1. Fanuc
  2. SERIES 16/18/160/180/MODEL C

SERIES 16/18/160/180/MODEL C Maintenance manual Page 4

Maintenance manual
B–62755EN/01
PREFACE
PREFACE
1.CRT/MDI display and operation
This chapter covers those items, displayed on the CRT, that are related to
maintenance. A list of all supported operations is also provided at the end
of this chapter.
2.Hardware
This chapter covers hardware–related items, including the hardware
configuration, connection, and NC status indicated on printed circuit
boards. A list of all units is also provided as well as an explanation of how
to replace each unit.
3.Data input/output
This chapter describes the input/output of data, including programs,
parameters, and tool compensation data, aswell as the input/output
procedures for conversational data.
4.Interface between the NC and PMC
This chapter describes the PMC specifications, the system configuration,
and the signals used by the PMC.
5.Digital servo
This chapter describes the servo tuning screen and how to adjust the
reference position return position.
6.and 7. AC spindles
These chapters describe the spindle amplifier checkpoints, as well as the
spindle tuning screen.
8.Trouble shooting
This chapter describes the procedures to be followed in the event of
certain problems occurring, for example, if the power cannot be turned on
or if manual operation cannot be performed. Countermeasures to be
applied in the event of alarms being output are also described.
9.and 10. Spindle trouble shooting
These chapters explain the alarms related to spindles, as well as the
corresponding countermeasures to be applied.
APPENDIX
The appendix consists of a list of all alarms, as well as a list of
maintenance parts. The I/O Unit–MODEL A is also described.
This manual does not provide a parameter list. If necessary, refer to the
separate PARAMETER MANUAL (B–62760EN) .
Description of
this manual
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Contents Summary of SERIES 16/18/160/180/MODEL C Maintenance manual

  • Page 1GE Fanuc Automation Computer Numerical Control Products Series 16 / 18 / 160 / 180 – Model C Maintenance Manual B-62755EN/01 December 1995
  • Page 2GFL-001 Warnings, Cautions, and Notes as Used in this Publication Warning Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use. In situ
  • Page 3DEFINITION OF WARNING, CAUTION, AND NOTE This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplementary information is described as a Note. Read the Wa
  • Page 4B–62755EN/01 PREFACE PREFACE Description of 1.CRT/MDI display and operation this manual This chapter covers those items, displayed on the CRT, that are related to maintenance. A list of all supported operations is also provided at the end of this chapter. 2.Hardware This chapter covers hardware–rela
  • Page 5PREFACE B–62755EN/01 This manual describes all optional functions. Refer to the manual provided by the machine tool builder for details of any options with which the installed machine tool is provided. This manual can be used with the following models. The abbreviated names may be used. Applicable m
  • Page 6B–62755EN/01 PREFACE Related manuals The table below lists manuals related to MODEL C of Series 16, Series 18, Series 160 and Series 180. In the table, this manual is marked with an asterisk(*). Table 1 Related Manuals Specification Manual name number DESCRIPTIONS B–62752EN CONNECTION MANUAL (HARDWA
  • Page 7PREFACE B–62755EN/01 For specifications and maintenance of FANUC CONTROL MOTOR α series, refer to the following manuals : Document Document name Major contents Major usage number D Specification FANUC AC SERVO MOTOR α series D Characteristics B–65142E DESCRIPTIONS D External dimensions D Connections
  • Page 8B–62755EN/01 Table of Contents DEFINITION OF WARNING, CAUTION, AND NOTE PREFACE 1. DISPLAY AND OPERATION OF CRT/MDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 FUNCTION KEYS AND SOFT KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 9TABLE OF CONTENTS B–62755EN/01 1.12 LIST OF OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 1.13 WARNING SCREEN DISPLAYED WHEN AN OPTION IS CHANGED . . . . . . . . . . . . . . . . . . . . . 87 1.14 WARNING SCREEN D
  • Page 10B–62755EN/01 TABLE OF CONTENTS 2.7 HOW TO REPLACE THE MODULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 2.7.1 Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 11TABLE OF CONTENTS B–62755EN/01 4. INTERFACE BETWEEN NC AND PMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210 4.1 GENERAL OF INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 4.2 SPECIFICATIO
  • Page 12B–62755EN/01 TABLE OF CONTENTS 7. AC SPINDLE (ANALOG INTERFACE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279 7.1 GENERAL OF SPINDLE CONTROL (ANALOG INTERFACE) . . . . . . . . . . . . . . . . . . . . . . . . . . 280 7.1.1 Block Diagram . . . . . . . . . . . . . .
  • Page 13TABLE OF CONTENTS B–62755EN/01 8.31 ALARM 914 TO 915 (SRAM PARITY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375 8.32 ALARM 916 (DRAM PARITY ERROR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377 8.33
  • Page 14B–62755EN/01 TABLE OF CONTENTS D.BOOT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 477 D.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 15B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI 1 DISPLAY AND OPERATION OF CRT/MDI This chapter describes how to display various screens by the function keys. The screens used for maintenance are respectively displayed. 1.1 FUNCTION KEYS AND SOFT KEYS . . . . . . . . . . . . . 2 1.2 SCREEN DISPLAYE
  • Page 161. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 1.1 Operations and soft key display staturs for each function key are described below: FUNCTION KEYS AND SOFT KEYS 1.1.1 To display a more detailed screen, press a function key followed by a soft Soft Keys key. Soft keys are also used for actual opera
  • Page 17B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI POSITION SCREEN Soft key transition triggered by the function key POS POS Absolute coordinate display [ABS] [(OPRT)] [PTSPRE] [EXEC] [RUNPRE] [EXEC] Relative coordinate display [REL] [(OPRT)] (Axis or numeral) [PRESET] [ORIGIN] [ALLEXE] [Axis name] [E
  • Page 181. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 PROGRAM SCREEN Soft key transition triggered by the function key PROG in the MEM mode 1/2 PROG Program display screen [PRGRM] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed” [O number] [O SRH]  [N number] [N SRH] [REWIND] [P TYPE] [Q
  • Page 19B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI 2/2 (2) [FL.SDL] [PRGRM] Return to (1) (Program display) File directory display screen [DIR] [(OPRT)] [SELECT] [File No. ] [F SET] [EXEC] Schedule operation display screen [SCHDUL] [(OPRT)] [CLEAR] [CAN] [EXEC] (Schedule data) [INPUT] 5
  • Page 201. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 PROGRAM SCREEN Soft key transition triggered by the function key PROG in the EDIT mode 1/2 PROG Program display [PRGRM] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed” (O number) [O SRH] (Address) [SRH↓] (Address) [SRH↑] [REWIND] [F SRH]
  • Page 21B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI 2/2 (1) Program directory display [LIB] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed” (O number) [O SRH] Return to the program [READ] [CHAIN] [STOP] [CAN] (O number) [EXEC] [PUNCH] [STOP] [CAN] (O number) [EXEC] Graphic Conversational
  • Page 221. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 PROGRAM SCREEN Soft key transition triggered by the function key PROG in the MDI mode PROG Program display [PRGRM] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed” Program input screen [MDI] [(OPRT)] [BG–EDT] See “When the soft key [BG–ED
  • Page 23B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI PROGRAM SCREEN Soft key transition triggered by the function key PROG in the HNDL, JOG, or REF mode PROG Program display [PRGRM] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed” Current block display screen [CURRNT] [(OPRT)] [BG–EDT] See
  • Page 241. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 PROGRAM SCREEN Soft key transition triggered by the function key PROG in the TJOG or THDL mode PROG Program display [PRGRM] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed” Program input screen [MDI] [(OPRT)] [BG–EDT] See “When the soft k
  • Page 25B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI PROG PROGRAM SCREEN Soft key transition triggered by the function key (When the soft key [BG–EDT] is pressed in all modes) 1/2 PROG Program display [PRGRM] [(OPRT)] [BG–END] (O number) [O SRH] (Address) [SRH↓] (Address) [SRH↑] [REWIND] [F SRH] [CAN] (
  • Page 261. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 2/2 (1) Program directory display [LIB] [(OPRT)] [BG–EDT] (O number) [O SRH] Return to the program [READ] [CHAIN] [STOP] [CAN] (O number) [EXEC] [PUNCH] [STOP] [CAN] (O number) [EXEC] Graphic Conversational Programming [C.A.P.] [PRGRM] Return to the p
  • Page 27B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI Soft key transition triggered by the OFFSET/SETTING SCREEN (T series) function key OFFSET SETTING 1/2 OFFSET SETTING Tool offset screen [OFFSET] [WEAR] [(OPRT)] (Number) [NO SRH] [GEOM] (Axis name and numeral) [MEASUR] (Axis name) [INP.C.] (Numeral) [
  • Page 281. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 2/2 (1) Menu programming screen [MENU] [(OPRT)] (Number) [SELECT] Software operator’s panel screen [OPR] Tool life management setting screen [TOOLLF] [(OPRT)] (Number) [NO SRH] [CLEAR] [CAN] [EXEC] (Numeral) [INPUT] Y axis tool offset screen [OFST.2]
  • Page 29B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI Soft key transition triggered by the OFFSET/SETTING SCREEN (M series) function key OFFSET SETTING OFFSET SETTING Tool offset screen [OFFSET] [(OPRT)] (Number) [NO SRH] (Axis name) [INP.C.] (Numeral) [+INPUT] (Numeral) [INPUT] Setting screen [SETING] [
  • Page 301. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 SYSTEM SCREEN Soft key transition triggered by the function key SYSTEM 1/3 SYSTEM Parameter screen [PARAM] [(OPRT)] (Number) [NO SRH] [ON:1] [OFF:0] (Numeral) [+INPUT] (Numeral) [INPUT] [READ] [CAN] [EXEC] [PUNCH] [CAN] To enter a file number: Press N
  • Page 31B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI (1) (2) (3) 2/3 [DUMP] [SEARCH] [BYTE] [WORD] [D.WORD] [DRARA]/[NDPARA] [PMCDGN] [TITLE] [STATUS] [SEARCH] [ALARM] [TRACE] [T.DISP]/[TRCPRM] [EXEC] [M.SRCH] [SEARCH] [INPUT] [ANALYS] [SCOPE] [SGNPRM] With [DELETE] [START]/[STOP] PMC–RC [INIT] [T–SRCH]
  • Page 321. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 (4) 3/3 Pitch error compensation screen [PITCH] [(OPRT)] (No.) [NO SRH] [ON:1] [OFF:0] (Numeral) [+INPUT] (Numeral) [INPUT] [READ] [CAN] [EXEC] [PUNCH] [CAN] To enter a file number: Press N , enter a file [EXEC] number, then press INPUT on the PRGRM s
  • Page 33B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI MESSAGE SCREEN Soft key transition triggered by the function key MESSAGE MESSAGE Alarm display screen [ALARM] Message display screen [MSG] Alarm history screen [HISTRY] [(OPRT)] [CLEAR] HELP SCREEN Soft key transition triggered by the function key HEL
  • Page 341. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 GRAPHIC SCREEN (T series) Soft key transition triggered by the function key GRAPH Tool path graphics Mode 0 GRAPH Tool path graphics [G.PRM] [(OPRT)] [NORMAL] [GRAPH] [(OPRT)] [HEAD] [ERASE] [PROCES] [EXEC] [STOP] [ZOOM] [(OPRT)] [ACT] [HI/LO] A.ST/Pa
  • Page 35B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI GRAPHIC SCREEN (M series) Soft key transition triggered by the function key GRAPH Tool path graphics GRAPH Tool path graphics [PARAM] [EXEC] [(OPRT)] [AUTO] [STSRT] [STOP] [REWIND] [CLEAR] [ZOOM] [(OPRT)] [EXEC] [←] [→] [POS] [↑] [↓] Solid graphics GR
  • Page 361. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 1.2 SCREEN DISPLAYED IMMEDIATELY AFTER POWER IS TURNED ON 1.2.1 Slot Status Display Types of PCBs mounted on the slots are displayed. If a hardware trouble or an incorrect mounting is found, this screen is displayed. D Slot state screen SLOT CONFIGURA
  • Page 37B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI D Software ID 40 : Main CPU 41 : PMC–RC 42 : Built–in I/O card 43 : Sub CPU 45 : Graphic 49 : CAP II 4A : Remote buffer 4F : PMC–RE 50 : Additional 4–axis control (FS16 option 2) 53 : Loader control 59 : RISC board for high–precision contour control 5
  • Page 381. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 1.3 After the system has been installed correctly, you can find the PCBs installed and the softwares integrated on the system configuration screen. SYSTEM CONFIGURATION SCREEN 1.3.1 (1) Press SYSTEM key. Display Method (2) Press soft key [system],then
  • Page 39B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI D Module ID B9 : Series 16 main CPU BA : Series16/18 option 2 BD : Series 18 main CPU (For 4–axis) 3F : Remote buffer DNC1 9D : PMC–RC B4 : PMC–RB5/RB6 46 : I/O card (Sink type) 5F : I/O card (Source type) A8 : I/O card with power supply (Sink type) B
  • Page 401. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 1.3.3 Kind of software Software Configuration Software series Screen SYSTEM CONFIG(SOFTWARE) SYSTEM BDB1 0001 Software version FC1A FC2A F81A F82A Software F41A F42A F01A F02A configuration SERVO 9080 0001 PMC 4062 0001 LADDER FS16 0001 Character writ
  • Page 41B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI 1.4 ALARM HISTORY SCREEN 1.4.1 Alarms generated in the NC are recorded. The latest 25 alarms generated General are recorded. The 26th and former alarms are deleted. 1.4.2 Screen Display (1) Press MESSAGE key . (2) Press soft key [HISTRY] and an alarm
  • Page 421. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 1.5 This function enables the saving of external operator messages as a EXTERNAL record. OPERATOR The record can be viewed on the external operator message history screen. MESSAGES RECORD 1.5.1 (1) Press the MESSAGE function key. Screen Display (2) Pr
  • Page 43B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI 1.5.3 Parameter #7 #6 #5 #4 #3 #2 #1 #0 3113 MS1 MS0 MHC #0 (MHC) The records of an external operator message: 0 : Cannot be erased. 1 : Can be erased. #6, #7 (MS0,MS1) These bits set the number of characters to be retained in each record of an extern
  • Page 441. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 1.6 This function displays the key and signal operations performed by the NC operator upon the occurrence of a fault or the output of an NC alarm, OPERATION HISTORY together with the corresponding NC alarms. This function records the following data: (
  • Page 45B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI 1.6.2 Screen Display D Displaying the operation (1) Press the SYSTEM function key. history (2) Press the continue menu key [ ]. The [OPEHIS] [(OPRT)] soft key are displayed. (3) Press the [OPEHIS] soft key twice. The operation history screen is displa
  • Page 461. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 Data displayed on the operation history screen (1) MDI keys Address and numeric keys are displayed after a single space. Soft keys are displayed in square brackets ([]). Other keys (RESET/INPUT, for example) are displayed in angle brackets (<>). A key
  • Page 47B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI Mode selection signals and rapid traverse override signals are displayed as indicated below: Input signal Name displayed MD1 ND2 MD4 REF DNC1 0 0 0 0 0 MDI 1 0 0 0 0 MEM 1 0 0 0 1 RMT 0 1 0 0 0 NOMODE 1 1 0 0 0 EDT 0 0 1 0 0 H/INC 1 0 1 0 0 JOG 1 0 1
  • Page 481. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 1) The power–on time is displayed as shown below: 92/01/20 ==== Year/Month/Day 09:15:30 ==== Hour:Minute:Second 2) The power–off time and the time when an NC alarm occurred are displayed in reverse video. 92/01/20 ==== Year/Month/Day 09:15:30 ==== Hou
  • Page 49B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI 1.6.3 Setting The Input (1) On the operation history signal selection screen, press the [(OPE)] soft Signal or Output Signal key. to Be Recorded in The OP_HIS SIGNAL SELECT O1000 N02000 Operation History No. ADDRES SIGNAL No. ADDRES SIGNAL 01 G0004 00
  • Page 501. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 (8) Pressing the return menu key [ ] causes the [OPEHIS] (OPE) soft key to be displayed again. D Input signals and output signals to be recorded in the history NOTE 1 A cross (×) indicates that a signal will not be recorded. Also, any signal for which
  • Page 51B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI #7 #6 #5 #4 #3 #2 #1 #0 G020 f f f f f f f f ∼∼ G042 f f f f f f f f G043 f × f × × f f f G044 f f f f f f MLK BDT1 G045 BDT9 BDT8 BDT7 BDT6 BDT5 BDT4 BDT3 BDT2 G046 DRN KEY4 KEY3 KEY2 KEY1 f SBK f G047 f f f f f f f f ∼∼ G060 f f f f f f f f G061 f f
  • Page 521. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 #7 #6 #5 #4 #3 #2 #1 #0 G115 f f f f f f f f G116 *–L8 *–L7 *–L6 *–L5 *–L4 *–L3 *–L2 *–L1 G117 f f f f f f f f G118 *+ED8 *+ED7 *+ED6 *+ED5 *+ED4 *+ED3 *+ED2 *+ED1 G119 f f f f f f f f G120 *–ED8 *–ED7 *–ED6 *–ED5 *–ED4 *–ED3 *–ED2 *–ED1 G121 f f f f
