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0i/0i Mate - Model C Maintenance manual Page 557

Maintenance manual
APPENDIX
B–64115EN/01
A. ALARM LIST
533
Number ContentsMessage
407 SERVO ALARM: EXCESS ERROR The following error occurred during simple synchronous control:
The difference in machine coordinates between the synchronized axes
exceeds the value set in parameter No. 8314.
409 SERVO ALARM: n AXIS TORQUE
ALM
Abnormal servo motor load has been detected. Alternatively, abnormal
spindle motor load has been detected in Cs mode.
410 SERVO ALARM: n–TH AXIS – EX-
CESS ERROR
One of the following errors occurred:
1) The positional deviation value when the n–th axis stops exceeds the
value set in parameter No. 1829.
2) In simple synchronous control, the compensation amount for syn-
chronization exceeds the value set in parameter No. 8325.
This alarm is issued only for the slave axis.
411 SERVO ALARM: n–TH AXIS – EX-
CESS ERROR
The position deviation value when the n–th axis (axis 1–8) moves is
larger than the set value.
Refer to procedure of trouble shooting.
413 SERVO ALARM: n–th AXIS – LSI
OVERFLOW
The contents of the error register for the n–th axis (axis 1–8) exceeded
"2
31
power. This error usually occurs as the result of an improperly set
parameters.
415 SERVO ALARM: n–TH AXIS – EX-
CESS SHIFT
A speed higher than 524288000 units/s was attempted to be set in the
n–th axis (axis 1–8). This error occurs as the result of improperly set
CMR.
417 SERVO ALARM: n–TH AXIS – PA-
RAMETER INCORRECT
This alarm occurs when the n–th axis (axis 1–8) is in one of the condi-
tions listed below. (Digital servo system alarm)
1) The value set in Parameter No. 2020 (motor form) is out of the speci-
fied limit.
2) A proper value (111 or –111) is not set in parameter No.2022 (motor
revolution direction).
3) Illegal data (a value below 0, etc.) was set in parameter No. 2023
(number of speed feedback pulses per motor revolution).
4) Illegal data (a value below 0, etc.) was set in parameter No. 2024
(number of position feedback pulses per motor revolution).
5) Parameters No. 2084 and No. 2085 (flexible field gear rate) have not
been set.
6) A value outside the limit of {1 to the number of control axes} or a non–
continuous value (Parameter 1023 (servo axis number) contains a
value out of the range from 1 to the number of axes, or an isolated
value (for example, 4 not prceded by 3).was set in parameter No.
1023 (servo axisnumber).
7) A torque control parameter is set incorrectly in PMC axis control.
(The torque constant parameter is set to 0.)
420 SERVO ALARM: n AXIS SYNC
TORQUE
(M series)
During simple synchronous control, the difference between the torque
commands for the master and slave axes exceeded the value set in pa-
rameter No. 2031.
421 SERVO ALARM: n AXIS EXCESS
ER (D)
The difference between the errors in the semi–closed loop and closed
loop has become excessive during dual position feedback. Check the
values of the dual position conversion coefficients in parameters No.
2078 and 2079.
422 SERVO ALARM: n AXIS In torque control of PMC axis control, a specified allowable speed
has been exceeded.
423 SERVO ALARM: n AXIS In torque control of PMC axis control, the parameter–set allowable
cumulative travel distance has been exceeded.
430 n AXIS : SV. MOTOR OVERHEAT A servo motor overheat occurred.
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Contents Summary of 0i/0i Mate - Model C Maintenance manual

  • Page 1* FANUC Series 0 -MODEL C FANUC Series 0 * Mate-MODEL C MAINTENANCE MANUAL B-64115EN/01
  • Page 2                                                            
  • Page 3SAFETY PRECAUTIONS This section describes the safety precautions related to the use of CNC units. It is essential that these precautions be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this section assume this configuration). CNC maintenanc
  • Page 4SAFETY PRECAUTIONS B–64115EN/01 1 DEFINITION OF WARNING, CAUTION, AND NOTE This manual includes safety precautions for protecting the maintenance personnel (herein referred to as the user) and preventing damage to the machine. Precautions are classified into Warnings and Cautions according to their
  • Page 5B–64115EN/01 SAFETY PRECAUTIONS 2 WARNINGS RELATED TO CHECK OPERATION WARNING 1. When checking the operation of the machine with the cover removed (1) The user’s clothing could become caught in the spindle or other components, thus presenting a danger of injury. When checking the operation, stand aw
  • Page 6SAFETY PRECAUTIONS B–64115EN/01 WARNING 5. Ensure that the specified feedrate is appropriate for the intended operation. Generally, for each machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the intended operation. Refer to the manual provided with the machine to d
  • Page 7B–64115EN/01 SAFETY PRECAUTIONS 3 WARNINGS RELATED TO REPLACEMENT WARNING 1. Always turn off the power to the CNC and the main power to the power magnetics cabinet. If only the power to the CNC is turned off, power may continue to be supplied to the serve section. In such a case, replacing a unit ma
  • Page 8SAFETY PRECAUTIONS B–64115EN/01 4 WARNINGS RELATED TO PARAMETERS WARNING 1. When machining a workpiece for the first time after modifying a parameter, close the machine cover. Never use the automatic operation function immediately after such a modification. Instead, confirm normal machine operation
  • Page 9B–64115EN/01 SAFETY PRECAUTIONS 5 WARNINGS AND NOTES RELATED TO DAILY MAINTENANCE WARNING 1. Memory backup battery replacement When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with th
  • Page 10SAFETY PRECAUTIONS B–64115EN/01 WARNING 2. Absolute pulse coder battery replacement When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those
  • Page 11B–64115EN/01 SAFETY PRECAUTIONS WARNING 3. Fuse replacement Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the blown fuse. For this reason, only those personnel who have received approved safety and maintenance training may perform this work. When replacing
  • Page 12
  • Page 13B–64115EN/01 PREFACE PREFACE Description of 1.Display and operation this manual This chapter covers those items, displayed on the screen, that are related to maintenance. A list of all supported operations is also provided at the end of this chapter. 2.Hardware This chapter describes the configurati
  • Page 14PREFACE B–64115EN/01 Applicable models The models covered by this manual, and their abbreviations are: Product name Abbreviation FANUC Series 0i–TC 0i–TC FANUC Series 0i–MC 0i–MC Series 0i FANUC Series 0i–PC 0i–PC FANUC Series 0i Mate–TC 0i–Mate TC Series 0i Mate FANUC Series 0i Mate–MC 0i–Mate TC N
  • Page 15B–64115EN/01 PREFACE Specification Manual name number PROGRAMMING MANUAL Macro Compiler/Macro Executor B–61803E–1 PROGRAMMING MANUAL FANUC MACRO COMPILER (For Personal Computer) B–66102E PROGRAMMING MANUAL PMC PMC Ladder Language PROGRAMMING MANUAL B–61863E PMC C Language PROGRAMMING MANUA B–61863E–
  • Page 16PREFACE B–64115EN/01 Related manuals of The following table lists the manuals related to SERVO MOTOR SERVO MOTOR αis/αi/βis αis/αi/βis series series Specification Manual name number FANUC AC SERVO MOTOR αis/αi series B–65262EN DESCRIPTIONS FANUC AC SERVO MOTOR βis series DESCRIPTIONS B–65302EN FANUC
  • Page 17B–64115EN/01 Table of Contents SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s–1 PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p–1 1. DIS
  • Page 18Table of Contents B–64115EN/01 1.10.5 Outputting Waveform Diagnosis Data (Storage Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 1.10.6 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 19B–64115EN/01 Table of Contents 2.7 MOUNTING AND DEMOUNTING CARD PCBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189 2.7.1 Demounting a Card PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 2
  • Page 20Table of Contents B–64115EN/01 4.2 SPECIFICATION OF PMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264 4.2.1 Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 21B–64115EN/01 Table of Contents 4.4.5.2 Input/output method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325 4.4.6 System Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 22Table of Contents B–64115EN/01 8.3 JOG OPERATION CANNOT BE DONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 436 8.4 HANDLE OPERATION CANNOT BE DONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440 8.5 AUTOMATIC OPERAT
  • Page 23B–64115EN/01 Table of Contents APPENDIX A. ALARM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507 A.1 LIST OF ALARM CODES (CNC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 24Table of Contents B–64115EN/01 E.6 ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 636 E.7 ACTIONS FOR TROUBLE ENCOUNTERED AT START–UP TIME . . . . . . . . . . . . . . . . . . . . . . 641 E.8 FSSB DATA
  • Page 25B–64115EN/01 1. DISPLAY AND OPERATION 1 DISPLAY AND OPERATION This chapter describes how to display various screens by the function keys. The screens used for maintenance are respectively displayed. 1.1 FUNCTION KEYS AND SOFT KEYS . . . . . . . . . . . . 2 1.2 SCREEN DISPLAYED IMMEDIATELY AFTER POWE
  • Page 261. DISPLAY AND OPERATION B–64115EN/01 1.1 Operations and soft key display staturs for each function key are described below: FUNCTION KEYS AND SOFT KEYS 1.1.1 To display a more detailed screen, press a function key followed by a soft key. Soft keys are also used for actual operations. Soft Keys The
  • Page 27B–64115EN/01 1. DISPLAY AND OPERATION POSITION SCREEN Soft key transition triggered by the function key POS POS Absolute coordinate display [ABS] [(OPRT)] [PTSPRE] [EXEC] [RUNPRE] [EXEC] Relative coordinate display [REL] [(OPRT)] (Axis or numeral) [PRESET] [ORIGIN] [ALLEXE] [Axis name] [EXEC] [PTSPR
  • Page 281. DISPLAY AND OPERATION B–64115EN/01 PROGRAM SCREEN Soft key transition triggered by the function key PROG in the MEM mode 1/2 PROG Program display screen [PRGRM] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed” [O number] [O SRH] (1) [N number] [N SRH] [REWIND] [P TYPE] [Q TYPE] [F SR
  • Page 29B–64115EN/01 1. DISPLAY AND OPERATION 2/2 (2) [FL.SDL] [PRGRM] Return to (1) (Program display) File directory display screen [DIR] [(OPRT)] [SELECT] (File No. ) [F SET] [EXEC] Schedule operation display screen [SCHDUL] [(OPRT)] [CLEAR] [CAN] [EXEC] (Schedule data) [INPUT] 5
  • Page 301. DISPLAY AND OPERATION B–64115EN/01 PROGRAM SCREEN Soft key transition triggered by the function key PROG in the EDIT mode 1/2 PROG Program display [PRGRM] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed” (O number) [O SRH] (Address) [SRH↓] (Address) [SRH↑] [REWIND] [F SRH] [CAN] (N n
  • Page 31B–64115EN/01 1. DISPLAY AND OPERATION 2/2 (1) Program directory display [LIB] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed” (O number) [O SRH] Return to the program [READ] [CHAIN] [STOP] [CAN] (O number) [EXEC] [PUNCH] [STOP] [CAN] (O number) [EXEC] Graphic Conversational Programming
  • Page 321. DISPLAY AND OPERATION B–64115EN/01 PROGRAM SCREEN Soft key transition triggered by the function key PROG in the MDI mode PROG Program display [PRGRM] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed” Program input screen [MDI] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is press
  • Page 33B–64115EN/01 1. DISPLAY AND OPERATION PROGRAM SCREEN Soft key transition triggered by the function key PROG in the HNDL, JOG, or REF mode PROG Program display [PRGRM] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed” Current block display screen [CURRNT] [(OPRT)] [BG–EDT] See “When the s
  • Page 341. DISPLAY AND OPERATION B–64115EN/01 PROGRAM SCREEN Soft key transition triggered by the function key PROG in the TJOG or THDL mode PROG Program input screen [PRGRM] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed” (O number) [O SRH] Return to the program (Address) [SRH↓] (Address) [SR
  • Page 35B–64115EN/01 1. DISPLAY AND OPERATION PROG PROGRAM SCREEN Soft key transition triggered by the function key (When the soft key [BG–EDT] is pressed in all modes) 1/2 PROG Program display [PRGRM] [(OPRT)] [BG–END] (O number) [O SRH] (Address) [SRH↓] (Address) [SRH↑] [REWIND] [F SRH] [CAN] (N number) [
  • Page 361. DISPLAY AND OPERATION B–64115EN/01 2/2 (1) Program directory display [LIB] [(OPRT)] [BG–EDT] (O number) [O SRH] Return to the program [READ] [CHAIN] [STOP] [CAN] (O number) [EXEC] [PUNCH] [STOP] [CAN] (O number) [EXEC] Graphic Conversational Programming [C.A.P.] [PRGRM] Return to the program [G.M
  • Page 37B–64115EN/01 1. DISPLAY AND OPERATION Soft key transition triggered by the OFFSET/SETTING SCREEN (T series) function key OFFSET SETTING 1/2 OFFSET SETTING Tool offset screen [OFFSET] [WEAR] [(OPRT)] (Number) [NO SRH] [GEOM] (Axis name and numeral) [MEASUR] (Axis name) [INP.C.] (Numeral) [+INPUT] (Nu
  • Page 381. DISPLAY AND OPERATION B–64115EN/01 2/2 (1) Pattern data input screen [MENU] [(OPRT)] (Number) [SELECT] Software operator’s panel screen [OPR] Tool life management setting screen [TOOLLF] [(OPRT)] (Number) [NO SRH] [CLEAR] [CAN] [EXEC] (Numeral) [INPUT] Y–axis tool offset screen [OFST.2] [WEAR] [(
  • Page 39B–64115EN/01 1. DISPLAY AND OPERATION Soft key transition triggered by the OFFSET/SETTING SCREEN (M series) function key OFFSET SETTING 1/2 OFFSET SETTING Tool offset screen [OFFSET] [(OPRT)] (Number) [NO SRH] (Axis name) [INP.C.] (Numeral) [+INPUT] (Numeral) [INPUT] [CLEAR] [ALL] [WEAR] [GEOM] [REA
  • Page 401. DISPLAY AND OPERATION B–64115EN/01 2/2 (1) Patten data input screen [MENU] [(OPRT)] (Number) [SELECT] Software operator’s panel screen [OPR] Tool life management setting screen [TOOLLF] [(OPRT)] (Number) [NO SRH] [CLEAR] [CAN] [EXEC] (Numeral) [INPUT] 16
  • Page 41B–64115EN/01 1. DISPLAY AND OPERATION SYSTEM SCREEN Soft key transition triggered by the function key SYSTEM 1/3 SYSTEM Parameter screen [PARAM] [(OPRT)] (Number) [NO SRH] [ON:1] [OFF:0] (Numeral) [+INPUT] (Numeral) [INPUT] [READ] [CAN] [EXEC] [PUNCH] [CAN] [EXEC] Diagnosis screen [DGNOS] [(OPRT)] (
  • Page 421. DISPLAY AND OPERATION B–64115EN/01 (1) (2) (3) 2/7 [DUMP] [SEARCH] [BYTE] [WORD] [D.WORD] [DRARA]/[NDPARA] [PMCDGN] [TITLE] [STATUS] [SEARCH] [ALARM] [TRACE] [T.DISP]/[TRCPRM] [EXEC] [M.SRCH] [SEARCH] [INPUT] [ANALYS] [SCOPE] [SGNPRM] [DELETE] [START]/[STOP] [INIT] [T–SRCH] [ADRESS]/[SYMBOL] [EXC
  • Page 43B–64115EN/01 1. DISPLAY AND OPERATION (4) (5) (6) 3/7 [TABLE] [NOSRCH] [V.SRCH] [EDIT] [LIST] [SEARCH] [CREATE] [MODIFY] [UPDATE] [SELECT] [DELETE] [CUT] [COPY] [PASTE] [RESTOR] [SETING] [STOP] [SWITCH] [LIST] [PICKUP] [JUMP] [SWITCH] [ERACE] [ERSALL] [TABLE] [SETING] [SETING] [INIT] [PMCDGN] [TITLE
  • Page 441. DISPLAY AND OPERATION B–64115EN/01 (7) (8) (9) 4/7 [TRACE] [START] [<>] [MARK] [SETING] [Z.IN] [Z.OUT] [MV.UP] [MV.DWN] [PUNCH] [EXEC] [CANCEL] [I/OCHK] [IOLNK] [PRV.PG] [NXT.PG] [PRV.CH] [NXT.CH] [PMCPRM] [TIMER] [COUNTR] [KEEPRL] [DATA] [G.DATA] [C.DATA] [G.CONT] [G–SRCH] [NO.SRH]
  • Page 45B–64115EN/01 1. DISPLAY AND OPERATION (10) (11) (12) 5/7 [MODULE] [INPUT] [SEARCH] [DELETE] [PRV.CH] [NXT.CH] [CROSS] [CRSREF] [INPUT] [INIT] [CLEAR] [CLRTTL] [CLRLAD] [CLRSYM] [CLRMSG] [CLRALL] [CLRMDL] [CONDNS] [CLRPRM] [I/O] [EXEC] [CANCEL] [M–CARD] [F–ROM] [FDCAS] [OTHERS] [SPEED] [SYSPRM] [MONI
  • Page 461. DISPLAY AND OPERATION B–64115EN/01 (13) 6/7 ID information screen: αi servo information screen [SYSTEM] [SV–INF] ID information screen: αi spindle information screen [SYSTEM] [SP–INF] Pitch error compensation screen [PITCH] [(OPRT)] (No.) [NO SRH] [ON:1] [OFF:0] (Numeral) [+INPUT] (Numeral) [INPU
  • Page 47B–64115EN/01 1. DISPLAY AND OPERATION (14) 7/7 Waveform diagnosis screen [W.DGNS] [W.PRM] [W.GRPH] [STSRT] [TIME→] [←TIME] [H–DOBL] [H–HALF] [STSRT] [CH–1↑] [CH–1↓] [V–DOBL] [V–HALF] [STSRT] [CH–2↑] [CH–2↓] [V–DOBL] [V–HALF] MESSAGE SCREEN Soft key transition triggered by the function key MESSAGE ME
  • Page 481. DISPLAY AND OPERATION B–64115EN/01 HELP SCREEN Soft key transition triggered by the function key HELP HELP Alarm detail screen [ALARM] [(OPRT)] [SELECT] Operation method screen [OPERAT] [(OPRT)] [SELECT] Parameter table screen [PARAM] GRAPHIC SCREEN (T series) Soft key transition triggered by the
  • Page 49B–64115EN/01 1. DISPLAY AND OPERATION GRAPHIC SCREEN (M series) Soft key transition triggered by the function key GRAPH Tool path graphics GRAPH Tool path graphics [PARAM] [EXEC] [(OPRT)] [AUTO] [STSRT] [STOP] [REWIND] [CLEAR] [ZOOM] [(OPRT)] [EXEC] [←] [→] [POS] [↑] [↓] Solid graphics GRAPH Solid g
  • Page 501. DISPLAY AND OPERATION B–64115EN/01 1.2 SCREEN DISPLAYED IMMEDIATELY AFTER POWER IS TURNED ON 1.2.1 Types of PCBs mounted on the slots are displayed. If a hardware trouble or an incorrect mounting is found, this screen is Slot Status Display displayed. D Slot state screen SLOT CONFIGURATION DISPLA
  • Page 51B–64115EN/01 1. DISPLAY AND OPERATION 1.2.2 Setting Module Screen END : Setting D4B1–01 completed COPYRIGHT FANUC LTD 2004–2004 SLOT 01 (E1AA) : END Space : SLOT 02 (008E) : Setting incom- pleted Module ID Slot number 1.2.3 Configuration Display of Software CNC control D4B1–01 software COPYRIGHT FAN
  • Page 521. DISPLAY AND OPERATION B–64115EN/01 1.3 After the system has been installed correctly, you can find the PCBs installed and the softwares integrated on the system configuration screen. SYSTEM CONFIGURATION SCREEN 1.3.1 (1) Press SYSTEM key. Display Method (2) Press soft key [SYSTEM], then the syste
  • Page 53B–64115EN/01 1. DISPLAY AND OPERATION 1.3.3 Kind of software Software Configuration Software series Screen SYSTEM CONFIG (SOFTWARE) 01234 N12345 PAGE:02 SYSTEM D4B1 0001 Software version BASIC+OPTION–A1+OPTION–A2+OPTION–A3+OPTION–A4 SERVO 9085 0001 Software PMC(SYS) 408A 0001 configuration 408A 0001
  • Page 541. DISPLAY AND OPERATION B–64115EN/01 1.3.5 D αi series servo and αi series spindle ID Information Screen When the αi servo/αi spindle system is connected, ID information owned by connected units (motor, amplifier, module, etc.) for αi (αi Servo Information servo/αi spindle can be displayed on the C
  • Page 55B–64115EN/01 1. DISPLAY AND OPERATION 1.4 ALARM HISTORY SCREEN 1.4.1 Alarm History Screen 1.4.1.1 Alarms generated in the NC are recorded. The latest 50 alarms generated General are recorded. The 50th and former alarms are deleted. 1.4.1.2 (1) Press MESSAGE key . Screen display (2) Press soft key [H
  • Page 561. DISPLAY AND OPERATION B–64115EN/01 #7 #6 #5 #4 #3 #2 #1 #0 3112 EAH [Data type] Bit #3 (EAH) The alarm history function: 0 : Does not record the messages output with external alarms or macro alarms. 1 : Records the messages output with external alarms or macro alarms. 1.4.2 System Alarm History 1
  • Page 57B–64115EN/01 1. DISPLAY AND OPERATION SYSTEM ALARM HISTORY O1234 N12345 1 2002–03–13 12:13:19 930 CPU INTERRUPT 2 2002–03–11 07:23:07 900 ROM PARITY 3 2002–02–27 973 NON MASK INTERRUPT EDIT **** *** *** 08:20:52 [ ][ ][ NMIHIS ][ ][ ] [ SELECT ][ RETURN ][ CLEAR ][ ][ ] [SELECT] soft key This soft k
  • Page 581. DISPLAY AND OPERATION B–64115EN/01 1.4.2.3 The system alarm history screen (detail screen) displays information System alarm history items such as registers and stacks involved when a system alarm is issued. screen (detail screen) The following items are displayed: 1. System alarm occurrence date
  • Page 59B–64115EN/01 1. DISPLAY AND OPERATION SYSTEM ALARM HISTORY O1234 N12345 2 2002–03–11 07:23:07 D4B1–01(2/4) 973 NON MASK INTERRUPT STACK (PL0) 3646 0338 7CBA 0001 0958 FFF8 0068 0063 0346 0000 0000 02BC 08F8 52F1 2438 0338 0580 0440 0580 001F 03C0 0214 0780 0FFF 0000 0000 0000 0000 0000 0000 0000 000
  • Page 601. DISPLAY AND OPERATION B–64115EN/01 CAUTION In the case of an NMI on other than the main board, the registers of detail display screen 1, and the contents of detail display screen 2 and detail display screen 3 are displayed. SYSTEM ALARM HISTORY O1234 N12345 2 2002–03–11 07:23:07 D4B1–01(1/1) 972
  • Page 61B–64115EN/01 1. DISPLAY AND OPERATION 1.4.2.4 Parameter #7 #6 #5 #4 #3 #2 #1 #0 3103 NMH [Data type] Bit NMH The system alarm history screen is: 0 : Not displayed. 1 : Displayed. #7 #6 #5 #4 #3 #2 #1 #0 3110 OPC [Data type] Bit OPC On the operation history screen, the [CLEAR] soft key is: 0 : Not en
  • Page 621. DISPLAY AND OPERATION B–64115EN/01 1.5 This function enables the saving of external operator messages as a record. EXTERNAL The record can be viewed on the external operator message history screen. OPERATOR MESSAGES RECORD 1.5.1 (1) Press the MESSAGE function key. Screen Display (2) Press the rig
  • Page 63B–64115EN/01 1. DISPLAY AND OPERATION 1.5.3 Parameter #7 #6 #5 #4 #3 #2 #1 #0 3113 MS1 MS0 MHC #0 (MHC) The records of an external operator message: 0 : Cannot be erased. 1 : Can be erased. #6, #7 (MS0,MS1) These bits set the number of characters to be retained in each record of an external operator
  • Page 641. DISPLAY AND OPERATION B–64115EN/01 1.6 This function displays the key and signal operations performed by the operator upon the occurrence of a fault or the output of an alarm, together OPERATION with the corresponding alarms. HISTORY This function records the following data: (1) MDI key operation
  • Page 65B–64115EN/01 1. DISPLAY AND OPERATION 12801 Number of a signal symbol table for selecting an operation history signal (01) 12802 Number of a signal symbol table for selecting an operation history signal (02) 12803 Number of a signal symbol table for selecting an operation history signal (03) 12804 N
  • Page 661. DISPLAY AND OPERATION B–64115EN/01 12841 Number of a signal selected as an operation history signal (01) 12842 Number of a signal selected as an operation history signal (02) 12843 Number of a signal selected as an operation history signal (03) 12844 Number of a signal selected as an operation hi
  • Page 67B–64115EN/01 1. DISPLAY AND OPERATION #7 #6 #5 #4 #3 #2 #1 #0 12881 RB7 RB6 RB5 RB4 RB3 RB2 RB1 RB0 History record bit settings for an operation history signal (01) #7 #6 #5 #4 #3 #2 #1 #0 12882 RB7 RB6 RB5 RB4 RB3 RB2 RB1 RB0 History record bit settings for an operation history signal (02) #7 #6 #5
  • Page 681. DISPLAY AND OPERATION B–64115EN/01 #7 #6 #5 #4 #3 #2 #1 #0 12896 RB7 RB6 RB5 RB4 RB3 RB2 RB1 RB0 History record bit settings for an operation history signal (16) #7 #6 #5 #4 #3 #2 #1 #0 12897 RB7 RB6 RB5 RB4 RB3 RB2 RB1 RB0 History record bit settings for an operation history signal (17) #7 #6 #5
  • Page 69B–64115EN/01 1. DISPLAY AND OPERATION 1.6.2 Screen Display D Displaying the operation (1) Press the SYSTEM function key. history (2) Press the continue menu key [ ]. The [OPEHIS] (OPERATION HISTORY) soft key are displayed. (3) Press the [OPEHIS] soft key twice. The operation history screen is displa
  • Page 701. DISPLAY AND OPERATION B–64115EN/01 Data displayed on the operation history screen (1) MDI keys Address and numeric keys are displayed after a single space. Soft keys are displayed in square brackets ([]). Other keys (RESET/INPUT, for example) are displayed in angle brackets (<>). A key pressed at
  • Page 71B–64115EN/01 1. DISPLAY AND OPERATION Mode selection signals and rapid traverse override signals are displayed as indicated below: Input signal Name displayed MD1 ND2 MD4 REF DNC1 0 0 0 0 0 MDI 1 0 0 0 0 MEM 1 0 0 0 1 RMT 0 1 0 0 0 NOMODE 1 1 0 0 0 EDT 0 0 1 0 0 H/INC 1 0 1 0 0 JOG 1 0 1 1 0 REF 0 1
  • Page 721. DISPLAY AND OPERATION B–64115EN/01 1) The power–on time is displayed as shown below: 02/01/20 ==== Year/Month/Day 09:15:30 ==== Hour:Minute:Second 2) The power–off time and the time when an NC alarm occurred are displayed in reverse video. 02/01/20 ==== Year/Month/Day 09:15:30 ==== Hour:Minute:Se
  • Page 73B–64115EN/01 1. DISPLAY AND OPERATION 1.6.3 (1) On the operation history signal selection screen, press the [(OPE)] soft Setting the Input Signal key. or Output Signal to be OP_HIS SIGNAL SELECT O1000 N02000 Recorded in the Operation History No. ADDRES SIGNAL No. ADDRES SIGNAL 01 G0004 00000010 11 *
  • Page 741. DISPLAY AND OPERATION B–64115EN/01 D Parameter–based setting By setting bit 4 (PHS) of parameter No. 3206, setting and display on the operation history signal selection screen can be linked with parameter No. 12801 through No. 12900. By this linking, setting information related to input and outpu
  • Page 75B–64115EN/01 1. DISPLAY AND OPERATION #7 #6 #5 #4 #3 #2 #1 #0 G020 f f f f f f f f to G042 f f f f f f f f G043 f × f × × f f f G044 f f f f f f MLK BDT1 G045 BDT9 BDT8 BDT7 BDT6 BDT5 BDT4 BDT3 BDT2 G046 DRN KEY4 KEY3 KEY2 KEY1 f SBK f G047 f f f f f f f f to G060 f f f f f f f f G061 f f f f f f f
  • Page 761. DISPLAY AND OPERATION B–64115EN/01 #7 #6 #5 #4 #3 #2 #1 #0 G115 f f f f f f f f G116 *–L8 *–L7 *–L6 *–L5 *–L4 *–L3 *–L2 *–L1 G117 f f f f f f f f G118 *+ED8 *+ED7 *+ED6 *+ED5 *+ED4 *+ED3 *+ED2 *+ED1 G119 f f f f f f f f G120 *–ED8 *–ED7 *–ED6 *–ED5 *–ED4 *–ED3 *–ED2 *–ED1 G121 f f f f f f f f to
  • Page 77B–64115EN/01 1. DISPLAY AND OPERATION 1.6.4 Recorded data can be output to an input/output unit connected via a Inputting and reader/punch interface. An output record can be input from the input/output unit. Outputting the Set the input/output unit to be used in setting parameters No. 0020 and Opera
  • Page 781. DISPLAY AND OPERATION B–64115EN/01 1) Header T 0 C O P E R A T I O N H I S T O R Y ; C: Data word 2) MDI/soft key T 5 0 P 0 to 1 H * * ; P0: Usually P1: At power–on H **: Key code (See the following table.) 3) Signal T 5 1 P 0 to 6 N 0 to 255 H * * , * * ; New data Old data P0: X0000 and above P2
