaying leak check screen. Switching off gas control start signal (G222#6) after setting parameters for leak check causes starting leak che
  • Page 13Laser gas pressure 1 to 4 (Diagnose No.954 to 957) read during leak check are displayed. The data are only displayed and cannot be reset or operated. The data are displayed by Torr and kilo-Pascal (kPa). [Leak check screen] [ LEAK CHECK ] LEAK CHECK (1:ON 0:OFF) [*] LEAK JUDGEMENT TIME [*****]SEC ST
  • Page 142.9 Operation of data used at maintenance Parameters and diagnoses that are often used at maintenance are displayed in a mass. Parameters can be set from the screen. Running beam internally with shutter closed can be commanded from the screen 2.9.1How to output the data to memory card with operating
  • Page 15Page Data name Message Type No. Notice 1 Command power for running beam internally PC: WRK Pulse Frequency for running beam internally FR: WRK Pulse duty for running beam internally DU: WRK Power calibration coefficient COE: PRM 15204 (1) Actual laser power PA: DGN 906 Laser gas pressure TP: DGN 905
  • Page 162.9.2Command of running beam internally with shutter closed It is possible to command running beam internally with shutter closed in laser tuning screen. Pushing soft-key [(OPRT)] in laser tuning screen makes displaying soft-key [DISCH.] and [CAN]. (Refer to figure on the previous page.) Pushing sof
  • Page 172.10 Input and output of saved maintenance data The saved data can be output to memory card or other external device via reader puncher interface (RS-232C). And some kind of the data can be input. The format of the output data is almost the same as the display of CRT, but the comment is output only
  • Page 18The file name should be set by the receiver (HANDY-FILE). 2.10.3 Data Input from and output to memory card with operating ALL-IO screen (1) The I/O channel should be switched to the memory card by setting 4 in the parameter (No.0020). (2) After switching the operation mode to "EDIT", ALL-IO screen s
  • Page 192.12 Parameter #7 #6 #5 #4 #3 #2 #1 #0 15160 MDS MNT [Data Type] Bit MNT Specifies whether laser maintenance screens are enabled or disabled. 0: Disabled. 1: Enabled. Even if the screen is not displayed, the storage of power calibration coefficients and the totaling of the operation time are perform
  • Page 202.13 PMC signals Laser maintenance request signal LSMNT< F226#0> [Classification] Output signal [Function] Item that working time is over limit time exists or not. [Operation] 0 : Not exist. 1 : Exist. Turbo blower overhaul request signal LSMTM< F226#1> [Classification] Output signal [Function] Requ
  • Page 21Chiller cooling water exchange request signal LSMCW< F226#5> [Classification] Output signal [Function] Request signal for chiller coolant change. [Operation] Working time “Chiller coolant” is over limit time. 2.14 Signal address #7 #6 #5 #4 #3 #2 #1 #0 F0226 LSMCW LSMBM LSMIM LSMTO LSMTM LSMNT 3 Lim