  • Page 53B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI 2. List of Address for 2–path control MT→PMC #7 #6 #5 #4 #3 #2 #1 #0 X000 f f f f f f f f ∼∼ X127 f f f f f f f f PMC→CNC (Signals for tool post 1) #7 #6 #5 #4 #3 #2 #1 #0 G000 f f f f f f f f ∼∼ G003 f f f f f f f f G004 f f f f FIN f f f G005 f f f
  • Page 541. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 #7 #6 #5 #4 #3 #2 #1 #0 G061 f f f f f f f RGTA G062 f f f f f f f f ∼∼ G099 f f f f f f f f G100 +J8 +J7 +J6 +J5 +J4 +J3 +J2 +J1 G101 f f f f f f f f G102 –J8 –J7 –J6 –J5 –J4 –J3 –J2 –J1 G103 f f f f f f f f ∼∼ G105 f f f f f f f f G106 MI8 MI7 MI6 M
  • Page 55B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI #7 #6 #5 #4 #3 #2 #1 #0 G126 SVF8 SVF7 SVF6 SVF5 SVF4 SVF3 SVF2 SVF1 G127 f f f f f f f f ∼∼ G129 f f f f f f f f G130 *IT8 *IT7 *IT6 *IT5 *IT4 *IT3 *IT2 *IT1 G131 f f f f f f f f G132 f f f f +MIT4 +MIT3 +MIT2 +MIT1 G133 f f f f f f f f G134 f f f f
  • Page 561. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 #7 #6 #5 #4 #3 #2 #1 #0 G1020 f f f f f f f f ∼∼ G1042 f f f f f f f f G1043 f × f × × f f f G1044 f f f f f f MLK BDT1 G1045 BDT9 BDT8 BDT7 BDT6 BDT5 BDT4 BDT3 BDT2 G1046 DRN KEY4 KEY3 KEY2 KEY1 f SBK f G1047 f f f f f f f f ∼∼ G1060 f f f f f f f f
  • Page 57B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI #7 #6 #5 #4 #3 #2 #1 #0 G1116 *–L8 *–L7 *–L6 *–L5 *–L4 *–L3 *–L2 *–L1 G1117 f f f f f f f f G1118 *+ED8 *+ED7 *+ED6 *+ED5 *+ED4 *+ED3 *+ED2 *+ED1 G1119 f f f f f f f f G1120 *–ED8 *–ED7 *–ED6 *–ED5 *–ED4 *–ED3 *–ED2 *–ED1 G1121 f f f f f f f f ∼∼ G112
  • Page 581. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 1.6.4 Recorded data can be output to an input/output unit connected via a Inputting and reader/punch interface. An output record can be input from the input/output unit. Outputting the Set the input/output unit to be used in setting parameters No. 002
  • Page 59B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI 1) Header T 0 C O P E R A T I O N H I S T O R Y ; C: Data word 2) MDI/soft key T 5 0 P 0 to 1 H * * ; P0: Usually P1: At power–on H **: Key code (See the following table.) 3) Signal T 5 1 P 0 to 6 N 0 to 255 H * * , * * ; New data Old data P0: X0000 a
  • Page 601. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 4) Alarm T 5 2 P 0 to 10 N * * * * ; P0: P/S No. 100 P1: P/S No. 000 P2: P/S No. 101 P3: P/S No. 0001 to 254 P4: Overtravel alarm P5: Overheat alarm P6: Servo alarm P7: System alarm P8: APC alarm P9: Spindle alarm P10: P/S alarm No. 5000 to 5999 P15:
  • Page 61B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI 6) MDI/soft key of path 2 T 5 4 P 0 to 1 H * * ; P0: Usually P1: At power–on H **: KCB code (See the following table.) 7) Signal of path 2 T 5 5 P 2, 6 N 1000 to 1255 H * * , * * ; New data Old data P2: G1000 and above P6: F1000 and above N***: DI/DO
  • Page 621. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 Key codes (MDI/soft key) (00H to 7FH) 0 1 2 3 4 5 6 7 0 Space 0 @ P 1 ! 1 A Q 2 ” 2 B R 3 # 3 C S 4 $ 4 D T 5 % 5 E U 6 & 6 F V 7 ’ 7 G W 8 ( 8 H X 9 ) 9 I Y A ; * : J Z (EOB) B + K [ C ’ < L ¥ D – = M ] E . > N F / ? O – 48
  • Page 63B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI (80H to FFH) 8 9 A B C D E F 0 Reset F0 * * 1 MMC F1 * * 2 CNC F2 * * 3 F3 * 4 Shift Insert F4 * * 5 Delete F5 * * 6 CAN Alter F6 * * 7 F7 * 8 Cur→ Input Positn F8 * * * * 9 Cur← Progrm F9 * * * A Cur↓ Help Offset * * * B Cur↑ System * * C Messeg * D
  • Page 641. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 1.6.5 Notes (1) While the operation history screen is displayed, no information can be recorded to the history. (2) An input signal having an on/off width of up to 16 msec is not recorded in the history. Some signals are not recorded in the history. S
  • Page 65B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI 1.7 HELP FUNCTION 1.7.1 General The help function displays alarm information, operation method and a table of contents for parameters. This function is used as a handbook. 1.7.2 Press HELP key on any screen other than PMC screen, then a help screen Di
  • Page 661. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 D Help for operation (1) Press [2 OPR], then a menu for operation method is displayed. HELP (OPERATION METHOD) O1234 N12345 1. PROGRAM EDIT 2. SEARCH 3. RESET 4. DATA INPUT WITH MDI 5. DATA INPUT WITH TAPE 6. OUTPUT 7. INPUT WITH FANUC CASSETTE 8. OUT
  • Page 67B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI D Parameter table Press soft key [3 PARA], then a parameter table is displayed. HELP (PARAMETER TABLE) O1234 N12345 1/4 Current page/ Total ·SETTING (NO.0000~ ) page ·READER/PUNCHER INTERFACE (NO.0100~ ) ·AXIS CONTROL/SETTING UNIT (NO.1000~ ) ·COORDIN
  • Page 681. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 1.8 DISPLAYING DIAGNOSTIC PAGE 1.8.1 (1) Press SYSTEM key. Displaying Diagnostic (2) Press soft key [DGNOS], then a diagnostic screen is displayed. Page 1.8.2 Contents Displayed D Causes when the machine does not travel 000 WAITING FOR FIN SIGNAL An a
  • Page 69B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI D Cause of the cycle start LED turned off 020 CUT SPEED UP/DOWN 1 0 0 0 1 0 0 021 RESET BUTTON ON 022 RESET AND REWIND ON 0 0 1 0 0 0 0 023 EMERGENCY STOP ON 0 0 0 1 0 0 0 024 RESET ON 1 0 0 0 0 0 0 025 STOP MOTION OR DWELL 1 1 1 1 0 0 0 1 1 1 1 1 1 0
  • Page 701. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 D Details of digital servo alarm 414 #7 #6 #5 #4 #3 #2 #1 #0 DGN 0200 OVL LV OVC HCA HVA DCA FBA OFA #7(OVL): Overload alarm #6(LV): Insufficient voltage alarm #5(OVC): Over current alarm #4(HCA): Abnormal current alarm #3(HVA): Overvoltage alarm #2(D
  • Page 71B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI D Position error amount DGN 0300 Position error of an axis in detection unit Feed rate [mm/min] 1 Position error= × 60 servo loop gain [1/sec] Detection unit D Machine position DGN 0301 Distance from reference position of an axis in detection unit D R
  • Page 721. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 #1 (POS) A module required for spindle analog control is 0 : not mounted 1 : mounted #0 (SIC) A module required for spindle serial control is 0 : not mounted 1 : mounted DGN 0401 Serial spindle alarm state of 1st spindle DGN 0402 Serial spindle alarm
  • Page 73B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI DGN 0413 Speed meter of 2nd spindle [%] DGN 0414 Position error in 1st spindle synchronous control mode DGN 0415 Position error in 2nd spindle synchronous control mode DGN 0416 Absolute value of synchronization error between 1st and 2nd spindles DGN 0
  • Page 741. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 D Two–spindle polygon This data indicates the status of the polygon synchronization mode. machining (T series only) #7 #6 #5 #4 #3 #2 #1 #0 470 SC0 LGE SCF PST SPL #0 (SPL): Spindle polygon synchronization is in progress. #1 (PST): Spindle polygon syn
  • Page 75B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI This data indicates the cause of P/S alarm 5018 or 218. #7 #6 #5 #4 #3 #2 #1 #0 471 NPQ PQE NSP SUO QCL PCL #0 to #3 →Cause of P/S alarm No. 5018 P/S alarm No. 5018 can be cleared by issuing a reset. The cause indication is retained until the cause is
  • Page 761. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 The specified synchronization mode status is displayed. DGN 474 Rotation ratio of the master axis in spindle polygon synchronization (specified P value) In spindle polygon synchronization mode, the rotation ratio (specified P value) of the current mas
  • Page 77B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI D State of remote buffer (protocol A) DGN 0500 Send command 1: SYN 2: RDY 3: RST 4: ALM 5: SAT 6: GTD 7: RTY 8: SDI DGN 0501 Receive command 1: SYN 2: RDY 3: ARS 4: AAL 5: CLB 6: SET 7: DAT 8: EOD 9: WAT 10: RTY 11:RDI 12: SDO DGN 0502 State of remote
  • Page 781. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 #7 #6 #5 #4 #3 #2 #1 #0 DGN 513 This data indicates the internal MMC–IV information. #4 For the VIDEO signal, 1 : The CNC/PMC screen is selected. 0 : The MMC screen is selected. D Diagnostic data related to a small–diameter peck drilling cycle (M seri
  • Page 79B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI D Diagnostic data related to ATC for FD Alpha #7 #6 #5 #4 #3 #2 #1 #0 DGN 530 A99 A98 A97 A96 A95 A43 * Check the contents of this data if alarm 251 is output. #5 (A99): A pry alarm occurred while the tool was being changed. #4 (A98): After the power
  • Page 801. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 D Diagnostic data related to the dual position feedback function 0550 Closed loop error [Data type] 2–word axis [Unit of data] Detection units [Valid data range] –99999999 to +99999999 0551 Semi–closed loop error [Data type] 2–word axis [Unit of data]
  • Page 81B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI The data items displayed on the diagnosis screen are obtained at the following positions: Semi–closed loop error (No. 551) Motor Command + + +  Kp Speed Machine - + control - Servo amplifier Ps Conversion coefficients Closed loop error (Parameters No
  • Page 821. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 1.9 NC STATE DISPLAY ACTUAL POSITION (ABSOLUTE) O1000 N00010 X 217.940 Y 363.233 Z 0.000 PART COUNT 5 RUN TIME 0H15M CYCLE TIME 0H 0M38S ACT.F 3000MM/M S 0 T0000 MEM STRT MTN *** 09:06:35 [ ABS ] [ REL ] [ ALL ] [ HNDL ] [ OPRT ] MEM STRT MTN *** ALM/
  • Page 83B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI 1.10 Tuning becomes easier by graphically displaying servo error amount and torque command, etc. (Graphic option is required). WAVE FORM DIAGNOSTIC The following two types of waveform diagnosis functions are supported: FUNCTION (1) One–shot type The o
  • Page 841. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 1.10.2 1.Press the SYSTEM key to display a system screen such as aparameter. Waveform Diagnostic Parameter Screen 2. Press the next menu key several times, and the soft key [W.DGNS] is displayed. 3. Press [W.DGNS], then the parameter screen for the wa
  • Page 85B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI (4) Data number: The table below lists the numbers of the data items for which a waveform can be displayed (n = 1 to 8). Data No. Description Units 00 Does not display a waveform. – 0n Servo error (8 ms) for the n–th axis (positional devi- Pulses atio
  • Page 861. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 D Waveform diagnosis (1) Display start condition parameters (storage 100 : Draws a waveform for the stored data. type) (2) Sampling period: Invalid (3) Trigger: Invalid (4) Data number: The table below lists the numbers of the data items for which a w
  • Page 87B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI 1.10.3 1. Press soft key [W.GRPH], then graph of waveform diagnosis is Graphic of Wave displayed. Diagnosis data WAVE DIAGNOSE (GRAPHIC) CH1 CH2 1.0 1.0 0.5 0.5 0 0 –0. –0. 5 5 –1. –1. 0 0 [START] [TIME³] [²TIME] [H–DOBL] [H–HALF] 2. Press soft key [(
  • Page 881. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 Pressing the [SATART] soft key starts data sampling. While sampling is being performed, SAMPLING blinks at the top of the screen. Once data sampling has been completed, a waveform is automatically displayed. WAVE DIAGNOS. (GRAPHIC) O1234 N12345 CH1 CH
  • Page 89B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI 1.10.4 (1) Press the SYSTEM function key. Pressing the menu continuation key [ ] Data Sampling for displays the [W.DGNS] soft key. Press this soft key to display the Storage Type WAVE DIAGNOS. (PARAMETER) screen. Waveform Diagnosis (2) Press the [W.ME
  • Page 901. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 CAUTION 1 Data items for which ***** is displayed cannot be set. 2 To change the sampling axes, enter new axis names then press the [SELECT] soft key. Pressing the [SLELCT] soft key without entering an axis name results in no sampling axis being set.
  • Page 91B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI 1.10.5 Waveform diagnosis data of servo alarm format can be output to an I/O Outputting Waveform device, as follows: Diagnosis Data 1) Select EDIT mode. (Storage Type) 2) Press the SYSTEM key, then display the WAVE DIAGNOS. (MEMORY) screen. 3) Press t
  • Page 921. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 D Output format In the servo alarm format, the header, date and time, selected axes, and waveform diagnosis data are output in this order. Data items are identified by nine identifier words. Output data other than the identifier words varies with the
  • Page 93B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI 4) Waveform diagnosis data T 6 0 D * * , * * , * * , X * * , T 6 1 D * * , * * , * * , X * * , T 6 2 D * * , * * , * * , X * * , T 6 3 D * * , * * , * * , X * * , T 6 4 D * * , * * , * * , X * * , T 6 5 D * * , * * , * * , X * * , D *..*: Waveform dia
  • Page 941. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 1.11 Load meter of the servo axis and the serial spindle and the speed meter can be displayed. OPERATING MONITOR 1.11.1 1. Set a parameter to display operating monitor. Display Method #7 #6 #5 #4 #3 #2 #1 #0 3111 OPM #5:(OPM) 0 : Operating monitor is
  • Page 95B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI (1) Associated Parameters 3151 Axis number for which the 1st load meter for servo motor is displayed 3152 Axis number for which the 2nd load meter for servo motor is displayed 3153 Axis number for which the 3rd load meter for servo motor is displayed
  • Page 961. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 1.12 LIST OF OPERATIONS Reset Data Param- Func- protec- Function eter Mode tion Operation tion write=1 button key Resetting run hour [(OPRT)] [RUNPRE]→[EXEC] – POS Resetting no. of [(OPRT)] [PTSPRE]→[EXEC] machined parts – POS Resetting OT alarm At Po
  • Page 97B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI Input/Output with FANUC Cassette Data Param- Func- protec- Function eter Mode tion Operation tion write=1 button key Heading a file EDIT PROG N →File no.→[ " ]→[F SRH]→[EXEC] Deleting a file OFF EDIT PROG N →File no.→[ " ]→[DELETE→[EXEC] Collating a p
  • Page 981. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 Output to FANUC Cassette Data Param- Func- protec- Function eter Mode tion Operation tion write=1 button key [(OPRT)]→[ " ]→[PUNCH]→[EXEC] SYSTEM Output of EDIT parameter (PA- RAM) [ " ]→[I/O]→(CANNEL NO) 1 INPUT →(DEVICE Output of PMC SYSTEM paramete
  • Page 99B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI Edit Data Param- Func- protec- Function eter Mode tion Operation tion write=1 button key Display of memory [LIB] EDIT PROG capacity used Deleting all OFF EDIT PROG O →–9999→ DELETE programs OFF Deleting a program EDIT PROG O →Program no.→ DELETE Delet
  • Page 1001. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 Clear Data Param- Func- prote- Function eter Mode tion Operation ction write=1 key key Memory all clear RESET M/T : AND DELETE On 2path are controlled On 2path are controlled At power Path1 : CAN AND 1 ON Path2 : CAN AND 2 Loader is controlled : CAN A
  • Page 101B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI 1.13 WARNING SCREEN DISPLAYED WHEN AN OPTION IS CHANGED D Warning screen This CNC displays a warning screen when the configuration of the options using the SRAM area is changed. The data for the function indicated on the screen is cleared the next tim
  • Page 1021. DISPLAY AND OPERATION OF CRT/MDI B–62755EN/01 D Allocation error screen When an option which uses the SRAM area is added, the system software may require more SRAM than is currently installed in the system. In this case, an allocation error screen appears the first time the system is turned on af
  • Page 103B–62755EN/01 1. DISPLAY AND OPERATION OF CRT/MDI 1.14 System software can be replaced only with compatible system software. Otherwise, the first time the CNC is turned on after the system software WARNING SCREEN is replaced, the following screen will be displayed and the system will not DISPLAYED WH
  • Page 1042. HARDWARE B–62755EN/01 2 HARDWARE This chapter describes structure of CNC control section, connection of units and the functions of PCBs and modules mounted on PCBs. 2.1 STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 2.2 GENERAL OF HARDWARE . . . . . . . . . . . . . .
  • Page 105B–62755EN/01 2. HARDWARE 2.1 STRUCTURE Control unit (4 slots) LCD/MDI CRT/MDI unit OP2 OP1 MAIN PSU Series 16 ON 01234N1234 OFF X 123.456 Z 456.789 SERVOMOTOR SERVO AMP C series SERVO AMP I/O Unit MODEL – A I/O LINK AIF01A ↑ ↓ Machine side operator’s panel magnetics circuit 91
  • Page 1062. HARDWARE B–62755EN/01 2.2 GENERAL OF HARDWARE 2.2.1 Series 16/160 Back Data Control unit HSSB OSI ground server graphic interface ethernet drawing unit board board board board Back Commu- Data Graphic High–speed ground nication server conversion serial bus drawing CPU function function interface