  • Page 79B–64115EN/01 1. DISPLAY AND OPERATION 4) Alarm T 5 2 P 0 to 10 N * * * * ; P0: P/S No. 100 P1: P/S No. 000 P2: P/S No. 101 P3: P/S No. 0001 to 254 P4: Overtravel alarm P5: Overheat alarm P6: Servo alarm P7: System alarm P8: APC alarm P9: Spindle alarm P10: P/S alarm No. 5000 to 5999 P15: External al
  • Page 801. DISPLAY AND OPERATION B–64115EN/01 Key codes (MDI/soft key) (00H to 7FH) 0 1 2 3 4 5 6 7 0 Space 0 @ P 1 ! 1 A Q 2 ” 2 B R 3 # 3 C S 4 $ 4 D T 5 % 5 E U 6 & 6 F V 7 ’ 7 G W 8 ( 8 H X 9 ) 9 I Y A ; * : J Z (EOB) B + K [ C ’ < L ¥ D – = M ] E . > N F / ? O – 56
  • Page 81B–64115EN/01 1. DISPLAY AND OPERATION (80H to FFH) 8 9 A B C D E F 0 Reset F0 * * 1 MMC F1 * * 2 CNC F2 * * 3 F3 * 4 Shift Insert F4 * * 5 Delete F5 * * 6 CAN Alter F6 * * 7 F7 * 8 Cur→ Input POS F8 * * * * 9 Cur← PROG F9 * * * A Cur↓ Help OFFSET * * SETTING * B Cur↑ SYSTEM * * C MESSAGE * D CUSTOM
  • Page 821. DISPLAY AND OPERATION B–64115EN/01 1.6.5 (1) While the operation history screen is displayed, no information can be Notes recorded to the history. (2) An input signal having an on/off width of up to 16 msec is not recorded in the history. Some signals are not recorded in the history. (3) Once the
  • Page 83B–64115EN/01 1. DISPLAY AND OPERATION 1.7 HELP FUNCTION 1.7.1 The help function displays alarm information, operation method and a table of contents for parameters. This function is used as a handbook. General 1.7.2 Display Method D Display of help screen Press HELP key on any screen other than PMC
  • Page 841. DISPLAY AND OPERATION B–64115EN/01 D Help for operation (1) Press [OPERAT], then a menu for operation method is displayed. HELP (OPERATION METHOD) O1234 N12345 1. PROGRAM EDIT 2. SEARCH 3. RESET 4. DATA INPUT WITH MDI 5. DATA INPUT WITH TAPE 6. OUTPUT 7. INPUT WITH FANUC CASSETTE 8. OUTPUT WITH F
  • Page 85B–64115EN/01 1. DISPLAY AND OPERATION D Parameter table Press soft key [PARAM], then a parameter table is displayed. HELP (PARAMETER TABLE) O1234 N12345 1/4 Current page/ Total ·SETTING (NO.0000~ ) page ·READER/PUNCHER INTERFACE (NO.0100~ ) ·AXIS CONTROL/SETTING UNIT (NO.1000~ ) ·COORDINATE SYSTEM (
  • Page 861. DISPLAY AND OPERATION B–64115EN/01 1.8 DISPLAYING DIAGNOSTIC PAGE 1.8.1 (1) Press SYSTEM key. Displaying Diagnostic (2) Press soft key [DGNOS], then a diagnostic screen is displayed. Page 1.8.2 Contents Displayed D Causes when the 000 WAITING FOR FIN SIGNAL An auxiliary function is being machine
  • Page 87B–64115EN/01 1. DISPLAY AND OPERATION D Cause of the cycle start LED turned off 020 CUT SPEED UP/DOWN 1 0 0 0 1 0 0 021 RESET BUTTON ON 0 0 1 0 0 0 0 022 RESET AND REWIND ON 0 0 0 1 0 0 0 023 EMERGENCY STOP ON 1 0 0 0 0 0 0 024 RESET ON 1 1 1 1 0 0 0 025 STOP MOTION OR DWELL 1 1 1 1 1 1 0 Input of e
  • Page 881. DISPLAY AND OPERATION B–64115EN/01 #7 #6 #5 #4 #3 #2 #1 #0 DGN 201 ALD EXP Overload 0 – – – Motor overheat alarm 1 – – – Amplifier overheat Disconnec- 1 – – 0 Built–in pulse coder (hand) tion alarm 1 – – 1 Disconnection of separated type pulse coder (hard) 0 – – 0 Disconnection of pulse coder (so
  • Page 89B–64115EN/01 1. DISPLAY AND OPERATION D Details of separate serial pulse coder alarms #7 #6 #5 #4 #3 #2 #1 #0 DGN 205 OHA LDA BLA PHA CMA BZA PMA SPH #7(OHA): Overheat occurred in the separate pulse coder. #6(LDA): An LED error occurred in the separate pulse coder. #5(BLA): A low battery voltage occ
  • Page 901. DISPLAY AND OPERATION B–64115EN/01 D Reference position shift function DGN 302 Distance from the end of the deceleration dog to the first grid point [Data type] Two–word axis [Units of data] 0.001 mm (metric output), 0.0001 inch (inch output) [Valid data range] –99999999 to 99999999 D Position de
  • Page 91B–64115EN/01 1. DISPLAY AND OPERATION D Machine coordinates of angular axis/orthogonal axis DGN 306 Machine coordinates of a slant axis in the Cartesian coordinate system DGN 307 Machine coordinates of an orthogonal axis in the Cartesian coordinate system [Data type] Two–word [Unit of data] Incremen
  • Page 921. DISPLAY AND OPERATION B–64115EN/01 NOTE 1 The temperature data must fall within the following ranges. 50_C to 160_C "5_C 160_C to 180_C "10_C 2 The temperature at which an overheat alarm is issued has a maximum error of 5_C. 3 Information on axes other than the αi servo axis is not indicated. (In
  • Page 93B–64115EN/01 1. DISPLAY AND OPERATION D FSSB status #7 #6 #5 #4 #3 #2 #1 #0 DGN 320 CFE ERP OPN RDY OPP CLS Indicates the internal status of the FSSBC. #0(CLS): Closed. #1(OPP): Running OPEN protocol. #2(RDY): Open and ready. #3(OPN): Open. #4(ERP): Running ERROR protocol. #7(CFE): Encountered confi
  • Page 941. DISPLAY AND OPERATION B–64115EN/01 #2(DUA): 0 : The slave of interest is not on the first axis of the two–axis amplifier. 1 : The slave of interest is on the first axis of the two–axis amplifier. #3(EXT): 0 : The slave of interest does not exist. 1 : The slave of interest exists. #7 #6 #5 #4 #3 #
  • Page 95B–64115EN/01 1. DISPLAY AND OPERATION D Details of invalid servo parameter setting alarms (on the servo side) DGN 352 Detail number for invalid servo parameter setting alarm Indicates information that can be used to identify the location (parameter) and cause of an invalid servo parameter setting al
  • Page 961. DISPLAY AND OPERATION B–64115EN/01 Detail Parameter Cause Measure number number 0754 2075 The setting of the parameter listed at the This parameter is presently not in use. 0755 left has overflowed. Specify 0 in it. 0764 2076 The setting of the parameter listed at the This parameter is presently
  • Page 97B–64115EN/01 1. DISPLAY AND OPERATION Detail Parameter Cause Measure number number 1393 2139 The setting of the linear motor AMR offset Decrease the setting of the parameter has exceeded ±45. listed at the left to within ±45. 1446 2144 The cutting feedforward coefficient for the Use the position gai
  • Page 981. DISPLAY AND OPERATION B–64115EN/01 DGN 362 Cumulative command pulse count (SV) [Data type] Two–word axis [Unit of data] Detection unit [Valid data range] –99999999 to 99999999 Indicates the cumulative count of movement command and compensation pulses received at the servo section since the power
  • Page 99B–64115EN/01 1. DISPLAY AND OPERATION D Serial spindle #7 #6 #5 #4 #3 #2 #1 #0 DGN 400 SAI SS2 SSR POS SIC #4(SAI) 0 : Spindle analog control is not used. 1 : Spindle analog control is used. #3(SS2) 0 : Spindle serial doesn’t control 2nd spindle. 1 : Spindle serial control 2nd spindle. #2(SSR) 0 : S
  • Page 1001. DISPLAY AND OPERATION B–64115EN/01 #7 #6 #5 #4 #3 #2 #1 #0 DGN 408 SSA SCA CME CER SNE FRE CRE #0 (CRE): A CRC error occurred. (Warning) #1 (FRE): A framing error occurred. (Warning) #2 (SNE): The transmission/reception target is invalid. #3 (CER): An error occurred during reception. #4 (CME): No
  • Page 101B–64115EN/01 1. DISPLAY AND OPERATION DGN 410 Load meter of 1st spindle [%] DGN 411 Speed meter of 1st spindle [min–1] DGN 412 Load meter of 2nd spindle [%] DGN 413 Speed meter of 2nd spindle [min–1] DGN 414 Position error in 1st spindle synchronous control mode DGN 415 Position error in 2nd spindle
  • Page 1021. DISPLAY AND OPERATION B–64115EN/01 D Diagnostic data related to rigid tapping DGN 450 Spindle position error during rigid tapping [Data type] Word [Unit of data] Detection units DGN 451 Spindle distribution during rigid tapping [Data type] Word [Unit of data] Detection units DGN 454 Accumulated s
  • Page 103B–64115EN/01 1. DISPLAY AND OPERATION #7 #6 #5 #4 #3 #2 #1 #0 DGN 512 THH THL PRA This data indicates the cause of a system alarm that has occurred in Open CNC. #0(PRA) 0 : Normal 1 : A RAM parity error occurred in shared RAM. #3, #2(THL, THH): THL THH Status 0 0 A battery alarm has occurred in the
  • Page 1041. DISPLAY AND OPERATION B–64115EN/01 #7 #6 #5 #4 #3 #2 #1 #0 DGN 517 THH THL PRA Indicates the internal information about the HSSB (channel 2) as follows. #0(PRA): 0 : Normal 1 : A RAM parity error has occurred in shared RAM. #3, #2(THL, THH): THL THH Status 0 0 A battery alarm has occurred in the
  • Page 105B–64115EN/01 1. DISPLAY AND OPERATION D Diagnostic data related to simple synchronous control DGN 540 Difference in the position error between the master and slave axes in simple synchro- nas control DGN 541 Difference in the position error between the master and slave axes in simple synchro- nas co
  • Page 1061. DISPLAY AND OPERATION B–64115EN/01 #7 #6 #5 #4 #3 #2 #1 #0 DGN 621 XE3 XE2 XE1 XE0 ER3 ER2 ER1 ER0 Indicates the cause of an FSSBC2 error. #0(ER0): INFORMED ERROR #1(ER1): (RESERVE) #2(ER2): Master port disconnection #3(ER3): External EMG input Indicates the cause of an FSSBC2 error resulting fro
  • Page 107B–64115EN/01 1. DISPLAY AND OPERATION #7 #6 #5 #4 #3 #2 #1 #0 DGN 631 DMA TP1 TP0 HA2 HA1 HA0 #7 #6 #5 #4 #3 #2 #1 #0 DGN 633 DMA TP1 TP0 HA2 HA1 HA0 to #7 #6 #5 #4 #3 #2 #1 #0 DGN 649 DMA TP1 TP0 HA2 HA1 HA0 #0, #1, #2(HA0, HA1, HA2): Indicates the host LSI address specified as a DMA destination. #
  • Page 1081. DISPLAY AND OPERATION B–64115EN/01 D Error and warning statuses of the αi spindle DGN 710 Error status of first spindle DGN 711 Error status of second spindle [Data type] Word DGN 712 Warning status of first spindle DGN 713 Warning status of second spindle [Data type] Word If an error (the yellow
  • Page 109B–64115EN/01 1. DISPLAY AND OPERATION 1.9 CNC STATE DISPLAY ACTUAL POSITION (ABSOLUTE) O1000 N00010 X 217.940 Y 363.233 Z 0.000 PART COUNT 5 RUN TIME 0H15M CYCLE TIME 0H 0M38S ACT.F 3000MM/M S 0 T0000 MEM STRT MTN *** 09:06:35 [ ABS ] [ REL ] [ ALL ] [ HNDL ] [ OPRT ] · Indicates the current status
  • Page 1101. DISPLAY AND OPERATION B–64115EN/01 (3) Automatic operation status MTN: Program–specified axis movement is under way. DWL: Program–specified dwell command (G04) is being executed. ***: Other status (4) Auxiliary function status FIN: The completion signal FIN for an auxiliary function is being awai
  • Page 111B–64115EN/01 1. DISPLAY AND OPERATION 1.10 Tuning becomes easier by graphically displaying servo error amount and torque command, etc. (Graphic option is required). WAVEFORM DIAGNOSTIC The following two types of waveform diagnosis functions are supported: FUNCTION (1) One–shot type The one–shot type
  • Page 1121. DISPLAY AND OPERATION B–64115EN/01 DGN 3121 Selection of data of waveform diagnosis storage type [Data type] Byte The sixth–type sampling data of storage type of the waveform diagnosis function is: 0 : Thermal simulation data 1 : Spindle load meter data of the first spindle 1.10.2 1.Press the SYS
  • Page 113B–64115EN/01 1. DISPLAY AND OPERATION (2) Sampling period: Set the period during which data will be sampled. Valid data range: 10 to 32760 Units: ms (3) Trigger: Set the PMC address and bit for the signal used to trigger the start of data sampling, when 1 or 2 is set for the start condition. Example
  • Page 1141. DISPLAY AND OPERATION B–64115EN/01 D Waveform diagnosis (1) Display start condition parameters (storage 100 : Draws a waveform for the stored data. type) (2) Sampling period: Invalid (3) Trigger: Invalid (4) Data number: The table below lists the numbers of the data items for which a waveform can
  • Page 115B–64115EN/01 1. DISPLAY AND OPERATION 1.10.3 1. Press soft key [W.GRPH], then graph of waveform diagnosis is Graphic of Wave displayed. Diagnosis Data WAVE DIAGNOSE (GRAPHIC) CH1 CH2 1.0 1.0 0.5 0.5 0 0 –0. –0. 5 5 –1. –1. 0 0 [START] [TIME³] [²TIME] [H–DOBL] [H–HALF] 2. Press soft key [(OPRT)], the
  • Page 1161. DISPLAY AND OPERATION B–64115EN/01 Pressing the [SATART] soft key starts data sampling. While sampling is being performed, SAMPLING blinks at the top of the screen. Once data sampling has been completed, a waveform is automatically displayed. WAVE DIAGNOS. (GRAPHIC) O1234 N12345 CH1 CH2 EDIT ****
  • Page 117B–64115EN/01 1. DISPLAY AND OPERATION 1.10.4 (1) Press the SYSTEM function key. Pressing the menu continuation key [ ] Data Sampling for displays the [W.DGNS] soft key. Press this soft key to display the Storage Type WAVE DIAGNOS. (PARAMETER) screen. Waveform Diagnosis (2) Press the [W.MEM] soft key
  • Page 1181. DISPLAY AND OPERATION B–64115EN/01 CAUTION 1 Data items for which ***** is displayed cannot be set. 2 To change the sampling axes, enter new axis names then press the [SELECT] soft key. Pressing the [SLELCT] soft key without entering an axis name results in no sampling axis being set. 3 If the sa
  • Page 119B–64115EN/01 1. DISPLAY AND OPERATION NOTE With parameter No. 3121, choose whether the sixth–type sampling data is thermal simulation data or spindle load meter data. When spindle load meter is selected, the spindle data of the first axis is stored with each path. (4) Sampling axis: The axes along w
  • Page 1201. DISPLAY AND OPERATION B–64115EN/01 D Output to FANUC Floppy 1) Select EDIT mode. Cassette or FA Card 2) Press the SYSTEM key, then display the WAVE DIAGNOS. (MEMORY) screen. 3) Open the write protect tab on the floppy disk or card. 4) Press the [W.MEM], , [PUNCH], and [EXEC] soft keys, in this or
  • Page 121B–64115EN/01 1. DISPLAY AND OPERATION D Output format In the servo alarm format, the header, date and time, selected axes, and waveform diagnosis data are output in this order. Data items are identified by ten identifier words. Output data other than the identifier words varies with the data type. T
  • Page 1221. DISPLAY AND OPERATION B–64115EN/01 4) Waveform diagnosis data T 6 0 D * * , * * , * * , to * * , T 6 1 D * * , * * , * * , to * * , T 6 2 D * * , * * , * * , to * * , T 6 3 D * * , * * , * * , to * * , T 6 4 D * * , * * , * * , to * * , T 6 5 D * * , * * , * * , to * * , T 6 6 D * * , * * , * * ,
  • Page 123B–64115EN/01 1. DISPLAY AND OPERATION 1.11 Load meter of the servo axis and the serial spindle and the speed meter can be displayed. OPERATING MONITOR 1.11.1 1. Set a parameter to display operating monitor. (Bit 5 (OPM) of Display Method parameter No.3111) 2. Press the POS key to display the positio
  • Page 1241. DISPLAY AND OPERATION B–64115EN/01 1.11.2 Parameters #7 #6 #5 #4 #3 #2 #1 #0 DGN 3111 OPS OPM [Data type] Bit OPM Operating monitor display is: 0 : Disabled 1 : Enabled OPS The speed meter on the operating monitor screen displays: 0 : Spindle motor speed 1 : Spindle speed DGN 3151 Axis number for
  • Page 125B–64115EN/01 1. DISPLAY AND OPERATION 1.12 LIST OF OPERATIONS Reset Data Param- Func- protec- Function eter Mode tion Operation tion write=1 button key Resetting run hour [(OPRT)] [RUNPRE]→[EXEC] – POS Resetting no. of [(OPRT)] [PTSPRE]→[EXEC] machined parts – POS Resetting OT alarm At Pow- er ON –
  • Page 1261. DISPLAY AND OPERATION B–64115EN/01 Input/Output with FANUC Cassette Data Param- Func- protec- Function eter Mode tion Operation tion write=1 button key Heading a file EDIT PROG N →File no.→[ " ]→[F SRH]→[EXEC] Deleting a file OFF EDIT PROG N →File no.→[ " ]→[DELETE→[EXEC] Collating a program EDIT
  • Page 127B–64115EN/01 1. DISPLAY AND OPERATION Output to FANUC Cassette Data Param- Func- protec- Function eter Mode tion Operation tion write=1 button key EDIT [(OPRT)]→[ " ]→[PUNCH]→[EXEC] or SYSTEM Output of Emer- parameter (PA- gency Stop RAM) [ " ]→[I/O]→(CANNEL NO) 1 INPUT →(DEVICE Output of PMC SYSTEM
  • Page 1281. DISPLAY AND OPERATION B–64115EN/01 Edit Data Param- Func- protec- Function eter Mode tion Operation tion write=1 button key Display of memory [LIB] EDIT PROG capacity used Deleting all OFF EDIT PROG O →–9999→ DELETE programs OFF Deleting a program EDIT PROG O →Program no.→ DELETE Deleting several
  • Page 129B–64115EN/01 1. DISPLAY AND OPERATION Clear Data Param- Func- prote- Function eter Mode tion Operation ction write=1 key key Memory all clear At power RESET AND DELETE ON Parameter/offset At clear f Power RESET ON Clearing a program At f Power DELETE ON Program under edition at power – PROG AND RESE
  • Page 1301. DISPLAY AND OPERATION B–64115EN/01 Display Function KEY PWE Func- Mode Operation SW =1 tion key Amount of program EDIT PROG [ DIR ] memory in use Command Command value being executed, and previously specified modal value value display [CURRNT] Command value being executed, and next command value
  • Page 131B–64115EN/01 1. DISPLAY AND OPERATION Graphics functions (T series) KEY PWE Func- Function Mode Operation SW =1 tion key Parameter GRAPH [G.PRM] setting Select a graphics drawing screen. [GRAPH] Begins and ends drawing. During automatic operation or manual operation Tool path GRAPH drawing Erase a d
  • Page 1321. DISPLAY AND OPERATION B–64115EN/01 Function KEY PWE Func- Mode Operation SW =1 tion key Tool path drawing Press the GRAPH key several times ³ Display “PATH GRAPHIC (PARAMETER)” screen ³ [EXEC] ³ [(OPRT)] ³ [ AUTO ] or [START] Suspend drawing [ STOP ] MEM GRAPH Execute. [START] Suspend drawing Dra
  • Page 133B–64115EN/01 1. DISPLAY AND OPERATION Function KEY PWE Func- Mode Operation SW =1 tion key Re–drawing of “SOLID GRAPHIC Press the GRAPH key several times ³ “SOLID GRAPHIC (PARAME- GRAPH (PARAMETER)” screen ³ [REVIEW] ³ [(OPRT)] ³ [ ANEW ] ³ TER)” in a different [+ ROT ][– ROT ][+TILT ][–TILT ] orien
  • Page 1341. DISPLAY AND OPERATION B–64115EN/01 Boot KEY PWE Func- Function Mode Operation SW =1 tion key System mon- Pow- itor screen er–on — and a soft key at its left display time Reading file Place the cursor at 1. SYSTEM DATA LOADING on the system monitor from memory screen ³ [SELECT] ³ Place the cursor
  • Page 135B–64115EN/01 1. DISPLAY AND OPERATION 1.13 WARNING SCREEN DISPLAYED WHEN AN OPTION IS CHANGED D Warning screen This CNC displays a warning screen when the configuration of the options using the SRAM area is changed. The data for the function indicated on the screen is cleared the next time the syste
  • Page 1361. DISPLAY AND OPERATION B–64115EN/01 D Allocation error screen When an option which uses the SRAM area is added, the system software may require more SRAM than is currently installed in the system. In this case, an allocation error screen appears the first time the system is turned on after the add
  • Page 137B–64115EN/01 1. DISPLAY AND OPERATION 1.14 When an attempt is made to turn on the power to the CNC after replacing the system software, the screen shown below is displayed, and the system WARNING SCREEN is not started if the replacing new system software is not compatible with DISPLAYED WHEN the rep
  • Page 1381. DISPLAY AND OPERATION B–64115EN/01 1.15 The maintenance information screen is provided to record the history of maintenance performed by a service person of FANUC or machine tool MAINTENANCE builder. INFORMATION The screen has the following features: SCREEN D MDI alphabetical input is allowed. D
  • Page 139B–64115EN/01 1. DISPLAY AND OPERATION Status display ⋅ OVER/INSERT : OVER : Overwrite mode ; INSERT: Insert mode ⋅ EDIT/VIEW : EDIT : Editing allowed ; VIEW : Editing inhi bited ⋅ Number of empty character spaces ⋅ Current cursor line ⋅ Current cursor column D Screen operation The maintenance inform
  • Page 1401. DISPLAY AND OPERATION B–64115EN/01 Operation of the soft keys (1) View mode Edit Jump (2) (5) (2) Edit mode END I/O ALLDEL Jump (3) (4) (6) (5) (3) Edit saving MAINTE- NANCE IGNORE CANCEL (1) (1) (2) (4) I/O READ PUNCH CANCEL (6) (6) (2) (5) Jump BEGIN- END CANCEL ING (1) (2) (1) (2) (1) (2) (6)
  • Page 141B–64115EN/01 1. DISPLAY AND OPERATION 1.15.2 The maintenance information can be read and punched. Maintenance When the maintenance information is input from or output to a memory card, a file name MAINTINF.DAT is used. Information (1) Format Input/Output %% Data (2) Reading When a MAINTINF.DAT file
  • Page 1421. DISPLAY AND OPERATION B–64115EN/01 1.16 When VGA screen display is selected (NVG bit (bit 7 of parameter 3119) is set to 0), the color scheme of the VGA screen can be set on the color COLOR SETTING setting screen. SCREEN (8.4″ COLOR LCD) D Setting FANUC standard If all standard color data paramet
  • Page 143B–64115EN/01 1. DISPLAY AND OPERATION D Setting FANUC standard If all standard color data parameters (No. 6561 to 6595) of color scheme color scheme 2 (former 1 are “0”, turning the power off and on again with the ODC parameter (bit FANUC standard color 7 of parameter No. 13101) set to “1” selects F
  • Page 1441. DISPLAY AND OPERATION B–64115EN/01 D Notes (1) This function is valid for screens created using the macro executor. If the macro executor program (conversational macro program) already specifies colors (color palette values), however, these colors are valid. (2) This function is invalid: 1) For t
  • Page 145B–64115EN/01 1. DISPLAY AND OPERATION 3. Select a desired color element by pressing the [RED], [GREEN], or [BLUE] operation soft key. Two or more color elements can be simultaneously selected. Each time the [RED], [GREEN], or [BLUE] operation soft key is pressed, the selection is made or canceled. (
  • Page 1461. DISPLAY AND OPERATION B–64115EN/01 1.16.3 Parameters #7 #6 #5 #4 #3 #2 #1 #0 3119 NVG [Data type] Bit NVG When a color display unit is used, the VGA screen display is: 0 : Selected. 1 : Not selected. (Conventional display) 6561 Standard color data of graphic color 1 6562 Standard color data of gr
  • Page 147B–64115EN/01 1. DISPLAY AND OPERATION 6590 Standard color data of text color 10 6591 Standard color data of text color 11 6592 Standard color data of text color 12 6593 Standard color data of text color 13 6594 Standard color data of text color 14 6595 Standard color data of text color 15 [Data type
  • Page 1481. DISPLAY AND OPERATION B–64115EN/01 1.17 Depending on the eye level and the viewing angle of the operator, the LCD may be hard to read. This problem can be solved by adjusting the contrast. CONTRAST The contrast of a monochrome LCD can be adjusted. ADJUSTMENT 1. Press the OFFSET SETTING function k
  • Page 149B–64115EN/01 1. DISPLAY AND OPERATION 1.18 When the Power Mate CNC series is used as an additional axis (slave) of the CNC, the Power Mate CNC manager allows the slave data to be POWER MATE CNC displayed and set by the CNC. MANAGER The Power Mate CNC manager enables the following display and setting
  • Page 1501. DISPLAY AND OPERATION B–64115EN/01 NOTE 1 The parameters are valid only when I/O link count extension is supported (two channels are supported). 2 Even when 0 is set, Power Mate CNC Manager communicates with channel 1 if the β amplifier with I/O links is not connected to channel 2. 3 When 1 is se
  • Page 151B–64115EN/01 1. DISPLAY AND OPERATION D System configuration This screen displays the system software information of the slave. The screen screen is displayed first when the Power Mate CNC manager function is selected. This screen is automatically displayed also at the termination of the function. 1
  • Page 1521. DISPLAY AND OPERATION B–64115EN/01 2. Press the [PARAM] soft key. The parameter screen appears. POWER MOTION MANAGER PARAMETER 1.GROUP0 / β 0000 00001000 0010 11110000 0001 00010101 0011 01010000 0002 11111011 0012 00000000 0003 00000000 0013 00000000 0004 00000000 0014 10110001 0005 10100001 001
  • Page 153B–64115EN/01 1. DISPLAY AND OPERATION D Diagnosis screen This screen shows the current status of the slave. 1. Press the [SYSTEM] function selection soft key. The following soft keys appear: [ PARAM ][ DGNOS ][ ][SYSTEM][ ] 2. Press the [DGNOS] soft key. The diagnosis screen appears. The displayed d
  • Page 1541. DISPLAY AND OPERATION B–64115EN/01 D Alarm screen If an alarm is issued during operation, the group number of the slave causing the alarm is indicated at the right end of the message field on the screen. Check the details on the alarm screen. For example, (13) means that the first and third Power
  • Page 155B–64115EN/01 1. DISPLAY AND OPERATION When five or more slaves are connected, the four–slave display has two or more pages. To see the slave data that is not displayed on the current page, press soft key [±NEXT]. POWER MOTION MANAGER O12345678 N12345 SYSTEM CONFIGURATION 1.GROUP0 / β SYSTEM
  • Page 1561. DISPLAY AND OPERATION B–64115EN/01 1.18.3 Parameter Input/Output D Saving parameters Parameters can be saved in CNC memory or a memory card as a data file of program format. Specify the first digit of the registration program number in parameter 8760. Programs with predetermined numbers are creat
  • Page 157B–64115EN/01 1. DISPLAY AND OPERATION D Writing parameters The data file of parameters saved in CNC memory or a memory card as a program is written into the slave determined by the program number. The program number and memory device are determined as described in “Saving parameters.” 1. Select the
  • Page 1581. DISPLAY AND OPERATION B–64115EN/01 1.18.4 Notes D Connecting an I/O Link When the Power Mate CNC series is used as a slave of an I/O Link, the CNC assigns I/O addresses. The salve data is input and output in units of 16 bytes. Therefore, 128 input/output points are necessary. Up to eight slaves c
  • Page 159B–64115EN/01 1. DISPLAY AND OPERATION 1.19 Using the periodic maintenance screens makes it easy to manage consumables (such as LCD unit backlight and backup battery) that are to PERIODIC be replaced periodically. MAINTENANCE SCREENS Setting the name and service life of consumables, and the countdown