  • Page 107B–62755EN/01 2. HARDWARE 2.2.2 Series 18/180 Control unit HSSB Data graphic interface server board board unit Graphic High–speed Data conversion serial bus server function interface function Back MMC Loader Option 3 Option 2 Option 1 Main CPU Power ground board control I/O card board board board boa
  • Page 1082. HARDWARE B–62755EN/01 2.3 TOTAL CONNECTION DIAGRAM 2.3.1 16–TC/MC, 160–TC/MC, 18–TC/MC, 180–TC/MC Power unit AC–IN (CP1) 200 – 240VAC AC–OUT (CP2) AC–OUT (CP3) ON/OFF (CP4) ON/OFF +24V (CP5) CN2/CP5 JN1 LCD/MDI +24E (CP6) JA2 CRT/MDI CK1 unit Main CPU CRT (JA1) See 2.4.1 for connection to CRT/MDI
  • Page 109B–62755EN/01 2. HARDWARE (Main CPU) SERVO2(JS2A) 2nd axis servo amp/Linear scale or SCALE2(JF22) 2nd axis servo amp/Linear scale in 1st path SERVO3(JS3A) 3nd axis servo amp/Linear scale or SCALE3(JF23) 3nd axis servo amp/Linear scale in 1st path SERVO4(JS4A) 4th axis servo amp/Linear scale or SCALE4
  • Page 1102. HARDWARE B–62755EN/01 2.3.2 When Power C is Used PSU–I/O board ÔÔÔ 24V–IN (CP1A) 24V–OUT (CP1B) Ô 200VAC 24VDC DI–1 (C50) CP11/CP5 DI–2 (C51) LCD/MDI DI–3 (C52) JN1 CRT/MDI DI–4 (C53) JA2 unit Magnetics CI–1 cabinet DO–1 (C54) See 2.4.1 for connection to CRT/MDI DO–1 (C55) or LCD/MDI unit. Main C
  • Page 111B–62755EN/01 2. HARDWARE SCALE1 (JF21) 1st axis linear scale SERVO2 (JS2A) 2nd axis servo amplifier/motor/pulse coder/linear scale or SCALE2 (JF22) 2nd axis servo amplifier/motor/pulse coder/linear scale in 1st path SERVO3 (JS3A) 3rd axis servo amplifier/motor/pulse coder/linear scale or SCALE3 (JF2
  • Page 1122. HARDWARE B–62755EN/01 2.4 INTER–MACHINE CONNECTION 2.4.1  D Connection 1) When the 9″ CRT/MDI or PDP/MDI is used (the MMC–IV cannot be used) 9″CRT/MDI unit 9″PDP/MDI unit Power supply ON/OFF button unit CP4 ON ON1 ON button COM Short circuit ON2 OFF OFF1 OFF button OFF2 CRT, PDPunit CP2, C
  • Page 113B–62755EN/01 2. HARDWARE 2) When the 14″ CRT/MDI is used (the MMC–IV cannot be used) 14″CRT/MDI unit Power supply ON/OFF button unit CP4 ON ON1 COM ON button Short circuit ON2 OFF OFF1 OFF button OFF2 CRT, LCD unit CP2 or CP3 CN2(CRT)CRT power CP5 CP5(VGA board) Main CPU board JA1 JN1 Video input JA
  • Page 1142. HARDWARE B–62755EN/01 3) When the LCD/MDI is used (the MMC–IV cannot be used) LCD/MDI unit Power supply ON/OFF button unit CP4 ON ON1 ON button COM Short circuit ON2 OFF OFF1 OFF button OFF2 CRT, LCD unit CP5 CP5 LCD power Main CPU board JA1 JN1 Video input JA2 Soft key cable JA2 Keyboard PCB CK2
  • Page 115B–62755EN/01 2. HARDWARE 4) When the MMC–IV is used (without the NC graphics function) 14″CRT/MDI unit (analog) 9.5″LCD/MDI unit (analog) Power supply ON/OFFbutton unit CP4 ON ON1 ON button COM Short circuit ON2 OFF OFF1 OFF button OFF2 CRT, LCD unit CP2, CP3 or CP5 CP11(CRT)CRT, LCD CP5(LCD) power
  • Page 1162. HARDWARE B–62755EN/01 5) When the MMC–IV is used (with the NC graphics function) 14″CRT/MDI unit (analog) 9.5″LCD/MDI unit (analog) Power supply unit ON/OFF button CP4 ON ON1 ON button COM Short circuit ON2 OFF OFF1 OFF button OFF2 CRT, LCD unit CP2, CP3 or CP5 CN2(CRT)CRT, LCD CP5(LCD) power F–B
  • Page 117B–62755EN/01 2. HARDWARE D Terminal layout CP2 or CP3 CN2 (CRT) For 9″ color CRT, 1 200A 9″ monochrome PDP, 1 200A or 14″ color CRT 2 200B 2 200B 3 G 3 G CP5 CN2 For 9″ mono- 1 +24V chrome CRT 1 2 3 4 5 6 2 0V 0V 0V +24V +24V 3 CP5 CP5 +24V 1 +24V For 9.5″ LCD, 1 8.4″ LCD, or 14″ color CRT 2 0V 2 0V
  • Page 1182. HARDWARE B–62755EN/01 D CRT cable connection 1) For 9″ CRT and 9″ PDP CRT(JA1) CN1 VDR (01) (01) VDR 0V (02) (08) 0V VDG (03) (04) VDG 0V (04) (11) 0V VDB (05) (05) VDB 0V (06) (12) 0V HSYNC (18) (02) HSYNC 0V (14) (09) 0V VSYNC (12) (03) VSYNC 0V (16) (10) 0V Shield Connector : Half–pitch Connec
  • Page 119B–62755EN/01 2. HARDWARE 3) For 14″ analog CRT or 9.5″ analog LCD (with MMC–IV) CRT(JA1A) JA1 VDR (01) (01) VDR 0V (02) (02) 0V VDG (03) (03) VDG 0V (04) (04) 0V VDB (05) (05) VDB 0V (06) (06) 0V HSYNC (18) (18) HSYNC 0V (16) (16) 0V VSYNC (12) (12) VSYNC 0V (14) (14) 0V Shield Connector : Half–pitc
  • Page 1202. HARDWARE B–62755EN/01 D MDI cable connection MDI(JA2) CK1 *KEY00 (01) (01) *KEY00 *KEY02 (02) (02) *KEY02 *KEY04 (03) (03) *KEY04 *KEY06 (04) (04) *KEY06 *COM00 (05) (05) *COM00 *COM02 (06) (06) *COM02 *COM04 (07) (07) *COM04 *COM06 (08) (08) *COM06 *COM08 (09) (09) *COM08 *COM10 (10) (10) *COM10
  • Page 121B–62755EN/01 2. HARDWARE 2.4.2 Reader/Puncher Interface D Connection Main CPU board R232–1(JD5A) (Channel 1) Punch panel R232–2(JD5B) (Channel 2) Tape reader etc. D Cable connection R232–1(JD5A) R232–2(JD5B) Punch panel RD (01) (03) RD 0V (02) DR (03) (06) DR 0V (04) 0V (06) (05) CS CD (07) 0V (08)
  • Page 1222. HARDWARE B–62755EN/01 2.4.3 Manual Pulse Generator D Connection Main CPU board MPG(JA3) 1st manual pulse #1 generator 2nd manual pulse #2 generator 3rd manual pulse #3 generator D Cable connection MPG(JA3) Manual pulse generator HA1 (01) (05) HA1 1st HB1 (02) (06) HB1 +5V (09) (03) +5V 0V (12) (0
  • Page 123B–62755EN/01 2. HARDWARE 2.4.4 I/O LINK D Connection Power supply unit +24E(CP6) · I/O Unit–A · PCB for standard machine operator’s panel Main CPU board JD1B · Operator’s panel or IO LINK (JD1A) Group #0 connection unit Option 3 boards · Power Mate ,etc. JD1A PMC–RB : Main CPU PMC–RC : Option 3 JD1B
  • Page 1242. HARDWARE B–62755EN/01 CAUTION Connect +5V when optical I/O link adapter is used. Do not connect when metal cable is used. When metal cable is used, cable length between units is extended by 10 m. When optical I/O link adapter is used, cable length between units is extended by 200m. D Connection b
  • Page 125B–62755EN/01 2. HARDWARE D Cable connection in the terminator JD2 TRM1 (04) TRM1 (10) TRM2 (12) TRM2 (19) TRM3 (14) TRM3 (20) Connector : Half–pitch 20–pins (PCR) 111
  • Page 1262. HARDWARE B–62755EN/01 2.4.5 Connect the serial pulse coder cable to the servo amplifier module. Servo Interface D Connection to α series servo amplifier (Interface type B) For Series 16/160 and Series 18/180 Main CPU board SERVOx Servo Option 2 boards (JSxA) amp. CN1 Power line ÔÔÔ Linear scale e
  • Page 127B–62755EN/01 2. HARDWARE D Connection of serial pulse coder JFx Serial pulse coder SD (01) (E) REQ *SD (02) (F) *REQ REQ (05) (A) SD *REQ (06) (B) *SD +6V (07) (T) +6V +5V (09) +5V (18) +5V (20) (L) +5V 0V (12) 0V (14) (M) 0V 0V (16) (U) OVA (N) SHLD(Shield) G Connector : Half–pitch Connector : CANO
  • Page 1282. HARDWARE B–62755EN/01 D Serial pulse coder C 0.35 R 2L Voltage drop (Max) = 0.20[V] y M 0.35 : Current consumed by pulse coder R : Resistance per unit length of cable [Ω/m] L : Cable length [m] M : No. of wires to 5V and 0V [Ex1]A66L–0001–0286(20/0.18,0.0394W/m) : L (Max)=21.75m [Ex2]A66L–0001–01
  • Page 129B–62755EN/01 2. HARDWARE 2.4.6 Connections by Type of Detectors D Built–in pulse coder Connection with α series servo amplifier (Interface of type B) For MAIN–B of Series 16/160 and Series 18/180 SVM S Main CPU board ÇÇÇÇÇÇ S Option2 board Table SERVO α SαB ÇÇÇÇÇÇ (JS α A) JFα PC Servo motor Positio
  • Page 1302. HARDWARE B–62755EN/01 2.4.7 Combining Serial Spindle and Analog Spindle D Only serial spindle is used Main CPU Serial board spindle #1 Spindle A–OUT1 motor (JA8A) SPDL–1 PC (JA7A) (Note) Serial spindle #2 Spindle motor PC D Only analog spindle is used Analog spindle Main CPU Spindle board motor A
  • Page 131B–62755EN/01 2. HARDWARE D Serial spindle and analog spindle are used Analog spindle Spindle motor Main CPU Serial board spindle #1 Spindle A–OUT1 motor (JA8A) SPDL–1 PC (JA7A) (Note) Serial spindle #2 Spindle motor PC NOTE When a serial spindle amplifier is used, an optical I/O link adapter must be
  • Page 1322. HARDWARE B–62755EN/01 2.4.8 Connection to α Serial Spindle Amplifier Main CPU board SPDL–x (JA7A, B) Option 2 board JA7B SPM x:1, 2 JD1(Optical I/O link SPDL–x (JA7A, B) adapter) SIN (01) (01) SIN *SIN (02) (02) *SIN SOUT (03) (03) SOUT *SOUT (04) (04) *SOUT 0V (11) (11) 0V 0V (12) (12) 0V 0V (13
  • Page 133B–62755EN/01 2. HARDWARE 2.4.9 Connection to Serial SPDL–x Optical I/O link Spindle Amplifier Main CPU board (JA7A, B) adapter Serial Option 2 board Optical fiber spindle amplifier x:1, 2 JD1 COP1 CN11A JD1(Optical I/O link SPDL–x (JA7A, B) adapter) SIN (01) (02) SIN *SIN (02) (01) *SIN SOUT (03) (0
  • Page 1342. HARDWARE B–62755EN/01 2.4.10 Connection to Analog Spindle Amplifier Main CPU board Control signal Option 2 board Analog A–OUTx (JA8A, B) spindle 200VAC amplifier SPDL–x (JA7A, B) Spindle x:1, 2 Position coder motor PC Spindle A–OUTx(JA8A, B) Analog spindle amplifier SVC (07) 0V (05) ENB1 (08) ENB
  • Page 135B–62755EN/01 2. HARDWARE 2.4.11 Remote Buffer Interface D Connection R232–1(JD5C) (Channel 3) Option 1 board Host computer R422–1(JD6A) Host computer D Example of cable connection R232–3(JD5C) Host computer RD (01) (02) SD 0V (02) DR (03) (20) ER 0V (04) CS (05) (04) RS 0V (06) CD (07) (08) CD 0V (0
  • Page 1362. HARDWARE B–62755EN/01 D Example of RS–422 cable R422–1(JD6A) Host computer RD (01) (04) RD *RD (02) (22) *RD RT (03) (17) TT *RT (04) (35) *TT CS (05) (07) RS *CS (06) (25) *RS DM (07) (11) TR Note) *DM (09) (29) *TR 0V (08) (19) SG (+24V) (10) SD (11) (06) RD *SD (12) (24) *RD TT (13) (08) RT *T
  • Page 137B–62755EN/01 2. HARDWARE 2.4.12 High–speed DI Signal Interface D Connection diagram HDI (JA5) Option board Touch sensor HDI (JA5) Built–in I/O card Touch sensor D Connection details HDI (JA5) HDI0 (01) 0V (02) HDI1 (11) 0V (12) HDI2 (03) 0V (04) HDI3 (13) 0V (14) HDI4 (05) 0V (06) 0V (16) HDI6 (07)
  • Page 1382. HARDWARE B–62755EN/01 2.4.13 Analog Signal Interface CNC OPTION 2 JA6 (PCR-EV20MDT) 1 AIN0 11 AIN1 2 0V 12 0V 3 AIN2 13 AIN3 4 0V 14 0V 5 AOUT 15 6 0V 16 0V 7 17 8 18 9 19 10 20 Cable connection 1 AIN0 Analog input CH0 2 0V 11 AIN1 Analog input CH1 12 0V 3 AIN2 Analog input CH2 4 0V 13 AIN3 Analo
  • Page 139B–62755EN/01 2. HARDWARE 2.4.14 The peripheral units, such as the control unit and CRT/MDI, have been Environmental designed on the assumption that they are housed in closed cabinets. In this manual “cabinet” refers to the following: Requirement (1) Cabinet manufactured by the machine tool builder f
  • Page 1402. HARDWARE B–62755EN/01 D Separating signal lines The cables used for the CNC machine tool are classified as listed in the following table : Bind the cables in each group as described in the action column. Group Signal line Action A Primary AC power line Bind the cables in group A sepa- rately (Not
  • Page 141B–62755EN/01 2. HARDWARE D Ground The following ground systems are provided for the CNC machined tool: 1. Signal ground system (SG) The signal ground (SG) supplies the reference voltage (0V ) of the electrical signal system to the machine. 2. Frame ground system (FG) The frame ground system (FG) is
  • Page 1422. HARDWARE B–62755EN/01 D Connecting the signal ground (SG) of the control unit Control unit M3 or M4 terminal for signal ground Printed circuit (SG) board SG M3 Ground cable Ground cable: wire with a sectional area of 2mm2 or more Frame System ground Ground plate of ground = the cabinet (FG) Conne
  • Page 143B–62755EN/01 2. HARDWARE D Noise suppressor The AC/DC solenoid and relay are used in the power magnetics cabinet. A high pulse voltage is caused by coil inductance when these devices are turned on or off. This pulse voltage induced through the cable causes the electronic circuits to be disturbed. To
  • Page 1442. HARDWARE B–62755EN/01 D Cable clamp and shield The CNC cables that required shielding should be clamped by the method processing shown below. This cable clamp treatment is for both cable support and proper grounding of the shield. To insure stable CNC system operation, follow this cable clamp met
  • Page 145B–62755EN/01 2. HARDWARE 2.5 LED DISPLAY AND MODULE CONFIGURATION OF PCB 2.5.1 Power Supply Unit Name Code Power supply unit AI A16B–1212–0901 Power supply unit BI A16B–1212–0871 Power supply unit C A20B–1005–0420 D LED display This LED is lit when the input AC power voltage is supplied to PIL(Green
  • Page 1462. HARDWARE B–62755EN/01 In case of power supply C I/O PSU Connector Function Abbreriation number 1 Fuse 1 2 2 24 V Input DC IN CP1A 3 3 24 V Output DC OUT CP1B 4 4 Battery CP8 5 Battery case 5 132
  • Page 147B–62755EN/01 2. HARDWARE D Fuse Fuses Power Symbol Rating Ordering code Individual code supply F1 7.5A A60L–0001–0245#GP75 AI A02B–0200–K100 F3 3.2A A60L–0001–0075#3.2 F4 5A A60L–0001–0046#5.0 F1 7.5A A60L–0001–0245#GP75 BI A02B–0200–K101 F3 5A A60L–0001–0075#5.0 F4 5A A60L–0001–0046#5.0 C A02B–0200
  • Page 148+24E OCL: (OVERCURENT LIMIT) F4/5A 2. HARDWARE OVP: (OVER VOLTAGE PROTECTION) D Block diagram for power CP2, 3 PC: (PRIMARY CURRENT LIMIT) +24V –1 F3/3.2A 200 VAC –2 +24V input OVP Regulator –3 +15V +15V supply unit (AI and BI) MAO Regu–OVP CP1 R F1/7.5A, 10A RY2, 3 lator S F2/7.5A, 10A Rec– 15V 200
  • Page 149B–62755EN/01 2. HARDWARE 2.5.2 Main CPU Board D Main CPU Board Name Code Series 16 Main CPU board A16B–3200–0190 Series 18 Main CPU board A16B–3200–0210 D LED display 1 LED status in power on routine (Green LED) j:OFF J:ON STATUS jjjj Power OFF STATUS JJJJ Initial status after power on (CPU is not r
  • Page 1502. HARDWARE B–62755EN/01 D Location of modules Connector Connector LED name number Use CRT JA1 CRT video signal MDI JA2 MDI keyboard R232–1 JD5A RS–232–C serial port (1) R232–2 JD5B RS–232–C serial port MPG JA3 Manual pulse generator IOLINK JD1A FANUC I/O LINK SPDL–1 JA7A Serial spindle (2) (3) (4)
  • Page 151B–62755EN/01 2. HARDWARE No. Name Specifications Function Display of system configuration screen (1) DRAM A20B–2901–0941 CNC DRAM:4MB module system A20B–2901–0942 DRAM:2MB RAM A20B–2902–0461 DRAM:8MB (2) SRAM A20B–2902–0350 Expanded ADDITIONAL SRAM:256KB module SRAM A20B–2902–0351 ADDITIONAL SRAM:76
  • Page 1522. HARDWARE B–62755EN/01 2.5.3 Option 1 Board Name Specifications Function Option 1 board A16B–2200–0913 Remote buffer A16B–2200–0914 DNC1 D LED display Status of communication function STATUS jjjj ALARM jjj ⋅ Communication function j:OFF, J:ON, :Don’t care l:Blink STATUS JJJJ Initial status after
  • Page 153B–62755EN/01 2. HARDWARE 2.5.4 Option 2 Board Series 16 Option 2 board Name Specifications Function Option 2 board A16B–2203–0030 CPU for 2 path control + Additional axis Option 2 board A16B–2203–0031 Additional axis Series 18 Option 2 board Name Specifications Function Option 2 board A16B–2203–0033
  • Page 1542. HARDWARE B–62755EN/01 D LED display ⋅ LED display transition when the power is turned onj:OFF, J:ON The STATUS LEDs are green and the ALARM LEDs are red. No. LED display NC status 1 STATUS jjjj When power is off 2 STATUS JJJJ Startup status immediately after power is turned or CPU is not running
  • Page 155B–62755EN/01 2. HARDWARE D Location of modules A16B–2203–0030, 0031 Connector Connector name number Use LED HDI JA5 High-speed skip signal A-IN JA6 Analog input SPDL-2 JA7B Serial spindle A- OUT2 JA8B Analog output APCBAT JA4B Battery for use with the APC AMP1 JS1A-2 Axis 1 servo amplifier AMP2 JS2A
  • Page 1562. HARDWARE B–62755EN/01 D Location of modules A61B–2203–0033 Connector Connector name number Use LED HDI JA5 High-speed skip signal A-IN JA6 Analog input SPDL-2 JA7B Serial spindle A-OUT2 JA8B Analog output APCBAT JA4B Battery for use with the APC (1) (2) (3) (4) (5) AMP1 JS1A-2 Axis 1 servo amplif
  • Page 157B–62755EN/01 2. HARDWARE 2.5.5 Option 3 Board Name Specifications Function Option 3 board A16B–3200–0054 PMC–RC A16B–3200–0055 PMC–RC+CAP A16B–3200–0057 CAP D LED display Status display of Status display of CAP–II function PMC–RC function STATUS jjjj ALARM jjj ⋅ LED display of PMC–RC function (i) LE
  • Page 1582. HARDWARE B–62755EN/01 ⋅ LED display of CAP–II function j: OFF, J: ON, Ll: Blink, Z: Don’t care No. LED display NC status 1 STATUS JJJJ Startup status immediately after power is ALARM jjj turned on 2 STATUS ZZjJ Waiting for each procesor in the system to set ALARM jjj its ID 3 STATUS ZZJj Waiting
  • Page 159B–62755EN/01 2. HARDWARE D Location of modules Connector Connector LED name number Use IOLINK JD1A2 FANUC I/O LINK (1) (2) (3) (4) (5) JNA F–BUS Back plane connector No. Name Specifications Function Display of system configuration screen (1) ROM A20B–2900–0290 CAP–II SYSTEM ROM MODULE module for sys
  • Page 1602. HARDWARE B–62755EN/01 2.5.6 Loader Control Board Name Code Function Loader control board A16B–2203–0080 Loader control function ⋅ LED display transition when the power is turned on j: OFF, J: ON No. LED display Description 1 STATUS jjjj The power is off 2 STATUS JJJJ The power has just been turne
  • Page 161B–62755EN/01 2. HARDWARE D Location of modules Connector Connector LED name number Use BRAKE CNBK Brake output ESP CNPW Emergency stop (1) (2) IO–1 CNWF DI/DO for workpiece feeder TP CNTP DI/DO for teach pendant IOLINK JD1A FANUC I/O LINK A–OUT JA8 Servo waveform check output AMP1 JS1A Servo amplifi