  • Page 1601. DISPLAY AND OPERATION B–64115EN/01 1.19.3 Up to 10 consumable items can be registered for management. Their Status Screen Display remaining service time and count status are displayed on the status screen. and Setting PERIODICAL MAINTENANCE O0001 N12345 (STATUS) ITEM NAME REMAIN *01 BATTERY FOR C
  • Page 161B–64115EN/01 1. DISPLAY AND OPERATION Format G10 L61 Px [n] x… Registration number n… Item name [Alphanumeric characters*two–byte characters*alphanumeric characters] (b) MDI keypad–based registration An item name can be registered on the machine system menu screen by first entering it in the followi
  • Page 1621. DISPLAY AND OPERATION B–64115EN/01 To erase the registered data for an item, place the cursor on the target item name, and press soft key [CLEAR], then soft key [EXEC]. [Machine system] menu screen PERIODICAL MAINTENANCE O0001 N12345 (MACHINE) ITEM NAME 01 02 03 04 05 06 07 08 09 10 >_ EDIT *** *
  • Page 163B–64115EN/01 1. DISPLAY AND OPERATION [NC system] menu screen PERIODICAL MAINTENANCE O0001 N12345 (NC) ITEM NAME 01 BATTERY FOR CONTROLLER 02 BATTERY FOR PULSECODER 03 FAN MOTOR 04 LCD BACK LIGHT 05 06 07 08 09 10 >_ EDIT *** ***** *** **** 19:27:05 [ ][ STATUS ][ MACHIN ][ NC ][ (OPRT) ] [ SELECT ]
  • Page 1641. DISPLAY AND OPERATION B–64115EN/01 NOTE 1 “*” cannot be used in item names, because it is used as control code. “[”, “]”, “(“, or “)” also cannot be used in item names. 2 When both alphanumeric and two–byte characters are used in an item name to be registered, the warning message “DATA IS OUT OF
  • Page 165B–64115EN/01 1. DISPLAY AND OPERATION 1.19.4 The setting screen lets you specify the service life, the remaining service Setting Screen Display time, and count type for a registered item name. It also displays the same count status information as displayed on the and Setting status screen. PERIODICA
  • Page 1661. DISPLAY AND OPERATION B–64115EN/01 (2) Remaining service time The remaining service time of an item (the time allowed before the item is replaced) is determined by count–down and displayed under “Remaining service time.” When the remaining service time decreases to a specified percentage (specifi
  • Page 167B–64115EN/01 1. DISPLAY AND OPERATION NOTE 1 An attempt to set up the count type for a non–registered item or an item for which the service life has not been set up results in the warning message “EDIT REJECTED”. 2 Soft keys [INPUT] and [+INPUT] are ignored. 3 In leap years, an error of 24 hours occ
  • Page 1681. DISPLAY AND OPERATION B–64115EN/01 a : Service life r : Remaining service time n : Item name [Alphanumeric characters*two–byte characters * alphanumeric characters q : count type 0 = not to count 1 = count at all times 2 = count during power–on time 3 = count during operation 4 = count during cut
  • Page 169B–64115EN/01 1. DISPLAY AND OPERATION 1.19.6 FANUC Two–Byte Character Code Table 145
  • Page 1701. DISPLAY AND OPERATION B–64115EN/01 146
  • Page 171B–64115EN/01 1. DISPLAY AND OPERATION 147
  • Page 1721. DISPLAY AND OPERATION B–64115EN/01 148
  • Page 173B–64115EN/01 1. DISPLAY AND OPERATION 149
  • Page 1741. DISPLAY AND OPERATION B–64115EN/01 150
  • Page 175B–64115EN/01 2. HARDWARE 2 HARDWARE This chapter describes the printed circuit boards of the CNC control unit and card PCB functions on the printed circuit boards. The chapter also describes procedures for replacing consumable items. 2.1 HARDWARE CONFIGURATION . . . . . . . . . . . . . . 152 2.2 HAR
  • Page 1762. HARDWARE B–64115EN/01 2.1 HARDWARE CONFIGURATION Series 0i Mate–C system configuration βi spindle motors βi SVPM 7.2″ LCD/MDI (monochrome) FSSB βis servo motors FANUC I/O Link Maximum usable number of I/O points: 240 input points/160 output points Distributed I/O I/O Link βi servo amplifier Machi
  • Page 177B–64115EN/01 2. HARDWARE 2.2 HARDWARE OVERVIEW Main board CPU for controlling CNC · Power supply · 2–axis to 4–axis control · Spindle interface · LCD/MDI · I/O link · PMC–SA1/SB7 · Analog output/high– speed DI · RS–232C × 2 · Memory card interface Serial communication board HSSB interface board DNC2
  • Page 1782. HARDWARE B–64115EN/01 Conditions for installing options Option Slot nearest to the LCD Communication HSSB board PC side HSSB board Serial communication board Main unit Communication function – A/B + – DNC2 Data server Data server board (ATA flash card and 100BASE–TX) 10BASE–T is also enabled Ethe
  • Page 179B–64115EN/01 2. HARDWARE 2.3 TOTAL CONNECTION DIAGRAMS Control unit Main board L 24V–IN(CP1A) 24 VDC power C (CN2) MDI UNIT D Soft key cable MDI(CA55) CK1 R232(JD36A) RS–232C I/O unit R232(JD36B) RS–232C I/O unit Analog output for tool drive A–OUT&HDI(JA40) High–speed skip input I/O Link(JD1A) See I
  • Page 1802. HARDWARE B–64115EN/01 Control unit (Only when the Series 0i has an option function) Serial communication Option slot board DNC2 board R232–3(JD28A) RS–232C I/O unit (when DNC2 board is used) Data server board ATA flash card 100BASETX(CD38R) Ethernet HSSB board HSSB(COP7) Personal computer or PANE
  • Page 181B–64115EN/01 2. HARDWARE Sample I/O Link connection – For Series 0i I/O unit for 0i 0i control unit (CP1) 24VDC I/O Link (JD1B) JD1A Operator’s panel I/O I/O Link I/O Link (JD1A) JD1B JD1A DI : 96 points DO : 64 points I/O Link βi servo amplifier DI/DO–1 JD1B (CB104) JD1A DI/DO–2 (CB105) The order o
  • Page 1822. HARDWARE B–64115EN/01 2.4 CONNECTOR AND CARD CONFIGURATIONS OF PRINTED CIRCUIT BOARDS 2.4.1 Main Board D Specifications Item Code Main board of Series 0i–C (for PMC–SA1) A20B–8101–0280 Main board of Series 0i–C (for PMC–SB7) A20B–8101–0281 Main board of Series 0i–Mate C A20B–8101–0285 D Mounting
  • Page 183B–64115EN/01 2. HARDWARE D Card and power supply mounting location Connector Connector Connector (1) Axis control (2) Display (3) CPU card card control card Connector (4) Power supply unit D DIMM module mounting location DIMM module socket (1) FROM/SRAM (2) Analog spindle module module DIMM module s
  • Page 1842. HARDWARE B–64115EN/01 No. Item Code Function Remarks (1) Axis control card A20B–3300–0393 Two axes control A20B–3300–0392 Four axes control (2) Display card A20B–3300–0281 8.4″ color LCD A20B–3300–0283 7.2″ monochrome LCD (3) CPU card A20B–3300–0293 DRAM 16MB 486 A20B–3300–0292 DRAM 32MB 486 0i–C
  • Page 185Axis control card Display control card CPU card B–64115EN/01 SRAM DSP CPU CPU Axis 1/2 D Block diagram G/A DSP control DRAM Axis 3/4 DRAM G/A VGA CPU G/A Boot peripherals control graphic control software FSSBC Local BUS 161 G/A F–BUS PMC control F–BUS control I/O SRAM (To back panel) Character gener
  • Page 1862. HARDWARE B–64115EN/01 D LED display Rear of unit SRAMP SEMG SVALM SFAIL Alarm (red) LEDG0 LEDG1 LEDG2 LEDG3 Status (green) 162
  • Page 187B–64115EN/01 2. HARDWARE (1) Changes in status LED (green) indication at power–on time No. Status LED Status 1 jjjj Power is not supplied. 2 JJJJ Initial status immediately after power is switched on; boot is running. 3 jJJJ System activation started. 4 JjJJ Waiting for each processor ID in the syst
  • Page 1882. HARDWARE B–64115EN/01 2.4.2 Inverter PCBs and Connector Units Name Specification Inverter For monochrome LCD A20B–8100–0710 P.C.B For 8.4″ color LCD A20B–8001–0922 Connector For unit with no option slot A15L–0001–0060#B unit For unit with two option slots A15L–0001–0060#A NOTE The connector unit
  • Page 189B–64115EN/01 2. HARDWARE D Connector location (1) Inverter PCB (printed–circuit board) CP1 CN3 (2) Connector unit for no slot type CN39A CN39B CP8 (3) Connector unit for 2–slot type CN39A CN39B CP8 Connector number Application CN39A Power supply for fans CN39B CP8 Battery CP1 Power supply for LCD ba
  • Page 1902. HARDWARE B–64115EN/01 2.4.3 DNC2 Board D Specification Name Specification DNC2 board A20B–8100–0262 D Connector location JNA F–BUS backplane connector JD28A JD6A Connector number Application JD28A RS–232C serial port JD6A RS–422 serial port D Card and DIMM module locations (1) DRAM module JNA DIM
  • Page 191B–64115EN/01 2. HARDWARE D LED indication LED 1 Status (green) 2 1 Alarm (red) 2 3 Alarm LED (red) indication at system alarm occurrence Alarm: 1 2 3 Cause jjj Usual operation under way Jjj Bus error (L–bus alarm) jJj Bus error or DRAM parity (L–bus EMG) JJj Reset under way jjJ I/O link error JjJ (R
  • Page 1922. HARDWARE B–64115EN/01 2.4.4 Fast Data Server Board D Specification Name Specification Fast data server board A20B–8100–0770 (ATA card version) Add–on board A20B–2002–0960 NOTE The data server board (ATA card version) cannot fit into any of the following slots. · Option slot nearest to the LCD D C
  • Page 193B–64115EN/01 2. HARDWARE D LED indication JNA F–BUS backplane connector LED detail diagram CD38R 169
  • Page 1942. HARDWARE B–64115EN/01 LED indication transition at power–on time LED indication No. Ethernet board status 1234 1 STATUS jjjj Power off. 2 STATUS JJJJ Initial status immediately after power is switched on. 3 STATUS jJJJ MPU initialization completed. 4 STATUS jjJJ Firmware download completed. 5 STA
  • Page 195B–64115EN/01 2. HARDWARE LED indication (STATUS) at error occurrence The STATUS LEDs repeat LONG and SHORT patterns. The LONG and SHORT patterns correspond to long and short lighting intervals, respectively. STATUS LED indication No. Ethernet/data server board state LONG SHORT 1234 1234 1 jjjJ Jjjj
  • Page 1962. HARDWARE B–64115EN/01 2.4.5 HSSB Interface Board D Specification Name Specification HSSB interface board A20B–8001–0641 D Connector mounting location JNA F–bus backplane connector COP7 Connector number Application COP7 High–speed serial bus interface D Card mounting location No card is mounted on
  • Page 197B–64115EN/01 2. HARDWARE D LED indication LED LED Status (green) Alarm (red) (1) Changes in status LED (green) indication at power–on time Status LED No. Status (ST4 to 1) 1 jjjj Power is not supplied. 2 JJJJ Initial status immediately after power is switched on. 3 JJJj HSSB board being initialized.
  • Page 1982. HARDWARE B–64115EN/01 (3) Alarm LED (red) indication at error occurrence Alarm LED Meaning AL1 HSSB communication was discontinued. AL2 Parity alarm in NC/PC common RAM. D Rotary switch (SW1) setting SW1 Rotary switch setting when the PC or PANEL i is connected By changing the rotary switch setti
  • Page 199B–64115EN/01 2. HARDWARE 2.4.6 PROFIBUS Board Name Specification PROFIBUS board (master function) A20B–8100–0430 Add–on board (slave function) A20B–2100–0430 D Connector location JNA F–BUS backplane connector Add–on board JN2 JN1 Connector number Application JN1 Adapter unit interface for master sta
  • Page 2002. HARDWARE B–64115EN/01 D LED indication JNA F–BUS backplane connector ADD–ON board LEDs for slave function LEDs for master function JN2 JN1 LED1 (green) LEDB (red) LEDB (red) LED2 (green) LED2 (green) LED3 (green) LED1 (green) (1) LEDs for master function LED No. Meaning (abbreviation) LED1 (CPU)
  • Page 201B–64115EN/01 2. HARDWARE 2.4.7 Fast Ethernet Board Name Specification Fast ethernet board A20B–8100–0770 NOTE The Ethernet board cannot fit into the option slot nearest to the LCD. D Connector location JNA F–BUS backplane connector Connector number Application CD38R 100BASE–TX Ethernet interface D C
  • Page 2022. HARDWARE B–64115EN/01 D LED indication JNA F–BUS backplane connector Detailed LED diagram CD38R 178
  • Page 203B–64115EN/01 2. HARDWARE LED indication transition at power–on time LED indication No. Ethernet board status 1234 1 STATUS jjjj Power off 2 STATUS JJJJ Initial status immediately after power is switched on. 3 STATUS jJJJ MPU initialization completed. 4 STATUS jjJJ Firmware download completed. 5 STAT
  • Page 2042. HARDWARE B–64115EN/01 LED indication (STATUS) at error occurrence The STATUS LEDs repeat LONG and SHORT patterns. The LONG and SHORT patterns correspond to long and short lighting intervals, respectively. STATUS LED indication No. Ethernet/data server board state LONG SHORT 1234 1234 1 jjjJ Jjjj
  • Page 205B–64115EN/01 2. HARDWARE 2.4.8 DeviceNet Interface Board Name Specification DeviceNet interface board A20B–8001–0881 D Connector mounting location JNA F–BUS backplane connector TB1 Connector number Application TB1 DeviceNet interface The terminal plate can be removed from the DeviceNet board interfa
  • Page 2062. HARDWARE B–64115EN/01 D LED display Daughter board HEALTH NS NS and HEALTH are mounted on the back of the daughter board. LED indication Name Color Description LED0 to 3 Green No special meaning LEDA Red This LED glows when something unusual occurs in the internal daughter board. At power–up, the
  • Page 207B–64115EN/01 2. HARDWARE 2.4.9 I/O Board for 0i D Specifications Name Code I/O unit for 0i A16B–3200–0500 D Mounting positions of connectors, LEDs, etc. Power LED Power connector Machine interface connector Manual pulse generator connector I/O Link connector Machine interface connector 183
  • Page 2082. HARDWARE B–64115EN/01 2.5 UNITS AND PRINTED CIRCUIT BOARDS 2.5.1 Basic Units Model Item Drawing No. Remarks 0i–C Basic unit without slot A02B–0309–B500 Basic unit with 2 slots A02B–0309–B502 0i Mate–C Basic unit without slot A02B–0311–B500 Model Item Drawing No. Remarks Common Case without slot A
  • Page 209B–64115EN/01 2. HARDWARE 2.5.3 Printed Circuit Boards Item Drawing No. ID Remarks 0i–C main board A20B–8101–0280 0x18 (PMC–SA1) 0i–C main board A20B–8101–0281 1x18 (PMC–SB7) 0i Mate–C main board A20B–8101–0285 0x19 Power supply unit A20B–8101–0180 – CPU board A20B–3300–0291 CPU: 09 (486 with 16 MB o
  • Page 2102. HARDWARE B–64115EN/01 2.5.4 I/O Item Drawing No. Remarks I/O unit for the 0i A02B–0309–C001 Distributed I/O operator’s panel I/O module A1 A20B–2002–0470 Distributed I/O operator’s panel I/O module B1 A20B–2002–0520 Distributed I/O operator’s panel I/O module B2 A20B–2002–0521 Distributed I/O con
  • Page 211B–64115EN/01 2. HARDWARE 2.6 REPLACING THE WARNING MAIN BOARD Only those personnel who have received approved safety and maintenance training may perform this replacement work. When opening the cabinet and replacing the board, be careful not to touch the high–voltage circuits (marked and fitted with
  • Page 2122. HARDWARE B–64115EN/01 2) Remove the cables from connectors CNM1A (PCMCIA interface connector), CN8 (video signal interface connector) and CN2 (soft key connector) on the main board. Then, unscrew the screws fastening the main board. The connector CN3 (inverter connector) directly connects the mai
  • Page 213B–64115EN/01 2. HARDWARE 2.7 MOUNTING AND WARNING DEMOUNTING CARD Only those personnel who have received approved safety PCBS and maintenance training may perform this replacement work. When opening the cabinet and replacing a card PCB, be careful not to touch the high–voltage circuits (marked and f
  • Page 2142. HARDWARE B–64115EN/01 2.7.1 1) Pull outward the claw of each of the four spacers used to secure the card Demounting a Card PCB, then release each latch. (See Fig. a.) PCB 2) Extract the card PCB upward. (See Fig. b.) Card PCB Card PCB Card PCB Fig. a Spacer Connector Card PCB Fig. b Spacer Connec
  • Page 215B–64115EN/01 2. HARDWARE 2.7.2 1) Check that the claw of each of the spacers is latched outward, then Mounting a Card PCB insert the card PCB into the connector. (See Fig. c.) 2) Push the claw of each spacer downward to secure the card PCB. (See Fig. d.) Card PCB Fig. c Spacer Connector Card PCB Car
  • Page 2162. HARDWARE B–64115EN/01 2.8 MOUNTING AND WARNING DEMOUNTING DIMM Only those personnel who have received approved safety MODULES and maintenance training may perform this replacement work. When opening the cabinet and replacing a module, be careful not to touch the high–voltage circuits (marked and
  • Page 217B–64115EN/01 2. HARDWARE 2.8.1 1) Open the claw of the socket outward. (See Fig. a.) Demounting a DIMM 2) Extract the module slantly upward. (See Fig. b.) Module 2.8.2 1) Insert the module slantly into the module socket, with side B facing Mounting a DIMM upward. (See Fig. b.) Module 2) Push the mod
  • Page 2182. HARDWARE B–64115EN/01 2.9 REPLACING FUSE WARNING ON CONTROL UNIT Before replacing a blown fuse, locate and remove the cause of the blown fuse. For this reason, only those personnel who have received approved safety and maintenance training may perform this replacement work. When opening the cabin
  • Page 219B–64115EN/01 2. HARDWARE 2.10 Part programs, offset data, and system parameters are stored in CMOS memory in the control unit. The power to the CMOS memory is backed REPLACING up by a lithium battery mounted on the front panel of the control unit. The BATTERY above data is not lost even when the mai
  • Page 2202. HARDWARE B–64115EN/01 Battery case Connector Lithium battery A02B–0200–K102 WARNING Using other than the recommended battery may result in the battery exploding. Replace the battery only with the specified battery (A02B–0200–K102). CAUTION Steps 1) to 3) should be completed within 30 minutes. Do
  • Page 221B–64115EN/01 2. HARDWARE When using commercial alkaline dry cells (size D) D Method of connection Power from the external batteries is supplied through the connector to which the lithium battery is connected. The lithium battery, provided as standard, can be replaced with external batteries in the b
  • Page 2222. HARDWARE B–64115EN/01 Replacing 1) Prepare two alkaline dry cells (size D) commercially available. commercial alkaline dry 2) Turn on the power to the control unit. cells (size D) 3) Remove the battery case cover. 4) Replace the cells, paying careful attention to their orientation. 5) Reinstall t
  • Page 223B–64115EN/01 2. HARDWARE 2.10.1 One battery unit can maintain current position data for six absolute pulse Battery for Separate coders for a year. When the voltage of the battery becomes low, APC alarms 3n6 to 3n8 (n: Absolute Pulse Coders axis number) are displayed on the LCD display. When APC alar
  • Page 2242. HARDWARE B–64115EN/01 CAUTION Replace batteries while the power to the CNC is on. Note that, if batteries are replaced while no power is supplied to the CNC, the recorded absolute position is lost. 2.10.2 The battery for the absolute pulse coder built into the motor is installed in the servo ampl
  • Page 225B–64115EN/01 2. HARDWARE 2.11 REPLACING FAN WARNING MOTORS When opening the cabinet and replacing a fan motor, be careful not to touch the high–voltage circuits (marked and fitted with an insulating cover). Touching the uncovered high–voltage circuits presents an extremely dangerous electric shock h
  • Page 2262. HARDWARE B–64115EN/01 2.12 REPLACING LCD WARNING BACKLIGHT Only those personnel who have received approved safety and maintenance training may perform this replacement work. When opening the cabinet and replacing a unit, be careful not to touch the high–voltage circuits (marked and fitted with an
  • Page 227B–64115EN/01 2. HARDWARE 7) Lift the basic unit block by pivoting it on its upper portion. 8) Under the condition attained in step 7), slide the basic unit block down a little and detach it from the notches of the base metal plate. Notch 203
  • Page 2282. HARDWARE B–64115EN/01 9) Turn over the basic unit, and you will see the LCD panel. 10) Remove the inverter cable and then four fastening screws from the LCD panel. Now the LCD panel can be detached. 204
  • Page 229B–64115EN/01 2. HARDWARE Replacing a vertical type LCD/MDI unit 1) Detach the memory card cable from the main board. Remove the three screws shown below. (If it is hard to detach the memory card cable, detach the basic unit case before it.) 2) Lift the basic unit block by pivoting it on its upper po
  • Page 2302. HARDWARE B–64115EN/01 3) Under the condition attained in step 2), slide the basic unit block down a little and detach it from the notches of the base metal plate. Notch 4) Turn over the basic unit, and you will see the LCD panel. 206
  • Page 231B–64115EN/01 2. HARDWARE 5) Remove the inverter cable and then four fastening screws from the LCD panel. Now the LCD panel can be detached. 6)–1 For the 7.2″ LCD unit (monochrome) manufactured by Sharp Remove the three screws from the left part on the front of the LCD unit, and remove the cover. The
  • Page 2322. HARDWARE B–64115EN/01 6)–2 For the 8.4″ LCD (color) As shown below, remove two bolts, remove the backlight case by pulling it down and sliding it slightly to the left, then replace the backlight. LCD unit rear view Bolt Backlight 208
  • Page 233B–64115EN/01 2. HARDWARE 2.13 LIQUID CRYSTAL DISPLAY (LCD) Brightness of the When the ambient temperature is low, the brightness of the LCD monochrome LCD decreases. (The LCD screen is dark particularly immediately after the power is turned on.) This phenomenon is not a failure but is a property spe
  • Page 2342. HARDWARE B–64115EN/01 2.14 By changing the setting (rotary switch) on an expansion module, a connection can be made to skip an expansion module or expansion DISTRIBUTED I/O modules as shown below. SETTING Basic module Basic module 1 Basic module 2 Basic module 3 Basic module Basic module 1 Basic
  • Page 235B–64115EN/01 2. HARDWARE Examples of setting (When expansion module 1 is skipped) Set the rotary switch of expansion module 2 to setting position = 1. Do not change the Basic module 1 Basic module 2 Basic module 3 setting (setting position = 0) of expansion Basic module module 3. (When expansion mod
  • Page 2362. HARDWARE B–64115EN/01 2.15 REPLACING FUSES WARNING ON VARIOUS UNITS Before replacement of a blown fuse, the cause of the blown fuse must be corrected. So, fuse replacement work must be done only by a person who is trained in the related maintenance and safety requirements. When opening the cabine
  • Page 237B–64115EN/01 2. HARDWARE D Fuse mounting location on the connector panel I/O modules Fuse Expansion module 3 Expansion module 2 Expansion module 1 Basic module Cable for the I/O Link (A03B–0815–C001) Cable for a manual pulse generator NOTE No fuse is provided on the expansion modules. A fuse is prov
  • Page 2382. HARDWARE B–64115EN/01 D Fuse mounting location on the operator’s panel I/O modules I/O connector JD1A JD1B JA3 Fuse Power supply connector This drawing is for A20B–2002–0470, A20B–2002–0520, and A20B–2002–0521. D Fuse mounting location on the separate detector interface unit Power connector Optic
  • Page 239B–64115EN/01 2. HARDWARE 2.16 The peripheral units and the control unit have been designed on the assumption that they are housed in closed cabinets. In this manual ENVIRONMENTAL “cabinet” refers to the following: REQUIREMENTS D Cabinet manufactured by the machine tool builder for housing the OUTSID
  • Page 2402. HARDWARE B–64115EN/01 2.17 The CNC has been steadily reduced in size using surface–mount and custom LSI technologies for electronic components. The CNC also is ACTION AGAINST designed to be protected from external noise. However, it is difficult to NOISE measure the level and frequency of noise q
  • Page 241B–64115EN/01 2. HARDWARE Group Signal line Action Cable for position and velocity Bind the cables in group C sepa- feedback rately from group A, or cover group C with an electromagnet- Cable between the CNC and ic shield. spindle amplifier Separate group C as far from Group B as possible. Cable for
  • Page 2422. HARDWARE B–64115EN/01 2.17.2 The following ground systems are provided for the CNC machine tool: Ground (1) Signal ground system (SG) The signal ground (SG) supplies the reference voltage (0 V) of the electrical signal system. (2) Frame ground system (FG) The frame ground system (FG) is used for
  • Page 243B–64115EN/01 2. HARDWARE 2.17.3 Connecting the Ground Terminal of the Control Unit For 7.2″/8.4″LCD/MDI (horizontal) type Rear of the unit For 7.2″/8.4″LCD/MDI (vertical) type Ground cable Wire rod with a size of 2 mm2 or more Rear of the unit Ground cable Wire rod with a size of 2 mm2 or more Conne
  • Page 2442. HARDWARE B–64115EN/01 2.17.4 The AC/DC solenoid and relay are used in the power magnetics cabinet. Noise Suppressor A high pulse voltage is caused by coil inductance when these devices are turned on or off. This pulse voltage induced through the cable causes the electronic circuits to be disturbe
  • Page 245B–64115EN/01 2. HARDWARE 2.17.5 The CNC cables that require shielding should be clamped by the method Cable Clamp and shown below. This cable clamp treatment is for both cable support and proper grounding of the shield. To insure stable CNC system operation, Shield Processing follow this cable clamp
  • Page 2462. HARDWARE B–64115EN/01 ÇÇ Machine side installation ÇÇ board ÇÇ Control unit ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ Ground plate ÇÇ ÇÇ ÇÇ Metal fittings ÇÇ ÇÇ for clamp Shield cover Fig. 2.17.5 (b) Cable clamp (2) Prepare ground plate like the following figure. Ground terminal (grounded) Hole for securing metal
  • Page 247B–64115EN/01 2. HARDWARE Ground 8mm plate 12mm 20mm Fig. 2.17.5 (d) Ground plate holes (Reference) Outer drawings of metal fittings for clamp. Max. 55mm 28mm 6mm 17mm Fig. 2.17.5 (e) Outer drawings of metal fittings for clamp Ordering specification for metal fittings for clamp A02B–0124–K001 (8 piec
  • Page 2483. INPUT AND OUTPUT OF DATA B–64115EN/01 3 INPUT AND OUTPUT OF DATA After you change a SRAM module, you must set various data again. This chapter describes the procedures to input and output the parameters, the part programs and the tool offset values. 3.1 SETTING PARAMETERS FOR INPUT/OUTPUT . . . .
  • Page 249B–64115EN/01 3. INPUT AND OUTPUT OF DATA 3.1 SETTING PARAMETERS FOR INPUT/OUTPUT D Setting procedure of Parameter writing is enabled with following steps 1 to 3. parameters 1. Set to MDI mode or emergency stop state. 2. Press OFFSET SETTING key several times or press soft key [SETING] to display SET
  • Page 2503. INPUT AND OUTPUT OF DATA B–64115EN/01 6. After the parameters have been input, set PARAMETER WRITE on the SETTING screen to 0. Press RESET to release alram 100. 7. Convenient method 1) To change parameters in bit unit, press cursor key or , then the cursor becomes bit length and you can set param
  • Page 251B–64115EN/01 3. INPUT AND OUTPUT OF DATA 3.2 The main CPU memorized the following data. Outputting the data 1/O device while the CNC is rurnning normally INPUTTING/ (1) CNC paramter OUTPUTTING DATA (2) PMC parameter (3) Pitch error compensation amount (4) Custom macro variable values (5) Tool compen
  • Page 2523. INPUT AND OUTPUT OF DATA B–64115EN/01 0102 pecification number of input/output device Set value Input/output device 0 RS–232–C (Used control codes DC1 to DC4) 1 FANUC CASSETTE ADAPTOR 1 (FANUC CASSETTE B1/ B2) 2 FANUC CASSETTE ADAPTOR 3 (FANUC CASSETTE F1) 3 FANUC PROGRAM FILE Mate, FANUC FA Card
  • Page 253B–64115EN/01 3. INPUT AND OUTPUT OF DATA 3.2.3 1. Select MDI mode. Outputting PMC 2. Press OFFSET SETTING key then soft key [SETTING] to select a setting screen. Parameters 3. Set the cursor to PARAMETER WRITE and input 1 and INPUT . At this time, alarm 100 will be generated. 4. Press SYSTEM key and
  • Page 2543. INPUT AND OUTPUT OF DATA B–64115EN/01 3.2.5 When custom macro function is equipped, values of variable no. 500 and Outputting Custom later are output. Macro Variable Values 1. Press OFFSET SETTING key. 2. Press key and soft key [MACRO] to select custom macro variable screen. 3. Press soft key [(O
  • Page 255B–64115EN/01 3. INPUT AND OUTPUT OF DATA 3.2.8 1. Set to the emergency stop state. Inputting CNC 2. Confirm that the patameters required to input data is correct. Parameters In addition, l indicates the standard setting for input/output devices made by FANUC. Change these settings according to the u
  • Page 2563. INPUT AND OUTPUT OF DATA B–64115EN/01 7) 0103 Baud rate 1: 50 5: 200 9: 2400 2: 100 6: 300 l10: 4800 3: 110 7: 600 11: 9600 4: 150 8: 1200 12: 19200 [BPS] 3. Press soft key [(OPRT)] and soft key 4. Press soft key [READ] and [EXEC]. Then input of parameters are started. 5. Because alarm 300 will g
  • Page 257B–64115EN/01 3. INPUT AND OUTPUT OF DATA 3.2.10 1. Release the emergency stop and select EDIT mode. Inputting Pitch Error 2. Confirm that PARAMETER WRITE=1 on the setting screen. Compensation Amount 3. Press PROG key and soft key [PRGRM] to display program contents. 4. Press soft key [(OPRT)], , [F
  • Page 2583. INPUT AND OUTPUT OF DATA B–64115EN/01 12.Press address O and a program number (0001 for example) ,then press DELETE to delete the program. 3.2.12 Item 4 is not required for PPR. Inputting Tool 1. Select the EDIT mode. Compensation Amount 2. Turn off the program protect (KEY=1). 3. Press PROG key,
  • Page 259B–64115EN/01 3. INPUT AND OUTPUT OF DATA : For PPR, item 4 is not required. 1. Confirm that mode is EDIT mode. 2. Turn off the program protect (KEY3=1). 3. Press PROG key and press soft key [PRGRM] to select a part program file. 4. Press soft key [(OPRT)], [F SRH], and 6 [EXEC] to select a part prog
  • Page 2603. INPUT AND OUTPUT OF DATA B–64115EN/01 3.3 To input/output a particular type of data, the corresponding screen is usually selected. For example, the parameter screen is used for parameter DATA INPUT/OUTPUT input from or output to an external input/output unit, while the program ON THE ALL IO scree
  • Page 261B–64115EN/01 3. INPUT AND OUTPUT OF DATA 3.3.1 Input/output–related parameters can be set on the ALL IO screen. Setting Parameters can be set, regardless of the mode. Input/Output–Related Parameters Setting input/output–related parameters Procedure 1 Press function key SYSTEM . 2 Press the rightmost
  • Page 2623. INPUT AND OUTPUT OF DATA B–64115EN/01 Tip First, set an I/O channel. The parameters on this screen change to those corresponding to a specified I/O channel. D I/O channel (0 to 2) Setting Corresponding parameter 0 No. 101 to 103 1 No. 111 to 113 2 No. 121 to 123 D Device number Setting Input/outp
  • Page 263B–64115EN/01 3. INPUT AND OUTPUT OF DATA 3.3.2 A program can be input and output using the ALL IO screen. Inputting and When entering a program using a cassette or card, the user must specify the input file containing the program (file search). Outputting Programs File search Procedure 1 Press soft
  • Page 2643. INPUT AND OUTPUT OF DATA B–64115EN/01 Inputting a program Procedure 1 Press soft key [PRGRM] on the ALL IO screen, described in Section 3.3.1. 2 Select EDIT mode. A program directory is displayed. 3 Press soft key [(OPRT)] . The screen and soft keys change as shown below. ⋅ A program directory is
  • Page 265B–64115EN/01 3. INPUT AND OUTPUT OF DATA Outputting programs Procedure 1 Press soft key [PRGRM] on the ALL IO screen, described in Section 3.3.1. 2 Select EDIT mode. A program directory is displayed. 3 Press soft key [(OPRT)] . The screen and soft keys change as shown below. ⋅ A program directory is
  • Page 2663. INPUT AND OUTPUT OF DATA B–64115EN/01 Deleting files Procedure 1 Press soft key [PRGRM] on the ALL IO screen, described in Section 3.3.1. 2 Select EDIT mode. A program directory is displayed. 3 Press soft key [(OPRT)] . The screen and soft keys change as shown below. ⋅ A program directory is disp
  • Page 267B–64115EN/01 3. INPUT AND OUTPUT OF DATA 3.3.3 Parameters can be input and output using the ALL IO screen. Inputting and Outputting Parameters Inputting parameters Procedure 1 Press soft key [PARAM] on the ALL IO screen, described in Section 3.3.1. 2 Select EDIT mode. 3 Press soft key [(OPRT)] . Sof
  • Page 2683. INPUT AND OUTPUT OF DATA B–64115EN/01 3.3.4 Offset data can be input and output using the ALL IO screen. Inputting and Outputting Offset Data Inputting offset data Procedure 1 Press soft key [OFFSET] on the ALL IO screen, described in Section 3.3.1. 2 Select EDIT mode. 3 Press soft key [(OPRT)] .
  • Page 269B–64115EN/01 3. INPUT AND OUTPUT OF DATA 3.3.5 Custom macro common variables can be output using the ALL IO screen. Outputting Custom Macro Common Variables Outputting custom macro common variables Procedure 1 Press soft key [MACRO] on the ALL IO screen, described in Section 3.3.1. 2 Select EDIT mod
  • Page 2703. INPUT AND OUTPUT OF DATA B–64115EN/01 3.3.6 The ALL IO screen supports the display of a directory of floppy files, as Inputting and well as the input and output of floppy files. Outputting Floppy Files Displaying a file directory Procedure 1 Press the rightmost soft key (continuous menu key) on t
  • Page 271B–64115EN/01 3. INPUT AND OUTPUT OF DATA READ/PUNCH (FLOPPY) O1234 N12345 No. FILE NAME (Meter) VOL 0001 PARAMETER 46.1 0002 ALL.PROGRAM 12.3 0003 O0001 11.9 0004 O0002 11.9 0005 O0003 11.9 0006 O0004 0007 O0005 11.9 0008 O0010 11.9 0009 O0020 11.9 11.9 F SRH File No.=2 >2_ EDIT * * * * * * * * * *
  • Page 2723. INPUT AND OUTPUT OF DATA B–64115EN/01 Inputting a file Procedure 1 Press the rightmost soft key (continuous menu key) on the ALL IO screen, described in Section 3.3.1. 2 Press soft key [FLOPPY] . 3 Select EDIT mode. The floppy screen is displayed. 4 Press soft key [(OPRT)] . The screen and soft k
  • Page 273B–64115EN/01 3. INPUT AND OUTPUT OF DATA Outputting a file Procedure 1 Press the rightmost soft key (continuous menu key) on the ALL IO screen, described in Section 3.3.1. 2 Press soft key [FLOPPY] . 3 Select EDIT mode. The floppy screen is displayed. 4 Press soft key [(OPRT)] . The screen and soft
  • Page 2743. INPUT AND OUTPUT OF DATA B–64115EN/01 Deleting a file Procedure 1 Press the rightmost soft key (continuous menu key) on the ALL IO screen, described in Section 3.3.1. 2 Press soft key [FLOPPY] . 3 Select EDIT mode. The floppy screen is displayed. 4 Press soft key [(OPRT)] . The screen and soft ke
  • Page 275B–64115EN/01 3. INPUT AND OUTPUT OF DATA 3.4 If the I/O channel (parameter No. 20) is set to 4, files on the memory card can be referenced and various types of data such as part programs, DATA INPUT/OUTPUT parameters, and offset data can be input and output in text file format by USING A MEMORY usin
  • Page 2763. INPUT AND OUTPUT OF DATA B–64115EN/01 ⋅ To overwrite, press the [EXEC] soft key again. ⋅ To avoid overwriting, press the [CANCEL] soft key, the “<” soft key on the left, or the reset button. It is impossible to go to any other screen if this message is displayed. ⋅ No confirmation message is disp
  • Page 277B–64115EN/01 3. INPUT AND OUTPUT OF DATA Displaying a directory of stored files Procedure 1 Press the EDIT switch on the machine operator’s panel. 2 Press function key PROG . 3 Press the rightmost soft key (continuous menu key). 4 Press soft key [CARD]. The screen shown below is displayed. Using pag
  • Page 2783. INPUT AND OUTPUT OF DATA B–64115EN/01 Searching for a file Procedure 1 Press the EDIT switch on the machine operator’s panel. 2 Press function key PROG . 3 Press the rightmost soft key (continuous menu key). 4 Press soft key [CARD]. The screen shown below is displayed. DIRECTORY (M–CARD) O0034 N0
  • Page 279B–64115EN/01 3. INPUT AND OUTPUT OF DATA Reading a file Procedure 1 Press the EDIT switch on the machine operator’s panel. 2 Press function key PROG . 3 Press the rightmost soft key (continuous menu key). 4 Press soft key [CARD]. Then, the screen shown below is displayed. DIRECTORY (M–CARD) O0034 N0
  • Page 2803. INPUT AND OUTPUT OF DATA B–64115EN/01 8 To specify a file with its file name, press soft key [N READ] in step 6 above. The screen shown below is displayed. DIRECTORY (M–CARD) O0001 N00010 No. FILE NAME COMMENT 0012 O0050 (MAIN PROGRAM) 0013 TESTPRO (SUB PROGRAM–1) 0014 O0060 (MACRO PROGRAM) ~ ~ R
  • Page 281B–64115EN/01 3. INPUT AND OUTPUT OF DATA Writing a file Procedure 1 Press the EDIT switch on the machine operator’s panel. 2 Press function key PROG . 3 Press the rightmost soft key (continuous menu key). 4 Press soft key [CARD]. The screen shown below is displayed. DIRECTORY (M–CARD) O0034 N00045 N
  • Page 2823. INPUT AND OUTPUT OF DATA B–64115EN/01 Deleting a file Procedure 1 Press the EDIT switch on the machine operator’s panel. 2 Press function key PROG . 3 Press the rightmost soft key (continuous menu key). 4 Press soft key [CARD]. The screen shown below is displayed. DIRECTORY (M–CARD) O0034 N00045
  • Page 283B–64115EN/01 3. INPUT AND OUTPUT OF DATA Batch input/output with a memory card On the ALL IO screen, different types of data including part programs, parameters, offset data, pitch error data, custom macros, and workpiece coordinate system data can be input and output using a memory card; the screen
  • Page 2843. INPUT AND OUTPUT OF DATA B–64115EN/01 PAGE 6 With page keys PAGE and , scroll through the file directory or program directory. 7 When this screen is displayed, the program data item is selected. The soft keys for other screens are displayed by pressing the rightmost soft key (continuous menu key)
  • Page 285B–64115EN/01 3. INPUT AND OUTPUT OF DATA Error codes Memory card error codes Code Meaning 007 The memory card is protected. 030 The memory card is not inserted into its slot. 032 The memory card’s battery is exhausted. 102 The memory card does not have sufficient free space. 105 No memory card is mo
  • Page 2864. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 4 INTERFACE BETWEEN CNC AND PMC This chapter describes the signals between the machine operator’s panel, magnetics cabinet and the PMC, connection of the signals between PMC and CNC, and confirmation method of on/off state of these signals. It also descr
  • Page 2874.1 GENERAL OF B–64115EN/01 High–speed processing signal PMCDGN Input Contacts *DEC a *ESP, SKIP, ESKIP, XAE, YAE, ZAE (M series) [0] . . 0V Open *DEC a *ESP, SKIP, ESKIP, XAE, ZAE, +MIT a (T series) [1] . . 24V Close INTERFACE NC PMCDGN PMCDGN * DI/DO PMC–SA/SB MT (Machine Tool builder) ST1 DOOR ST
  • Page 2884. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 4.2 SPECIFICATION OF PMC 4.2.1 Specification Series 0i–C/0i Mate–C Series 0i–C Function PMC–SA1 PMC–SB7 Programmingmethod Ladder Ladder Number of ladder levels 2 3 1st level execution period 8ms 8ms Basic instruction execution time 5.0m sec/step 0.0033m
  • Page 289B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC 4.2.2 Address Model Char- Signal type Series 0i–C/0i Mate–C acter PMC–SA1 PMC–SB7 X Input signal from the machine to the PMC X0 to X127 X0 to X127 (MT to PMC) X200 to X327(NOTE 1) X1000 to X1127(NOTE 1) Y Output signal from the PMC to the machine Y0 to Y
  • Page 2904. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 NOTE 1 This area is reserved for the PMC. I/O cannot be assigned to this area. Do not use this area for sequence programs. 2 This area includes an area reserved for the PMC. The actually usable address range depends on the CNC system configuration. 3 Thi
  • Page 291B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC (3) R9002 to R9005 (Operation output registers for the DIVB functional instruction) The data remaining after the DIVB functional instruction is executed in output. #7 #6 #5 #4 #3 #2 #1 #0 R9002 R9003 Register for remainder R9004 (used by DIVB instruction
  • Page 2924. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 R9091.5 104ms 96ms 200ms R9091.6 504ms 496ms 1s (5) Ladder execution start signal, ladder stop signal, ladder execution state signal (PMC–SB7) 1 Ladder execution start signal and latter stop signal With the ladder execution start signal or the ladder sto
  • Page 293B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC #7 #6 #5 #4 #3 #2 #1 #0 R9015 R9091.2: Ladder execution state signal 0: Ladder stopped 1: Ladder being executed 4.2.4 Execution Period of PMC For PMC–SA1 Sequence program 1st level From NC (High–speed se- (1) quence) END1 2nd level (Normal sequence) (2)–
  • Page 2944. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 For PMC–SB7 CNC (F) 1st level END1 2nd level Synchronized buffer END2 3rd END2level END3 Machine (X) From NC Ladder execution time 1st level Division 1 Division 2 Division n 2nd level 3rd level 8ms 8ms 8ms The ratio of the 1st level execution time to the
  • Page 295B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC D For a ladder that uses the 3rd level, the setting of the upper limit (150) may not ensure full 3rd level operation. In such a case, set this parameter so that the processing times of the 1st level and 2nd level are reduced. The 1st ladder level or the
  • Page 2964. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 Module name Input format (Actual module name) AC output OA05E (AOA05E) OA08E (AOA08E) OA12E (AOA12E) Relay output OA08G (AOA08G) OA16G (AOA16G) (c) Other modules Occupied Name Module name address FANUC CNC SYSTEM FS04A Input 4 bytes FANUC Power Mate Outp
  • Page 297B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC Occupied Name Module name address Special module /j input j bytes output j bytes OC02I Input 16 bytes OC02O Output 16 bytes OC03I Input 32 bytes OC03O Output 32 bytes Module for distributed I/O and distribution CM03I(/3) Input 3 bytes panel I/O CM06I(/6)
  • Page 2984. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 4.3 PMC SCREEN (PMC–SA1) 4.3.1 PMC Menu Selection Procedure Using Soft Keys PMC–SA1 screen menu selection procedure [PMC] [PMCLAD] Ladder diagram display screen [PMCDGN] [TITLE] Title screen [STATUS] Signal status screen [ALARM] Alarm screen [TRACE] Trac
  • Page 299B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC 4.3.2 (1) Display method Dynamic Display of 1 Press the SYSTEM key, then press the soft key [PMC]. Sequence Program 2 Dynamic display of sequence program by pressing [PMCLAD] soft key. (2) Display information Display of current net number RUN/STOP status
  • Page 3004. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 D Function instruction number [F-SRCH] or Function instruction name [F-SRCH]: Searches for the specified function instruction. D [ADRESS]: Displays the address and bit number of the specified signal. D [SYMBOL]: Displays the symbol of the specified signa
  • Page 301B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC The specified trigger conditions are displayed at the top of the screen. TRIGER *MODE : ON G008. 7 : 2 : 003 NET 0001-00005 Specified conditions are displayed. To turn off the monitor display at the signal’s falling edge (as the signal changes from 1 to
  • Page 3024. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 LADDER * XXX. . . . . . . . . . . . . XXX * MONIT RUN NET 0001-0002 LOG1 LOG1 LOG1 An unselected divided screen is indicated by a blue low-in- tensity bar. *SP. *SP NET 0020-0021 DOOR. ST. ST A selected divided screen is SKIP1. SKIP1 indicated by the pur
  • Page 303B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC D To change the data notation [BYTE] : Data is displayed in units of bytes. Example) G0000 00 16 84 00 ... [WORD] : Data is displayed in units of two bytes. Example) G0000 1600 0084 ... [D.WORD] : Data is displayed in units of two words, or four bytes. E
  • Page 3044. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 : The operations that can be performed in on-line editing are restricted to those that do not change the memory size of the program. To perform other operations, such as addition, insertion, and deletion, use the ordinary editing function. 3 To terminate
  • Page 305B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC 1) 1st page PMC PROGRAM NO. : Set at LADDER EDITION NO. : programming time. PMC CONTROL PROGRAM SERIES : EDITION : (SERIES: EDITION : ) PMC TYPE CONTROL : PROGRAM : Display of a serial number and version MEMORY USED : KB number of PMC LADDER : KB control
  • Page 3064. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 4.3.3.3 Display of an alarm when an alarm occurred in PMC program. Alarm screen (ALARM) PMC ALARM MESSAGE MONIT RUN ALARM NOTHING [ TITLE ] [ STATUS] [ ALARM ] [ TRACE ] [ ] See Appendix A.2 for details of the alarms. 4.3.3.4 Record the signal status to
  • Page 307B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC Ơ Correspond table between binary and hexadecimal code ơ 00002 : 016 00012 : 116 00102 : 216 00112 : 316 01002 : 416 01012 : 516 01102 : 616 01112 : 716 10002 : 816 10012 : 916 10102 : A16 10112 : B16 11002 : C16 11012 : D16 11102 : E16 11112 : F16 (e) [
  • Page 3084. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 4.3.4 PMC Parameter 4.3.4.1 1 Select MDI mode or depress EMERGENCY STOP button. Input of PMC parameter 2 [PWE] set to “1” on SETTING screen or PROGRAM PROTECT from MDI signal (KEY4) turn to “1”. PWE KEY4 Timer f Counter f f either one Keep relay f Data t
  • Page 309B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC 4.3.4.3 Set and display the preset values and integrated values of the counter Counter screen instruction (SUB 5). (COUNTER) Page number (change by page cursor key) Preset value (MAX. value) (The min. value specified in the program) Integrated value PMC
  • Page 3104. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 ii) PMC system parameter Since the system uses keep relays K17 to K19, they cannot be used by a sequence program. #7 #6 #5 #4 #3 #2 #1 #0 K17 DTBLDSP ANASTAT TRCSTAT MEMINP AUTORUN PRGRAM LADMASK #0 (LADMASK): 0: The ladder programs are displayed dynamic
  • Page 311B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC #3 (TRNSRAM): 0: After on-line editing, the ladder program is not automatically transferred to the backup RAM. 1: After on-line editing, the ladder program is automatically transferred to the backup RAM. #4 (CALCPRTY): 0: The built-in programmer function
  • Page 3124. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 4.3.4.5 1) DATA TABLE SETTING screen (C. DATA) Data table screen (DATA) PMC DATA TBL CONTROL #001 MONIT RUN Number of GROUP TABLE COUNT = 2 data table group NO. ADDRESS PARAMETER TYPE NO.OF DATA 001 D0000 00000000 0 10 Number of 002 D0020 00000011 1 20 d
  • Page 313B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC 2) Data setting screen (G. DATA) Group number Number of page PMC PRM (DATA) 001/001 MONIT RUN NO. ADDRESS DATA 000 D0000 0 001 D0001 0 002 D0002 0 003 D0003 0 004 D0004 0 005 D0005 0 006 D0006 0 007 D0007 0 008 D0008 0 009 D0009 0 [ C.DATA ] [G–SRCH] [ S
  • Page 3144. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 4.3.4.6 Some PMC system parameters can be set on this screen. Setting screen (K17.5) (K18.2) (K18.6) (K19.0) (K17.4) (K17.7) (K19.6) (K19.7) (K17.0) (K17.2) (K19.2) (K17.1) NOTE The parenthesized values to the right of the screen indicate keep relay addr
  • Page 315B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC 4.3.5 Input/Output of PMC Data 4.3.5.1 When the PMC data are input/output with I/O device unit via Start of the built-in type reader/puncher interface, the built-in type PMC programmer should starts by as following operation. PMC programmer : As followin
  • Page 3164. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 3 Enter the desired channel number, then press the INPUT key to set the number for CHANNEL. 1 : JD5A of the main CPU board 2 : JD5B of the main CPU board 4 Specify the I/O unit to be used for DEVICE. HOST: I/O operation with FAPT LADDER (on the P-G, P-G
  • Page 317B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC 4.3.6 (1) System parameter screen (1/2) System Parameters Display information • COUNTER DATA TYPE : Specify the binary format or BCD format for a counter value to be used with the function instruction CTR. (2) System parameter screen (2/2) Display inform
  • Page 3184. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 • LED DO ADDRESS : Set the start address of an external DO actually connected. • KEY BIT IMAGE ADDRESS : Set the start address of a key image referenced by a user program. Usually, set an arbitrary internal relay (R) area. • LED BIT IMAGE ADDRESS : Set t
  • Page 319B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC NOTE 1 When both ”RS–232C = USE” and ”HIGH SPEED I/F = USE” are selected, the PMC system will communicate with the application which is connected at first. If PMC system is already connecting with an application, it can not connect with other application
  • Page 3204. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 Display messages and the meanings Display Meanings messages INACTIVE The communication is inactive. STOPPING The communication is being stopped. (Wait for the termination of communication) STARTING The communication is being started. (Wait for the termin
  • Page 321B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC 4.4 PMC SCREEN (PMC–SB7) 4.4.1 PMC Menu Selection Procedure Using Soft Keys PMC–SB7 screen menu selection procedure [PMC] [PMCLAD] [EDIT] Ladder diagram display screen Selection monitor function Ladder diagram editing screen [PMCDGN] [TITLE] Title screen
  • Page 3224. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 4.4.2 (1) Display method Dynamic Display of <1> Press the system key, then press the [PMC] soft key. Sequence Programs <2> Press the [PMCLAD] soft key to enable dynamic display of sequence programs. (2) Display information The ladder diagram display/edit
  • Page 323B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC 4.4.2.1 (1) Screen configuration Ladder diagram display Title information (remarks) Display subprogram Display position information screen Ladder diagram display area Display position Message display line Key input line Additional information display lin
  • Page 3244. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 (3) Searching for a signal [SEARCH] <1> Press the [SEARCH] soft key. <2> Search for a signal by using the keys indicated below. PAGE D With PAGE , the display area can be changed. D [TOPBTM] : The start/end of a ladder diagram is searched for. D “Address
  • Page 325B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC 4.4.2.2 On the selection monitor screen, only a ladder net including a coil to be Selection monitor screen monitored can be specified for ladder net monitoring. (1) Display method (a) Calling the screen from the program list display screen <1> Display th
  • Page 3264. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 (b) Specifying a desired ladder net on the ladder diagram display screen <1> Press the [SEARCH] soft key on the ladder diagram display screen. <2> Move the cursor to the ladder net to be read. <3> Press the [PICKUP] soft key. (4) Jumping to a ladder diag
  • Page 327B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC (3) Editing ladder programs By using the keys below, a ladder diagram can be edited. D Selecting a subprogram to be edited <1> Display the program list editing screen by pressing the [LIST] soft key. <2> Move the cursor to a subprogram to be edited. D Se
  • Page 3284. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 D Copying a net <1> Move the cursor to a net to be copied. <2> Press the [COPY] soft key. <3> Move the cursor to the position to which the selected net is to be copied. <4> Press the [PASTE] soft key. D Selecting multiple nets to be deleted/copied/moved
  • Page 329B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC (2) Display information Display subprogram Net number being edited Editing mode Ladder diagram display area Cursor Message display line Key input line Additional information line (3) Editing nets By using the keys indicated below, a new net can be create
  • Page 3304. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 D Changing the parameter of a function instruction <1> Move the cursor to the parameter of a function instruction to be modified. <2> Enter a number or byte address, then press the ENTER key. D Adding/deleting a connection line <1> Move the cursor to the
  • Page 331B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC 4.4.3 Display method Display of the PMC <1> Press the system key, then press the [PMC] soft key. Diagnosis Screen <2> Press the [PMCDGN] soft key. The PMC diagnosis screen appears. 4.4.3.1 The title data registered at the time of ladder program creation
  • Page 3324. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 4.4.3.2 The on/off state of I/O signals and the internal relay is displayed. Status screen Signal state .(period): Off I: On Signal name PAGE D The diagnosis number can be increased or decreased by using PAGE . D Enter an address and number or signal nam
  • Page 333B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC 4.4.3.4 (1) Trace parameter screen (first page) Trace function <1> Press the system key, then press the [PMC] soft key. <2> Press the [PMCDGN] soft key. <3> Press the [TRACE] soft key. <4> Press the [SETING] soft key on the signal trace screen. a) SAMPLI
  • Page 3344. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 f) STOP CONDITION/TRIGGER/ADDRESS This item becomes settable when “TRIGGER” is set as the trace stop condition. Set a trigger address for stopping trace operation. g) STOP CONDITION/TRIGGER/MODE This item becomes settable when “TRIGGER” is set as the tra
  • Page 335B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC (2) Trace parameter screen (second page) PAGE On the trace parameter screen (first page), press PAGE . a) Address setting Set a signal address as a bit address. If you enter a byte address, bits 0 to 7 of the entered address are input. Up to 32 signal ad