  • Page 1622. HARDWARE B–62755EN/01 2.5.7 I/O Card (Sink Type Output) Name Code Function I/O card A16B–2200–0950 DI : 104 DO : 80 With high–speed skip (sink type output) A16B–2200–0951 DI : 104 DO : 72 With high–speed skip A16B–2200–0952 DI : 80 DO : 56 With high–speed skip A16B–2200–0953 DI : 40 DO : 40 With
  • Page 163B–62755EN/01 2. HARDWARE 2.5.9 I/O Cards with Power Supply (Power C) Name Code Function (Sink Type Output) I/O card A16B–2202–0690 DI : 104 DO : 72 (sink type output) A16B–2202–0691 DI : 80 DO : 56 A16B–2202–0692 DI : 40 DO : 40 Power supply A20B–1005–0420 To be used with the above I/O card D LED di
  • Page 1642. HARDWARE B–62755EN/01 2.5.10 I/O Cards with Power Supply (Power C) Name Code Function (Source Type Output) I/O card A16B–2202–0870 DI : 104 DO : 72 (sink type output) A16B–2202–0871 DI : 80 DO : 56 A16B–2202–0872 DI : 40 DO : 40 Power supply A20B–1005–0420 To be used with the above I/O card D LED
  • Page 165B–62755EN/01 2. HARDWARE 2.5.11 Background Graphic Board Name Code Function Background graphic A16B–2203–0032 Background graphic function board D LED display ⋅ LED display transition when the power is turned on The STATUS LEDs are green and the ALARM LEDs are red. j:OFF, J:ON No. LED display NC stat
  • Page 1662. HARDWARE B–62755EN/01 D Location of modules (1) (2) (3) No. Name Specifications Function Display of system configuration screen (1) FROM A20B–2902–0081 Background FLASH ROM MODULE:4MB module graphic gra hic A20B–2902–0082 system FLASH ROM MODULE:2MB (2) SRAM A20B–2902–0350 system ADDITIONAL SRAM:
  • Page 167B–62755EN/01 2. HARDWARE 2.5.12 64–bit RISC Board Name Code Function 64–bit RISC Board A16B–3200–0150 High–precision contour machining D LED display ⋅ LED display transition when the power is turned on j:OFF, J:ON The STATUS LEDs are green and the ALARM LEDs are red. No. LED display NC status 1 STAT
  • Page 1682. HARDWARE B–62755EN/01 2.6 LIST OF THE PCBS AND UNITS 2.6.1 Control Unit Rack Name Drawing No. Remarks Series16 2 Slots A02B–0200–C001 Control unit A02B–0200–C021 For power rack (Without supply C MMC–IV)) 3 Slots A02B–0200–C005 4 Slots A02B–0200–C002 6 Slots A02B–0200–C003 8 Slots A02B–0200–C004 S
  • Page 169B–62755EN/01 2. HARDWARE 2.6.3 Control Unit P.C.B. Name Drawing No. Remarks Main CPU Series 16 A16B–3200–0190 board Series 18 A16B–3200–0210 Option 1 board Remote buffer A16B–2200–0913 DNC1 A16B–2200–0914 Option 2 board Series 16(Specification, with A16B–2203–0030 sub–CPU, 6 axes) Series 16(Specific
  • Page 1702. HARDWARE B–62755EN/01 Name Drawing No. Remarks I/O card A (DI:40 DO:40) A16B–2200–0988 (source output A16B–2202–0728 type) ty e) B (DI:80 DO:56) A16B–2200–0987 A16B–2202–0727 C (DI:104 DO:72) A16B–2200–0986 A16B–2202–0726 D (DI:104 DO:80) A16B–2202–0725 E (DI:40 DO:40) A16B–2200–0983 With high– s
  • Page 171B–62755EN/01 2. HARDWARE 2.6.4 Modules Name Drawing No. Remarks PMC control For PMC–RE A20B–2900–0140 module For loader control (with I/O link A20B–2900–0142 interface) For loader control (without I/O A20B–2900–0143 link interface) For PMC–RC3 PMC–RB3/RC3 (with I/O link in- A20B–2901–0960 terface) P
  • Page 1722. HARDWARE B–62755EN/01 Name Drawing No. Remarks Servo control module A20B–2902–0070 A20B–2902–0061 For learning control func- tion FROM module FROM 4MB A20B–2902–0081 FROM 2MB A20B–2902–0082 FROM 6MB A20B–2902–0092 DRAM module 512KB+2MB A20B–2902–0191 With man- agement soft soft- 512KB+1MB A20B–29
  • Page 173B–62755EN/01 2. HARDWARE 2.6.5 CRT/MDI Unit For system without MMC–IV Name Specification Remarks 9″CRT/MDI TC A02B–0120–C041#TA (small size size, monochrome) A02B–0120–C041#TAR Conforming to safety standards A02B–0120–C041#TAS Conforming to safety standards Symbolic keys MC A02B–0120–C041#MA A02B–01
  • Page 1742. HARDWARE B–62755EN/01 Name Specification Remarks Separate–type MDI unit TC A02B–0120–C121#TA (small size) A02B–0120–C121#TAR Conforming to safety standards A02B–0120–C121#TAS Conforming to safety standards Symbolic keys MC A02B–0120–C121#MA A02B–0120–C121#MAR Conforming to safety standards A02B–0
  • Page 175B–62755EN/01 2. HARDWARE Name Specification Remarks 14” CRT/MDI TC A02B–0222–C072#TB (color portrait type) (color, A02B–0222–C072#TBR Conforming to safety standards A02B–0222–C072#TBS Conforming to safety standards Symbolic keys A02B–0222–C072#TFB A02B–0222–C072#TFBR Conforming to safety standards A
  • Page 1762. HARDWARE B–62755EN/01 Name Specification Remarks Separate type MDI unit TC A02B–0200–C125#TAR Conforming to (For 9.5” LCD, standard key, safety standards lanscape type) A02B–0222–C125#TAS Conforming to safety standards Symbolic keys MC A02B–0200–C125#MAR Conforming to safety standards A02B–0200–C
  • Page 177B–62755EN/01 2. HARDWARE Name Specification Remarks 9.5″ LCD/MDI TC A02B–0222–C062#TB (color portrait type) (color, A02B–0222–C062#TBR Conforming to safety standards A02B–0222–C062#TBS Conforming to safety standards Symbolic keys A02B–0222–C062#TFB For CAP–II A02B–0222–C062#TFBR For CAP–II Conformin
  • Page 1782. HARDWARE B–62755EN/01 For system with MMC–IV Name Specification Remarks 14″ CRT/MDI TC A02B–0200–C071#TB (color landcape type) (color, A02B–0200–C071#TBR Conforming to safety standards A02B–0200–C071#TBS Conforming to safety standards Symbolic keys A02B–0200–C071#TFB For CAP–II A02B–0200–C071#TFB
  • Page 179B–62755EN/01 2. HARDWARE Name Specification Remarks 9.5″ LCD/MDI TC A02B–0200–C065#TB (color landcape type) (color, A02B–0200–C065#TBR Conforming to safety standards A02B–0200–C065#TBS Conforming to safety standards Symbolic keys A02B–0200–C065#TFB For CAP–II A02B–0200–C065#TFBR For CAP–II Conformin
  • Page 1802. HARDWARE B–62755EN/01 Name Specification Remarks 8.4″ separate–type LCD unit Color A02B–0200–C051 Separate–type MDI unit TC A02B–0120–C121#TA (small size) A02B–0120–C121#TAR Conforming to safety standards MC A02B–0120–C121#MA A02B–0120–C121#MAR Separate–type MDI unit TC A02B–0120–C122#TA (standar
  • Page 181B–62755EN/01 2. HARDWARE 2.7 HOW TO REPLACE THE MODULES 2.7.1 Removing (1) Pull the latches of the module socket outwards. (Fig.(a)) (2) Pull out the module upward. (Fig.(b)) 2.7.2 Insertion (1) Insert the new module board diagonally with B–SIDE outward (Fig.b) (2) While pushing on the upper edge of
  • Page 1822. HARDWARE B–62755EN/01 2.8 HOW TO REPLACE WARNING THE BATTERIES 1 Memory backup battery replacement When replacing the memory backup batteries, keep the power to the machine (CNC) switched on, and hold the machine at an emergency stop. Because this work must be carried out while the power is kept
  • Page 183B–62755EN/01 2. HARDWARE 2.8.1 Prepare lithium battery A02B–0200–K102(*)(for power AI, BI) or Replacing CNC Battery A02B–0200–K106(**)(for power C) in advance. for Memory Back–up Procedure for replacing CNC battery for memory back–up 1 Turn machine (NC) power ON. (See Notes below) 2 Remove the batte
  • Page 1842. HARDWARE B–62755EN/01 2.8.2 Prepare lithium battery A06B–6073–K001(*) in advance. Replacing Batteries for Absolute Pulse Coder (a Series Servo Amp Module) Procedure for replacing batteries for absolute pulse coder  1 Turn machine (NC) power ON. 2 Remove the battery case on the front pane
  • Page 185B–62755EN/01 2. HARDWARE 2.8.3 Prepare 4 alkaline batteries (UM–1type) commercially available in Replacing Batteries for advance. Absolute Pulse Coder Procedure for replacing batteries for absolute pulse coder  1 Turn machine (NC) power ON. 2 Loosen screws on the battery case to remove the
  • Page 1862. HARDWARE B–62755EN/01 2.9 HOW TO REPLACE WARNING FAN MOTOR When replacing a fan motor with the cabinet open, be careful not to touch the high–voltage circuit section (marked and shielded with a shock hazard prevention cover). If you touch the high–voltage circuit section when it is uncovered, you
  • Page 187B–62755EN/01 2. HARDWARE (4) (5) Fan motor Cable Connector Back plane Fig. 2.9 Fan Motor Replacement 173
  • Page 1882. HARDWARE B–62755EN/01 2.10 FUSE REPLACE- WARNING MENT IN POWER Before replacing a blown fuse, it is necessary to remove the SUPPLY UNIT cause of the blown fuse. For this reason, only the personnel who have a working knowledge of maintenance and safety are allowed to carry out this work. When repl
  • Page 189B–62755EN/01 2. HARDWARE Table 1. Fuses Power Specifications Symbol Capacity Parts specifications supply AI A02B–0200–K100 F1 7.5A A60L–0001–0245#GP75 F3 3.2A A60L–0001–0075#3.2 F4 5AS A60L–0001–0046#5.0 BI A02B–0200–K101 F1 7.5A A60L–0001–0245#GP75 F3 5A A60L–0001–0075#5.0 F4 5AS A60L–0001–0046#5.0
  • Page 1902. HARDWARE B–62755EN/01 2.11 It is necessary to regulary clean the heat transformer, because the heat transformation ability will be reduced by the accumulation of dust. The MAINTENANCE OF frequency of the cleaning needed differs according to the installation HEAT PIPE TYPE environment and therefor
  • Page 191B–62755EN/01 2. HARDWARE Cleaning heat exchanger Cleaning heat exchanger 1 When cleaning, be sure to cut off the fan power source. 2 Take out the external fan unit from the heat exchanger main unit. Heat exchanger main unit Power cable for fan (detach the connector) External fan unit Installation sc
  • Page 1922. HARDWARE B–62755EN/01 D Cleaning heat exchanger fan Method of cleaning heat exchanger fan 1 Detach the heat exchanger format the unit and either blow off with air, wipe off with a dry cloth, or brush the accumulated dirt, condensation, etc. When the dirt is especially severe 1 Detach the internal
  • Page 193B–62755EN/01 2. HARDWARE 2.12 ADJUSTING THE FLAT DISPLAY 2.12.1 Fine adjustment of the video signal is supported to enable its use with Adjusting the Color color liquid crystal displays and plasma displays. This adjustment is necessary to compensate for errors resulting from the combination of NC Li
  • Page 1942. HARDWARE B–62755EN/01 2.12.2 The monochrome liquid crystal display is provided with a setting switch How to Replace the tuner for precisely adjust contrast. This setting is necessary to accommodate subtle differences among the Monochrome Liquid NC units, cables, and LCDs to be used. Crystal Displ
  • Page 195B–62755EN/01 2. HARDWARE 2.13 This section describes the location and replacement of the LCD fuse. REPLACING THE LCD WARNING FUSE Before replacing a blown fuse, it is necessary to remove the cause of the blown fuse. For this reason, only the personnel who have a working knowledge of maintenance and
  • Page 1962. HARDWARE B–62755EN/01 2.14 The LCD backlight must be replaced periodically. Replace the unit in which the LCD backlight is mounted. REPLACING THE LCD The LCD backlight has a life of about 10,000 hours (5,000 hours BACKLIGHT guaranteed). (During its lifetime, the backlight should maintain a bright
  • Page 197B–62755EN/01 3. INPUT AND OUTPUT OF DATA 3 INPUT AND OUTPUT OF DATA After you change a SRAM module, you must set various data again. This chapter describes the procedures to input and output the parameters, the part programs and the tool offset values. 3.1 SETTING PARAMETERS FOR INPUT/OUTPUT . . . .
  • Page 1983. INPUT AND OUTPUT OF DATA B–62755EN/01 3.1 SETTING PARAMETERS FOR INPUT/OUTPUT D Setting procedure of 1. Set to MDI mode or emergency stop state. parameters 2. Press OFFSET SETTING key several times or press soft key [SETING] to display SETTING (HANDY) screen. 3. Set the cursor to PARAMETER WRITE
  • Page 199B–62755EN/01 3. INPUT AND OUTPUT OF DATA 7. Convenient method 1) To change parameters in bit unit, press cursor key or , then the cursor becomes bit length and you can set parameters bit by bit (Bit parameter only). 2) To set data consecutively, use EOB key. (Ex.1) 1234 EOB 4567 EOB 9999 INPUT 0 123
  • Page 2003. INPUT AND OUTPUT OF DATA B–62755EN/01 3.2 The main CPU memorized the following data. Outputting the data 1/O device while the CNC is rurnning normally INPUTTING/ (1) CNC paramter OUTPUTTING (2) PMC parameter DATA (3) Pitch error compensation amount (4) Custom macro variable values (5) Tool compen
  • Page 201B–62755EN/01 3. INPUT AND OUTPUT OF DATA 0102 pecification number of input/output device 0 RS–232–C (control codes DC1 to DC4 used) 1 FANUC bubble cassette B1/B2 2 FANUC Floppy cassette adapter F1 3 PROGRAM FILE Mate. FANUC FA card adapter ,FANUC Floppy cassette adapter, FSP–H 4 Not used 5 Portable
  • Page 2023. INPUT AND OUTPUT OF DATA B–62755EN/01 3.2.3 Outputting PMC 1. Select MDI mode. Parameters 2. Press OFFSET SETTING key then soft key [SETTING] to select a setting screen. 3. Set the cursor to PARAMETER WRITE and input 1 and INPUT . At this time, alarm 100 will be generated. 4. Press SYSTEM key and
  • Page 203B–62755EN/01 3. INPUT AND OUTPUT OF DATA 3.2.5 When custom macro function is equipped, values of variable no. 500 and Outputting Custom later are output. Macro Variable Values 1. Press OFFSET SETTING key. 2. Press key and soft key [MACRO] to select custom macro variable screen. 3. Press soft key [(O
  • Page 2043. INPUT AND OUTPUT OF DATA B–62755EN/01 3.2.8 Inputting CNC 1. Set to the emergency stop state. Parameters 2. Confirm that the patameters required to input data is correct. 1) Press OFFSET/SETTING key several times, and press [SETING] to display SETTING screen. 2) Confirm that PARAMETER WRITE=1. 3)
  • Page 205B–62755EN/01 3. INPUT AND OUTPUT OF DATA 7) 0103 Baud rate 1: 50 5: 200 9: 2400 2: 100 6: 300 l10: 4800 3: 110 7: 600 11: 9600 4: 150 8: 1200 12: 19200 [BPS] 3. Press soft key [(OPRT)] and soft key 4. Press soft key [READ] and [EXEC]. Then input of parameters are started. 5. Because alarm 300 will g
  • Page 2063. INPUT AND OUTPUT OF DATA B–62755EN/01 3.2.10 1. Release the emergency stop and select EDIT mode. Inputting Pitch Error 2. Confirm that PARAMETER WRITE=1 on the setting screen. Compensation Amount 3. Press PROG key and soft key [PRGRM] to display program contents. 4. Press soft key [(OPRT)], , [F
  • Page 207B–62755EN/01 3. INPUT AND OUTPUT OF DATA 12.Press address O and a program number (0001 for example) ,then press DELETE to delete the program. 3.2.12 Item 4 is not required for PPR. Inputting Tool 1. Select the EDIT mode. Compensation Amount 2. Turn off the program protect (KEY=1). 3. Press PROG key,
  • Page 2083. INPUT AND OUTPUT OF DATA B–62755EN/01 1. Confirm that mode is EDIT mode. 2. Turn off the program protect (KEY3=1). 3. Press PROG key and press soft key [PRGRM] to select a part program file. 4. Press soft key [(OPRT)], [F SRH], and X [EXEC] to select a part program file. 5. Press soft key ,[(OPRT
  • Page 209B–62755EN/01 3. INPUT AND OUTPUT OF DATA 3.3 INPUT/OUTPUT SUPER CAP DATA 3.3.1 The following operation allows all the data used for Super CAP M to be Input/Output of input and output in a lump. Conversational Data in a 1. Confirm the parameters shown below: Lump(Super CAP M) P0020: I/O CHANNEL (sele
  • Page 2103. INPUT AND OUTPUT OF DATA B–62755EN/01 [Series16] Conversational Data Screen DATA I/O @ READ DATA I/O PARA GUIDE READ I/O CHANNEL =0 @ PUNCH EXEC I/O DEVICE NO. =3 OR @ ALL CAP DATA PUNCH @ DEFAULT DATA EXEC @ PRE–TOOL LIST @ TOOL FILE @ CUT COND FILE SELECT FROM SOFT-KEY < FLOPPY READ PUNCH ALL D
  • Page 211B–62755EN/01 3. INPUT AND OUTPUT OF DATA 3.3.2 You can input and output files individually. Input and Output of Each Execute the same operations from step 1 to 6 in the previous section 3.3.1. File (1) Reading or Punching default files 7 Press [DEF. FILE]. 8 @ For reading, input a file no. for defau
  • Page 2123. INPUT AND OUTPUT OF DATA B–62755EN/01 2. Operation for inputting/outputting data in a lump (1) Connect external I/O device and set necessary parameters. @ Channel at NC side=0 @ Stop bit=2 @ Parity=No @ Length of character=8 @ Baud rate=Depends on NC parameter no. 0103. @ XON/OFF control=Yes (2)
  • Page 213B–62755EN/01 3. INPUT AND OUTPUT OF DATA (5) Press [PUNCH] and the following screen is displayed. DATA I/O SCREEN [CAP:HEAD-L] PUNCH SINGLE SINGLE 1. NC PARAMETER (HD1) 7. NC PARAMETER (HD2) 2. NC OFFSET(HD1) 5. NC OFFSET(HD2) 8. CAP TOOL FILE 3. NC PROGRAM(HD1) 6. NC PROGRAM(HD2) 9. CAP PROGRAM 4.
  • Page 2143. INPUT AND OUTPUT OF DATA B–62755EN/01 [NC PROG] or [NC HD2 PROG] (For path 2, when [NC PROG] is pressed, the following screen is displayed.) DATA I/O SCREEN [CAP:HEAD-L] PUNCH SINGLE SINGLE REGISTEREPROGRAMS 1. NC PARAMETER (HD1) 7. NC PARAMETER (HD2) ***HEAD 1*** 00012 00110 00120 2. NC OFFSET (
  • Page 215B–62755EN/01 3. INPUT AND OUTPUT OF DATA (7) The following screen is displayed when you press [SELECT END]. To start punching, press [EXEC] and to cancel punching, press [CANCEL]. DATA I/O SCREEN [CAP:HEAD-L] PUNCH SINGLE SINGLE 1. NC PARAMETER (HD1) 7. NC PARAMETER (HD2) 2. NC OFFSET (HD1) 5. NCOFF
  • Page 2163. INPUT AND OUTPUT OF DATA B–62755EN/01 NC parameter 9090 PMCIOS PMCIOS :The start address number of D area of the PMC parameters to be output. 9091 PMCIOE PMCIOE :The end address number of D area of PMC parameters to be output. No.9090(PMCIOS)=0, No.9091(PMCIOE)=0 : All the PMC parameters includin
  • Page 217B–62755EN/01 3. INPUT AND OUTPUT OF DATA 5. Display the DATA I/O menu screen 6. Press [READ] and the following screen is displayed. DATA I/O SCREEN [CAP:HEAD-L] READ SINGLE SINGLE 1. NC PARAMETER(HD1) 7. NC PARAMETER(HD2) 2. NC OFFSET (HD1) 5. NC OFFSET (HD2) 8. CAP TOOL FILE 3. NC PROGRAM (HD1) 6.