  • Page 3364. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 (3) Trace screen <1> Press the system key, then press the [PMC] soft key. <2> Press the [PMCDGN] soft key. <3> Press the [TRACE] soft key. (a) Executing trace operation [START] : Executes trace operation. (b) Stopping trace operation [STOP] : Stops trace
  • Page 337B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC D Replacing display data [MV.UP] : Replaces the address where the cursor is placed and the trace result of the address with the upper line. [MV.DWN] : Replaces the display data with the lower line. 4.4.3.5 The type and ID code of an I/O device connected
  • Page 3384. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 <4> Press a soft key and select a required screen. [TIMER] : Timer screen [COUNTR] : Counter screen [KEEPRL] : Keep relay screen [DATA] : Data table screen <5> Press cursor key and move the cursor to a desired number. <6> Input a numeric key and press IN
  • Page 339B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC 4.4.4.3 This screen sets and displays max. value of counter and current value of COUNTER screen the counter instruction (SUB 5). Page No. (screen is scrolled by page key) Max. value of counter (Minimum value is specified by counter) Current value of coun
  • Page 3404. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 4.4.4.4 KEEP RELAY screen Address used by the sequence program (i) Nonvolatile memory control #7 #6 #5 #4 #3 #2 #1 #0 K16 MWRTF2 MWRTF1 #7 MWRTF2 This operation is performed for checking the writing status of the nonvolatile memory. #6 MWRTF1 Writing sta
  • Page 341B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC #7 DTBLDSP 0 : The PMC parameter data table control screen is displayed. 1 : The PMC parameter data table control screen is not displayed. #7 #6 #5 #4 #3 #2 #1 #0 K901 IGNDINT EDITLAD CHKPRTY CALCPRTY TRNSRAM TRGSTAT DBGSTAT IGNKEY #0 IGNKEY 0 : Function
  • Page 3424. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 #7 #6 #5 #4 #3 #2 #1 #0 K902 PTCTPRM HIDEPRM ALWSTP C–REJECT FROM–WRT #0 FROM–WRT 0 : After editing a ladder program, does not automatically write it to F–ROM. 1 : After editing a ladder program, automatically writes it to F–ROM. #1 C–REJECT 0 : The syst
  • Page 343B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC 4.4.4.5 (1) Data group setting screen Data table screen a) Display information • GROUP TABLE COUNT : Number of data table groups • NO. : Group number • ADDRESS : Data table start address • PARAMETER : Table parameter #7 #6 #5 #4 #3 #2 #1 #0 #0 0 : Binary
  • Page 3444. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 (2) Data table screen • [C.DATA] : Returns the screen display to the data group setting screen. • Group number + [G–SRCH] : Moves the cursor to the start of a specified group. • Address + [SEARCH] : Searches the currently selected group for a specified a
  • Page 345B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC 4.4.4.6 (1) Setting screen for general functions Setting screens (K906.5) (K901.6) (K902.0) (K900.4) (K900.7) (K902.6) (K902.7) (K900.0) (K906.1) (K900.2) (K902.2) (K900.1) NOTE The parenthesized values to the right of the screen indicate keep relay addr
  • Page 3464. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 (2) Message function screen for each language Display information • MESSAGE SHIFT VALUE : Enter a shift amount for a message display request. A value from 0 to 1999 can be specified. Even when the power is turned off, entered data is preserved. • MESSAGE
  • Page 347B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC (4) I/O Link assignment data selection function setting screen (K910.0 to K910.7) (K911.0 to K911.7) (K912.0 to K912.7) (K913.0 to K913.7) In this setting parameter, set the group of an I/O device connected to each machine. EFFECTIVE GROUP SELECTION (CH1
  • Page 3484. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 4.4.5 PMC Data Input/Output 4.4.5.1 Starting the built–in programmer NOTE When data is input through the MDI keys, the operations below need not be performed: (1) Select the PMC screen. Press the [SYSTEM] soft key, then press the [PMC] soft key. (2) When
  • Page 349B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC 4.4.5.2 Input/output method (1) Press the [I/O] soft key. (2) The screen shown below appears. (3) Select an I/O device in “DEVICE”. [FDCAS] : Input to, and output from, a floppy cassette adapter [F–ROM] : Input to, and output from, a flash EEPROM [M–CARD
  • Page 3504. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 (9) Check that the settings above are correct, then press the [EXEC] soft key. 4.4.6 (1) System parameter screen (1/3) System Parameters Display information • COUNTER DATA TYPE : Specify the binary format or BCD format for a counter value to be used with
  • Page 351B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC Display information • FS0 OPERATOR PANEL : Set whether to connect an operator’s panel for the FS0. • KEY DI ADDRESS : Set the start address of an external DI actually connected. • LED DO ADDRESS : Set the start address of an external DO actually connecte
  • Page 3524. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 Example 3 : BASIC GROUP COUNT 0 to 2 groups Parameter selection group section 3 to 15 groups 4.4.7 Online Monitor Setting Screen (a) Soft key • [EMG ST] : Terminates communication forcibly. Use this key if communication becomes abnormal and the connectio
  • Page 353B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC • EMB_ETHERNET : Displayed during the communication with embedded Ethernet. The IP address of the communication partner is displayed. • HSSB : Displayed during the communication with HSSB. Display messages and the meanings Display Meanings messages INACT
  • Page 3544. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 4.5 LIST OF SIGNALS BY CAUTION EACH MODE The signal list also contains a description of the signals for the functions that are invalid for the Series 0i–C and Series 0i Mate–C. D Automatic operation FEED RATE, MODE INPUT/OUTPUT SIGNAL ETC EDIT [PMC ⇒ CNC
  • Page 355B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC D Manual operation FEED RATE, MODE INPUT/OUTPUT SIGNAL ETC Handle/ [PMC ⇒ CNC] [PMC ⇒ CNC] M incremental HSnA to D (Axis selection) n:1 to 3(No. of MPGs) MP1, MP2 A +α, –α (Jog feed) (Multiplier) N U JOG [PMC ⇒ CNC] [PMC ⇒ CNC] A RT (Rapid traverse) *JV0
  • Page 3564. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 4.6 The relationship of the addresses of the interface signals transferred between the CNC and PMC are shown below. LIST OF INPUT/ OUTPUT SIGNALS CNC G000– PMC X000– MT F000– Y000– 332
  • Page 357B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC D List of input/output signals f : Available – : Unavailable Symbol Signal name Address T series M series *+ED1 to *+ED4 External deceleration signal G118 f f *+L1 to *+L4 Overtravel signal G114 f f *-ED1 to *-ED4 External deceleration signal G120 f f *-
  • Page 3584. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 Symbol Signal name Address T series M series F081#0,#2,#4, +J1O to +J4O Software operator's panel signal(+J1 to +J4) f f #6 +LM1 to +LM4 Stroke limit external setting signal G110 – f +MIT1,+MIT2 Manual feed interlock signal for each axis X004#2,#4 f – +M
  • Page 359B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC Symbol Signal name Address T series M series CDZ Chamferring signal G053#7 f – CFINA F046#1 f f Spindle switch completion signal (serial spindle) CFINB F050#1 f f CHPA F046#0 f f Power line switch signal (serial spindle) CHPB F050#0 f f Torque limit reac
  • Page 3604. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 Symbol Signal name Address T series M series EBSYA F130#7 f f EBSYB Axis control command read completion signal (PMC axis F133#7 f f EBSYC control) F136#7 f f EBSYD F139#7 f f EBUFA G142#7 f f EBUFB G154#7 f f Axis control command read signal(PMC axis co
  • Page 361B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC Symbol Signal name Address T series M series EIALA F130#2 f f EIALB F133#2 f f Alarm signal (PMC axis control) EIALC F136#2 f f EIALD F139#2 f f EID0A to EID31A G146 to G149 f f EID0B to EID31B G158 to G161 f f Axis control data signal (PMC axis control)
  • Page 3624. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 Symbol Signal name Address T series M series ENB F001#4 f f ENB2 Spindle enable signal F038#2 f – ENB3 F038#3 f – ENBKY External key input mode selection signal G066#1 f f EOTNA F130#6 f f EOTNB F133#6 f f Negative direction overtravel signal (PMC axis c
  • Page 363B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC Symbol Signal name Address T series M series EXOFA Motor activation off status signal F047#4 f f EXOFB (serial spindle) F051#4 f f EXRD External read start signal G058#1 f f EXSTP External read/punch stop signal G058#2 f f EXWT External punch start signa
  • Page 3644. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 Symbol Signal name Address T series M series IOLACK I/O Link confirmation signal G092#0 f f IOLBH2 G199#0 f f Manual handle feed generator selection signals IOLBH3 G199#1 f f IOLNK Slave I/O Link selection signal F177#0 f f IOLS I/O Link specification si
  • Page 365B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC Symbol Signal name Address T series M series MJ JOG feed select check signal F003#2 f f MLK All-axis machine lock signal G044#1 f f MLK1 to MLK4 Each-axis machine lock signal G108 f f MLKO Software operator's panel signal(MLK) F075#4 f f MMDI Manual data
  • Page 3664. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 Symbol Signal name Address T series M series ORARA F045#7 f f Orientation completion signal (serial spindle) ORARB F049#7 f f ORCMA G070#6 f f Orientation command signal (serial spindle) ORCMB G074#6 f f OUT0 to OUT7 Software operator's panel general-pur
  • Page 367B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC Symbol Signal name Address T series M series RGSPM F065#1 – f Spindle rotation direction signal RGSPP F065#0 – f RGTAP Rigid tapping signal G061#0 f f RGTSP1,RGTSP2 Rigid tapping spindle selection signal G061#4,#5 f – RLSOT Stroke check release signal G0
  • Page 3684. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 Symbol Signal name Address T series M series SDTA F045#2 f f Speed detection signal (serial spindle) SDTB F049#2 f f SF Spindle speed strobe signal F007#2 f f SFIN Spindle function completion signal G005#2 f f SFRA G070#5 f f CW command signal (serial sp
  • Page 369B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC Symbol Signal name Address T series M series SRVA G070#4 f f CCW command signal (serial spindle) SRVB G074#4 f f SSIN G033#6 f f SSIN2 Spindle motor command polarity select signal G035#6 f f SSIN3 G037#6 f f SSTA F045#1 f f Speed zero signal (serial spin
  • Page 3704. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 Symbol Signal name Address T series M series TMRON General-purpose integrating meter start signal G053#0 f f TRQL1 to TRQL4 Torque limit reached signal F114 f – UI000 to UI015 Input signal for custom macro G054,G055 f f UINT Interrupt signal for custom m
  • Page 371B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC 4.7 LIST OF ADDRESSES D Address list For a signal that is common to the M series and T series, and is usable for only one of the two series, hatching is provided on the upper part (the T series) or lower part (M series) for which the signal is not usable
  • Page 3724. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 D T series/M series PMC → CNC Address Bit number #7 #6 #5 #4 #3 #2 #1 #0 G000 ED7 ED6 ED5 ED4 ED3 ED2 ED1 ED0 G001 ED15 ED14 ED13 ED12 ED11 ED10 ED9 ED8 G002 ESTB EA6 EA5 EA4 EA3 EA2 EA1 EA0 G003 G004 MFIN3 MFIN2 FIN G005 BFIN AFL BFIN TFIN SFIN EFIN MFI
  • Page 373B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC #7 #6 #5 #4 #3 #2 #1 #0 G025 EPNS EPN13 EPN12 EPN11 EPN10 EPN9 EPN8 G026 G027 CON *SSTP3 *SSTP2 *SSTP1 SWS3 SWS2 SWS1 G028 PC2SLC SPSTP *SCPF *SUCPF GR2 GR1 G029 *SSTP SOR SAR GR21 G030 SOV7 SOV6 SOV5 SOV4 SOV3 SOV2 SOV1 SOV0 G031 G032 R08I R07I R06I R05
  • Page 3744. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 #7 #6 #5 #4 #3 #2 #1 #0 G050 *TLV9 *TLV8 G051 G052 G053 CDZ SMZ UINT TMRON G054 UI007 UI006 UI005 UI004 UI003 UI002 UI001 UI000 G055 UI015 UI014 UI013 UI012 UI011 UI010 UI009 UI008 G056 G057 G058 EXWT EXSTP EXRD MINP G059 G060 *TSB G061 RGTSP2 RGTSP1 RGT
  • Page 375B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC #7 #6 #5 #4 #3 #2 #1 #0 G075 RCHB RSLB INTGB SOCNB MCFNB SPSLB *ESPB ARSTB G076 RCHHGB MFNHGB INCMDB OVRB DEFMDB NRROB ROTAB INDXB G077 DSCNB MPOFB SLVB MORCMB G078 SHA07 SHA06 SHA05 SHA04 SHA03 SHA02 SHA01 SHA00 G079 SHA11 SHA10 SHA09 SHA08 G080 SHB07 S
  • Page 3764. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 #7 #6 #5 #4 #3 #2 #1 #0 G100 +J4 +J3 +J2 +J1 G101 G102 –J4 –J3 –J2 –J1 G103 G104 +EXL4 +EXL3 +EXL2 +EXL1 G105 –EXL4 –EXL3 –EXL2 –EXL1 G106 MI4 MI3 MI2 MI1 G107 G108 MLK4 MLK3 MLK2 MLK1 G109 G110 +LM4 +LM3 +LM2 +LM1 G111 G112 –LM4 –LM3 –LM2 –LM1 G113 G114
  • Page 377B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC #7 #6 #5 #4 #3 #2 #1 #0 G124 G125 IUDD4 IUDD3 IUDD2 IUDD1 G126 SVF4 SVF3 SVF2 SVF1 G127 G128 G129 G130 *IT4 *IT3 *IT2 *IT1 G131 G132 +MIT4 +MIT3 +MIT2 +MIT1 G133 G134 –MIT4 –MIT3 –MIT2 –MIT1 G135 G136 EAX4 EAX3 EAX2 EAX1 G137 G138 SYNC4 SYNC3 SYNC2 SYNC1
  • Page 3784. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 #7 #6 #5 #4 #3 #2 #1 #0 G149 EID31A EID30A EID29A EID28A EID27A EID26A EID25A EID24A G150 DRNE RTE OVCE ROV2E ROV1E G151 *FV7E *FV6E *FV5E *FV4E *FV3E *FV2E *FV1E *FV0E G152 G153 G154 EBUFB ECLRB ESTPB ESOFB ESBKB EMBUFB ELCKZB EFINB G155 EMSBKB EC6B EC5
  • Page 379B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC #7 #6 #5 #4 #3 #2 #1 #0 G174 G175 G176 G177 G178 EBUFD ECLRD ESTPD ESOFD ESBKD EMBUFD ELCKZD EFIND G179 EMSBKD EC6D EC5D EC4D EC3D EC2D EC1D EC0D G180 EIF7D EIF6D EIF5D EIF4D EIF3D EIF2D EIF1D EIF0D G181 EIF15D EIF14D EIF13D EIF12D EIF11D EIF10D EIF9D EI
  • Page 3804. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 #7 #6 #5 #4 #3 #2 #1 #0 G199 G200 EASIP4 EASIP3 EASIP2 EASIP1 G201 G202 G203 G204 G205 G206 G207 G208 G209 G210 G211 G212 G213 G214 G215 G216 G217 G218 G219 G220 G221 G222 G223 356
  • Page 381B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC #7 #6 #5 #4 #3 #2 #1 #0 G224 G225 G226 G227 G228 G229 G230 G231 G232 G233 G234 G235 G236 G237 G238 G239 G240 G241 G242 G243 G244 G245 G246 G247 G248 357
  • Page 3824. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 #7 #6 #5 #4 #3 #2 #1 #0 G249 G250 G251 G252 G253 G254 G255 G256 G257 G258 G259 G260 G261 G262 G263 G264 G265 G266 G267 G268 G269 G270 G271 G272 G273 358
  • Page 383B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC #7 #6 #5 #4 #3 #2 #1 #0 G274 G275 G276 G277 G278 G279 G280 G281 G282 G283 G284 G285 G286 G287 G288 G289 G290 G291 G292 G293 G294 G295 G296 G297 G298 359
  • Page 3844. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 #7 #6 #5 #4 #3 #2 #1 #0 G299 G300 G301 G302 G303 G304 G305 G306 G307 G308 G309 G310 G311 360
  • Page 385B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC CNC → PMC Address Bit number #7 #6 #5 #4 #3 #2 #1 #0 F000 OP SA STL SPL RWD F001 MA TAP ENB DEN BAL RST AL F002 MDRN CUT SRNMV THRD CSS RPDO INCH F003 MTCHIN MEDT MMEM MRMT MMDI MJ MH MINC F004 MREF MAFL MSBK MABSM MMLK MBDT1 F005 MBDT9 MBDT8 MBDT7 MBDT6
  • Page 3864. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 #7 #6 #5 #4 #3 #2 #1 #0 F025 S31 S30 S29 S28 S27 S26 S25 S24 F026 T07 T06 T05 T04 T03 T02 T01 T00 F027 T15 T14 T13 T12 T11 T10 T09 T08 F028 T23 T22 T21 T20 T19 T18 T17 T16 F029 T31 T30 T29 T28 T27 T26 T25 T24 F030 B07 B06 B05 B04 B03 B02 B01 B00 F031 B15
  • Page 387B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC #7 #6 #5 #4 #3 #2 #1 #0 F050 MORA2B MORA1B PORA2B SLVSB RCFNB RCHPB CFINB CHPB F051 EXOFB INCSTB PC1DTB F052 F053 EKENB BGEACT RPALM RPBSY PRGDPL INHKY F054 UO007 UO006 UO005 UO004 UO003 UO002 UO001 UO000 F055 UO015 UO014 UO013 UO012 UO011 UO010 UO009 UO
  • Page 3884. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 #7 #6 #5 #4 #3 #2 #1 #0 F075 SPO KEYO DRNO MLKO SBKO BDTO F076 ROV2O ROV1O RTAP MP2O MP1O F077 RTO HS1DO HS1CO HS1BO HS1AO F078 *FV7O *FV6O *FV5O *FV4O *FV3O *FV2O *FV1O *FV0O F079 *JV7O *JV6O *JV5O *JV4O *JV3O *JV2O *JV1O *JV0O F080 *JV15O *JV14O *JV13O
  • Page 389B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC #7 #6 #5 #4 #3 #2 #1 #0 F100 ZP44 ZP43 ZP42 ZP41 F101 F102 MV4 MV3 MV2 MV1 F103 F104 INP4 INP3 INP2 INP1 F105 F106 MVD4 MVD3 MVD2 MVD1 F107 F108 MMI4 MMI3 MMI2 MMI1 F109 F110 F111 F112 EADEN4 EADEN3 EADEN2 EADEN1 F113 F114 TRQL4 TRQL3 TRQL2 TRQL1 F115 F1
  • Page 3904. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 #7 #6 #5 #4 #3 #2 #1 #0 F125 F126 –OT4 –OT3 –OT2 –OT1 F127 F128 F129 *EAXSL EOV0 F130 EBSYA EOTNA EOTPA EGENA EDENA EIALA ECKZA EINPA F131 EABUFA EMFA F132 EM28A EM24A EM22A EM21A EM18A EM14A EM12A EM11A F133 EBSYB EOTNB EOTPB EGENB EDENB EIALB ECKZB EIN
  • Page 391B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC #7 #6 #5 #4 #3 #2 #1 #0 F150 F151 EM48D EM44D EM42D EM41D EM38D EM34D EM32D EM31D F152 F153 F154 F155 F156 F157 F158 F159 F160 F161 F162 F163 F164 F165 F166 F167 F168 F169 F170 F171 F172 PBATL PBATZ F173 F174 367
  • Page 3924. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 #7 #6 #5 #4 #3 #2 #1 #0 F175 F176 F177 EDGN EPARM EVAR EPRG EWTIO ESTPIO ERDIO IOLNK F178 SRLNO3 SRLNO2 SRLNO1 SRLNO0 F179 F180 CLRCH4 CLRCH3 CLRCH2 CLRCH1 F181 F182 EACNT4 EACNT3 EACNT2 EACNT1 F183 F184 F185 F186 F187 F188 F189 F190 F191 F192 F193 F194
  • Page 393B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC #7 #6 #5 #4 #3 #2 #1 #0 F200 F201 F202 F203 F204 F205 F206 F207 F208 F209 F210 F211 F212 F213 F214 F215 F216 F217 F218 F219 F220 F221 F222 F223 F224 369
  • Page 3944. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 #7 #6 #5 #4 #3 #2 #1 #0 F225 F226 F227 F228 F229 F230 F231 F232 F233 F234 F235 F236 F237 F238 F239 F240 F241 F242 F243 F244 F245 F246 F247 F248 F249 370
  • Page 395B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC #7 #6 #5 #4 #3 #2 #1 #0 F250 F251 F252 F253 F254 F255 F256 F257 F258 F259 F260 F261 F262 F263 F264 F265 F266 F267 F268 F269 F270 F271 F272 F273 F274 371
  • Page 3964. INTERFACE BETWEEN CNC AND PMC B–64115EN/01 #7 #6 #5 #4 #3 #2 #1 #0 F275 F276 F277 F278 F279 F280 F281 F282 F283 F284 F285 F286 F287 F288 F289 F290 F291 F292 F293 F294 F295 F296 F297 F298 F299 372
  • Page 397B–64115EN/01 4. INTERFACE BETWEEN CNC AND PMC #7 #6 #5 #4 #3 #2 #1 #0 F300 F301 F302 F303 F304 F305 F306 F307 F308 F309 F310 F311 F312 F313 F314 F315 373
  • Page 3985. FOCAS1/ETHERNET PARAMETER SETTING B–64115EN/01 5 FOCAS1/ETHERNET PARAMETER SETTING On the Ethernet parameter setting screen, set the PCMCIA LAN card parameters required for the SERVO GUIDE and FANUC LADDER–III to operate. NOTE Be sure to use the PCMCIA LAN card specified by FANUC. 374
  • Page 399B–64115EN/01 5. FOCAS1/ETHERNET PARAMETER SETTING Display Procedure 1 Place the CNC in the MDI mode. 2 Press the function key SYSTEM . 3 Press the continuous menu key at the right end of the soft key display. 4 Press the [ETHPRM] soft key. The Ethernet parameter setting screen appears. 5 By pressing
  • Page 4005. FOCAS1/ETHERNET PARAMETER SETTING B–64115EN/01 Display item and setting items Display item The item related to the PCMCIA LAN card is displayed. Item Description MAC ADDRESS PCMCIA LAN card MAC address Setting items Set the TCP/IP–related items of the embedded Ethernet. Item Description IP ADDRES
  • Page 401B–64115EN/01 6. DIGITAL SERVO 6 DIGITAL SERVO This chapter describes servo tuning screen required for maintenance of digital servo and adjustment of reference position. 6.1 INITIAL SETTING SERVO PARAMETERS . . . . . . 378 6.2 SERVO TUNING SCREEN . . . . . . . . . . . . . . . . . . . . 388 6.3 ADJUST
  • Page 4026. DIGITAL SERVO B–64115EN/01 6.1 This section describes how to set initial servo parameters, which is used for field adjustment of machine tool. INITIAL SETTING 1. Turn on power at the emergency stop condition. SERVO 2. Set the parameter to display the servo tuning screen. PARAMETERS #7 #6 #5 #4 #3
  • Page 403B–64115EN/01 6. DIGITAL SERVO (2) Motor ID No. Select the motor ID No. of the servo motor to be used, according to the motor model and drawing number (the middle four digits of A06B–XXXX–BXXX). For the motor ID No. of the servo motor, refer to the parameter manual for servo motors. NOTE Servo axes a
  • Page 4046. DIGITAL SERVO B–64115EN/01 [Example] For detection in 1 µm units, specify as follows: Number of necessary Ball screw lead position pulses F⋅FG (mm/rev) (pulses/rev) 10 10000 1/100 20 20000 2/100 or 1/50 30 30000 3/100 [Example] If the machine is set to detection in 1,000 degree units with a gear
  • Page 405B–64115EN/01 6. DIGITAL SERVO (8) Number of velocity pulses and position pulses 1) For serial αi pulse coder, or serial a pulse coder Increment system : 1/1000mm Increment system : 1/10000mm Paramter No. Closed loop Semi–closed loop Closed loop Semi–closed loop High resolution setting 2000 xxxx xxx
  • Page 4066. DIGITAL SERVO B–64115EN/01 1) Amplifier setting screen The amplifier setting screen consists of two sections: the first section displays information about the slave, while the second section displays information about the pulse modules. AMPLIFIER SETTING O1000 N00001 NO. AMP SERIES UNIT CUR. AXIS
  • Page 407B–64115EN/01 6. DIGITAL SERVO ⋅ PCB ID This display consists of four digits indicating the pulse module ID (hexadecimal). The pulse module ID is followed by DETECTOR (8–AXES) for the eight–axis separate detector module or DETECTOR (4–AXES) for the four–axis separate detector module. 2) Axis setting
  • Page 4086. DIGITAL SERVO B–64115EN/01 3) Amplifier maintenance screen The amplifier maintenance screen displays maintenance information for servo amplifiers. This screen consists of the following two pages, either of which can be selected by pressing the or key. AMPLIFIER MAINTENANCE O1000 N00001 AXIS NAME
  • Page 409B–64115EN/01 6. DIGITAL SERVO D Setting On an FSSB setting screen (other than the amplifier maintenance screen), pressing soft key [(OPRT)] displays the following soft keys: SET READ INPUT To enter data, place the machine in MDI mode or the emergency stop state, position the cursor to the point wher
  • Page 4106. DIGITAL SERVO B–64115EN/01 The amplifier setting screen displays the following items: D NO. (controlled axis number) For this item, enter a value of between 1 and the maximum number of controlled axes. If a number that falls outside this range is entered, the warning message “INVALID FORMAT” appe
  • Page 411B–64115EN/01 6. DIGITAL SERVO When soft key [SET] is pressed on the axis setting screen after data entry, the warning message “SPECIFIED DATA IS OUT OF RANGE” is displayed if any of the following conditions is satisfied. D Both M1 and M2 are nonzero for an axis. D Any two of TWO–AXES, Cs, and TANDEM
  • Page 4126. DIGITAL SERVO B–64115EN/01 6.2 SERVO TUNING SCREEN 6.2.1 Set a parameter to display the servo tuning screen. Parameter Setting #7 #6 #5 #4 #3 #2 #1 #0 3111 SVS #0 (SVS) 0 : Servo tuning screen is not displayed. 1 : Servo tuning screen is displayed. 6.2.2 1. Press SYSTEM key and soft key [SV. PARA
  • Page 413B–64115EN/01 6. DIGITAL SERVO #7 #6 #5 #4 #3 #2 #1 #0 Alarm1 OVL LV OVC HCA HVA DCA FBA OFA DGN (200) : #7 (OVL) : Overload alarm #6 (LV) : Insufficient voltage alarm #5 (OVC) : Overcurrent alarm #4 (HCA) : Abnormal current alarm #3 (HVA) : Excessive voltage alarm #2 (DCA) : Discharge alarm #1 (FBA)
  • Page 4146. DIGITAL SERVO B–64115EN/01 #7 #6 #5 #4 #3 #2 #1 #0 Alarm4 DTE CRC STB PRM DGN (203) : #7 (DTE) : Communication error of serial pulse coder. There is no response. Generally, a leading cause is a break in a wire. #6 (CRC) : Communication error of serial pulse coder. Transmitted data is in error. #5
  • Page 415B–64115EN/01 6. DIGITAL SERVO 6.3 ADJUSTING REFERENCE POSITION (DOG METHOD) 6.3.1 General Speed Rapid traverse (PRM1420α) FL rate (PRM1425 α ) Time Rapid traverse acc./dec. time constant (PRM1620 α ) *DECα PCZ Grid Grid shift amount Reference counter capacity (PRM1850) (PRM1821) 10mm/rev 10000P + Er
  • Page 4166. DIGITAL SERVO B–64115EN/01 #7 #6 #5 #4 #3 #2 #1 #0 PRM 1005 DLZ #1(DLZ) 0 : The normal method (dog) is used for reference position return. 1 : Reference position setting without dogs is used (axis by axis). NOTE A reference position can be set axis by axis by setting bit 1 of parameter No. 1002 t
  • Page 417B–64115EN/01 6. DIGITAL SERVO D Separate Type Pulse Coder or Linear Scale is Used PRM 1821 Reference counter capacity per axis [P] Normally, the number of feedback pulses per motor revolution is set to the reference counter capacity. When plural reference marks are on a linear scale, a quotient of t
  • Page 4186. DIGITAL SERVO B–64115EN/01 6.4 When there are no dog nor limit switch for reference position return, this function enables the tool to return the reference position that is set by DOGLESS MTB. REFERENCE When the absolute position detector is used, the reference position once POSITION SETTING set
  • Page 419B–64115EN/01 6. DIGITAL SERVO 6.4.3 Associated Parameters #7 #6 #5 #4 #3 #2 #1 #0 PRM 1002 DLZ #1(DLZ) 0 : Dog is used for reference position return 1 : Dogless reference position setting (all axes) #7 #6 #5 #4 #3 #2 #1 #0 PRM 1005 DLZ #1(DLZ) 0 : The normal method (dog) is used for reference positi
  • Page 4206. DIGITAL SERVO B–64115EN/01 6.5 αi SERVO WARNING INTERFACE General The αi servo system can report the warning status before one of the following target alarms occurs. When the warning status is entered, a report to the PMC is issued. For example, this signal can be used by the machine for retracti
  • Page 421B–64115EN/01 6. DIGITAL SERVO A timing chart for handling a warning is shown below. Occurrence of a warning Servo amplifier SVWRN1–4 (Warning) Perform deceleration stop or block stop during this time period with the PMC to stop the machine without damage. The time period varies with the warning type
  • Page 4226. DIGITAL SERVO B–64115EN/01 6.6 αi SERVO INFORMATION SCREEN General In the αi servo system, ID information output from each of the connected units is obtained and output to the CNC screen. The units that have ID information are shown below. (Remark: Some instances of these units do not have ID inf
  • Page 423B–64115EN/01 6. DIGITAL SERVO Displaying the servo ID screen 1 Press the SYSTEM function key, then press the [System] soft key. 2 Press the [SV Information] soft key to display the screen as shown below. NOTE Servo information is stored in flash ROM. If there is a difference between the servo inform
  • Page 4246. DIGITAL SERVO B–64115EN/01 Additional Information Even if replacement is performed reasonably such as for repairing, this function incorrectly indicates the * mark when it detects the replacement. To clear the * mark, follow the steps below to update the registered data, as described in the editi
  • Page 425B–64115EN/01 6. DIGITAL SERVO Screen operation Mode Key operation Use Viewing Page key Scrolls up or down on a screen–by–screen basis. (*1) Editing Soft key (*2) [INPUT] Replace the selected ID information at the cursor posi- tion with the character string in key–in buffer. [CANCEL] Deletes the char
  • Page 4267. AC SPINDLE (SERIAL INTERFACE) B–64115EN/01 7 AC SPINDLE (SERIAL INTERFACE) This chapter outlines the serial interface and analog interface spindle amplifiers and explains related parameters. 7.1 AC SPINDLE (SERIAL INTERFACE) . . . . . . . . . . . 403 7.1.1 Outline of Spindle Control . . . . . . .