  • Page 2183. INPUT AND OUTPUT OF DATA B–62755EN/01 10.Press [EXEC] to start data reading or press [CANCEL] to cancel data inputting. The data other than NC parameter can be input in a lump if those data was output in a lump. While the data is input, “INPUTTING” is displayed on the lower right of the screen. T
  • Page 219B–62755EN/01 3. INPUT AND OUTPUT OF DATA 3.4 INITIAL SCREEN INPUTTING/ Symbolic OUTPUTTING CAP–II FAPT TURN DATA(16–T) PRESS [FAMILY PRESS [DATA PROGRAM] SET] KEY **FAMILY PROGRAM** **PARAMETER & DATA SET** 1. FAMILY PROGRAM OUTPUT 1. SYSTEM DATA SETTING 2. FAMILY PROGRAM INPUT 2. SETTING DATA CORRE
  • Page 2203. INPUT AND OUTPUT OF DATA B–62755EN/01 [TABLE 1] Input/Output of Family Program I/O Item Operation on I/O Remarks device Input Family program 2, n [INPUT] n=P⇒FANUC PPR n B⇒FANUC Cassette n=B⇒FANUC Sub cycle 5, n [INPUT] n=C⇒Sub n C⇒Sub Memory Output Family program 1, n [INPUT] *When n is omitted,
  • Page 221B–62755EN/01 3. INPUT AND OUTPUT OF DATA 3.5 The sub memory is stored in RAM module on the Option 3 board (board for CAP–II). The procedure below describes a method to input and output DUMP/RESTORE OF the data in sub memory, which is used when Option 3 board or RAM CAP–II DATA (16 – T) module is rep
  • Page 2223. INPUT AND OUTPUT OF DATA B–62755EN/01 3.6 CLEARING CAP–II DATA (16 – T) 3.6.1 Deleting File Name and Symbolic FAPT TURN Files (Initial screen) Press [Family program] Press [DATA SET] key key ”Family program” menu PARAMETER & DATASET” screen menu key Press [FILE NAME] key Not only file names of fa
  • Page 223B–62755EN/01 3. INPUT AND OUTPUT OF DATA 3.6.2 1. Press SP while turning on power.    2. Press [AUXILIARY]and press Memory C F I N T INPUT 209
  • Page 2244. INTERFACE BETWEEN NC AND PMC B–62755EN/01 4 INTERFACE BETWEEN NC AND PMC This chapter describes the signals between the machine operator’s panel, magnetics cabinet and the PMC, connection of the signals between PMC and CNC, and confirmation method of on/off state of these signals. It also describ
  • Page 2254.1 GENERAL OF B–62755EN/01 High–speed processing signal PMCDGN Input Contacts *DEC a *ESP, SKIP, ESKIP, XAE, YAE, ZAE (M series) [0] . . 0V Open *DEC a *ESP, SKIP, ESKIP, XAE, ZAE, +MIT a (T series) [1] . . 24V Close INTERFACE NC PMCDGN PMCDGN * DI/DO PMC–RB/RC MT (Machine Tool builder) G 0000 ~ 01
  • Page 2264. INTERFACE BETWEEN NC AND PMC B–62755EN/01 4.2 SPECIFICATION OF PMC 4.2.1 Specification Series 16–MODEL C/Series 18–MODEL C Model PMC–RB5 PMC–RC3 PMC–RB6 PMC–RC4 Programming method language Ladder Ladder Ladder Ladder C–language Step sequence C–language Step sequece Number of ladder level 2 3 2 3
  • Page 227B–62755EN/01 4.INTERFACE BETWEEN NC AND PMC 4.2.2 Address Model Character Signal description Series 16–MODEL C/Series 18–MODEL C PMC–RB5 PMC–RC3 PMC–RB6 PMC–RC4 X0 to X127 Input signal from the machine to the PMC X X1000 to X1019 (MT to PMC) X1020 to 1039 Y0 to Y127 Output signal from the PMC to the
  • Page 2284. INTERFACE BETWEEN NC AND PMC B–62755EN/01 4.2.3 Built–in Debug Function Contents Function Display of sequence program Dynamic display of ladder diagram Diagnostic function S Title data display S signal status (symbol can be displayed) S PMC alarm display S Signal trace S Memory contents display S
  • Page 229B–62755EN/01 4.INTERFACE BETWEEN NC AND PMC (3) R9002 to R9005 (Operation output registers for the DIVB functional instruction) The data remaining after the DIVB functional instruction is executed in output. #7 #6 #5 #4 #3 #2 #1 #0 R9002 R9003 Register for remainder R9004 (used by DIVB instruction)
  • Page 2304. INTERFACE BETWEEN NC AND PMC B–62755EN/01 (5) R9100 to R9117 (Interface area for the FNC9x functional instruction) (PMC–RC3/RC4 only) The area is provided as an interface between the FNC9x functional instruction to be executed and a desired function. #7 #6 #5 #4 #3 #2 #1 #0 Contents of the com- R
  • Page 231B–62755EN/01 4.INTERFACE BETWEEN NC AND PMC R9091.5 104ms 96ms 200ms R9091.6 504ms 496ms 1s 4.2.5 Execution Period of PMC Sequence program 1st level From NC (High–speed se- (1) quence) END1 2nd level (Normal sequence) (2)–1 Synchronized buffer (2)–2 Head of 2nd level (2)–n END2 3rd level From MT (Di
  • Page 2324. INTERFACE BETWEEN NC AND PMC B–62755EN/01 4.3 PMC SCREEN 4.3.1 1. Press SYSTEM . Display Method 2. Press soft key [PMC], then PMC screen is displayed and the following soft keys are displayed: PMC CONTROL SYSTEM MENU MONIT RUN SELECT ONE OF FOLLOWING SOFT KEYS PMCLAD : DYNAMIC LADDER DISPLAY PMCD
  • Page 233B–62755EN/01 4.INTERFACE BETWEEN NC AND PMC 4.3.2 Press soft key [PMCLAD], and a sequence program is displayed PMCLAD SCREEN dynamically and operation monitoring can be confirmed : Number of net displayed Ladder display RUN/STOP status LADDER NET 0001–0004 MONIT RUN Comment LOG1 LOG1 ALWAYS1 LOG1 X0
  • Page 2344. INTERFACE BETWEEN NC AND PMC B–62755EN/01 [Remarks] ⋅ The search function searches a signal in the forward direction and displays the ladder with the searched signal at its head. Because there may exist plural contacts, repeat the search operation to find plural locations, repeat the search opera
  • Page 235B–62755EN/01 4.INTERFACE BETWEEN NC AND PMC D Display of setting trigger The setting address, condition and counter are displayed at the title line. “MODE:ON : X0000. 0 : 0 : 0001 ” COUNT: Trigger checking number (default 1) POINT: Trigger checking number (default 0) 0 : the top of the 1st level 1 :
  • Page 2364. INTERFACE BETWEEN NC AND PMC B–62755EN/01 D Divided display of ladder This function is used for displaying the divided screen. It can display diagram max. six division. For this operation, depress [WINDOW] soft key to bring the following menu. SEARCH ADRESS TRIGER WINDOW RET DIVIDE CANCEL DELETE
  • Page 237B–62755EN/01 4.INTERFACE BETWEEN NC AND PMC 4.3.3 Press soft key [PMCDGN] then PMC’s diagnostic screen is displayed. PMCDGN SCREEN D TITLE screen The title data registered when a ladder program is prepared is displayed. Page number PMC TITLE DATA #1 MONIT RUN PMC PROGRAM NO. : EDITION NO. : PMC CONT
  • Page 2384. INTERFACE BETWEEN NC AND PMC B–62755EN/01 D STATUS screen On/Off state of input/output signals and internal relay is displayed. PMC SIGNAL STATUS MONIT RUN ADDRESS 7 6 5 4 3 2 1 0 ED7 ED6 ED5 ED4 ED3 ED2 ED1 ED0 Signal G0000 0 0 0 0 1 0 1 0 name ED15 ED14 ED13 ED12 ED11 ED10 ED9 ED8 Signal state
  • Page 239B–62755EN/01 4.INTERFACE BETWEEN NC AND PMC D TRACE screen Every time a specified signal changes, the signal status is memorized in the trace memory. This function is useful for identifying intermittent troubles. 1 Trace parameter screen PMC SIGNAL TRACE MONIT RUN TRACE MODE : (0:1BYTE/1:2BYTE/2:WOR
  • Page 2404. INTERFACE BETWEEN NC AND PMC B–62755EN/01 2 Trace memory contents display screen PMC SIGNAL TRACE MONIT RUN 1ST ADDRESS=X008(E1) 2ND ADDRESS=G000(FF) Trace address NO. 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 and mask 0000 . . . . . . . . . . . . . . . . data(in pa- rentheses) I * * * * * * * ÀÀÀÀÀÀÀÀÀÀÀÀ
  • Page 241B–62755EN/01 4.INTERFACE BETWEEN NC AND PMC 4.3.4 Memory Display (M.SRCH) D Display of Screen and Operation 1) Pressing the [M.SRCH] soft key changes the screen to that shown in Fig. 3.5. The displayed soft keys also change. 2) Enter a physical address in hexadecimal from which the contents of the m
  • Page 2424. INTERFACE BETWEEN NC AND PMC B–62755EN/01 D ANALYS screen Change of signals is displayed as the same display as that on the (Ladder editing card is oscilloscope. required for PMC–RB5/ 1 Parameter setting screen (1st page) RB6) PMC SIGNAL ANALYSIS(PARAM) MONIT RUN SAMPLING TIME : 10 (1–10 SEC) (a)
  • Page 243B–62755EN/01 4.INTERFACE BETWEEN NC AND PMC 2 Parameter setting screen (2nd page) PMC SIGNAL ANALYSIS(PARAM) MONIT RUN SIGNAL ADDRESS 1 : X0000.0 9: Y0000.0 2 : X0000.1 10 : R0000.1 3 : X0002.0 11 : Up to 16 4 : X0005.0 12 : signals 5 : 13 : 6 : 14 : 7 : 15 : 8 : 16 : SCOPE DELETE INIT ADDRESS a. So
  • Page 2444. INTERFACE BETWEEN NC AND PMC B–62755EN/01 3 SCOPE screen PMC SIGNAL ANALYSIS(PARAM) MONIT RUN SAMPLING TIME : 10 CONDITION : 1 TRIGGER ADDRESS : G0007.2 TRIGGER MODE : 0 +---------+---------+---------+------ X0000.0 X0000.1 X0002.0 X0005.0 +---------+---------+---------+------ 0 256(MSEC) SGNPRM
  • Page 245B–62755EN/01 4.INTERFACE BETWEEN NC AND PMC 4.3.5   D Inputting PMC parameters from the MDI 1 Set to MDI mode or emergency stop state. 2 Set PARAMETER WRITE (on setting screen) to 1 or set the program protect signal (KEY4) to 1. PWE KEY4 Timer f – Counter f f Either one Keep relay f – Data t
  • Page 2464. INTERFACE BETWEEN NC AND PMC B–62755EN/01 D COUNTER screen This screen sets and displays max. value of counter and current value of the counter instruction (SUB 4). Page no. (screen is scrolled by page key) Max. value of counter (Minimum value is specified by counter ins.) Current value of counte
  • Page 247B–62755EN/01 4.INTERFACE BETWEEN NC AND PMC 1 Nonvolatile memory control ÀÀÀÀÀÀ #7 #6 #5 #4 #3 #2 #1 #0 k016 ÀÀÀÀÀÀ #7(MWRTF2) : For checking the writing status in nonvolatile memory #6(MWRTF1) : Writing status in nonvolatile memory 2 PMC system parameter The following keep relays are used by the sy
  • Page 2484. INTERFACE BETWEEN NC AND PMC B–62755EN/01 ÀÀÀÀ ÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀ ÀÀÀÀ ÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀ #7 #6 #5 #4 #3 #2 #1 #0 k018 #7(IGNDINT) 0 : When the screen is switched to the PCMMDI screen, the CRT is initialized. 1 : When the screen is switched to the PCMMDI screen, the CRT is not initialized. *It is eff
  • Page 249B–62755EN/01 4.INTERFACE BETWEEN NC AND PMC D DATA TABLE screen 1 Data table setting screen No. of screen PMC DATA TBL CONTROL #001 MONIT RUN GROUP TABLE COUNT = 2 No. of data table NO. ADDRESS PARAMETER TYPE NO.OF DATA groups 001 D0000 00000000 0 10 002 D0020 00000011 1 20 003 004 No. of 005 data t
  • Page 2504. INTERFACE BETWEEN NC AND PMC B–62755EN/01 2 Data display screen Group number Page number PMC PRM (DATA) 001/001 MONIT RUN NO. ADDRESS DATA 000 D0000 0 001 D0001 0 002 D0002 0 003 D0003 0 004 D0004 0 005 D0005 0 006 D0006 0 007 D0007 0 008 D0008 0 009 D0009 0 C.DATA G–SRCH SEARCH a. Soft key [C.DA
  • Page 251B–62755EN/01 4.INTERFACE BETWEEN NC AND PMC 4.4 LIST OF SIGNALS BY EACH MODE D Automatic operation MODE INPUT/OUTPUT SIGNAL FEED RATE, ETC EDIT [PMC ⇒ CNC] KEY3(Program protect key) [PMC ⇒ CNC) [PMC ⇒ CNC] ST (Cycle start) *FV0∼7 *SP (Feed hold) (Feed rate over- SBK (Single block) ride) DRN (Dry run
  • Page 2524. INTERFACE BETWEEN NC AND PMC B–62755EN/01 D Manual operation MODE INPUT/OUTPUT SIGNAL FEED RATE, ETC Handle/ [PMC ⇒ CNC] [PMC ⇒ CNC] M incremental HSnA∼D (Axis selection) n:1∼3(No. of MPGs) MP1, MP2 A +α, –α (Jog feed) (Multiplier) N U JOG [PMC ⇒ CNC] [PMC ⇒ CNC] A RT (Rapid traverse) *JV0∼15 L (
  • Page 253B–62755EN/01 4.INTERFACE BETWEEN NC AND PMC 4.5 SIGNAL AND SYMBOL CORRESPONDENCE TABLE SYMBOL PMC address Signal names A *ABSM G006.2 Manual Absolute Signal AFL G005.6 Auxiliary Function Lock Signal *AFV0∼7 G013.0∼7 2nd Feedrate Override Signal AL F001.0 Alarm Signal ALMA, B F045.0, Spindle Alarm Si
  • Page 2544. INTERFACE BETWEEN NC AND PMC B–62755EN/01 SYMBOL PMC address Signal names D *DEC1∼8 X009.0∼7 Reference Position Return Deceleration Signal DEN F001.3 Distribution End Signal DM00 F009.7 Decoded M00 Signal DM01 F009.6 Decoded M01 Signal DM02 F009.5 Decoded M02 Signal DM30 F009.4 Decoded M30 Signal
  • Page 255B–62755EN/01 4.INTERFACE BETWEEN NC AND PMC SYMBOL PMC address Signal names G GRα 0 F034.0∼2 Gear Selection Output Signal GRα G028.1, 2 Gear Selection Input Signal G029.0∼2 GOQSM G039.7 Offset Write mode Input Signal H HA, HB Output Signal from MPG HSnA∼D G018.0∼7 Manual Handle Feed Axis Select Sign
  • Page 2564. INTERFACE BETWEEN NC AND PMC B–62755EN/01 SYMBOL PMC address Signal names M MINP G058.0 External Data Input Start Signal "MIT1∼2 X004.2∼5 Tool Compensation Measured Value Direct (Tseries) Input B Signal "MIT1∼4 G132.0∼3 Interlock Signal for Each axis and Direction (Mseries) G134.0∼3 Signal MI1∼8
  • Page 257B–62755EN/01 4.INTERFACE BETWEEN NC AND PMC SYMBOL PMC address Signal names O ORCMA, B G070.6 Spindle Orientation Command Signal G074.6 OUT0∼7 F072.0∼7 Software Operator’s Panel General Purpose Switch Signal OVC G006.4 Override Cancel Signal P PA, PB Power Unit Ready Signal PC2SLC G028.7 Position Co
  • Page 2584. INTERFACE BETWEEN NC AND PMC B–62755EN/01 SYMBOL PMC address Signal names S SA F000.6 Servo Unit Ready Signal SBK G046.1 Single Block Signal ST G007.2 Cycle Start Signal STL F000.5 Cycle Start Lamp Signal *SP G008.5 Feed Hold Signal SPL F000.4 Feed Hold Lamp Signal SF F007.2 S Function Strobe Sig
  • Page 259B–62755EN/01 4.INTERFACE BETWEEN NC AND PMC SYMBOL PMC address Signal names S *SCPF G028.5 Spindle Clamp Completion Signal *SUCPF G028.4 Spindle Unclamp Completion Signal SPPHS G038.3 Spindle Synchronous Phase Control Signal SPSYC G038.2 Spindle Synchronous Control Signal SPSLA, B G071.2 Spindle Sel
  • Page 2604. INTERFACE BETWEEN NC AND PMC B–62755EN/01 SYMBOL PMC address Signal names W WOSQM G039.6 Work Coordinate System Shift Amount Write Mode Signal WOSET G040.7 Work Coordinate System Shift Amount Write Input Signal X XAE X004.0 Automatic Tool Compensation X Axis Reach Signal Y YAE X004.1 Automatic To
  • Page 261B–62755EN/01 5. DIGITAL SERVO 5 DIGITAL SERVO This chapter describes servo tuning screen required for maintenance of digital servo and adjustment of reference position. 5.1 INITIAL SETTING SERVO PARAMETERS . . . . . . 248 5.2 SERVO TUNING SCREEN . . . . . . . . . . . . . . . . . . . . 254 5.3 ADJUST
  • Page 2625. DIGITAL SERVO B–62755EN/01 5.1 This section describes how to set initial servo parameters, which is used for field adjustment of machine tool. INITIAL SETTING 1. Turn on power at the emergency stop condition. SERVO PARAMETERS 2. Set the parameter to display the servo tuning screen. #7 #6 #5 #4 #3
  • Page 263B–62755EN/01 5. DIGITAL SERVO (2) MOTOR NUMBER DGN 2020 Motor type no. per axis Motor type no. that can be set are 15 to 26 and 39 to 84. 1) For185V input amplifier (A06B–xxxx–BVVV) Format 42 54 56 57 58 59 60 number Drawing 0531 0506 0561 0562 0564 0571 0572 number (Item of xxxx) Model 5–0 30/ 0L 5
  • Page 2645. DIGITAL SERVO B–62755EN/01 5) For 185V input amplifier (for L series high–speed motor) (A06B–xxxx–BVVV) Format 68 69 70 71 72 number Drawing 0561 0562 0564 0571 0572 number (Item of xxxx) Model name 0L/ 5L/ 6L/ 7L/ 10L/ 3000 3000 3000 3000 2250 6) For α series servo motor (A06B–xxxx–BVVV) Format
  • Page 265B–62755EN/01 5. DIGITAL SERVO 8) For αC, αHV, αM, E series servo motor (A06B–xxxx–BVVV) Format 7 8 9 10 3 number Drawing 0121 0126 0141 0145 0176 number (Item of xxxx) Model αC3/2000 αC6/2000 αC12/2000 αC22/1500 α12HV name Format 4 5 24 25 26 number Drawing 0177 0178 0161 0162 0163 number (Item of x
  • Page 2665. DIGITAL SERVO B–62755EN/01 (4) CMR DGN 1820 Command multiply ratio 1) When CMR is 1/2 to 1/27 Set value= 1 +100 CMR 2) When CMR is 0.5 to 48 Set value=2×CMR (5) Turn off power once, then turn it to on. (6) Feed gear N/M FRM 2084 n of flexible feed gear FRM 2085 m of flexible feed gear 1) For seri
  • Page 267B–62755EN/01 5. DIGITAL SERVO (8) No. of velocity pulses and position pulses 1) For serial pulse coder A or B and serial α pulse coder Para– Resolution 1/1000mm Resolution 1/10000mm meter no. Full close Semi close Full close Semi close High resolu- 2000 xxxx xxx 0 xxxx xxx 1 tion setting Separate 18
  • Page 2685. DIGITAL SERVO B–62755EN/01 5.2 SERVO TUNING SCREEN 5.2.1 Set a parameter to display the servo tuning screen. Parameter Setting #7 #6 #5 #4 #3 #2 #1 #0 3111 SVS #0 (SVS) 0 : Servo tuning screen is not displayed. 1 : Servo tuning screen is displayed. 5.2.2 1. Press SYSTEM key and soft key [SV. PARA
  • Page 269B–62755EN/01 5. DIGITAL SERVO #7 #6 #5 #4 #3 #2 #1 #0 Alarm1 OVL LV OVC HCA HVA DCA FBA OFA DGN (200) : #7 (OVL) : Overload alarm #6 (LV) : Insufficient voltage alarm #5 (OVC) : Overcurrent alarm #4 (HCA) : Abnormal current alarm #3 (HVA) : Excessive voltage alarm #2 (DCA) : Discharge alarm #1 (FBA)
  • Page 2705. DIGITAL SERVO B–62755EN/01 #7 #6 #5 #4 #3 #2 #1 #0 Alarm4 DTE CRC STB DGN (203) : #7 (DTE) : Communication error of serial pulse coder. There is no response. #6 (CRC) : Communication error of serial pulse coder. Transmitted data is in error. #5 (STB) : Communication error of serial pulse coder. T
  • Page 271B–62755EN/01 5. DIGITAL SERVO 5.3 ADJUSTING REFERENCE POSITION (DOG METHOD) 5.3.1 General Speed Rapid traverse (PRM1420α) FL rate (PRM1425 α ) Time Rapid traverse acc./dec. time constant (PRM1620 α ) *DECα PCZ Grid Grid shift amount Reference counter capacity (PRM1850) (PRM1821) 10mm/rev 10000P + Er
  • Page 2725. DIGITAL SERVO B–62755EN/01 PRM 1850 Grid shift amount per axis [P] When the resolution is 0.0001mm, set the value in the unit ten times the detection unit. #7 #6 #5 #4 #3 #2 #1 #0 PRM 1815 APC APZ OPT #5(APC) 0 : Position detector is other than absolute pulse coder. 1 : Position detector is absol
  • Page 273B–62755EN/01 5. DIGITAL SERVO 5.4 When there are no dog nor limit switch for reference position return, this function enables the tool to return the reference position that is set by DOGLESS MTB. REFERENCE When the absolute position detector is used, the reference position once POSITION SETTING set
  • Page 2745. DIGITAL SERVO B–62755EN/01 5.4.3 Associated Parameters #7 #6 #5 #4 #3 #2 #1 #0 PRM 1002 DLZ #1(DLZ) 0 : Dog is used for reference position return l 1 : Dogless reference position setting #7 #6 #5 #4 #3 #2 #1 #0 PRM 1006 ZMI #5(ZMI) 0 : Reference position return and backlash initial direction is +
  • Page 275B–62755EN/01 6. AC SPINDLE (SERIAL INTERFACE) 6 AC SPINDLE (SERIAL INTERFACE) This chapter describes the parameter tuning screen of serial interface spindle amplifier. 6.1 GENERAL OF SPINDLE CONTROL (SERIAL* INTERFACE) . . . . . . . . . . . . . . . . . . . . . . 262 6.2 TABLE OF TEST POINTS . . . .
  • Page 2766. AC SPINDLE (SERIAL INTERFACE) B–62755EN/01 6.1 GENERAL OF SPINDLE CONTROL (SERIAL*INTERFACE) S instruction M instruction NC PMC M03,M04,M05,M19 FIN *SSTP(Spindle stop) Motor speed SOVx( Spindle override) SF,GR10,GR20,GR30 (For machining center) GR1,GR2 (For lathe) S SOR( Orientation) (PRM 3735X37
  • Page 277B–62755EN/01 6. AC SPINDLE (SERIAL INTERFACE) 6.1.1 Method A of Gear Output Motor speed Change for Machining Center 4095 Max Gear 2 PRM 3736 Gear 3 Gear 1 PRM 3735 0 0 PRM 3741 PRM 3742 PRM 3743 S code 6.1.2 Method B of Gear Output Motor speed Change for Machining Max Center(PRM 3705#2=1) 4095 PRM 3
  • Page 2786. AC SPINDLE (SERIAL INTERFACE) B–62755EN/01 6.2 TABLE OF TEST POINTS 6.2.1 Printed Circuit Board Name Signal Remarks (A16B–2201–0440) PA Pulse–generator phase A 90°advance for PB in a CW rotation Vpp=0.36 to 0.5V PB Pulse–generator phase B 90° delay for PA in a CW rotation Vpp=0.36 to 0.5V RA Phas
  • Page 279B–62755EN/01 6. AC SPINDLE (SERIAL INTERFACE) Name Signal Remarks IU U–phase current detection signal Amplifier Current Model 1S to 3S 21.9A/V Model small 6S,6S to 12S 33.3A/V Model 15S 41.7A/V Model 15S to 22S 66.7A/V Model 26S 83.3A/V IV V–phase current detection Model Small 30S 111.1A/V signal Mo
  • Page 2806. AC SPINDLE (SERIAL INTERFACE) B–62755EN/01 6.2.2 Signal Waveform At Test Points Check terminal Waveform Remarks PB PA Pulse generator output PA 0.36 +2.5V PB X0.5 Phase differ- ence between V PA and PB is 0V 90° RA 2.5V"0.2V RB Nominal 0V voltage +4X+4.5V PAA 0V 0V PBA Signal formed by PA/PB Peak
  • Page 281B–62755EN/01 6. AC SPINDLE (SERIAL INTERFACE) 6.3 CONFIRMING POWER SUPPLY (SERIAL INTERFACE) 6.3.1 Confirm AC power voltage and DC current on spindle control circuit PCB Power Supply as follows: AC power supply Check terminals R,S,T,G DC voltage Volt Test points Rated value on spindle control circui
  • Page 2826. AC SPINDLE (SERIAL INTERFACE) B–62755EN/01 D A20B–1003–0920 CN10 Ę Ę Ę +B –B 0B Ę 0V C N 6 C N 5 +24V Ę Ę 0V +5V Ę +15V Ę Ę 0V Ę –15V C 0V Ę Ę 0V N 4 CN13 CN11A CN11B CN2 TB 268
  • Page 283B–62755EN/01 6. AC SPINDLE (SERIAL INTERFACE) D A16B–2201–0010 A16B–2201–0440 0V +24V +15V –15V +5V Ę Ę Ę Ę Ę Display part Setting switch ROM ST2 CN10 ST1 C N 12 S2 S3 C N TB 14 CNA/TOP CN13 CN11A CN11B CN2/BOTTOM 269
  • Page 2846. AC SPINDLE (SERIAL INTERFACE) B–62755EN/01 6.4 SPINDLE SETTING AND TUNING SCREEN 6.4.1 1. Confirm the parameters Display Method #7 #6 #5 #4 #3 #2 #1 #0 3111 SPS #1 (SPS) 0 : Spindle tunign screen is not displayed. l 1 : Spindle tuning screen is displayed. 2. Press SYSTEM key. 3. Press soft key .
  • Page 285B–62755EN/01 6. AC SPINDLE (SERIAL INTERFACE) D Parameter S11:1st Main S12:1st Sub S21:2nd Main S22:2nd Sub Gear ratio(HIGH) 4056 4056 4216 4216 Gear ratio(MIDIUM HIGH) 4057 4057 Gear ratio(MIDIUM LOW) 4058 4058 4217 4217 Gear ratio(LOW) 4059 4059 Max. spindle rpm (Gear1) 3741 3741 Max. spindle rpm
  • Page 2866. AC SPINDLE (SERIAL INTERFACE) B–62755EN/01 D Display of parameter Display of parameter contents changes depending on operation mode. Normal Orienta- Syn- Rigid Cs axis Spindle opera- tion chro. tap- control posi- tion control ping tioning control Proportional gain f f f f f f Integral gain f f f
  • Page 287B–62755EN/01 6. AC SPINDLE (SERIAL INTERFACE) 6.4.4 Spindle Monitor Screen SPINDLE MONITOR SCREEN ALARM : AL–27(POSITION CODER DIS.) OPERATION : Cs AXIS OONTROL SPINDLE SPEED : 100 DEG/MIN MOTOR SPEED : 150 RPM 0 50 100 150 200 LOAD METER (%) JJJJJ CONTROL INPUT : ORCM MRDY *ESP CONTROL OUTPUT : SST
  • Page 2886. AC SPINDLE (SERIAL INTERFACE) B–62755EN/01 D Operation Following 6 modes are available: a. Normal operation b. Orientation c. Synchronous operation d. Rigid tapping e. Cs contour cotrol f. Spindle positioning control D Load meter The load meter displays spindle load in a unit of 10%. 1) Load mete
  • Page 289B–62755EN/01 6. AC SPINDLE (SERIAL INTERFACE) 6.4.5 Correspondence Between Operation Mode and Parameters on Spindle Tuning Screen D Speed control mode Numerals are parameter numbers : (Normal mode) S11: S12: S21: S22: 1st Main 1st Sub 2nd Main 2nd Sub Proportional gain(HIGH) 4040 4206 4040 4206 Prop
  • Page 2906. AC SPINDLE (SERIAL INTERFACE) B–62755EN/01 D Synchronization control Numerals are parameter numbers : mode S11: S12: S21: S22: 1st Main 1st Sub 2nd Main 2nd Sub Proportional gain(HIGH) 4044 4210 4044 4210 Proportional gain (LOW) 4045 4211 4045 4211 Integral gain(HIGH) 4052 4052 4214 4214 Integral
  • Page 291B–62755EN/01 6. AC SPINDLE (SERIAL INTERFACE) D Spindle contouring Numerals are parameter numbers : control mode (Cs axis control) S11: S12: S21: S22: 1st Main 1st Sub 2nd Main 2nd Sub Proportional gain(HIGH) 4046 4046 Proportional gain (LOW) 4047 4047 Integral gain(HIGH) 4054 4054 Integral gain(LOW
  • Page 2926. AC SPINDLE (SERIAL INTERFACE) B–62755EN/01 6.5 Standard parameters those are specific to each motor model can be set at a time by this operation. AUTOMATIC Note that, however, depending on the conditions under which a motor is SETTING OF used, the machine tool builder may determine unique values
  • Page 293B–62755EN/01 7. AC SPINDLE (ANALOG INTERFACE) 7 AC SPINDLE (ANALOG INTERFACE) This chapter describes connection between the analog interface spindle amplifier, block diagram, setting method of standard parameters and function confirmation procedure of the spindle amplifier. 7.1 GENERAL OF SPINDLE CO
  • Page 2947. AC SPINDLE (ANALOG INTERFACE) B–62755EN/01 7.1 GENERAL OF SPINDLE CONTROL (ANALOG INTERFACE) 7.1.1 Block Diagram S command M command PMC NC M03 to M05, M06, M19 CW/CCW command Spindle speed orientation conversion Auxiary function end Motor speed FIN *SSTP Spindle stop Gear 1 Gear 2 GR1O, GR2O, GR
  • Page 295B–62755EN/01 7. AC SPINDLE (ANALOG INTERFACE) 7.1.2 Calculation of S Analog Voltage and Associated Parameters [M series] 1 Gear change method A(PRM3705#2=0) SVC Motor speed Gear 1 Gear 2 Gear 3 (4095) 10V Max PRM 3736 PRM 3735 0V S code 0 PRM 3741 PRM 3742 PRM 3743 (RPM) 2 Gear change method B(PRM37
  • Page 2967. AC SPINDLE (ANALOG INTERFACE) B–62755EN/01 #7 #6 #5 #4 #3 #2 #1 #0 3706 TCW CWM TCW CWM Sign of output voltage 0 0 + with M03 or M04 0 1 – with M03 or M04 1 0 + with M03, – with 04 1 1 – with M03, + with M04 [M series] #7 #6 #5 #4 #3 #2 #1 #0 3705 SGB #2 (SGB) Spindle speed taken when gear is cha
  • Page 297B–62755EN/01 7. AC SPINDLE (ANALOG INTERFACE) 7.1.3 Gear 1 is used in the following explanation, although any gear may be Tuning S Analog applied. For the T series, select gear 1 manually or an M code. Voltage (D/A Converter) (1) For M series, change upper and lower limit as follows: ⋅ For gear chan
  • Page 2987. AC SPINDLE (ANALOG INTERFACE) B–62755EN/01 (4) If the output voltage is not correct, perform the following calculation, change the value of parameter no. 3730 and tune the gain of D/A converter. 10V Setting value= measured voltage (Current value of PRM 3730) (5) Execute an S command again and co
  • Page 299B–62755EN/01 7. AC SPINDLE (ANALOG INTERFACE) 7.2 TABLE OF TEST POINTS 7.2.1 Model 1S to 3S Name Signal Remarks (Amp. Specification : DA2 Analog speed command 0 to +10V, Rated speed at 10V A06B-6059-H00x) voltage (SVC) PA Pulse generator output 90° advance by PB at CW rotation A–phase Vp–p =0.36–0.5
  • Page 3007. AC SPINDLE (ANALOG INTERFACE) B–62755EN/01 7.2.2 Models 6S to 26S Name Signal contents Remarks (Amp. specification: DA2 Analog speed command 0X+10V, Rated speed at 10V A06B–6059–H2xx) voltage (SVC) PA Pulse generator output 90° advance by PB at CW rotation A–phase Vp–p=0.36–0.5V PB Pulse generato
  • Page 301B–62755EN/01 7. AC SPINDLE (ANALOG INTERFACE) 7.2.3 Check Waveform Remarks terminal Test Points Signal +10V +10V at maxi- Waveform mum rated rota- DA2 0V tion (0V at 0 rpm) +10V VCMD At CCW 0V (Minus for re- verse rotation) 0V TSA Speed feedback –10V voltage (Pulse for re- 0V verse rotation) TS3 –5.
  • Page 3027. AC SPINDLE (ANALOG INTERFACE) B–62755EN/01 7.3 SETTING Parameters can be set and confirmed PCB through the display and the setting switch PARAMETERS on the PCB. (DIGITAL AC Display SPINDLE) Display Setting switch Setting switch 1. If the PCB is mounted a jumper SH, set it to SET. DATA ⇑ DOWN 2. P
  • Page 303B–62755EN/01 7. AC SPINDLE (ANALOG INTERFACE) 7.4 SETTING STANDARD The standard parameters are stored in ROM. If the pa- PARAMETERS rameter list attached to the machine is lost or when an accident occurs and no parameter can be set, perform the setting of standard parameters. Also when a ROM is repl
  • Page 3047. AC SPINDLE (ANALOG INTERFACE) B–62755EN/01 7.5 LIST OF PARAMETER No. Contents Setting value F–00 The speed of the motor is displayed. (rpm) F–01 Machine ready signal (MRDY) is 0: not used 1: used * F–02 Spindle speed override is 0: not used 1: used * F–03 Upper limit of speed override is 0: 100%
  • Page 305B–62755EN/01 7. AC SPINDLE (ANALOG INTERFACE) Setting No. Contents value * F–14 Speed at reverse rotation command (Refer to RV2 for Models 1S to 3S) F–15 Motor peed when spindle speed command voltage is 10V (Setting value=Speed/100) F–16 Detection range of speed arrival signal(SAR) ( Detection range
  • Page 3067. AC SPINDLE (ANALOG INTERFACE) B–62755EN/01 Following are the parameters relating to the motor characteristics. Therefore, do not change the settings. If you changed these parameter, perform the standard setting of the parameters. Setting No. Content value F–41 Current loop I gain F–42 Slip compen
  • Page 307B–62755EN/01 7. AC SPINDLE (ANALOG INTERFACE) 7.6 TUNING AFTER 1. Set jumpers on the PCB to the previous satate. REPLACING PCB 2. Check whether ROM is mounted or not and confirm version of ROM. If ROM is not mounted or ROM series is different, remove the ROM (S SERIES AC from the old PCB and mount i
  • Page 3087. AC SPINDLE (ANALOG INTERFACE) B–62755EN/01 10.Measure test point TS3 with a digital tester and adjust parameter F–29 so that it becomes 0mV at a stop state. Adjust this item with volume RV3(velocity detection circuit offset adjustment) on the PCB for models 1S to 3S. 11.Execute spindle speed comm
  • Page 309B–62755EN/01 8.TROUBLESHOOTING 8 TROUBLESHOOTING This chapter describes troubleshooting procedure. If your system employs FANUC CONTROL MOTOR α series, also refer to its manuals listed in preface of this manual. 8.1 CORRECTIVE ACTION FOR FAILURES . . . . . . . . 297 8.2 POWER CANNOT BE TURNED ON . .
  • Page 3108. TROUBLESHOOTING B–62755EN/01 8.27 ALARM 749 (SERIAL SPINDLE COMMUNICATION ERROR) . . . . . . . . . . . . . . . . . . 368 8.28 ALARM 750 (SPINDLE SERIAL LINK CANNOT BE STARTED) . . . . . . . . . . . . . . . . . . . . . . 370 8.29 ALARM 751,761 (SPINDLE ALARM) . . . . . . . . . . . 373 8.30 ALARM 9
  • Page 311B–62755EN/01 8.TROUBLESHOOTING 8.1 When a failure occurs, it is important to correctly grasp what kind of failure occured and take appropriate action, to promptly recover the CORRECTIVE machine. ACTION FOR Check for the failure according to the following procedure : FAILURES When? With what What fai
  • Page 3128. TROUBLESHOOTING B–62755EN/01 For a failure related to spindles When did the failure occur ? (during power–on, acceleration, deceleration, or constant rotation) 3 What failure occurred ? Which alarm was displayed on the alarm display screen on the CRT? (Check the axis along which an alarm has occu
  • Page 313B–62755EN/01 8.TROUBLESHOOTING 8.2 POWER CANNOT BE TURNED ON Points Confirm the green LED PIL and red LED ALM on the front of power unit. 1) Proceed to item 1 when green LED PIL is turned off. 2) Proceed to item 2 when green LED is lit and red LED AML is turned off. 3) Check item 3 when red LED ALM
  • Page 3148. TROUBLESHOOTING B–62755EN/01 (2) Power supply unit is faulty. (a) Remove connector CP2, CP3, CP5, and CP6. (b) Turn off the power of the machine and retract the power unit from the controller. (c) Turn on power of NC. (d) When LED ALM is lit, power unit is faulty. If ALM is not lit, power supply
  • Page 315B–62755EN/01 8.TROUBLESHOOTING Main CPU Manual pulse generator  MPG (JA3) MPG  SCALEn (JF2n) Linear scale n : Axis number APCBAT (JA4A) BAT 6V (1.5V x 4) (d) If AlM does not light by power on of NC, any of load connected to  and  may be faulty. Check whether grounding or short–circuiting exists
  • Page 3168. TROUBLESHOOTING B–62755EN/01 8.3 NO MANUAL OPERA- TION NOR AUTOMAT- IC OPERATION CAN BE EXECUTED Points (1) Execute the following procedure when no manual nor automatic operation is done (2) Check whether position display shows correct position (3) Check CNC status display (4) Check CNC internal
  • Page 317B–62755EN/01 8.TROUBLESHOOTING (c) Confirm the status of modes Operation mode status is displayed on the lower part of CRT as follows : If nothing is displayed, mode select signal is not input. Check mode select signal using PMC’s diagnostic function (PMCDGN). For details, refer to section 1.7 STATU
  • Page 3188. TROUBLESHOOTING B–62755EN/01 a. In–position check is It shows that positioning is not yet completed. Check the contents of the being done following diagnostic number. (It is 1 in the following condition) DGN 0300 Position Error >PARAM 1826 In–positio width 1) Check the parameters according to the
  • Page 319B–62755EN/01 8.TROUBLESHOOTING c. Jog feedrate override is Check the signals using PMC’s diagnostic function (PMCDGN) 0% #7 #6 #5 #4 #3 #2 #1 #0 G0010 *JV7 *JV6 *JV5 *JV4 *JV3 *JV2 *JV1 *JV0 G0011 *JV15 *JV14 *JV13 *JV12 *JV11 *JV10 *JV9 *JV8 When the override is 0% all bits of the above address bec
  • Page 3208. TROUBLESHOOTING B–62755EN/01 8.4 JOG OPERATION CANNOT BE DONE Points (1) Check whether position display is operating. (2) Check CNC status display. (3) Check internal status using Diagnostic funciton. Causes and Remedies 1. Position display (1) Check mode selection status (JOG mode is not selecte
  • Page 321B–62755EN/01 8.TROUBLESHOOTING (3) Check CNC’s diagnostic function 000 to 015. Check the items for which 1 is displayed at right side. No. Message Display 000 WAITING FOR FIN SIGNAL :0 001 MOTION :0 002 DWELL :0 a. 003 IN–POSITION CHECK :0 004 FEEDRATE OVERRIDE 0% :0 b. 005 INTERLOCK / START LOCK :
  • Page 3228. TROUBLESHOOTING B–62755EN/01 a. In–position check is It shows that positioning is not yet completed. Check the contents of the being done following diagnostic number. (It is 1 in the following condition) DGN 0300 Position Error >PARAM 1826 In–positio width 1) Check the parameters according to the
  • Page 323B–62755EN/01 8.TROUBLESHOOTING c. Jog feedrate override is Check the signals using PMC’s diagnostic function (PMCDGN) 0% #7 #6 #5 #4 #3 #2 #1 #0 G0010 *JV7 *JV6 *JV5 *JV4 *JV3 *JV2 *JV1 *JV0 G0011 *JV15 *JV14 *JV13 *JV12 *JV11 *JV10 *JV9 *JV8 When the override is 0% all bits of the above address bec
  • Page 3248. TROUBLESHOOTING B–62755EN/01 8.5 HANDLE OPERATION CANNOT BE DONE Points (1) Check another manual operation (JOG) is accepted. (2) Check CNC status display. Causes and Countermeasure 1 JOG operation is not Consult with item 8.3 and 8.4. acceptable, either 2 When only handle (1) Check CNC status di
  • Page 325B–62755EN/01 8.TROUBLESHOOTING (3) Manual handle feed multiplication is not correct Check the following signals using PMC’s PCDGN. Also confirm the following parameters based on the parameter list. #7 #6 #5 #4 #3 #2 #1 #0 G0019 MP2 MP1 ↓ ↓ MP2 MP1 Multiplication 0 0 1 1 0 10 0 1 m 1 1 n 7113 Mag
  • Page 3268. TROUBLESHOOTING B–62755EN/01 Manual pulse CNC side MPG (JA3) generator HA1 (03) (05) HA1 1st HB1 (02) (06) HB1 +5V (09) (03) +5V 0V (12) (04) 0V HA2 (03) (05) HA2 2nd HB2 (04) (06) HB2 +5V (18) (03) +5V 0V (14) (04) 0V HA3 (05) (05) HA3 3rd HB3 (06) (06) HB3 +5V (20) (03) +5V 0V (16) (04) 0V shie
  • Page 327B–62755EN/01 8.TROUBLESHOOTING 8.6 AUTOMATIC OPERATION CANNOT BE DONE Points (1) Check manual operation is possible. (2) Check the status of cycle start LED on machine operator’s manual. (3) Check status of CNC. Causes and Remedies When manual operation is either impossible, perform countermeasure,
  • Page 3288. TROUBLESHOOTING B–62755EN/01 2. When an automatic CNC’s status display shows “STRT” on the CRT. operation is in progress (1) Check the contents of diagnostic nos. 000 to 015. (Cycle start LED is lit) No. Message Display a. 000 WAITING FOR FIN SIGNAL : 1(Example) b. 001 MOTION :0 c. 002 DWELL :0 d
  • Page 329B–62755EN/01 8.TROUBLESHOOTING #7 #6 #5 #4 #3 #2 #1 #0 G0005 BFIN TFIN SFIN MFIN #0(MFIN) : M function finish signal #2(SFIN) : S function finish signal #3(TFIN) : T function finish signal #4(BFIN) : 2nd auxiliary function finish signal #7 #6 #5 #4 #3 #2 #1 #0 F0007 BF TF SF MF #0(MF) : M
  • Page 3308. TROUBLESHOOTING B–62755EN/01 Signal End state Finish signal 0 1 store signal 0 1 b. Travel command is being CNC is reading an axis command (X,Y,Z,...) in a program and giving the executed command to the axis. c. A dwell command is CNC is reading a dwell command (G04) in a program and is executing
  • Page 331B–62755EN/01 8.TROUBLESHOOTING f. Interlock signal or start lock signal is input Start lock signal is input #7 #6 #5 #4 #3 #2 #1 #0 G0007 STLK #1 (STLK) With this signal being 1, start lock signal is input. There are a plural number of interlock func
  • Page 3328. TROUBLESHOOTING B–62755EN/01 1) The control axis detach signal (DTCHn) is input. #7 #6 #5 #4 #3 #2 #1 #0 G0124 DTCH8 DTCH7 DTCH6 DTCH5 DTCH4 DTCH3 DTCH2 DTCH1 If it is 1, the corresponding axis is detached. 2) The following parameter enables the control axis detach function to the corresponding a
  • Page 333B–62755EN/01 8.TROUBLESHOOTING i. NC is in a reset state In this case, the CNC’s status display shows RESET. Refer to item 1. (2) Only rapid traverse in positioning (G00) does not function Confirm the following parameter and signals from the PMC. (a) Setting value of rapid traverse rate 1420 Rapid t