  • Page 427B–64115EN/01 7. AC SPINDLE (SERIAL INTERFACE) 7.1 AC SPINDLE (SERIAL INTERFACE) 7.1.1 Outline of Spindle Control 403
  • Page 4287. AC SPINDLE (SERIAL INTERFACE) B–64115EN/01 S instruction M instruction NC PMC M03,M04,M05,M19 FIN *SSTP(Spindle stop) Motor speed SOVx( Spindle override) SF,GR1O,GR2O,GR3O (For machining center) GR1,GR2 (For lathe) S SOR( Orientation) (PRM 3735 to 3752) 0 1 R01O to R12O Orientation speed (PRM 370
  • Page 429B–64115EN/01 7. AC SPINDLE (SERIAL INTERFACE) 7.1.1.1 Method A of gear change Output Motor speed for machining center 4095 Max Gear 2 PRM 3736 Gear 3 Gear 1 PRM 3735 0 0 PRM 3741 PRM 3742 PRM 3743 S code (min–1) 7.1.1.2 Method B of gear change Output Motor speed for machining center 4095 Max (PRM 37
  • Page 4307. AC SPINDLE (SERIAL INTERFACE) B–64115EN/01 7.1.2 Spindle Setting and Tuning Screen 7.1.2.1 Display method (1) Confirm the parameters #7 #6 #5 #4 #3 #2 #1 #0 3111 SPS Bit1 (SPS) 0 : The spindle tuning screen is not displayed. l 1 : The spindle tuning screen is displayed. (2) Press the SYSTEM key t
  • Page 431B–64115EN/01 7. AC SPINDLE (SERIAL INTERFACE) D Spindle Select a spindle for which data is to be set. S11: Main spindle amplifier for the 1st spindle S12: Subspindle amplifier for the 1st spindle S21: Main spindle amplifier for the 2nd spindle S22: Subspindle amplifier for the 2nd spindle D Paramete
  • Page 4327. AC SPINDLE (SERIAL INTERFACE) B–64115EN/01 D Displayed parameters The displayed parameters vary depending on the operation mode. Spindle position- Normal Synchronization Cs contour Orientation Rigid tapping ing control operation control control Proportional gain Proportional gain Proportional gai
  • Page 433B–64115EN/01 7. AC SPINDLE (SERIAL INTERFACE) 7.1.2.4 Spindle monitor screen SPINDLE MONITOR SCREEN ALARM : AL–27(POSITION CODER DIS.) OPERATION : Cs AXIS OONTROL SPINDLE SPEED : 100 DEG/MIN MOTOR SPEED : 150 RPM 0 50 100 150 200 LOAD METER (%) JJJJJ CONTROL INPUT : ORCM MRDY *ESP CONTROL OUTPUT : S
  • Page 4347. AC SPINDLE (SERIAL INTERFACE) B–64115EN/01 D Operation Following 6 modes are available: a. Normal operation b. Orientation c. Synchronous operation d. Rigid tapping e. Cs contour cotrol f. Spindle positioning control D Load meter The load meter displays spindle load in a unit of 10%. 1) Load mete
  • Page 435B–64115EN/01 7. AC SPINDLE (SERIAL INTERFACE) 7.1.2.5 Correspondence between operation mode and parameters on spindle tuning screen D Normal operation mode S11: S12: S21: S22: 1st Main 1st Sub 2nd Main 2nd Sub Proportional gain(HIGH) 4040 4206 4040 4206 Proportional gain (LOW) 4041 4207 4041 4207 In
  • Page 4367. AC SPINDLE (SERIAL INTERFACE) B–64115EN/01 D Synchronization control Numerals are parameter numbers : mode S11: S12: S21: S22: 1st Main 1st Sub 2nd Main 2nd Sub Proportional gain(HIGH) 4044 4210 4044 4210 Proportional gain(LOW) 4045 4211 4045 4211 Integral gain(HIGH) 4052 4052 4214 4214 Integral
  • Page 437B–64115EN/01 7. AC SPINDLE (SERIAL INTERFACE) D Spindle contouring Numerals are parameter numbers : control mode (Cs axis control) S11: S12: S21: S22: 1st Main 1st Sub 2nd Main 2nd Sub Proportional gain(HIGH) 4046 4046 Proportional gain (LOW) 4047 4047 Integral gain(HIGH) 4054 4054 Integral gain(LOW
  • Page 4387. AC SPINDLE (SERIAL INTERFACE) B–64115EN/01 7.1.3 The standard parameters related to each motor model can be set Automatic Setting of automatically. Standard Parameters D The specifications for controlling a motor depend on the specifications defined by the machine tool builder. The parameters def
  • Page 439B–64115EN/01 7. AC SPINDLE (SERIAL INTERFACE) 7.1.4 Warning Interface for the αi Spindle Overview For the αi spindle, the warning state can be reported before an alarm is issued. When the warning state is entered, a report to the PMC is sent. For example, this signal can be used for retracting tools
  • Page 4407. AC SPINDLE (SERIAL INTERFACE) B–64115EN/01 Warning Contents Details number 58 Converter main If the main circuit of the PSM is overloaded, the warn- circuit overloaded ing signal is output. Since the spindle continues to operate at this time, use the PMC to perform proces- sing as needed. About o
  • Page 441B–64115EN/01 7. AC SPINDLE (SERIAL INTERFACE) 7.1.5 αi Spindle Error State Messages General If an error occurs (a yellow LED lights and an error number is displayed) on the αi spindle amplifier, the error state is displayed on the diagnosis screen. Diagnosis screen 710 First–spindle error state 711
  • Page 4427. AC SPINDLE (SERIAL INTERFACE) B–64115EN/01 7.1.6 αi Spindle Information Screen General In the αi spindle system, ID information output from each of the connected units is obtained and output to the CNC screen. The units that have ID information are shown below. (Remark: Some instances of these un
  • Page 443B–64115EN/01 7. AC SPINDLE (SERIAL INTERFACE) Displaying the spindle information screen 1 Press the SYSTEM function key, then press the [SYSTEM] soft key. 2 Press the [SP–INF] soft key to display the screen as shown below. NOTE Spindle information is stored in flash ROM. If there is a difference bet
  • Page 4447. AC SPINDLE (SERIAL INTERFACE) B–64115EN/01 Additional Information Even if replacement is performed reasonably such as for repairing, this function incorrectly indicates the * mark when it detects the replacement. To clear the * mark, follow the steps below to update the registered data, as descri
  • Page 445B–64115EN/01 7. AC SPINDLE (SERIAL INTERFACE) Screen operation on the editing screen Mode Key operation Use Viewing Page key Scrolls up or down on a screen–by–screen basis. (*1) Editing Soft key (*2) [INPUT] Replace the selected ID information at the cursor posi- tion with the character string in ke
  • Page 4467. AC SPINDLE (SERIAL INTERFACE) B–64115EN/01 7.2 AC SPINDLE (ANALOG INTERFACE) 7.2.1 Outline of Spindle Control 422
  • Page 447B–64115EN/01 7. AC SPINDLE (SERIAL INTERFACE) 7.2.1.1 Block diagram S command M command PMC NC M03 to M05, M06, M19 CW/CCW command, Spindle speed orientation, etc. conversion FIN Miscellaneous function end Motor speed *SSTP Gear 1 Gear 2 Spindle stop GR1O, GR2O, GR3O Gear selection (16M/18M) GR1, GR
  • Page 4487. AC SPINDLE (SERIAL INTERFACE) B–64115EN/01 7.2.1.2 Calculation of S analog voltage and related parameters [M series] 1 Gear change method A (bit 2 of parameter 3705 = 0) SVC Motor speed Gear 1 Gear 2 Gear 3 (4095) 10V Max PRM 3736 PRM 3735 0V S code 0 PRM 3741 PRM 3742 PRM 3743 (min–1) 2 Gear cha
  • Page 449B–64115EN/01 7. AC SPINDLE (SERIAL INTERFACE) #7 #6 #5 #4 #3 #2 #1 #0 3706 TCW CWM TCW CWM Sign of output voltage 0 0 Analog voltage (+) with both M03 and M04 0 1 Analog voltage (–) with both M03 and M04 1 0 (+) with M03, (–) with M04 1 1 (–) with M03, (+) with M04 [M series] #7 #6 #5 #4 #3 #2 #1 #0
  • Page 4507. AC SPINDLE (SERIAL INTERFACE) B–64115EN/01 7.2.1.3 Tuning S analog voltage (D/A converter) (1) For M series, change the upper and lower limits as follows: ⋅ When gear change method A is used: Parameter 3736 = 4095, parameter 3735 = 0 ⋅ When gear change method B is used: Parameter 3751 = 4095, par
  • Page 451B–64115EN/01 7. AC SPINDLE (SERIAL INTERFACE) (4) If the output voltage is not correct, perform the following calculation, and change the value of parameter 3730 to adjust the gain of the D/A converter: Setting + 10V (Current value of PRM 3730) Measured voltage (5) Execute an S command again and con
  • Page 4528. TROUBLESHOOTING B–64115EN/01 8 TROUBLESHOOTING This chapter describes troubleshooting procedure. 8.1 CORRECTIVE ACTION FOR FAILURES . . . . . . . 430 8.2 NO MANUAL OPERATION NOR AUTOMATIC OPERATION CAN BE EXECUTED . . . . . . . . . . . . 432 8.3 JOG OPERATION CANNOT BE DONE . . . . . . . . . 436
  • Page 453B–64115EN/01 8. TROUBLESHOOTING 8.23 ALARM 5134 (FSSB: OPEN READY TIME OUT) Alarm 5135 (FSSB: ERROR MODE) Alarm 5137 (FSSB: CONFIGURATION ERROR) Alarm 5197 (FSSB: OPEN TIME OUT) Alarm 5198 (FSSB: ID DATA NOT READ) . . . . . . 479 8.24 ALARM 5136 (FSSB: NUMBER OF AMPS IS SMALL) . . . . . . . . 481 8.
  • Page 4548. TROUBLESHOOTING B–64115EN/01 8.1 When a failure occurs, it is important to correctly grasp what kind of failure occured and take appropriate action, to promptly recover the CORRECTIVE machine. ACTION FOR Check for the failure according to the following procedure : FAILURES When? With what What fa
  • Page 455B–64115EN/01 8. TROUBLESHOOTING ⋅ For a failure related to spindles When did the failure occur ? (during power–on, acceleration, deceleration, or constant rotation) 3 What failure occurred ? ⋅ Which alarm was displayed on the alarm display screen? (Check the axis along which an alarm has occurred fo
  • Page 4568. TROUBLESHOOTING B–64115EN/01 8.2 NO MANUAL OPERA- TION NOR AUTOMAT- IC OPERATION CAN BE EXECUTED Points (1) Execute the following procedure when no manual nor automatic operation is done (2) Check whether position display shows correct position (3) Check CNC status display (4) Check CNC internal
  • Page 457B–64115EN/01 8. TROUBLESHOOTING (c) Confirm the status of modes Operation mode status is displayed on the lower part of CRT as follows : If nothing is displayed, mode select signal is not input. Check mode select signal using PMC’s diagnostic function (PMCDGN). For details, refer to section 1.9 CNC
  • Page 4588. TROUBLESHOOTING B–64115EN/01 a. In–position check is It shows that positioning is not yet completed. Check the contents of the being done following diagnostic number. (It is 1 in the following condition) DGN 0300 Position Error >PARAM 1826 In–position width 1) Check the parameters according to th
  • Page 459B–64115EN/01 8. TROUBLESHOOTING c. Jog feedrate override is Check the signals using PMC’s diagnostic function (PMCDGN) 0% #7 #6 #5 #4 #3 #2 #1 #0 G0010 *JV7 *JV6 *JV5 *JV4 *JV3 *JV2 *JV1 *JV0 G0011 *JV15 *JV14 *JV13 *JV12 *JV11 *JV10 *JV9 *JV8 When the override is 0% all bits of the above address be
  • Page 4608. TROUBLESHOOTING B–64115EN/01 8.3 JOG OPERATION CANNOT BE DONE Points (1) Check whether position display is operating. (2) Check CNC status display. (3) Check internal status using Diagnostic funciton. Causes and Remedies 1. Position display (1) Check mode selection status (JOG mode is not selecte
  • Page 461B–64115EN/01 8. TROUBLESHOOTING * By defining a straight line or arc in the CNC beforehand using the R area of the PMC, +Jg and "Ja allow the tool to move along both X– and Y–axes simultaneously. The exchange of information with the R area of the PMC is performed by the macro software or PMC sequenc
  • Page 4628. TROUBLESHOOTING B–64115EN/01 a. In–position check is It shows that positioning is not yet completed. Check the contents of the being done following diagnostic number. (It is 1 in the following condition) DGN 0300 Position Error >PARAM 1826 In–positio width 1) Check the parameters according to the
  • Page 463B–64115EN/01 8. TROUBLESHOOTING c. Jog feedrate override is Check the signals using PMC’s diagnostic function (PMCDGN) 0% #7 #6 #5 #4 #3 #2 #1 #0 G0010 *JV7 *JV6 *JV5 *JV4 *JV3 *JV2 *JV1 *JV0 G0011 *JV15 *JV14 *JV13 *JV12 *JV11 *JV10 *JV9 *JV8 When the override is 0% all bits of the above address be
  • Page 4648. TROUBLESHOOTING B–64115EN/01 8.4 HANDLE OPERATION CANNOT BE DONE Causes and actions If manual handle operation cannot be performed, the probable causes include the following: D The servo is not activated. D Manual pulse generators are not connected properly to the I/O module with the manual pulse
  • Page 465B–64115EN/01 8. TROUBLESHOOTING (2) Manual pulse generator failures When rotated, a manual pulse generator generates the signals shown below. Using an oscilloscope, measure the signals from the screw terminal block located at the rear of a manual pulse generator. If no signals are output, measure th
  • Page 4668. TROUBLESHOOTING B–64115EN/01 3 Allocation of the I/O link If the I/O module is not allocated properly in I/O link allocation, the pulses of the I/O module of the manual pulse generators are not transmitted to the CNC, making it impossible to perform manual handle operation. The I/O modules to whi
  • Page 467B–64115EN/01 8. TROUBLESHOOTING Control unit I/O module for Group 0 connector panel This manual pulse JD1A JD1B Allocated so as not generator I/F is not to use a manual effective. JD1A pulse generator Operator’s panel Group 1 I/O module JD1B Allocated to use a manual This manual pulse pulse generato
  • Page 4688. TROUBLESHOOTING B–64115EN/01 (2) Manual handle feed axis select signal is not input. Check the signals using PMC’s diagnostic function (PMCDGN). #7 #6 #5 #4 #3 #2 #1 #0 G0018 HS2D HS2C HS2B HS2A HS1D HS1C HS1B HS1A G0019 HS3D HS3C HS3B HS3A When axis select switch for manual handle feed is select
  • Page 469B–64115EN/01 8. TROUBLESHOOTING 8.5 AUTOMATIC OPERATION CANNOT BE DONE Points (1) Check manual operation is possible. (2) Check the status of cycle start LED on machine operator’s manual. (3) Check status of CNC. Causes and Remedies When manual operation is either impossible, perform countermeasure,
  • Page 4708. TROUBLESHOOTING B–64115EN/01 2. When an automatic CNC’s status display shows “STRT” on the CRT. operation is in progress (1) Check the contents of diagnostic nos. 000 to 015. (Cycle start LED is lit) No. Message Display a. 000 WAITING FOR FIN SIGNAL : 1(Example) b. 001 MOTION :0 c. 002 DWELL :0 d
  • Page 471B–64115EN/01 8. TROUBLESHOOTING #7 #6 #5 #4 #3 #2 #1 #0 G0005 BFIN TFIN SFIN MFIN #0(MFIN) : M function finish signal #2(SFIN) : S function finish signal #3(TFIN) : T function finish signal #4(BFIN) : 2nd auxiliary function finish signal #7 #6 #5 #4 #3 #2 #1 #0 F0007 BF TF SF MF #0(MF) :
  • Page 4728. TROUBLESHOOTING B–64115EN/01 Signal End state Finish signal 0 1 store signal 0 1 b. Travel command is being CNC is reading an axis command (X,Y,Z,...) in a program and giving the executed command to the axis. c. A dwell command is CNC is reading a dwell command (G04) in a program and is executing
  • Page 473B–64115EN/01 8. TROUBLESHOOTING f. Interlock signal or start lock signal is input Start lock signal is input #7 #6 #5 #4 #3 #2 #1 #0 G0007 STLK #1 (STLK) With this signal being 1, start lock signal is input. There are a plural number of interlock fun
  • Page 4748. TROUBLESHOOTING B–64115EN/01 #7 #6 #5 #4 #3 #2 #1 #0 F0110 MDTCH4 MDTCH3 MDTCH2 MDTCH1 When signal MDTHn is “1”, the axis detach function is in valid. The control axis detach function becomes valid by the following signal issued from the PMC or a CNC side parameter. Check as in the following proc
  • Page 475B–64115EN/01 8. TROUBLESHOOTING When override value is 0%, all bits of the above address is [1111 . . . 1111] or [0000 . . . 0000]. *JV15 . . . . . . . . . . . . . . JV0 Override 1111 1111 1111 1111 0.00% 1111 1111 1111 1110 0.01% : 1101 1000 1110 1111 100.00% : 0000 0000 0000 0001 655.34% 0000 0000
  • Page 4768. TROUBLESHOOTING B–64115EN/01 (c) Thread cutting does not operate 1) Position coder does not rotate Check the connection between spindle and position coder The following failure is considered: ⋅ Timing belt is broken ⋅ Key is removed ⋅ Coupling is loose ⋅ Connector of signal cable is loosened 2) P
  • Page 477B–64115EN/01 8. TROUBLESHOOTING 8.6 CYCLE START LED SIGNAL HAS TURNED OFF Points (1) After cycle operation is started, then stopped, check as follows: (2) Confirm cycle start LED on machine operator’s panel. (3) Confirm CNC’s diagnostic function. Causes and Remedies The reason why cycle start LED si
  • Page 4788. TROUBLESHOOTING B–64115EN/01 b. External reset signal is input #7 #6 #5 #4 #3 #2 #1 #0 G0008 ERS #7(ERS) : When the bit is 1, external reset signal is input. This signal is usually used for a confirmation signal of M02 when an M02 is specified in a program as the end of a program. Therefore, when
  • Page 479B–64115EN/01 8. TROUBLESHOOTING 8.7 NOTHING IS DISPLAYED ON THE LCD WHEN THE POWER IS TURNED ON Causes and actions If nothing is displayed on the LCD at power–up or if the LCD is locked with “GRAPHIC IS READY.” or the slot status screen displayed, the probable causes include the following: D The LCD
  • Page 4808. TROUBLESHOOTING B–64115EN/01 D Connection of the LCD Check that the LCD and backlight cables are connected firmly to the and backlight cables corresponding connectors. These cables are connected before shipment from FANUC. This check is, however, required because the cables may be disconnected du
  • Page 481B–64115EN/01 8. TROUBLESHOOTING 8.8 INPUT FROM AND OUTPUT TO I/O DEVICES CANNOT BE PERFORMED INPUT/OUTPUT CANNOT BE PERFORMED PROPERLY Causes and actions If the I/O Link is not established, if the signals from an I/O device cannot be input normally to the CNC, or if the signals from the CNC cannot b
  • Page 4828. TROUBLESHOOTING B–64115EN/01 D Checking the power Check that the connected I/O devices are connected properly to the power supplies of the I/O supplies and that the voltages are as prescribed. devices Check that the power–on sequence is correct. Time at which an I/O device is to be turned on Befo
  • Page 483B–64115EN/01 8. TROUBLESHOOTING 8.9 IN A CONNECTOR PANEL I/O UNIT, DATA IS INPUT TO AN UNEXPECTED ADDRESS If data is input to an invalid address in a connector panel I/O unit (for example, data that should be input to X004 is actually input to X010 in a connector panel I/O unit), the most likely cau
  • Page 4848. TROUBLESHOOTING B–64115EN/01 8.10 The most likely cause is that power is not being supplied to the expansion unit. IN A CONNECTOR → Check whether 24–V power is supplied to 18P and 50P of the PANEL I/O UNIT, NO expansion unit, DI and DO signals are not input and output. DATA IS OUTPUT TO → Check w
  • Page 485B–64115EN/01 8. TROUBLESHOOTING 8.11 ALARM 85 TO 87 (READER/PUNCHER (START) INTERFACE ALARM) YES Alarm 85? NO · Check baud rate and other I/O pa rameters YES · I/O device is Alarm 86? faulty NO Is I/O NO parameter correct? YES Set correct parameters OFF Is power of I/O ? ON Turn on I/O device Is cab
  • Page 4868. TROUBLESHOOTING B–64115EN/01 Value of parame- ter 0020 0 1 2 Function Feed 0101#7 0111#7 0121#7 Data input code 0101#3 0111#3 0121#3 Stop bit 0101#0 0111#0 0121#0 Type of I/O device 102 112 122 Baud rate 103 113 123 Commu- 0135#3 – – – nication method RS–232–C MAIN BOARD Connector JD5
  • Page 487B–64115EN/01 8. TROUBLESHOOTING 0102 Type of I/O device 0112 0122 Value TYPE OF I/O DEVICE 0132 0 RS–232–C (if the following units are not used) 1 FANUC CASSETTE B1/B2 (bubble cassette) 2 FANUC CASSETTE F1 (Old type FLOPPY CASSETTE ADAP- TOR) 3 FANUC PROGRAM FILE Mate, FANUC FA CARD ADAPTOR FANUC FL
  • Page 4888. TROUBLESHOOTING B–64115EN/01 < Cable connection> R232C (JD5A) (JD5B) Punch panel RD (01) (03) RD 0V (02) DR (03) (06) DR 0V (04) CS (05) (05) CS 0V (06) CD (07) (08) CD 0V (08) (09) +24V (10) SD (11) (02) SD 0V (12) ER (13) (20) ER 0V (14) RS (15) (04) RS 0V (16) (07) SG (17) (18) +24V (19) (25)
  • Page 489B–64115EN/01 8. TROUBLESHOOTING 8.12 ALARM 90 (REFERENCE POSITION RETURN IS ABNORMAL) Contents Reference position return was executed when the following condition is not satisfied: The CNC received one rotation signal at least one time when the axis is moving to the reference position at a speed hig
  • Page 4908. TROUBLESHOOTING B–64115EN/01 (1) Check whether the motor ratated more than one rota- tion (one rotation signal is issued ) at faster than 128 pulses of position error amount. NO Return start position is too close Rotated ? · Chagne the return start position. YES · Move the machine at faster that
  • Page 491B–64115EN/01 8. TROUBLESHOOTING 8.13 Absolute position data in the serial pulse coder was lost. (This alarm will be generated when serial pulse coder is exchanged or ALARM 300 position feedback signal cable of the serial pulse coder is disconnected). (REQUEST FOR REFERENCE POSITION RETURN) Remedies
  • Page 4928. TROUBLESHOOTING B–64115EN/01 8.14 ALARM 401 (V READY OFF) Causes and actions This alarm is issued if the servo ready signal (VRDY) of a servo amplifier does not turn on or if the signal turns off during operation. There are cases in which this alarm is issued because another servo alarm is issued
  • Page 493B–64115EN/01 8. TROUBLESHOOTING Check items D Is the PSM control power supply on? D Has an emergency stop been canceled? D Is a terminating connector connected to the JX1B connector of the terminating amplifier? D Is MCC on? If there is an external MCC sequence in addition to the MCC contact of the
  • Page 4948. TROUBLESHOOTING B–64115EN/01 8.15 ALARM 404 (V READY ON) Causes and actions This alarm is issued if the servo ready signal (VRDY) of a servo amplifier remains on. The servo amplifier or the axis control cards on the CNC may be defective. D VRDY CNC Servo amplifier (Main CPU board) MCON: From the
  • Page 495B–64115EN/01 8. TROUBLESHOOTING 8.16 ALARM 462 (SEND CNC DATA FAILED) ALARM 463 (SEND SLAVE DATA FAILED) Causes and actions Alarm 462 is issued if a slave (servo amplifier) cannot receive correct data due to an FSSB communication error. Alarm 463 is issued if the CNC cannot receive correct data due
  • Page 4968. TROUBLESHOOTING B–64115EN/01 8.17 Digital servo parameters are abnormal. (Digital servo parameters are set incorrectly.) ALARM 417 (DIGITAL SERVO SYSTEM IS ABNORMAL) D Causes 1 Confirm the setting value of the following parameters: PRM 2020 : Motor format number PRM 2022 : Motor rotation directio
  • Page 497B–64115EN/01 8. TROUBLESHOOTING 8.18 ALARM 700 (OVERHEAT: CONTROL UNIT) Causes and actions This alarm is issued if the ambient temperature of the CNC control unit is abnormally high. As an installation condition, the ambient temperature of the CNC must not exceed 55°C. D Ambient temperature A temper
  • Page 4988. TROUBLESHOOTING B–64115EN/01 8.19 ALARM 701 (OVERHEAT: FAN MOTOR) Causes and actions This alarm is issued if a fault occurs in any of the fan motors, such as the stoppage of a fan motor during the operation of the CNC. D Fan motors Fan motors are installed in the uppermost portion of the CNC cont
  • Page 499B–64115EN/01 8. TROUBLESHOOTING 8.20 Spindle speed changes abnormally due to load. ALARM 704 (SPINDLE SPEED FLUCTUATION DETECTION ALARM) Remedies Check whether spindle speed is constant by view of the speed meter on CRT. YES Constant ? NO Is a heavy cutting being per- formed ? Confirm spindle load o
  • Page 5008. TROUBLESHOOTING B–64115EN/01 8.21 ALARM 749 (SERIAL SPINDLE COMMUNICATION ERROR) Causes and actions An error occurred in the communication between the serial spindle amplifier (SPM) and the CNC. The probable causes include: D Contact failure of the connection cable D Defective printed circuit boa
  • Page 501B–64115EN/01 8. TROUBLESHOOTING 8.22 ALARM 750 (SPINDLE SERIAL LINK STARTUP FAILURE) Causes and actions This alarm is issued if a serial spindle amplifier (SPM) does not enter the normal startup state when the CNC is turned on. This alarm is not issued once the CNC system including the spindle ampli
  • Page 5028. TROUBLESHOOTING B–64115EN/01 D 1st and 2nd spindles #7 #6 #5 #4 #3 #2 #1 #0 0409 SPE S2E S1E SHE SPE: 0 : In the spindle serial control, the serial spindle parameters fulfill the spindle unit startup conditions. 1 : In the spindle serial control, the serial spindle parameters do not fulfill the s
  • Page 503B–64115EN/01 8. TROUBLESHOOTING 8.23 ALARM 5134 (FSSB: OPEN READY TIME OUT) ALARM 5135 (FSSB: ERROR MODE) ALARM 5137 (FSSB: CONFIGURATION ERROR) ALARM 5197 (FSSB: OPEN TIME OUT) ALARM 5198 (FSSB: ID DATA NOT READ) Causes and actions These alarms are issued if any of the axis control cards and the sl
  • Page 5048. TROUBLESHOOTING B–64115EN/01 If the FSSB does not become ready to open in 4, alarm 5134 is issued. If an error is detected in 5, alarm 5137 is issued. If the FSSB does not open within a fixed period of time, alarm 5197 is issued. If the ready signal is not returned within a fixed period of time,
  • Page 505B–64115EN/01 8. TROUBLESHOOTING 8.24 ALARM 5136 (FSSB: NUMBER OF AMPS IS SMALL) Causes and actions The number of servo amplifiers recognized by the FSSB is insufficient, compared with the number of controlled axes. D FSSB setting screen If this alarm is issued, display the amplifier setting screen f
  • Page 5068. TROUBLESHOOTING B–64115EN/01 8.25 ALARM 900 (ROM PARITY) Causes and actions A ROM parity error occurred. The software including the CNC system software, servo software, PMC management software, and PMC Ladder is stored in the flash memory on the FROM/SRAM module. It starts execution after being l
  • Page 507B–64115EN/01 8. TROUBLESHOOTING 8.26 ALARMS 912 TO 919 (DRAM PARITY) Causes and actions The management software for the CNC is loaded from the FROM to the DRAM at power on, so that it is executed on the DRAM. A parity error occurred on this DRAM. These alarms occur if the data on the DRAM is destroy
  • Page 5088. TROUBLESHOOTING B–64115EN/01 8.27 ALARM 920 (SERVO ALARMS) Causes and actions A watchdog error or RAM parity error occurred in the circuit on an axis control card. Alarm 920 indicates that either of the above errors occurred in the control circuit for axes 1 to 4. The optical cable, axis control
  • Page 509B–64115EN/01 8. TROUBLESHOOTING 8.28 ALARM 926 (FSSB ALARM) Causes and actions A fault occurred on the FSSB (serial servo bus) that connects servo amplifiers to the CNC. This alarm is issued if a fault occurs in any of the axis control cards making up the FSSB, optical cables, and servo amplifiers.