  • Page 3348. TROUBLESHOOTING B–62755EN/01 Whether A/B phase signals from the position coder are read correctly, can be judged also by the spindle speed display on the CRT screen (position screen). (However, it is not displayed when PARAM 3105#2=0). Optical I/O SPDL–x link
  • Page 335B–62755EN/01 8.TROUBLESHOOTING 8.7 CYCLE START LED SIGNAL HAS TURNED OFF Points (1) After cycle operation is started, then stopped, check as follows: (2) Confirm cycle start LED on machine operator’s panel. (3) Confirm CNC’s diagnostic function. Causes and Remedies The reason why cycle start LED sig
  • Page 3368. TROUBLESHOOTING B–62755EN/01 b. External reset signal is input #7 #6 #5 #4 #3 #2 #1 #0 G0008 ERS #7(ERS) : When the bit is 1, external reset signal is input. This signal is usually used for a confirmation signal of M02 when an M02 is specified in a program as the end of a program. Therefore, when
  • Page 337B–62755EN/01 8.TROUBLESHOOTING 8.8 NOTHING IS DISPLAYED ON CRT Points Check whether it is a trouble of display or a trouble of the system. Judgement of the point Check whether the STATUS LED on the main board shows the following state. 1 2 3 4 STATUS f    (f : on,  : off) If the status shows the
  • Page 3388. TROUBLESHOOTING B–62755EN/01 Main CPU board (1) (2) (3) (4) (10) (5) (6) (7) (8) (9) 2. When system is in trouble 1 2 3 4 STATUS f    (f : on,  : off) When STATUS LED on the main board is other than above, check LEDs on the main CPU boa
  • Page 339B–62755EN/01 8.TROUBLESHOOTING 8.9 ALARM 85 TO 87 (READER/PUNCHER (START) INTERFACE ALARM) YES Alarm 85? NO · Check baud rate and other I/O pa rameters YES · I/O device is Alarm 86? faulty NO Is I/O pa- NO rameter cor- rect? YES Set correct parameters OFF Is power of I/O ? ON Turn on I/O device NO I
  • Page 3408. TROUBLESHOOTING B–62755EN/01 Value of parame- ter 0020 0 1 2 3 Function Feed 0101#7 0111#7 0121#7 0131#7 Data input code 0101#3 0111#3 0121#3 0131#3 Stop bit 0101#0 0111#0 0121#0 0131#0 Type of I/O device 102 112 122 132 Baud rate 103 113 123 133 Commu- 0135#3 – – – 0 1 nication metho
  • Page 341B–62755EN/01 8.TROUBLESHOOTING 0102 Type of I/O device 0112 0122 Value TYPE OF I/O DEVICE 0132 0 RS–232–C (control codes DC1 to DC4 are used) 1 FANUC CASSETTE B1/B2 (bubble cassette) 2 FANUC CASSETTE F1 (Old type FLOPPY CASSETTE ADAP- TOR) 3 FANUC PROGRAM FILE Mate, FANUC FA CARD ADAPTOR FANUC FLOPP
  • Page 3428. TROUBLESHOOTING B–62755EN/01 #7 #6 #5 #4 #3 #2 #1 #0 0135 RMS R42 PRA ETX ASC #7(RMS) In protocol A, status of remote / tape operation of SAT command is 0 : Always transmitted by 0. 1 : Transmitted by the contents of remote / tape switching request issued by SET command from the CNC. #3(R42) 0 :
  • Page 343B–62755EN/01 8.TROUBLESHOOTING (c) Spindle module or communication control module is faulty (i) When parameter no.0020 is 0 or 1 or 2 (JD5A,JD5B of Main CPU board) Replace the module since spindle module may be faulty. (1) (2) (3) (4) (10) (5) (6) (7) (8) (9) (4) Replace the spindle module Specifica
  • Page 3448. TROUBLESHOOTING B–62755EN/01 (d) Cable between NC and I/O device is faulty. Check the cable for disconnection or wrong connection. Main CPU board R232–1(JD5A) Punch panel R232–1(JD5B) Tape reader Option 1 board R232–1(JD5C) Host computer R232–1(JD6A) Host computer 330
  • Page 345B–62755EN/01 8.TROUBLESHOOTING < Cable connection> R232–1 (JD5A) Punch panel R232–2 (JD5B) RD (01) (03) RD 0V (02) DR (03) (06) DR 0V (04) CS (05) (05) CS 0V (06) CD (07) (08) CD 0V (08) (09) +24V (10) SD (11) (02) SD 0V (12) ER (13) (20) ER 0V (14) RS (15) (04) RS 0V (16) (07) SG (17) (18) +24V (19
  • Page 3468. TROUBLESHOOTING B–62755EN/01 CAUTION 1 When CS is not used, connect it to RS. 2 For protocol A or extended protocol A: When DR is not used, connect it to ER. Always connect CD to ER. R422–1(JD6A) Host computer RD (01) (04) RD *RD (02) (22) *RD RT (03) (17) TT *RT (04) (35) *TT CS (05) (07) RS *CS
  • Page 347B–62755EN/01 8.TROUBLESHOOTING 8.10 REFERENCE (START) POSITION DEVIATES YES By 1 grid ? NO NO Length of de- celeration dog sufficient ? YES Exchange dog. As a temporary work, lower rapid traverse rate in reference posi- tion return Does deceleration sig- nal *DECα change between grids ? YES NO Wrong
  • Page 3488. TROUBLESHOOTING B–62755EN/01 8.11 ALARM 90 (REFERENCE POSITION RETURN IS ABNORMAL) Contents Reference position return was executed when the following condition is not satisfied: The CNC received one rotation signal at least one time when the axis is moving to the reference position at a speed hig
  • Page 349B–62755EN/01 8.TROUBLESHOOTING (1) Check whether the motor ratated more than one rotation (one rotation signal is issued ) at faster than 128 pulses of position error amount. NO Return start position is too close Rotated ? · Chagne the return start position. · Move the machine at faster that 128 YES
  • Page 3508. TROUBLESHOOTING B–62755EN/01 8.12 Absolute position data in the serial pulse coder was lost. (This alarm will be generated when serial pulse coder is exchanged or ALARM 300 position feedback signal cable of the serial pulse coder is disconnected). (REQUEST FOR REFERENCE POSITION RETURN) Remedies
  • Page 351B–62755EN/01 8.TROUBLESHOOTING 8.13 Absolute pulse coder, cable or servo module is faulty. ALARM 301 TO 305 (ABSOLUTE PULSE CODER IS FAULTY) Countermeasures 1 Agitate the absolute pulse coder cable connected to the main CPU board. If an alarm is issued, replace the cable. Series 16 main CPU board: J
  • Page 3528. TROUBLESHOOTING B–62755EN/01 Option 2 board A16B–2203–0030, –0031, –0033 (1) (2) (3) (4) (5) (6) (7) (8) (6) Servo module of 5th, 6th axis (7) Servo module of 3rd, 4th axis (8) Servo module of 1st, 2nd axis 338
  • Page 353B–62755EN/01 8.TROUBLESHOOTING 8.14 This alarm is generated when absolute pulse coder battery becomes low. ALARM 306 TO 308 (ABSOLUTE PULSE CODER BATTERY IS LOW) Absolute pulse coder battery replacement WARNING When replacing the memory backup batteries, keep the power to the machine (CNC) switched
  • Page 3548. TROUBLESHOOTING B–62755EN/01 Procedure for replacing batteries for absolute pulse coder (α series servo amplifier module) 1 Prepare lithium battery A06B–6073–K001(*) in advance. 2 Turn machine (CNC) power ON. 3 Remove the battery case on the front panel of a series Servo Amp Module (SVM). The bat
  • Page 355B–62755EN/01 8.TROUBLESHOOTING Procedure for replacing batteries for absolute pulse coder (separate type pulse coder) 1 Prepare 4 alkaline batteries (UM–1type) commercially available in advance. 2 Turn machine (CNC) power ON. 3 Loosen screws on the battery case to remove the cover. For placement of
  • Page 3568. TROUBLESHOOTING B–62755EN/01 8.15 An error is generated in the control section of the serial pulse coder. ALARM 350 (SERIAL PULSE CODER IS ABNORMAL) Points 1 Alarm No. 351 has also generated⇒Refer to alarm 351. 2 Only alarm No. 350 has generated⇒Refer to the following Confirm the details by diagn
  • Page 357B–62755EN/01 8.TROUBLESHOOTING 8.16 An error is generated in communication with serial pulse coder. ALARM 351 (SERIAL PULSE CODER COMMUNICATION IS ABNORMAL) Points Check the details by the diagnostic function of the CNC. #7 #6 #5 #4 #3 #2 #1 #0 DGN 0202 CSA PHA RCA CKA SPH #7(DTE) Data error has gen
  • Page 3588. TROUBLESHOOTING B–62755EN/01 8.17 Amplifier or overheat of motor is detected. ALARM 400 (OVERLOAD) 400 SERVO ALM :X OVERLOAD ⇐ Example of CRT display. Axis name is also displayed. Points Confirm the detail by the diagnostic function of CNC. #7 #6 #5 #4 #3 #2 #1 #0 DGN 0200 OVL #7(OVL): 1 OVERLOAD
  • Page 359B–62755EN/01 8.TROUBLESHOOTING D Overheat of servo LED 6 of servo amplifier is lit amplifier (START) Check LED status of servo amplifier NO [6] ? YES NO(Not light) [-] ? YES Check input power volt- NO age of servo amplifier Is amplifier hot ? YES NO Normal ? (1) YES Measure curr
  • Page 3608. TROUBLESHOOTING B–62755EN/01 8.18 Ready signal (*DRDY) of servo amplifier is not turned on or turned off during operation. ALARM 401 (*DRDY SIGNAL TURNED (START) OFF) *When alarm 414 is also generated, LED shows a number. Consult with alarm 414. Check LED status of servo amplifier NO(Not lit) [-]
  • Page 361B–62755EN/01 8.TROUBLESHOOTING Power on sequence (NCàServo amplifier) = *Power supply unit failure Power ON *Input fuse disconnection Servo enable = *SVF1~8 (Servo off signal) Position, velocity = *System alarm (ALM900∼973) *Servo alarm control ready (*MCON) (ALM400∼417) *Emergency stop (*ESP) Servo
  • Page 3628. TROUBLESHOOTING B–62755EN/01 8.19 ALARM 404 AND 405 (*DRDY SIGNAL TURNED ON) D Alarm 404 DRDY signal is turned on before MCON signal is turned on. Or DRDY is not turned off after MCON signal is turned off. D Causes 1 Servo amplifier is faulty. 2 Between servo amplifier and main CPU or between ser
  • Page 363B–62755EN/01 8.TROUBLESHOOTING 8.20 Position error amount at stop (DGN 300) exceeds a value set by parameter No. 1829. ALARM 410 (START) (EXCESSIVE POSITION ERROR YES AMOUNT DURING Is it vertical axis? STOP) NO Check parameters 1825 and 1829 if they are cor- Check servo off signal of rect (see param
  • Page 3648. TROUBLESHOOTING B–62755EN/01 8.21 Position error amount during movement (DGN 300) execeeds a value set by parameter 1828. ALARM 411 (START) (EXCESSIVE POSITION ERROR With a move command, DURING MOVE) does this alarm occur af- ter machine moves ? YES (Move) Moves and (1) alarmed? NO (No move) Turn
  • Page 365B–62755EN/01 8.TROUBLESHOOTING  Move the machine at constant low speed and check DGN 300. YES Value fluctuate ? NO Measure current at IR and IS while mov- Compare the value Note 1) ing the machine obtained by the fol- lowing formula and DGN 300 * Refer to C series servo amplifier for current val-
  • Page 3668. TROUBLESHOOTING B–62755EN/01 8.22 ALARM 414 (DIGITAL SERVO SYSTEM IS EXAMPLE OF DISPLAY ABNORMAL) 414 SERVO ALARM:X–AXIS AXIS NAME DETECTED DETECTION IS DISPLAYED SYSTEM ERROR Points Check details by CNC’s diagnostic fucntion and LED display on the servo amplifier. 1) #7 #6 #5 #4 #3 #2 #1 #0 DGN
  • Page 367B–62755EN/01 8.TROUBLESHOOTING D #6(LV):Insufficient voltage alarm 1) Servo amp LED [2] turns on (control power shortage) (START) Check +5V power at check terminal of servo unit YES Voltage is normal ? NO Servo amplifier is faulty Check input power * Power should be 200/220/230VAC –15% to the contro
  • Page 3688. TROUBLESHOOTING B–62755EN/01 D #5(OVC):Over current detection by software (START) Check current at check termi- nal IR and IS at servo amplifi- er and compare with rated current of motor Larger than NO * 1.7 times for motor 20S or 1.4 times ? larger. YES Move axis at low speed and measure current
  • Page 369B–62755EN/01 8.TROUBLESHOOTING D #4(HCA):Abnormal current alarm (START) (Servo amp. LED:[8] lights) Give a move command and check wether the alarm is generated NO Alarmed ? YES Remove motor power * Take care that verti- line and turn on power cal axis may drop. YES Alarmed ? NO Servo amp. is faulty.
  • Page 3708. TROUBLESHOOTING B–62755EN/01 D #3(HVA):Over voltage DC voltage in servo amp. is excessive. alarm (Servo amp.LED (Start) [1] lights) Confirm status when an alarm is generated Does the alarm NO generate during deceleration ? Power should be within Confirm input voltage 200/220/230VAC among YES of s
  • Page 371B–62755EN/01 8.TROUBLESHOOTING D #2(DCA):Discharge alarm 1 Servo amp LED 4 lights (discharge control circuit is abnormal) (START) Generate at YES power on ? NO Servo amp. is faulty Generate during YES deceleration ? NO. Check frequency of acceleration/deceleration Generate dur- NO ing lowering of NO
  • Page 3728. TROUBLESHOOTING B–62755EN/01 2 Servo amp LED 5 lights (discharge circuit overheat) Separate type Servo amp. (START) discharge unit (C series) T3 T1 TH –3 –15 TH RV Generate at YES –4 –16 power on? 0V ALM NO YES Is unit hot ? Short betrween 15 and 16 when not used. NO Check resistance across termi
  • Page 373B–62755EN/01 8.TROUBLESHOOTING D #1(FBA):DISCONNECTIO Position detection signal line is disconnected or short–circuited. N ALARM #7 #6 #5 #4 #3 #2 #1 #0 DGN 0201 ALD EXP ↓ ↓ 1 – – 0 Built–in serial pulse coder ³JFX disconnection 1 – – 1 Separate type position ³SCALEX detector connection 0 – – 0 Puls
  • Page 3748. TROUBLESHOOTING B–62755EN/01 D #0(OFA):Overflow alarm causes 1 Wrong setting of servo parameters 1800s. 2 Main CPU (1axis to 4 axes) or option 2 board (5 axes or more) CAUTION When the main CPU board is replaced, all the data stored in memory is lost. Set NC data again, referring to chapter 3 “in
  • Page 375B–62755EN/01 8.TROUBLESHOOTING D LED display Display Meaning Explanation Power off Power to the servo converter is not supplied. NOT READY Internal MMC (electro–magnetic contactor) is not turned on. READY Internal MMC is turned on and the motor becomes ready. HV DC voltage for driving main circuit i
  • Page 3768. TROUBLESHOOTING B–62755EN/01 D DCSW alarm This alarm is lit when the transistor for regenerative discharging turns on more than 1 second. Its causes are; 1) Mulfunction of servo amplifier such as regenerative discharge circuit. 2) Regenerative discharge energy is excessive due to cutting conditio
  • Page 377B–62755EN/01 8.TROUBLESHOOTING D Current waveform (Servo amplifier) Check terminal IRL IRM Current check terminal ISL ISM 0V +5V Convert this voltage into current value 0V Alarm display 363
  • Page 3788. TROUBLESHOOTING B–62755EN/01 8.23 Position detection signal line is disconnected or short–circuited. ALARM 416 (DISCONNECTION ALARM) Point Check the details using the CNC’s diagnostic fucntion. #7 #6 #5 #4 #3 #2 #1 #0 DGN 0201 ALD EXP ↓ ↓ 1 – – 0 Built–in serial pulse coder ³JFX disconnection 1 –
  • Page 379B–62755EN/01 8.TROUBLESHOOTING 8.24 Digital servo parameters are abnormal. (Digital servo parameters are set incorrectly.) ALARM 417 (DIGITAL When alarm 315 is occured at the same time, check the cause of alarm 351 SERVO SYSTEM IS of section 9.16. ABNORMAL) D Causes 1 Confirm the setting value of th
  • Page 3808. TROUBLESHOOTING B–62755EN/01 8.25 Because an ambient temperature of the control unit becomes high, a thermostat mounted on the back panel of NC functions and informs an ALARM 700 alarm. (OVERHEAT AT CONTROL SIDE) Remedies (START) Check fan on the top of the control unit is oper- ating when power
  • Page 381B–62755EN/01 8.TROUBLESHOOTING 8.26 Spindle speed changes abnormally due to load. ALARM 704 (SPINDLE SPEED FLUCTUATION DETECTION ALARM) Remedies Check whether spindle speed is constant by view of the speed meter on CRT. YES Constant ? NO Is a heavy cutting being per- formed ? Confirm spindle load on
  • Page 3828. TROUBLESHOOTING B–62755EN/01 8.27 Communication error has generated in serial spindle ALARM 749 (SERIAL SPINDLE COMMUNICATION ERROR) Causes and Remedies Improper connection between the main CPU board and the serial spindle. The following reason is considered. For main CPU A20B–29
  • Page 383B–62755EN/01 8.TROUBLESHOOTING Option 2 board Specification of spindle module : A20B–2901–0984 to A20B–2901–0986 A16B–2203–0030, –0031, –0033 (1) (2) (3) (4) (5) (6) (7) (8) 369
  • Page 3848. TROUBLESHOOTING B–62755EN/01 8.28 When the spindle amplifier does not become normal state immediately after power is turned on in the serial spindle system, this alarm is ALARM 750 (SPINDLE informed. SERIAL LINK CANNOT BE STARTED) Points This alarm does not occur once the system becomes ready inc
  • Page 385B–62755EN/01 8.TROUBLESHOOTING Remedies Reform the following countermeasures based on the above configurations: (1) #3(SPE)1: In spindle serial control, the serial spindle parameters does not satisfy the starting conditions for spindle amplifier. ↓ Confirm the settings of parameters 4000s. Especiall
  • Page 3868. TROUBLESHOOTING B–62755EN/01 Main CPU board Specification of spindle module : A20B–2901–0980 to A20B–2901–0982 (1) (2) (3) (4) (10) (5) (6) (7) (8) (9) Option 2 board Specification of spindle module : A20B–2901–0984 to A20B–2901–0986 A16B–
  • Page 387B–62755EN/01 8.TROUBLESHOOTING 8.29 With serial spindle system, an alarm on the spindle unit is informed to the CNC. ALARM 751,761 751 ( Alarm detection by 1st spindle ) (SPINDLE ALARM) 761( Alarm detection by 2nd spindle ) The alarm contents is displayed by AL–xx on the display of spindle amp. Refe
  • Page 3888. TROUBLESHOOTING B–62755EN/01 8.30 ROM parity error occurred. ALARM 900 (ROM PARITY ERROR) Causes and Remedies (1) ROM module mounted on the main CPU board or ROM is defective. SYSTEM ALARM B0A1–02 900 ROM PARITY CNC ROM MODULE : FC0 Defective file or ROM is displayed MACRO ROM MODULE SERVO ROM Co
  • Page 389B–62755EN/01 8.TROUBLESHOOTING 8.31 Parity error of RAM module that stores part programs. ALARM 914 TO 915 (SRAM PARITY) Causes and Remedies (1) If a parity alarm occurs, the following message appears on the screen. The value at the right of “ADRS” in the lower left section of the screen is the addr
  • Page 3908. TROUBLESHOOTING B–62755EN/01 If parity error is not released by clearing all memory, RAM on the main board or RAM module may be faulty. Change (4)RAM module on main CPU board. Set all the data again, referring to chapter 3 “data input/output”. D RAM module mounting 1 : SRAM module (Part program e
  • Page 391B–62755EN/01 8.TROUBLESHOOTING 8.32 A parity error occurred in the DRAM module. ALARM 916 (DRAM PARITY ERROR) Cause and action The DRAM module on the main CPU board may be faulty. Replace the DRAM module. Main CPU board Specification: A20B–2901–0941, 0942 A20B–2902–0461 (1)
  • Page 3928. TROUBLESHOOTING B–62755EN/01 8.33 920: Watch dog alarm or RAM parity in servo control module has occurred in servo control module on the main CPU board ALARM 920, 922 922: Above alarm has occurred in servo control module on the option 3 (WATCH DOG OR board RAM PARITY) points D Watch dog timer ala