  • Page 5108. TROUBLESHOOTING B–64115EN/01 D Identifying the defective Use the display on the CNC screen location If alarm 926 is issued, information such as the following is displayed at the bottom of the CNC screen. It can be used to identify the defective location. MODE STATUS information information Bits B
  • Page 511B–64115EN/01 8. TROUBLESHOOTING If the pattern of the STATUS information is A (1) The optical cable that connects together the slave corresponding to bits 12 to 15 of the MODE information and the preceding slave may be defective. Or, either of the slaves connected together with that optical cable ma
  • Page 5128. TROUBLESHOOTING B–64115EN/01 8.29 ALARM 930 (CPU INTERRUPT) Causes and actions An interrupt that can never be generated during normal operation was generated. The cause of the fault cannot be identified, but the fault may have occurred in the peripheral circuit of the CPU. If the problem is solve
  • Page 513B–64115EN/01 8. TROUBLESHOOTING 8.30 ALARM 935 (SRAM ECC ERROR) Causes and actions An ECC error occurred in the SRAM used to store data such as parameters and machining programs. This alarm is issued if the battery has run down or if the data in the SRAM is destroyed due to some external cause. Or,
  • Page 5148. TROUBLESHOOTING B–64115EN/01 D Installation position of the FROM/SRAM module FROM/SRAM module Main board 490
  • Page 515B–64115EN/01 8. TROUBLESHOOTING 8.31 ALARM 950 (PMC SYSTEM ALARM) Causes and actions This alarm is issued if a fault is detected in the PMC. The probable causes include an I/O link communication error and a defective PMC control circuit D Connecting the I/O Link The I/O Link is a serial interface th
  • Page 5168. TROUBLESHOOTING B–64115EN/01 1) If bit 0 of the binary representation of xx is “1”, this indicates that the master station (CNC) received invalid communication data. For example, assume that the following is displayed on the screen: SYSTEM ALARM 950 PMC SYSTEM ALARM PC050 IOLINK CH1 aabb–4142:aab
  • Page 517B–64115EN/01 8. TROUBLESHOOTING In this case, check the following: (1) If bit 5 of yy is “1” Perform examination with the same procedure as that in 1). (2) If bit 6 of yy is “1” or if bit 7 of yy is “1” First, replace the device of the slave station of the indicated group number. If the problem is n
  • Page 5188. TROUBLESHOOTING B–64115EN/01 8.32 ALARM 951 (PMC WATCHDOG ALARM) Causes and actions This alarm is issued if a fault (watchdog alarm) is detected in the PMC. A probable cause is that the MC control circuit is defective. D Replacing the main The PMC control circuit is installed on the main board. R
  • Page 519B–64115EN/01 8. TROUBLESHOOTING 8.33 ALARM 972 (NMI ALARM ON AN OPTION BOARD) (Series 0i–C ONLY) Causes and actions This alarm indicates that an error was detected on an option board, not on the main board. D Screen display If alarm 972 is issued, the following is displayed on the screen: Screen dis
  • Page 5208. TROUBLESHOOTING B–64115EN/01 8.34 ALARM 973 (NMI ALARM WITH AN UNKNOWN CAUSE) Causes and actions An error that can never occur during normal operation occurred. The cause of the error cannot be identified. D Replacing printed circuit Replace all the printed circuit boards installed (including car
  • Page 521B–64115EN/01 8. TROUBLESHOOTING 8.35 ALARM 974 (F–BUS ERROR) Causes and actions A bus error occurred on the FANUC–BUS connecting each option board. This alarm indicates that a fault occurred during the exchange of data between the main and an option board. D Replacing the CPU card Replace the CPU ca
  • Page 5228. TROUBLESHOOTING B–64115EN/01 8.36 ALARM 975 (BUS ERROR) Causes and actions A bus error occurred on the main board. This alarm indicates that an error occurred during the exchange of data within the main board. D Replacing the CPU card Replace the CPU card on the main board. D Replacing other card
  • Page 523B–64115EN/01 8. TROUBLESHOOTING 8.37 ALARM 976 (LOCAL BUS ERROR) Causes and actions A bus error occurred on the local bus on the main board. This alarm indicates that an error occurred during the exchange of data within the main board. D Replacing the CPU card Replace the CPU card on the main board
  • Page 5248. TROUBLESHOOTING B–64115EN/01 8.38 For an explanation of the following servo alarms, refer to the Maintenance Manual of your servo motor. SERVO ALARMS Number Message Contents 417 SERVO ALARM: n–TH AXIS – PA- This alarm occurs when the n–th axis (axis 1–8) is in one of the condi- RAMETER INCORRECT
  • Page 525B–64115EN/01 8. TROUBLESHOOTING Number Message Contents 439 n AXIS : CNV. OVERVOLT POWER 1) PSM: The DC link voltage is too high. 2) PSMR: The DC link voltage is too high. 3) α series SVU: The C link voltage is too high. 4) β series SVU: The link voltage is too high. 440 n AXIS : CNV. EX DECELERATIO
  • Page 5268. TROUBLESHOOTING B–64115EN/01 Number Message Contents 460 n AXIS : FSSB DISCONNECT FSSB communication was disconnected suddenly. The possible causes are as follows: 1) The FSSB communication cable was disconnected or broken. 2) The power to the amplifier was turned off suddenly. 3) A low–voltage a
  • Page 527B–64115EN/01 8. TROUBLESHOOTING 8.39 For an explanation of the following SPC alarms (serial pulse coder alarms), refer to the Maintenance Manual of your servo motor. SPC ALARMS Number Message Contents 360 n AXIS: ABNORMAL CHECKSUM (INT) A checksum error occurred in the built–in pulse coder. 361 n AX
  • Page 5288. TROUBLESHOOTING B–64115EN/01 8.40 For an explanation of the following spindle alarms, refer to the Maintenance Manual of your servo motor. SPINDLE ALARMS Number Contents 7101 to 7199 Spindle 1 alarm (SPM display 01 to 99) 7201 to 7299 Spindle 2 alarm (SPM display 01 to 99) 7301 to 7399 Spindle 3
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  • Page 531B–64115EN/01 APPENDIX A. ALARM LIST A ALARM LIST A.1 LIST OF ALARM CODES (CNC) . . . . . . . . . . . . . . 508 A.2 LIST OF ALARMS (PMC) . . . . . . . . . . . . . . . . . . . . 545 A.3 ALARM LIST (SERIAL SPINDLE) . . . . . . . . . . . . . 570 A.4 Error Codes (Serial Spindle) . . . . . . . . . . . . .
  • Page 532A. ALARM LIST APPENDIX B–64115EN/01 A.1 LIST OF ALARM CODES (CNC) (1) Program errors /Alarms on program and operation (P/S alarm) Number Message Contents 000 PLEASE TURN OFF POWER A parameter which requires the power off was input, turn off power. 001 TH PARITY ALARM TH alarm (A character with incor
  • Page 533B–64115EN/01 APPENDIX A. ALARM LIST Number Message Contents 023 ILLEGAL RADIUS COMMAND In circular interpolation by radius designation, negative value was com- (T series) manded for address R. Modify the program. 025 CANNOT COMMAND F0 IN G02/G03 F0 (fast feed) was instructed by F1 –digit column feed
  • Page 534A. ALARM LIST APPENDIX B–64115EN/01 Number Message Contents 039 CHF/CNR NOT ALLOWED IN NRC Chamfering or corner R was specified with a start–up, a cancel, or (T series) switching between G41 and G42 in tool nose radius compensation. The program may cause overcutting to occur in chamfering or corner
  • Page 535B–64115EN/01 APPENDIX A. ALARM LIST Number Message Contents 055 MISSING MOVE VALUE IN CHF/CNR In the arbitrary angle chamfering or corner R block, the move distance (M series) is less than chamfer or corner R amount. MISSING MOVE VALUE IN CHF/CNR In chamfering or corner R block, the move distance is
  • Page 536A. ALARM LIST APPENDIX B–64115EN/01 Number Message Contents 069 FORMAT ERROR IN G70–G73 The final move command in the blocks specified by P and Q of G70, (T series) G71, G72, and G73 ended with chamfering or corner R. Modify the program. 070 NO PROGRAM SPACE IN MEMORY The memory area is insufficient
  • Page 537B–64115EN/01 APPENDIX A. ALARM LIST Number Message Contents 085 COMMUNICATION ERROR When entering data in the memory by using Reader / Puncher interface, an overrun, parity or framing error was generated. The number of bits of input data or setting of baud rate or specification No. of I/O unit is in
  • Page 538A. ALARM LIST APPENDIX B–64115EN/01 Number Message Contents 101 PLEASE CLEAR MEMORY The power turned off while rewriting the memory by program edit opera- tion. If this alarm has occurred, press while pressing , and only the program being edited will be deleted. Register the deleted pr
  • Page 539B–64115EN/01 APPENDIX A. ALARM LIST Number Message Contents 127 NC, MACRO STATEMENT IN SAME NC and custom macro commands coexist. BLOCK Modify the program. 128 ILLEGAL MACRO SEQUENCE The sequence number specified in the branch command was not 0 to NUMBER 9999. Or, it cannot be searched. Modify the p
  • Page 540A. ALARM LIST APPENDIX B–64115EN/01 Number Message Contents 150 ILLEGAL TOOL GROUP NUMBER Tool Group No. exceeds the maximum allowable value. Modify the program. 151 TOOL GROUP NUMBER NOT The tool group commanded in the machining program is not set. FOUND Modify the value of program or parameter. 15
  • Page 541B–64115EN/01 APPENDIX A. ALARM LIST Number Message Contents 176 IMPROPER G–CODE IN G107 Any of the following G codes which cannot be specified in the cylindrical (M series) interpolation mode was specified. 1) G codes for positioning: G28,, G73, G74, G76, G81 – G89, including the codes specifying th
  • Page 542A. ALARM LIST APPENDIX B–64115EN/01 Number Message Contents 197 C–AXIS COMMANDED IN SPINDLE The program specified a movement along the Cs–axis when the signal MODE CON(DGN=G027#7) was off. Correct the program, or consult the PMC ladder diagram to find the reason the signal is not turned on. 199 MACR
  • Page 543B–64115EN/01 APPENDIX A. ALARM LIST Number Message Contents 214 ILLEGAL COMMAND IN Coordinate system is set or tool compensation of the shift type is SYNCHRO–MODE executed in the synchronous control. Correct the program. 217 DUPLICATE G51.2 (COMMANDS) G51.2/G251 is further commanded in the G51.2/G25
  • Page 544A. ALARM LIST APPENDIX B–64115EN/01 Number Message Contents 232 TOO MANY HELICAL AXIS Three or more axes (in the normal direction control mode (M series) two COMMANDS or more axes) were specified as helical axes in the helical interpolation mode. 233 DEVICE BUSY When an attempt was made to use a uni
  • Page 545B–64115EN/01 APPENDIX A. ALARM LIST Number Message Contents 253 G05 IS NOT AVAILABLE Alarm details (M series) Binary input operation using high–speed remote buffer (G05) or high– speed cycle machining (G05) has been specified in advance control mode (G08P1). Execute G08P0; to cancel advance control
  • Page 546A. ALARM LIST APPENDIX B–64115EN/01 Number Message Contents 5046 ILLEGAL PARAMETER (ST.COMP) The parameter settings for straightness compensation contain an error. Possible causes are as follows: 1. A parameter for a movement axis or compensation axis contains an axis number which is not used. 2. Mo
  • Page 547B–64115EN/01 APPENDIX A. ALARM LIST Number Message Contents 5063 IS NOT PRESET AFTER REF. Function category: (M series) Workpiece thickness measurement Alarm details The position counter was not preset before the start of workpiece thick- ness measurement. This alarm is issued in the following cases
  • Page 548A. ALARM LIST APPENDIX B–64115EN/01 Number Message Contents 5111 IMPROPER MODEL G–CODE An illegal G code is left modal when AI contour control mode was speci- (G05.1 G1) fied. (M series) IMPROPER MODEL G–CODE An illegal G code is left modal when AI look–ahead control mode was (G05.1 G1) specified. (
  • Page 549B–64115EN/01 APPENDIX A. ALARM LIST Number Message Contents 5124 CAN NOT COMMAND SPIRAL A spiral interpolation or conical interpolation was specified in any of the (M series) following modes: 1) Scaling 2) Programmable mirror image 3) Polar coordinate interpolation In cutter compensation C mode, the
  • Page 550A. ALARM LIST APPENDIX B–64115EN/01 Number Message Contents 5218 ILLEGAL PARAMETER (INCL. There is an inclination compensation parameter setting error. COMP) Cause: 1. The number of pitch error compensation points between the nega- tive (–) end and positive (+) end exceeds 128. 2. The relationship i
  • Page 551B–64115EN/01 APPENDIX A. ALARM LIST Number Message Contents 5245 OTHER AXIS ARE COMMANDED One of the following command conditions was present during flexible (M series) synchronization or when flexible synchronization was turned on: 1. The synchronous master axis or slave axis is the EGB axis. 2. Th
  • Page 552A. ALARM LIST APPENDIX B–64115EN/01 Number Message Contents 5402 SPL:ILLEGAL AXIS MOVING A movement is made along an axis that is not the spline interpolation (M series) axis. For example, in three–dimensional tool compensation mode using an offset vector of which components are the X–, Y–, and Z–ax
  • Page 553B–64115EN/01 APPENDIX A. ALARM LIST Number Message Contents 5422 EXCESS VELOCITY IN G43.4/G43.5 As a result of pivot tool length compensation, an attempt was made to (M series) move the tool along an axis at a feedrate exceeding the maximum cut- ting feedrate. 5425 ILLEGAL OFFSET VALUE (M series) Th
  • Page 554A. ALARM LIST APPENDIX B–64115EN/01 Number Message Contents 5453 NOTE: G68 IS CANCELED (HPCC) When bit 2 of parameter No. 5400 is set to 1, and a reset does not cancel (M series) G68, this alarm is issued at the time of program restart. To release this alarm, press and . Once this opera
  • Page 555B–64115EN/01 APPENDIX A. ALARM LIST Number Message Contents 307 APC alarm: nth–axis battery low 1 nth–axis (n=1 – 8) axis APC battery voltage reaches a level where the battery must be renewed. APC alarm. Replace the battery. 308 APC alarm: nth–axis battery low 2 nth–axis (n=1 – 8) APC battery voltag
  • Page 556A. ALARM LIST APPENDIX B–64115EN/01 D The details of serial The details of serial pulse coder alarm are displayed in the diagnosis pulse coder alarm display (No. 202 and No.203) as shown below. #7 #6 #5 #4 #3 #2 #1 #0 202 CSA BLA PHA PCA BZA CKA SPH #6 (CSA) : The serial pulse coder is defective. Re
  • Page 557B–64115EN/01 APPENDIX A. ALARM LIST Number Message Contents 407 SERVO ALARM: EXCESS ERROR The following error occurred during simple synchronous control: The difference in machine coordinates between the synchronized axes exceeds the value set in parameter No. 8314. 409 SERVO ALARM: n AXIS TORQUE Ab
  • Page 558A. ALARM LIST APPENDIX B–64115EN/01 Number Message Contents 431 n AXIS : CNV. OVERLOAD 1) PSM: Overheat occurred. 2) β series SVU: Overheat occurred. 432 n AXIS : CNV. LOW VOLT CON- 1) PSM: Control power voltage has dropped. TROL 2) PSMR: The control power supply voltage has dropped. 3) β series SVU
  • Page 559B–64115EN/01 APPENDIX A. ALARM LIST Number Message Contents 456 ILLEGAL CURRENT LOOP The current control cycle settings (parameter No. 2004, bit 0 of pa- rameter No. 2003, and bit 0 of parameter No. 2013) are incorrect. Possible problems are as follows. – For the two axes whose servo axis numbers (s
  • Page 560A. ALARM LIST APPENDIX B–64115EN/01 D Details of servo alarm The details of servo alarm are displayed in the diagnosis display (No. 200 and No.204) as shown below. #7 #6 #5 #4 #3 #2 #1 #0 200 OVL LV OVC HCA HVA DCA FBA OFA #7 (OVL) : An overload alarm is being generated. (The details are indicated i
  • Page 561B–64115EN/01 APPENDIX A. ALARM LIST (7) Over travel alarms Number Message Contents 500 OVER TRAVEL : +n Exceeded the n–th axis (axis 1–8) + side stored stroke check I. (Parameter No.1320 or 1326 NOTE) 501 OVER TRAVEL : –n Exceeded the n–th axis (axis 1–8) – side stored stroke check I. (Parameter No.
  • Page 562A. ALARM LIST APPENDIX B–64115EN/01 (8) Servo alarms (2/2) Number Message Contents 600 n AXIS: INV. DC LINK OVER CUR- DC link current is too large. RENT 601 n AXIS: INV. RADIATOR FAN FAIL- The external dissipator stirring fan failed. URE 602 n AXIS: INV. OVERHEAT The servo amplifier was overheated.
  • Page 563B–64115EN/01 APPENDIX A. ALARM LIST (11)Serial spindle alarms Number Message Contents 749 S–SPINDLE LSI ERROR It is serial communication error while system is executing after power supply on. Following reasons can be considered. 1) Optical cable connection is fault or cable is not connected or cable
  • Page 564A. ALARM LIST APPENDIX B–64115EN/01 D The details of spindle alarm No.750 D 1st and 2nd spindles #7 #6 #5 #4 #3 #2 #1 #0 409 SPE S2E S1E SHE #3 (SPE) 0 : In the spindle serial control, the serial spindle parameters fulfill the spindle unit startup conditions. 1 : In the spindle serial control, the s
  • Page 565B–64115EN/01 APPENDIX A. ALARM LIST (12)Alarms of Series 0i–PC Number Message Contents 4500 REPOSITIONING INHIBITED A repositioning command was specified in the circular interpolation (G02, G03) mode. 4502 ILLEGAL COMMAND IN BOLT In a bolt hole circle (G26) command, the radius (I) was set to zero or
  • Page 566A. ALARM LIST APPENDIX B–64115EN/01 Number Message Contents 4535 U/V MACRO NESTING ERROR An attempt was made to call a macro which is defined three times or more using a U or V macro command. An attempt was made to store 15 or more macros in the storage area for macros of number 90 to 99. 4536 NO W,
  • Page 567B–64115EN/01 APPENDIX A. ALARM LIST Number Message Contents 4810 ZONE : ENTERING INHIBITED 1 +X When a safety zone check was executed, the machine moving in the positive X direction entered area 1 into which entry is inhibited. 4811 ZONE : ENTERING INHIBITED 1 When a safety zone check was executed,
  • Page 568A. ALARM LIST APPENDIX B–64115EN/01 (13) System alarms (These alarms cannot be reset with reset key.) Number Message Description 900 ROM PARITY A parity error occurred in the CNC, macro, or servo ROM. Correct the contents of the flash ROM having the displayed number. 910 SRAM PARITY : (BYTE 0) A RAM
  • Page 569B–64115EN/01 APPENDIX A. ALARM LIST A.2 LIST OF ALARMS (PMC) (1) PMC ALARMS/SYSTEM ALARMS (PMC–SB7) Alarm number Faulty location/corrective action Contents ER01 PROGRAM DATA ERROR 1) Re–input the sequence program. The sequence program is invalid. 2) Replace the master printed circuit board. ER02 PRO
  • Page 570A. ALARM LIST APPENDIX B–64115EN/01 Alarm number Faulty location/corrective action Contents ER12 OPTION AREA ERROR Contact FANUC to reconfigure the PMC The PMC management software is inval- (xxxx) management software. id. (The series of BASIC and OPTION do not match.) ER13 OPTION AREA ERROR Contact
  • Page 571B–64115EN/01 APPENDIX A. ALARM LIST Alarm number Faulty location/corrective action Contents ER27 LADDER FUNC. PRM IS Modify the sequence program. Change An out–of–range parameter number is OUT OF RANGE the parameter number of the function specified with function instruction TMR, instruction to a val
  • Page 572A. ALARM LIST APPENDIX B–64115EN/01 Alarm number Faulty location/corrective action Contents ER98 ILLEGAL LASER CON- Modify the allocation of the I/O module. When an I/O device for a laser is used, NECTION the allocation of the I/O module does not match the actual I/O device configura- tion. ER99 X,Y
  • Page 573B–64115EN/01 APPENDIX A. ALARM LIST Alarm number Faulty location/corrective action Contents WN21 COMMON MEM. ENTRY Modify the ENTRY in the shared memory When a PMC C board is used, the ERROR GDT in the link control statement. ENTRY in the shared memory GDT is out of range. WN22 LADDER 3 PRIORITY ER-
  • Page 574A. ALARM LIST APPENDIX B–64115EN/01 Alarm number Faulty location/corrective action Contents WN32 LNK CONTROL DATA ER- 1) Check that the address of When a PMC C board is used, link con- ROR RC_CTLNB_INIT is set for the PMC trol statement (program control) data is system parameter, LANGUAGE ORI- inval
  • Page 575B–64115EN/01 APPENDIX A. ALARM LIST (2) Alarm messages (PMC–SA1) Message Contents and solution ALARM NOTHING Normal status ER00 PROGRAM DATA The sequence program in the ROM is not written correctly. ERROR(ROM) (solution) Please exchange ROM for the sequence program. ER01 PROGRAM DATA The sequence pr
  • Page 576A. ALARM LIST APPENDIX B–64115EN/01 Message Contents and solution ER18 PROGRAM DATA ERROR Transferring the sequence program from offline programmer was interrupted by the BY I/O power off etc. (solution) Please clear the sequence program and transfer the sequence program again. ER19 LADDER DATA ERRO
  • Page 577B–64115EN/01 APPENDIX A. ALARM LIST Message Contents and solution ER35 TOO MUCH OUTPUT The number of the output data in the xx group exceeded the max. The data, which DATA IN GROUP(xx) exceed 32 bytes, become ineffective. (solution) Please refer to the following for the number of the data for each g
  • Page 578A. ALARM LIST APPENDIX B–64115EN/01 Message Contents and solution WN19 GDT ERROR The value of BASE, LIMIT or ENTRY of user defined GDT is illegal. (BASE,LIMIT) (solution) Please correct the address in link control statement and build file. WN20 COMMON MEM. COUNT The number of common memories exceeds
  • Page 579B–64115EN/01 APPENDIX A. ALARM LIST Message Contents and solution WN32 LNK CONTROL DATA ER- Link control statement data is illegal. ROR (solution) Please confirm whether the address of symbol RC_ CTLB_INIT in map file is set to LANGUAGE ORIGIN of the system parameter. Or, please make the link contro
  • Page 580A. ALARM LIST APPENDIX B–64115EN/01 (3) System alarm messages (PMC–SB7) Message Contents and solution 1 PC004 CPU ERR A CPU error occurred in the PMC. xxxxxxxx:yyyyyyyy xxxxxxxx and yyyyyyyy indicate internal error code. PC006 CPU ERR xxxxxxxx:yyyyyyyy If this error occurs, the motherboard may be fa
  • Page 581B–64115EN/01 APPENDIX A. ALARM LIST Message Contents and solution 5 PC070 SUB65 CALL (STACK) A stack error occurred during execution of ladder function instruction CALL/CALLU. Solution) Check the correspondence between the CALL/CALLU instruction and SPE instruction. If the error cannot be located, r
  • Page 582A. ALARM LIST APPENDIX B–64115EN/01 (4) System alarm messages (for the C language board) Message Contents and solution 1 PC1nn CPU INTERRT CPU error (abnormal interrupt) xxxxyyyyyy nn : Exception code Exception code of the i80486. For details, refer to the relevant manual that describes the CPU. 00
  • Page 583B–64115EN/01 APPENDIX A. ALARM LIST (5) Alarm messages (For EDIT: PMC–SB7) Messages displayed during update of the PMC ladder diagram editing Alarm number Faulty location/corrective action Contents OVERLAPPED COM If COME is missing, add it in proper posi- There is no COME that corresponds to tion. I
  • Page 584A. ALARM LIST APPENDIX B–64115EN/01 Alarm number Faulty location/corrective action Contents DUPLICATE END1 Remove extra END1, END2 or END3. Multiple END1, END2 or END3 are DUPLICATE END2 found. DUPLICATE END3 GARBAGE AFTER END Remove unnecessary nets, and move There are some nets after END, END2 or
  • Page 585B–64115EN/01 APPENDIX A. ALARM LIST Alarm number Faulty location/corrective action Contents LBL FOR JMPC IN BAD LEVEL JMPC is used to jump from a subprogram Destination of JMPC is not level 2. to level 2. If the JMPC is unnecessary, re- move it. If another LBL of same L–address that the JMPC is inte
  • Page 586A. ALARM LIST APPENDIX B–64115EN/01 Alarm number Faulty location/corrective action Contents DUPLICATE TMR NUMBER If some of them are unnecessary, remove Plural TMRs have the same number as (WARNING) them. If all of them are necessary, assign their parameter. other number to parameter of them to (Thi
  • Page 587B–64115EN/01 APPENDIX A. ALARM LIST Messages that may be displayed during net editing on PMC program editor screen Alarm number Faulty location/corrective action Contents TOO MANY FUNCTIONAL Only one functional instruction is allowed Too many functional instructions are in INSTRUCTIONS IN ONE NET to
  • Page 588A. ALARM LIST APPENDIX B–64115EN/01 (6) Alarm messages (For EDIT: PMC–SA1) Message Contents and solution ADDRESS BIT NOTHING The address of the relay/coil is not set. FUNCTION NOT FOUND There is no functional instruction of the input number. COM FUNCTION MISSING The funcitonal instruction COM (SUB29
  • Page 589B–64115EN/01 APPENDIX A. ALARM LIST Message Contents and solution PLEASE KEY IN SUB NO. Please input the number of the functional instruction. (solution) If you do not input the functional instruction, please push soft key “FUNC” again. PROGRAM MODULE NOTHING You tried to edit though there was neith
  • Page 590A. ALARM LIST APPENDIX B–64115EN/01 (7) Error Messages (at Automatic Write to Flash ROM after Ladder Editing) Error message Contents and solution PROGRAM ALREADY EXISTS A program already exists on flash ROM. (At BLANK) PROGRAM ALREADY EXISTS A program already exists on flash ROM. (EXEC?) (Remedy) Wh
  • Page 591B–64115EN/01 APPENDIX A. ALARM LIST (8) Error Messages (at Assignment Data Editing) Message Contents and solution ERR: GROUP NO. (0—15) The group number must be 0 to 15. ERR: BASE NO. (0—1) The base number must be 0 or 1. WARN: BASE NO. MUST BE 0 For I/O Unit–B, the base number must be 0. The base n
  • Page 592A. ALARM LIST APPENDIX B–64115EN/01 (9) Alarm messages (For I/O) Error message Contents and solution PROGRAM ALREADY EXISTS A program already exists on flash ROM. (At BLANK) PROGRAM ALREADY EXISTS A program already exists on flash ROM. (EXEC ?) Remedy) When the message is displayed, pressing the EXE
  • Page 593B–64115EN/01 APPENDIX A. ALARM LIST Error message Contents and solution CREATE ERROR The specified file name is illegal. Remedy) Specify a file name in the MS–DOS form. (See 7.2 (5)) NO MORE SPACE or WRITE ERROR There is not enough free space on the memory card. Remedy) Delete files to create free s
  • Page 594A. ALARM LIST APPENDIX B–64115EN/01 A.3 ALARM LIST When a serial spindle alarm occurs, the following number is displayed on (SERIAL SPINDLE) the CNC. n is a number corresponding to the spindle on which an alarm occurs. (n = 1: First spindle; n = 2: Second spindle; etc.) NOTE*1 Note that the meanings
  • Page 595B–64115EN/01 APPENDIX A. ALARM LIST SPM No. Message indica- Faulty location and remedy Description tion(*1) 7n06 SPN_n_ : THERMAL 06 1 Check and correct the parameter. The temperature sensor of the motor SENSOR DIS- 2 Replace the feedback cable. is disconnected. CONNECT 7n07 SPN_n_ : OVERSPEED 07 Ch
  • Page 596A. ALARM LIST APPENDIX B–64115EN/01 SPM No. Message indica- Faulty location and remedy Description tion(*1) 7n24 SPN_n_ : SERIAL 24 1 Place the CNC–to–spindle cable The CNC power is turned off (normal TRANSFER away from the power cable. power–off or broken cable). ERROR 2 Replace the cable. An error
  • Page 597B–64115EN/01 APPENDIX A. ALARM LIST SPM No. Message indica- Faulty location and remedy Description tion(*1) 7n34 SPN_n_ : PARAMETER 34 Correct a parameter value according Parameter data exceeding the allow- SETTING ER- to the manual. able limit is set. ROR If the parameter number is unknown, connect
  • Page 598A. ALARM LIST APPENDIX B–64115EN/01 SPM No. Message indica- Faulty location and remedy Description tion(*1) 7n47 SPN_n_ : POS–CODER 47 1 Replace the cable. 1 The A/B phase signal of the SIGNAL AB- 2 Re–adjust the BZ sensor signal. spindle position coder (connector NORMAL 3 Correct the cable layout (
  • Page 599B–64115EN/01 APPENDIX A. ALARM LIST SPM No. Message indica- Faulty location and remedy Description tion(*1) 7n58 SPN_n_ : OVERLOAD IN 58 1 Check the PSM cooling status. The temperature of the radiator of the PSM 2 Replace the PSM unit. PSM has increased abnormally. (PSM alarm indication: 3) 7n59 SPN
  • Page 600A. ALARM LIST APPENDIX B–64115EN/01 SPM No. Message indica- Faulty location and remedy Description tion(*1) 7n88 SPN_n_ : COOLING RA- 88 Replace the SPM external cooling The external cooling fan stopped. DIFAN FAIL- fan. URE 7n97 SPN_n_ : OTHER 97 Replace the SPM. Another irregularity was detected.
  • Page 601B–64115EN/01 APPENDIX A. ALARM LIST SPM No. Message indica- Faulty location and remedy Description tion(*1) 9011 SPN_n_ : OVERVOLT 11 1 Check the selected PSM. Overvoltage of the DC link section of POW CIRCUIT 2 Check the input power voltage the PSM was detected. (PSM alarm and change in power durin
  • Page 602A. ALARM LIST APPENDIX B–64115EN/01 SPM No. Message indica- Faulty location and remedy Description tion(*1) 9029 SPN_n_ : SHORTTIME 29 Check and correct the load status. Excessive load has been applied OVERLOAD continuously for a certain period of time. (This alarm is issued also when the motor shaf
  • Page 603B–64115EN/01 APPENDIX A. ALARM LIST SPM No. Message indica- Faulty location and remedy Description tion(*1) 9042 SPN_n_ : NO 1–ROT. 42 1 Replace the cable. 1 The 1–rotation signal of the POS–CODER 2 Re–adjust the BZ sensor signal. spindle position coder (connector DETECT JY4) is disconnected. 2 The
  • Page 604A. ALARM LIST APPENDIX B–64115EN/01 SPM No. Message indica- Faulty location and remedy Description tion(*1) 9056 SPN_n_ : INNER COOL- 56 Replace the SPM unit. The cooling fan in the SPM control ING FAN STOP circuit stopped. 9057 SPN_n_ : EX DECEL- 57 1 Decrease the acceleration/decel- An overload wa
  • Page 605B–64115EN/01 APPENDIX A. ALARM LIST SPM No. Message indica- Faulty location and remedy Description tion(*1) 9086 SPN_n_ : NO 1–ROT 86 1 Replace the feedback cable. The one–rotation signal of the SPNDL SEN- 2 Adjust the sensor. spindle sensor cannot be correctly SOR ERROR detected. 9087 SPN_n_ : SPND
  • Page 606A. ALARM LIST APPENDIX B–64115EN/01 A.4 ERROR CODES (SERIAL SPINDLE) NOTE*1 Note that the meanings of the SPM indications differ depending on which LED, the red or yellow LED, is on. When the yellow LED is on, an error code is indicated with a 2–digit number. The error code is not displayed on the C
  • Page 607B–64115EN/01 APPENDIX A. ALARM LIST SPM indica- Faulty location and remedy Description tion(*1) 12 During execution of the spindle synchronization com- Although spindle synchronization is being performed, mand, do not specify another operation mode. Before another operation mode (Cs contour control,
  • Page 608B. LIST OF MAINTENANCE PARTS APPENDIX B–64115EN/01 B LIST OF MAINTENANCE PARTS Item Ordering information Remarks Fuse Control unit A02B–0265–K100 LCD unit A02B–0265–K101 Separate detector interface unit A60L–0001–0290#LM20 Rated at 2 A I/O module for operator’s panel A03B–0815–K001 I/O unit for 0i C
  • Page 609B–64115EN/01 APPENDIX C. BOOT SYSTEM C BOOT SYSTEM C.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 586 C.2 SCREEN CONFIGURATION AND OPERATING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 588 C.3 ERROR MESSAGES AND REQUIRED ACTIONS . . . . . . . .
  • Page 610C. BOOT SYSTEM APPENDIX B–64115EN/01 C.1 The boot system load the CNC system software (flash RAM→DRAM), then starts it so that software can be executed. OVERVIEW The boot system provides the following maintenance functions for the CNC: (1) Registering a file in flash ROM ⋅ Reads a file from a memory
  • Page 611B–64115EN/01 APPENDIX C. BOOT SYSTEM 2 When the flash memory does not contain a file required to start the CNC Immediately after the CNC is turned on, the boot system starts transferring files from flash ROM to DRAM. If, for some reason, a file required to start the CNC (NC basic) is not in flash RO
  • Page 612C. BOOT SYSTEM APPENDIX B–64115EN/01 C.2 When the boot system is first started, the MAIN MENU screen is displayed. This screen is described below : SCREEN CONFIGURATION AND OPERATING PROCEDURE D MAIN MENU screen (1) SYSTEM MONITOR MAIN MENU 60M5-06 (2) 1. SYSTEM DATA LOADING (3) 2. SYSTEM DATA CHECK
  • Page 613B–64115EN/01 APPENDIX C. BOOT SYSTEM C.2.1 System Data Loading Screen D Description This screen is used to read a system or user file from a memory card into flash ROM. D Screen configuration (1) SYSTEM DATA LOADING 1/1 FILE DIRECTORY (2) D4B1A_B1.MEM D4B1A_AI.MEM (3) END *** MESSAGE *** (4) SELECT
  • Page 614C. BOOT SYSTEM APPENDIX B–64115EN/01 3 To start loading, press the [YES] soft key. To cancel, press the [NO] key. *** MESSAGE *** LOADING FROM MEMORY CARD. 4 When loading terminates normally, the system displays the following message. Press the [SELECT] soft key. If an error occurs, see C.3 *** MESS
  • Page 615B–64115EN/01 APPENDIX C. BOOT SYSTEM C.2.2 System Data Check Screen D Description This screen is used to list files in flash ROM, together with the corresponding numbers of 128–KB management units in each file and the series and edition of the software. D Screen configuration (1) SYSTEM DATA CHECK 1
  • Page 616C. BOOT SYSTEM APPENDIX B–64115EN/01 D Operating procedure 1 Select the file whose details are required. For example, select “1 NC BASIC (10).” 2 The numbers of management units in the selected file are listed, together with the series and edition of the software in each management unit. After check
  • Page 617B–64115EN/01 APPENDIX C. BOOT SYSTEM C.2.3 System Data Delete Screen D Description This screen is used to delete a user file from flash ROM. D Screen configuration (1) SYSTEM DATA CHECK 1/1 (2) [BOARD:MAIN] FILE DIRECTORY (FLASH ROM : 16MB) (3) 1 NC BASIC ( 10) 2 NC2 BSIC ( 8) 3 DGB0SRVO ( 2) 4 PS0B
  • Page 618C. BOOT SYSTEM APPENDIX B–64115EN/01 4 When deletion terminates normally, the system displays the following message. Press the [SELECT] key. *** MESSAGE *** DELETING COMPLETE. HIT SELECT KEY. D Others 1 System files and user files on SYSTEM DATA DELETE screen The system files are protected from acci
  • Page 619B–64115EN/01 APPENDIX C. BOOT SYSTEM D Operating procedure 1 Position the cursor to the name of the file to be deleted. Press the [SELECT] soft key. 2 The system displays the following confirmation message : *** MESSAGE *** SAVE OK ? HIT YES OR NO. 3 To start saving, press the [YES] key. To cancel,
  • Page 620C. BOOT SYSTEM APPENDIX B–64115EN/01 C.2.5 SRAM Data Backup Screen D Description This screen is used to collectively save and restore parameters, programs, and other data, retained after the CNC power in SRAM is turned off, to and from a memory card. D Screen configuration Select “4 SRAM DATA BACKUP
  • Page 621B–64115EN/01 APPENDIX C. BOOT SYSTEM D Operating procedure [Backing up data] 1 Select “1. SRAM BACKUP.” The following confirmation message is displayed. The backup file name may be displayed according to the SRAM capacity. 2 Press [YES] to start backup. *** MESSAGE *** BACKUP SRAM DATA OK ? HIT YES
  • Page 622C. BOOT SYSTEM APPENDIX B–64115EN/01 D Others 1 Name of backup file The name of the backup file written to the memory card by the SRAM backup function depends on the size of the SRAM installed in the CNC. When the size of SRAM is 1MB or larger, backup files are created in units of 512 KB. Number of
  • Page 623B–64115EN/01 APPENDIX C. BOOT SYSTEM C.2.6 Memory Card File Delete Screen D Description This screen is used to delete a file from a memory card. D Screen configuration (1) SRAM DATA LOADING 1/1 FILE DIRECTORY (2) D6B1A_B1.MEM D6B1A_A1.MEM (3) END *** MESSAGE *** (4) SELECT FILE AND HIT SELECT KEY. [
  • Page 624C. BOOT SYSTEM APPENDIX B–64115EN/01 C.2.7 Memory Card Format Function D Description This function is used to format a memory card. Memory cards must be formatted before they can be used for the first time or before they can be re–used after their data has been destroyed or lost because of, for exam
  • Page 625B–64115EN/01 APPENDIX C. BOOT SYSTEM C.2.8 Load Basic System Function D Description The function is used to terminate the boot system and activate the CNC. D Operating procedure From the MAIN MENU screen, select “9. END.” The system displays the “ARE YOU SURE? HIT YES OR NO” message. To terminate th
  • Page 626C. BOOT SYSTEM APPENDIX B–64115EN/01 2 If the [NO] soft key is pressed, the system returns to the processing selection state as shown below : SYSTEM MONITOR MAIN MENU 60M5-01 1. SYSTEM DATA LOADING 2. SYSTEM DATA CHECK 3. SYSTEM DATA DELETE 4. SYSTEM DATA SAVE 5. SRAM DATA BACKUP 6. MEMORY CARD FILE
  • Page 627B–64115EN/01 APPENDIX C. BOOT SYSTEM C.3 The following table lists and explains error messages in alphabetical order. ERROR MESSAGES AND REQUIRED ACTIONS Message Description and required action B BOOT ROM PARITY. The contents of flash memory containing boot software was de- PLEASE POWER OFF. stroyed
  • Page 628C. BOOT SYSTEM APPENDIX B–64115EN/01 Message Description and required action M MAX EXTENSION OVER. The extension number added to a file name exceeds 031. Delete any HIT SELECT KEY. unnecessary backup files from the memory card. MEMORY CARD BATTERY ALARM. The memory card’s battery is exhausted. Repla
  • Page 629B–64115EN/01 APPENDIX C. BOOT SYSTEM CAUTION 1 Action to be taken when an SRAM parity error is detected during backup of SRAM in the boot system The SRAM area of each CNC shipped from the factory is cleared and is free of parity errors. However, shock applied to the CNC during transportation may cau
  • Page 630D. MAINTENANCE OF OPEN CNC (BOOT–UP AND IPL) APPENDIX B–64115EN/01 D MAINTENANCE OF OPEN CNC (BOOT–UP AND IPL) D.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 607 D.2 CHANGING START SEQUENCES (NOT APPLICABLE TO THE Series 0i Mate) . . . . . 608 D.3 EXPLANATION OF SCREENS
  • Page 631D. MAINTENANCE OF OPEN CNC B–64115EN/01 APPENDIX (BOOT–UP AND IPL) D.1 When the CNC is connected to the PC over HSSB, Ncboot32.exe can be used for the maintenance of the CNC. OVERVIEW Ncboot32.exe provides the following functions: S BOOT screen (for CNC system data maintenance, SRAM backup, and so f
  • Page 632D. MAINTENANCE OF OPEN CNC (BOOT–UP AND IPL) APPENDIX B–64115EN/01 D.2 With the rotary switch on the HSSB board on the CNC side (when the CNC does not have the PC function) or on the motherboard of the CNC CHANGING START (when the CNC has the PC function), the start sequence can be changed. SEQUENCE
  • Page 633D. MAINTENANCE OF OPEN CNC B–64115EN/01 APPENDIX (BOOT–UP AND IPL) D.3 EXPLANATION OF NOTE SCREENS A mouse is required to display Ncboot32.exe screens. D.3.1 Boot Screen When the sub–board is provided, select a board in the [Board] list. The area where the file is to be placed can be changed by usin
  • Page 634D. MAINTENANCE OF OPEN CNC (BOOT–UP AND IPL) APPENDIX B–64115EN/01 D.3.1.1 The following screen is used for manipulating system data (including System data control software and ladder programs) on the NC. manipulation [Load...] opens the file selection screen. Specify a file to be loaded. [Save] sav
  • Page 635D. MAINTENANCE OF OPEN CNC B–64115EN/01 APPENDIX (BOOT–UP AND IPL) D.3.1.2 This screen is used to store and restore NC SRAM data. SRAM operation [Backup] stores SRAM data, and [Restore] restores SRAM data. In the center of the screen, the progress status is displayed. As with the NC, the backup file
  • Page 636D. MAINTENANCE OF OPEN CNC (BOOT–UP AND IPL) APPENDIX B–64115EN/01 D.3.1.3 The following screen is used for operating files on a memory card in the File operation CNC or in a folder of the PC. [Delete] deletes a selected file. [Format] formats the memory card. This button is valid when the memory ca
  • Page 637D. MAINTENANCE OF OPEN CNC B–64115EN/01 APPENDIX (BOOT–UP AND IPL) D.3.2 IPL Screen NOTE The contents of the IPL screen vary depending on the CNC model. Follow the instructions displayed in the menu. The CNC allows functions to be performed according to the key status set at power–on. The open CNC d
  • Page 638D. MAINTENANCE OF OPEN CNC (BOOT–UP AND IPL) APPENDIX B–64115EN/01 D.3.2.1 Functions on the IPL Corresponding MDI screen key operation at Title on IPL screen power–on (Operation with a standard CNC) 0. EXIT 1. 0. CANCEL MEMORY CLEAR 1. ALL MEMORY 0. CANCEL 1. ALL + 2. SUB + <2
  • Page 639D. MAINTENANCE OF OPEN CNC B–64115EN/01 APPENDIX (BOOT–UP AND IPL) Corresponding MDI key operation at Title on IPL screen power–on (Operation with a standard CNC) 2. 0. CANCEL SETTING 1. IGNORE OVER 0. CANCEL TRAVEL ALARM 1. CNC +

    2. LOADER + 2. START WITHOUT 0. CANCEL LADDER 1.

  • Page 640D. MAINTENANCE OF OPEN CNC (BOOT–UP AND IPL) APPENDIX B–64115EN/01 D.4 OTHER SCREENS D.4.1 CNC Alarm Screen This screen appears when a system alarm is issued in the CNC. (The above screen is an example. The displayed information varies depending on the system alarm issued in the CNC.) 616
  • Page 641D. MAINTENANCE OF OPEN CNC B–64115EN/01 APPENDIX (BOOT–UP AND IPL) D.4.2 To open the status screen, double–click the icon in the system tray. Status Screen Alternatively, in the menu popped up by right–clicking, click OPEN. Node: Node number Name: Node name. (Define the node name in advance by using
  • Page 642D. MAINTENANCE OF OPEN CNC (BOOT–UP AND IPL) APPENDIX B–64115EN/01 D.4.3 On the option setting screen, application programs can be registered. Option Setting Screen When a program uses the data window library, the program does not run unless it is started after the work area for the data window libr
  • Page 643E. FSSB START–UP PROCEDURE/ B–64115EN/01 APPENDIX MATERIALS E FSSB START–UP PROCEDURE/MATERIALS E.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 620 E.2 SLAVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 621 E.3 AUTOMATIC SETTING . . . . . . . .
  • Page 644E. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–64115EN/01 E.1 With a system that uses the FSSB, the parameters below need to be set for axis setting. (Set other parameters as usually done.) OVERVIEW D No. 1023 D No. 1905 D No. 1910 to 1919 D No. 1936, 1937 For setting of these parameters, three me
  • Page 645E. FSSB START–UP PROCEDURE/ B–64115EN/01 APPENDIX MATERIALS E.2 In a system using the FSSB, the CNC, servo amplifiers, and separate detector interface units are connected with each other via optical cables. SLAVE These amplifiers and pulse modules are referred to as slaves. Assume that a 2–axis ampl
  • Page 646E. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–64115EN/01 E.3 When the following parameters are set, automatic setting can be performed using the FSSB setting screen: AUTOMATIC Bit 0 of No. 1902 = 0 SETTING Bit 1 of No. 1902 = 0 For automatic setting on the FSSB setting screen, use the procedure b
  • Page 647E. FSSB START–UP PROCEDURE/ B–64115EN/01 APPENDIX MATERIALS 11 Pressing the continuous menu key several times displays [FSSB]. 12 Pressing soft key [FSSB] switches the screen display to the amplifier setting screen, and displays the following soft keys: [ AMP ][ AXIS ][ MAINT ][ ][ (OPRT) ] 13 Press
  • Page 648E. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–64115EN/01 E.3.1 [Sample Setting 1] General Configuration (Semi–Closed Loop) 3 Servo Amplifiers Machine side Z–axis A–axis X–axis Y–axis Step 1 Set the following with parameter No. 1023: X:1 Y:2 Z:3 A:4 Step 2 Initialize the servo parameters for each
  • Page 649E. FSSB START–UP PROCEDURE/ B–64115EN/01 APPENDIX MATERIALS Step 6 Press function key SYSTEM . Step 7 Pressing the continuous menu key several times displays [FSSB]. Step 8 Pressing soft key [FSSB] switches the screen display to the amplifier setting screen, and displays the following soft keys: [ A
  • Page 650E. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–64115EN/01 (Amplifier setting) No. AMP SERIES UNIT CUR. [AXIS] NAME 1 A1–L α SVM 40A [ 2 ] Y 2 A2–L α SVM 40A [ 1 ] X 3 A3–L α SVM 40A [ 4 ] A 4 A3–M α SVM 80A [ 3 ] Z NO. EXTRA TYPE PCB ID 5 M1 A 0008 DETECTOR(4AXES) > MDI **** *** *** 13:11:56 [ AMP
  • Page 651E. FSSB START–UP PROCEDURE/ B–64115EN/01 APPENDIX MATERIALS E.3.3 [Sample Setting 3] When the C–Axis is a Cs Axis 3 Servo Amplifiers Machine side Z–axis A–axis X–axis Y–axis C–axis Cs contour control axis 1 Servo Amplifiers Step 1 Set the following with parameter No. 1023: X:1 Z:2 C : –1 Y:3 A:4 Ste
  • Page 652E. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–64115EN/01 Step 5 Enter the axis numbers on the amplifier setting screen. (AMPLIFIER SETTING) No. AMP SERIES UNIT CUR. [AXIS] NAME 1 A1–L α SVM 40A [ 2 ] Z 2 A2–L α SVM 40A [ 1 ] X 3 A3–L α SVM 40A [ 4 ] A 4 A3–M α SVM 80A [ 3 ] Y NO. EXTRA TYPE PCB I
  • Page 653E. FSSB START–UP PROCEDURE/ B–64115EN/01 APPENDIX MATERIALS E.4 When the following parameters are set, each axis can be set manually: MANUAL SETTING 2 No.1902#0=1 No.1902#1=0 When performing manual setting, set parameter Nos. 1023, 1905, 1910 through 1919, 1936, and 1937, fully understanding their f
  • Page 654E. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–64115EN/01 CNC Con- Program Servo Interface trolled axis name axis No. type axis No. No.1020 No.1023 Fast/Slow 2–axis AMP 1–axis AMP 2–axis AMP 1–axis AMP #6 (PM1) The first separate detector interface unit is: 0 : Not used. 1 : Used. #7 (PM2) The sec
  • Page 655E. FSSB START–UP PROCEDURE/ B–64115EN/01 APPENDIX MATERIALS The slave is the generic name of a servo amplifier or separate detector interface unit connected to the CNC via an FSSB optical cable. The numbers from 1 to 10 are assigned to the slaves in ascending order; a younger number is assigned to a
  • Page 656E. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–64115EN/01 ` Axis configuration and example of parameter setting CNC Slave ATR Control Program Servo No. No.1910 AXIS axis axis name axis No. to 1919 No. No.1020 No.1023 1 axis AMP L–axis 2 axis AMP M–axis L–axis 2 axis AMP M–axis M1 1 axis AMP M2 Not
  • Page 657E. FSSB START–UP PROCEDURE/ B–64115EN/01 APPENDIX MATERIALS PRM 1936 Connector number for the first separate detector interface unit PRM 1937 Connector number for the second separate detector interface unit [Data type] Byte axis [Valid data range] 0 to 7 When using a pulse module, set a value obtain
  • Page 658E. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–64115EN/01 ` Axis configuration and example of parameter setting in the manual setting 2 mode CNC Control Program Pulse Module AXIS axis axis name Connector No. No.1020 1 axis AMP L–axis 2 axis AMP M–axis L–axis 2 axis AMP M–axis M1 1 axis AMP M2 Note
  • Page 659E. FSSB START–UP PROCEDURE/ B–64115EN/01 APPENDIX MATERIALS E.5 When the following parameters are set, manual setting 1 is enabled: MANUAL SETTING 1 Bit 0 of No. 1092 = 0 Bit 1 of No. 1902 = 0 Nos. 1910 through 1919 = 0 (all set to 0) In manual setting 1, a setting is made at power–on so that the va
  • Page 660E. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–64115EN/01 E.6 Alarms related to pulse coders ALARMS NC alarm Message Description No. 360 n AXIS : ABNORMAL A checksum error occurred in the built–in CHECKSUM (INT) pulse coder. 361 n AXIS : ABNORMAL PHASE A phase data error occurred in the built–in D
  • Page 661E. FSSB START–UP PROCEDURE/ B–64115EN/01 APPENDIX MATERIALS Alarms related to servo amplifiers NC alarm Message Description No. 430 n AXIS : SV. MOTOR OVER- A servo motor overheat occurred. HEAT 431 n AXIS : CNV. OVERLOAD 1) PSM: Overheat occurred. 2) β series SVU: Overheat occurred. 432 n AXIS : CN
  • Page 662E. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–64115EN/01 NC alarm Message Description No. 443 n AXIS : CNV. COOLING FAN 1) PSM: The internal stirring fan failed. FAILURE 2) PSMR: The internal stirring fan failed. 3) β series SVU: The internal stirring fan failed. 444 n AXIS : INV. COOLING FAN SVM
  • Page 663E. FSSB START–UP PROCEDURE/ B–64115EN/01 APPENDIX MATERIALS Alarms related to servo amplifiers NC alarm Message Description No. 460 n AXIS : FSSB DISCON- FSSB communication was disconnected NECT suddenly. The possible causes are as fol- lows: 1) The FSSB communication cable is dis- connected or brok
  • Page 664E. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–64115EN/01 P/S alarms NC alarm Message Description No. 5134 FSSB : OPEN READY TIME The FSSB did not become ready to open OUT duringinitialization. 5135 FSSB : ERROR MODE The FSSB entered an error mode. 5136 FSSB : NUMBER OF AMPS The number of amplifie
  • Page 665E. FSSB START–UP PROCEDURE/ B–64115EN/01 APPENDIX MATERIALS E.7 D MDI input is abnormal (each time data is entered, the power needs to be turned off). ACTIONS FOR First, disconnect the optical cable of the NC, then turn off then on the TROUBLE power. Next, check the items below. ENCOUNTERED AT (A) C
  • Page 666E. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–64115EN/01 Action: When automatic setting on the FSSB screen is not performed, set all of parameter Nos. 1902, 1905, 1910 through 1919, 1936, and 1937 to 0 before starting manual setting. D The invalid amplifier/motor combination alarm (466) is issued
  • Page 667E. FSSB START–UP PROCEDURE/ B–64115EN/01 APPENDIX MATERIALS E.8 The FSSB setting screen displays FSSB–based amplifier and axis information, and allows amplifier and axis information to be set. FSSB DATA DISPLAY 1 Press function key SYSTEM . 2 Pressing the continuous menu key several times displays [
  • Page 668E. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–64115EN/01 D AXIS NO: Controlled axis number The controlled axis numbers set in parameter Nos. 1920 through 1929 are displayed. When a value outside the range 1 to the maximum number of controlled axes is set, 0 is displayed. D NAME: Controlled axis n
  • Page 669E. FSSB START–UP PROCEDURE/ B–64115EN/01 APPENDIX MATERIALS The axis setting screen displays the items below. D AXIS NO: Controlled axis number The NC controlled axis numbers are displayed sequentially. D NAME: Controlled axis name D AMP: Type of amplifier connected to each axis D M1: Connector numb
  • Page 670E. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–64115EN/01 (AMPLIFIER MAINTENANCE) O1000 N00001 NO. 1 X 01A 020123 01 2 Y 01A 020123 01 3 Z 01A 020123 01 4 A 02B 020123 01 5 B 02B 020123 01 6 C 02B 020123 01 MDI **** *** *** 13:11:56 [ AMP ][ AXIS ][ MAINT ][ ][ (OPRT) ] The amplifier maintenance s
  • Page 671B–64115EN/01 APPENDIX F. NOTATION OF MDI KEYS F NOTATION OF MDI KEYS i series CNC have two types of MDI keypads : English type and Symbolic type. The table below shows correspondence between English keys and Symbolic keys. This manual uses English type in the text. Therefore when a user uses Symboli
  • Page 672F. NOTATION OF MDI KEYS APPENDIX B–64115EN/01 Name English key Symbolic key ALTER key ALTER INSERT key INSERT DELETE key DELETE PAGE UP key PAGE PAGE PAGE DOWN key HELP key HELP RESET key RESET CUSTOM CUSTOM/GRAPH key GRAPH 648
  • Page 673B–64115EN/01 Index [Symbols] Alarm 926 (FSSB Alarm), 485 Alarm 930 (CPU Interrupt), 488 [Sample Setting 1] General Configuration (Semi– Closed Loop), 624 Alarm 935 (SRAM ECC Error), 489 [Sample Setting 2] General Configuration (Closed Alarm 950 (PMC System Alarm), 491 Loop), 625 Alarm 951 (PMC Watch
  • Page 674Index B–64115EN/01 CNC Alarm Screen, 616 Dynamic Display of Sequence Program, 275 CNC State Display, 85 Dynamic Display of Sequence Programs, 298 Color Setting, 120 Color Setting Screen (8.4″ Color LCD), 118 Configuration Display of Software, 27 [E] Environmental Requirements Outside the Control Con
  • Page 675B–64115EN/01 Index I/O Board for 0i, 183 [L] I/O link connection check screen, 313 Ladder diagram display screen, 299 I/O Module Assignment Name List, 271 Ladder diagram editing screen, 302 ID Information Screen (αi Servo Information LCD/MDI Units, 184 Screen/αi Spindle Information Screen), 30 Liqui
  • Page 676Index B–64115EN/01 [O] [R] Offset/setting screen (M series), 15 Registered Data Input/Output, 143 Offset/setting screen (T series), 13 Replacing Battery, 195 Online Monitor Setting Screen, 294, 328 Replacing Fan Motors, 201 Replacing Fuse on Control Unit, 194 Operating Monitor, 99 Replacing Fuses on
  • Page 677B–64115EN/01 Index Soft key transition triggered by the function key System alarm history screen (detail screen), 34 PROG (When the soft key [BG–EDT] is pressed in System alarm history screen (history list screen), 32 all modes), 11 System Configuration Screen, 28 Soft key transition triggered by th
  • Page 678
  • Page 679Revision Record FANUC Series 0i–MODEL C/0i Mate–MODEL C MAINTENANCE MANUAL (B–64115EN) 01 Jun., 2004 Edition Date Contents Edition Date Contents
  • Page 680
  • Page 681TECHNICAL REPORT (MANUAL) NO.TMN 05 /085E Date: 1 Aug. 2005 General Manager of CNC Laboratory Correction of FANUC Series 0i-MODEL C, FANUC Series 0i Mate-MODEL C MAINTENANCE MANUAL (B-64115EN/01) 1. Communicate this report to: Your information GE Fanuc-N, GE Fanuc-E FANUC Robotics CINCINNATI MILACRO
  • Page 6821. Type of applied technical documents Name FANUC Series 0i-MODEL C FANUC Series 0i Mate-MODEL C MAINTENACE MANUAL Spec.No./Version B-64115EN/01 2. Summary of change Group Name / Outline New, Add, Applicable Correct, Date Delete Basic Function Optional Function Unit Maintenance parts Notice Correcti
  • Page 6831.8.2 Contents Displayed Detail of serial pulse coder Correct item "DGN 0201" as follow. #7 #6 #5 #4 #3 #2 #1 #0 DGN 0201 ALD EXP Amplifier overheat 0 - - - Overload Motor overheat alarm Motor overheat 1 - - - Amplifier overheat 1 - - 0 Built-in pulse coder (hand hard) Disconnection of separated typ