  • Page 393B–62755EN/01 8.TROUBLESHOOTING Main CPU board (1) (2) (3) (4) (10) (5) (6) (7) (8) (9) (3) FROM module Specification : A20B–2902–0341,0343 A20B–2902–0411 A20B–2902–0500, 0501 (9) Servo module of 1st, 2nd axis Specification : A20B–2902–0061, 0070 (8) Servo module of 3rd, 4th axis
  • Page 3948. TROUBLESHOOTING B–62755EN/01 Option 2 board A20B–2203–0030,0031,0033 (1) (2) (3) (4) (5) (6) (7) (8) (6) Servo module of 5th, 6th axis Specification : A20B–2902–0061, 0070 (7) Servo module of 3rd, 4th axis Specification : A20B–2902–0061, 0070 (8) Servo module of 1st, 2nd axis
  • Page 395B–62755EN/01 8.TROUBLESHOOTING 8.34 The digital servo module is not mounted. ALARM 924 (SERVO CAUTION MODULE MOUNTING This alarm may not occur during normal operaion. ERROR) This alarm may be generated when a PCB is changed for maintenance. D Causes and remedies Check installation of servo module on
  • Page 3968. TROUBLESHOOTING B–62755EN/01 8.35 CPU error (abnormal interrupt) has generated. ALARM 930 (CPU ERROR) Causes and Remedies 1) Main CPU board is faulty An interrupt which will not occur during usual operation has generated. Peripheral circuit of the CPU may be abnormal. Change the main CPU board. I
  • Page 397B–62755EN/01 8.TROUBLESHOOTING 8.36 An error occurred when RAM test is being executed. ALARM 950 (PMC SYSTEM ALARM) Causes and Remedies The following causes are considered : D For PMC–RB Fault on Main CPU board ⋅ PMC control module (3) is faulty. ⋅ DRAM module (2) is faulty. ⋅ FROM module (1) is fau
  • Page 3988. TROUBLESHOOTING B–62755EN/01 Module mounting position (Option 3 board) LED (1) (2) (3) (4) (5) (4) : PMC DRAM module A20B–2902–0191X0198 (5) : PMC control module A20B–2901–0960X0961 384
  • Page 399B–62755EN/01 8.TROUBLESHOOTING 8.37 A watch dog alarm has generated in PMC–RC. ALARM 951 (PMC WATCH DOG ALARM) Causes and Remedies Option 3 board or a module on the option 3 board (5) PMC–RC CPU PMC–RC User program (1) (3) DRAM module PMC control (4) ⋅ Option 3 board is faulty. ⋅ PMC DRAM module (4)
  • Page 4008. TROUBLESHOOTING B–62755EN/01 8.38 NMI has generated in a board other than the main CPU board. ALARM 972 (NMI ALARM) Causes and Remedies 1) Any of option boards shown below may be faulty. ⋅ Option 1 board ⋅ Option 2 board ⋅ Option 3 board ⋅ Loader control board 2) The PMC control module may be fau
  • Page 401B–62755EN/01 8.TROUBLESHOOTING 8.39 An unknown NMI has generated. ALARM 973 (NMI ALARM BY UNKNOWN CAUSE) Causes and Remedies 1) Main CPU board or power supply unit is faulty ⋅ Main CPU board is faulty. ⋅ Power supply unit is faulty. CAUTION When the main CPU board is replaced, all the data in memory
  • Page 4029. TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) B–62755EN/01 9 TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) This chapter describes a troubleshooting of the serial interface spindle amplifier. 9.1 LIST OF SERIAL INTERFACE SPINDLE AMPLIFIER ALARMS . . . . . . . . . . . . . . . . . . . . . . . . 389 9.2 TR
  • Page 403B–62755EN/01 9. TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) 9.1 LIST OF SERIAL INTERFACE SPINDLE AMPLIFIER ALARMS For troubleshooting the listed alarms, refer to 9.2 “TROUBLE SHOOTING FOR EACH ALARM”. Alarm No. Meanings Description Remedy Motor overheat Detects internal motor temperature : Check load
  • Page 4049. TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) B–62755EN/01 Alarm No. Meanings Description Remedy Position coder signal Detects abnormality in position coder signal Correct cause, then reset alarm. AL–27 disconnection (such as unconnected cable and parameter setting error). Disconnection of Detects a
  • Page 405B–62755EN/01 9. TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) Alarm No. Meanings Description Remedy The converted differential Detects that difference between a spindle Calculate differential speed by multiplying speed speed is too high. speed and another spindle speed has of other spindle by gear rati
  • Page 4069. TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) B–62755EN/01 9.2 TROUBLESHOOTING FOR EACH ALARM AL–01 Motor overheat Item Cause of trouble Check procedure Remedy Defective fan motor Check if fan motor is Replace fan motor. 1 of motor rotating. Overload operation Check cutting conditions Review cutting
  • Page 407B–62755EN/01 9. TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) Test point Normal wave form PA–0V Vp–p=0.36∼0.5V About 2.5V 0V PB–0V Same as above RA–0V DC2.5V±0.2V RB–0V Same as above PAA–0V PAP ON OFF PBA–0V (CW rotation) 0V PBP ON OFF 4.5V 0V 0.4V Check that the ON/OFF duty cycle is 50%. (The PAP and
  • Page 4089. TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) B–62755EN/01 AL–05 Control power supply fuse blown Item Cause of trouble Check procedure Remedy 1 Defective PCB Replace PCB. Check AC ininput ut voltage. voltage Abnormal power sup- See (5) above. 2 ply voltage AL–07 Excessive speed (Detection by Item Ca
  • Page 409B–62755EN/01 9. TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) AL–13 CPU internal data Replace PCB . memory alarm AL–16 RAM abnormality Item Cause of trouble Check procedure Remedy External data memory Replace memory (RAM). 1 (RAM) defective 2 PCB defective Replace PCB. AL–18 Program ROM sum check error
  • Page 4109. TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) B–62755EN/01 AL–26 Disconnection of speed detection Item Cause of trouble Check procedure Remedy signal for Cs Signal level of spindle Check the signal, and if necessary adjust to the normal contouring motor for Cs level using the variable resistor for s
  • Page 411B–62755EN/01 9. TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) AL–30 Input circuit overcurrent Item Cause of trouble Check procedure Remedy Defective of power Check power transistor. Replace power transistor. 1 transistor used for power Defective of power Replace PCB. 2 regeneration circuit AL–31 Speed
  • Page 4129. TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) B–62755EN/01 AL–37 Speed detector parameter setting Item Cause of trouble Check procedure Remedy error Incorrect setting of Check if number of speed Set correct value in parameter for number feedback pulses matches parameter. 1 of speed feedback paramete
  • Page 41310. TROUBLESHOOTING B–62755EN/01 (ANALOG INTERFACE SPINDLE) 10 TROUBLESHOOTING (ANALOG INTERFACE SPINDLE) This chapter describes troubleshooting of the analog interface spindle. 10.1 AL–01 (MOTOR OVERHEAT) . . . . . . . . . . . . . . . . 400 10.2 AL–02 (EXCESSIVE DEVIATION OF SPEED) . . . . . . . .
  • Page 41410. TROUBLESHOOTING (ANALOG INTERFACE SPINDLE) B–62755EN/01 10.1 AL–01 (MOTOR OVERHEAT) Model 6S to 22S (A20B–1003–0010) (Start) PCB +24V Measure voltage of *OH signal at input side of receiver R11 CN2 Inside motor –3 TH ALM RV 24V NO –2 (contact open) 0V ? YES · Fan motor is not operating · Overloa
  • Page 41510. TROUBLESHOOTING B–62755EN/01 (ANALOG INTERFACE SPINDLE) 10.2 AL–02 (EXCESSIVE DEVIATION OF SPEED) (Start) Does it occur YES during deceleration? NO · Regenerative discharge circuit is faulty * Refer to 10.10 Apply a rotation command · Regenerative transistor “Confirmation of and check whether mo
  • Page 41610. TROUBLESHOOTING (ANALOG INTERFACE SPINDLE) B–62755EN/01 10.3 AL–06, 07 (OVER SPEED) (Start) Measure actual speed Does it exceed NO (115% or less) rated speed? YES · Check parameter F–05 * Unused for 1S to 3S Apply a speed command and measure VCMD · Check specification of ROM · PCB is faulty YES
  • Page 41710. TROUBLESHOOTING B–62755EN/01 (ANALOG INTERFACE SPINDLE) 10.4 AL–09 (UNIT OVERHEAT / 6S TO 26S ONLY) (Start) PCB +24V Measure voltage of OVL signal at input side of receiver CN6 Inside unit –6 TH ALM RV NO 24V (contact open?) –7 0V YES · Fan motor does not operate · Overload Receiver circuit is f
  • Page 41810. TROUBLESHOOTING (ANALOG INTERFACE SPINDLE) B–62755EN/01 10.5 AL–10 (LOW INPUT VOLTAGE) (Start) Measure voltage at check SDC : 5V / 500V terminal SDC on PCB · Terminal DTDC for 1S to 3S NO 1.5V or less? YES Check DC voltage across * Confirm input voltage for 1S to 3S 4 and 5 of CN6 NO Less than 1
  • Page 41910. TROUBLESHOOTING B–62755EN/01 (ANALOG INTERFACE SPINDLE) 10.6 AL–11 (DC LINK EXCESSIVE VOLTAGE) (Start) Measure voltage at VDC : 5V/500V test point VDC YES 4.5V or more NO Does it occur during NO deceleration YES Measure resistance across C and E * Registor for discharge circuit of transistor mod
  • Page 42010. TROUBLESHOOTING (ANALOG INTERFACE SPINDLE) B–62755EN/01 10.7 AL–12 (DC LINK EXCESSIVE CURRENT) (Start) Remove the power line and measure resistance across C and E of transistor module YES Short–circuited across C and E? NO Replace transistor module and PCB Turn on power with power line removed.
  • Page 42110. TROUBLESHOOTING B–62755EN/01 (ANALOG INTERFACE SPINDLE) 10.8 ABNORMAL SOUND AND VIBRATION DURING ROTATION (Start) Does it occur during YES deceleration NO Check regenerative discharge * For 1S to 3S, disconnection of circuit (pause of regeneration) transistor of discharge circuit or Check wavefo
  • Page 42210. TROUBLESHOOTING (ANALOG INTERFACE SPINDLE) B–62755EN/01 10.9 NO ROTATION OR INCORRECT SPEED (Start) Is power supplied to NO PCB correctly? YES · Check input voltage · Check power circuit within PCB Give a rotation command NO (0V or too low) Is VCMD normal? YES YES Is voltage at DA2 normal? NO Ch
  • Page 42310. TROUBLESHOOTING B–62755EN/01 (ANALOG INTERFACE SPINDLE) 10.10 CONFIRMATION OF (1) Remove PCB–1 on the spindle amplifier. TRANSISTOR (2) Turn off power of main power supply of machine side and remove the motor power line. MODULE (3) Measure resistance across the following terminals of the transis
  • Page 424APPENDI
  • Page 425B–62755EN/01 APPENDIX A. I/O UNIT MODEL A A I/O UNIT MODEL A A.1 SYSTEM CONFIGURATION . . . . . . . . . . . . . . . . . . 414 A.2 HARDWARE CONFIGURATION . . . . . . . . . . . . . . . 414 A.3 LED INDICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 415 A.4 FUSES . . . . . . . . . . . . .
  • Page 426A. I/O UNIT MODEL A APPENDIX B–62755EN/01 A.1 Up to 16 FANUC I/O Unit–MODEL A groups can be connected to a CNC through the FANUC I/O Link high–speed serial interface. SYSTEM CONFIGURATION Slave Master Base 0 Base 1 FS16/18 I/O UNIT I/O UNIT Group 0 I/O UNIT Group 1 Group 2 Group 15 * The number and
  • Page 427B–62755EN/01 APPENDIX A. I/O UNIT MODEL A A.3 Modules having up to 16 input/output points are provided with LEDs to indicate their statuses. LED INDICATION Use these LED’s to assist you with troubleshooting. AIF01A Symbol Description PWR Indicates that the internal 24 VDC power fPWR fLINK supply is
  • Page 428A. I/O UNIT MODEL A APPENDIX B–62755EN/01 A.4 The following modules provide the corresponding protection fuses. If a fuse blows for any reason , such as the short–circuiting of a cable FUSES connected to a load, firt remove the cause of the problem, then replace the fuse. Indication of whether Rated
  • Page 429B–62755EN/01 APPENDIX A. I/O UNIT MODEL A A.5 REMOVING A PRINTED CIRCUIT BOARD D Removing a 1 Remove the terminal box, if necessary. terminal–box–type 2 Remove the LED cap by pulling it in the direction indicated by the input/output module arrow. LED cap (2) Ter- (1) mi- nal box 3 While pushing the
  • Page 430A. I/O UNIT MODEL A APPENDIX B–62755EN/01 D Removing a connector–type 1 To remove the cover, pull it in the direction indicated by the arrow, input/output module while using a screwdriver to release claws A and B on both sides. A Connector Cover B 2 To remove the LED cap, pull it in the direction in
  • Page 431B–62755EN/01 APPENDIX B. ALARM LIST B ALARM LIST B.1 LIST OF ALARM CODES (1) Program errors/Alarms on program and operation (P/S alarm) . . . . . . . . . . . . . . . . . . . . . . . 420 (2) Background edit alarm . . . . . . . . . . . . . . . . . . . . . . 437 (3) Absolute pulse coder (APC) alarm . .
  • Page 432B. ALARM LIST APPENDIX B–62755EN/01 B.1 LIST OF ALARM CODES (1) Program errors /Alarms on program and operation (P/S alarm) Number Message Contents 000 PLEASE TURN OFF POWER A parameter which requires the power off was input, turn off power. 001 TH PARITY ALARM TH alarm (A character with incorrect p
  • Page 433B–62755EN/01 APPENDIX B. ALARM LIST Number Message Contents 021 ILLEGAL PLANE AXIS COMMAN- An axis not included in the selected plane (by using G17, G18, G19) was DED commanded in circular interpolation. Modify the program. 022 NO CIRCLE RADIUS The command for circular interpolation lacks arc radius
  • Page 434B. ALARM LIST APPENDIX B–62755EN/01 Number Message Contents INTERFERENCE IN CIRCULAR Overcutting will occur in cutter compensation C because the arc start BLOCK (M seires) point or end point coincides with the arc center. Modify the program. 038 INTERFERENCE IN CIRCULAR Overcutting will occur in too
  • Page 435B–62755EN/01 APPENDIX B. ALARM LIST Number Message Contents TOO MANY ADDRESS COMMANDS For systems without the arbitary angle chamfering or corner R cutting, (M series) a comma was specified. For systems with this feature, a comma was fol- lowed by something other than R or C Correct the program. 053
  • Page 436B. ALARM LIST APPENDIX B–62755EN/01 Number Message Contents 066 IMPROPER G–CODE IN G71–G73 An unallowable G code was commanded beween two blocks specified (T series) by address P in G71, G72, or G73. Modify the program. 067 CAN NOT ERROR IN MDI MODE G70, G71, G72, or G73 command with address P and Q
  • Page 437B–62755EN/01 APPENDIX B. ALARM LIST Number Message Contents ILLEGAL AXIS COMMAND IN G37 In automatic tool length measurement, an invalid axis was specified or (M series) the command is incremental. Modify the program. 083 ILLEGAL AXIS COMMAND IN G37 In automatic tool compensation (G36, G37), an inva
  • Page 438B. ALARM LIST APPENDIX B–62755EN/01 Number Message Contents 101 PLEASE CLEAR MEMORY The power turned off while rewriting the memory by program edit opera- tion. If this alarm has occurred, press while pressing , and only the program being edited will be deleted. Register the deleted pr
  • Page 439B–62755EN/01 APPENDIX B. ALARM LIST Number Message Contents 127 NC, MACRO STATEMENT IN SAME NC and custom macro commands coexist. BLOCK Modify the program. 128 ILLEGAL MACRO SEQUENCE The sequence number specified in the branch command was not 0 to NUMBER 9999. Or, it cannot be searched. Modify the p
  • Page 440B. ALARM LIST APPENDIX B–62755EN/01 Number Message Contents 149 FORMAT ERROR IN G10L3 A code other than Q1,Q2,P1 or P2 was specified as the life count type (M series) in the extended tool life management. 150 ILLEGAL TOOL GROUP NUMBER Tool Group No. exceeds the maximum allowable value. Modify the pr
  • Page 441B–62755EN/01 APPENDIX B. ALARM LIST Number Message Contents 177 CHECK SUM ERROR Check sum error (G05 MODE) Modify the program. 178 G05 COMMANDED IN G41/G42 G05 was commanded in the G41/G42 mode. MODE Correct the program. 179 PARAM. (NO. 7510) SETTING The number of controlled axes set by the paramete
  • Page 442B. ALARM LIST APPENDIX B–62755EN/01 Number Message Contents 200 ILLEGAL S CODE COMMAND In the rigid tap, an S value is out of the range or is not specified. Modify the program. 201 FEEDRATE NOT FOUND IN RIGID In the rigid tap, no F value is specified. TAP Correct the program. 202 POSITION LSI OVERFL
  • Page 443B–62755EN/01 APPENDIX B. ALARM LIST Number Message Contents 220 ILLEGAL COMMAND IN In the synchronous operation, movement is commanded by the NC pro- SYNCHR–MODE (T series) gram or PMC axis control interface for the synchronous axis. 221 ILLEGAL COMMAND IN Polygon machining synchronous operation and
  • Page 444B. ALARM LIST APPENDIX B–62755EN/01 Number Message Contents 242 ILLEGAL COMMAND IN An invalid value has been specified for involute interpolation. G02.2/G03.2 S The start or end point is within the basic circle. (M series) S I, J, K, or R is set to 0. S The number of rotations between the start of t
  • Page 445B–62755EN/01 APPENDIX B. ALARM LIST Number Message Contents 4505 ILLEGAL COMMAND IN GRID In a grid (G78, G79) command, the number of holes (P, K) was set to zero or a negative value. Alternatively, I, J, K, or P was not specified. 4506 ILLEGAL COMMAND IN SHARE In a shear proof (G86) command, the too
  • Page 446B. ALARM LIST APPENDIX B–62755EN/01 Number Message Contents 4536 NO W, Q COMMAND IN W or Q was not specified in the command for taking multiple workpieces MULTI-PIECE (G73, G74). 4537 ILLEGAL Q VALUE IN MULTI-PIECE In the command for taking multiple workpieces (G73, G74), Q is set to a value beyond
  • Page 447B–62755EN/01 APPENDIX B. ALARM LIST Number Message Contents 4705 PROGRAM ERROR (OT –) The value specified in the Z-axis move command exceeded the nega- tive value of stored stroke limit 1. (Advance check) 5000 ILLEGAL COMMAND CODE The specified code was incorrect in the high–precision contour contro
  • Page 448B. ALARM LIST APPENDIX B–62755EN/01 Number Message Contents 5036 ADDRESS R NOT DEFINED IN Point R was not specified for the canned cycle for the B–axis. G81–G86 (T series) 5037 ADDRESS Q NOT DEFINED IN G83 Depth of cut Q was not specified for the G83 code (peck drilling cycle). (T series) Alternativ
  • Page 449B–62755EN/01 APPENDIX B. ALARM LIST Number Message Contents 5063 IS NOT PRESET AFTER REF. Function category: (M series) Workpiece thickness measurement Alarm details The position counter was not preset before the start of workpiece thick- ness measurement. This alarm is issued in the following cases
  • Page 450B. ALARM LIST APPENDIX B–62755EN/01 (3) Absolute pulse coder (APC) alarm Number Message Contents 300 nth–axis origin return Manual reference position return is required for the nth–axis (n=1 – 8). 301 APC alarm: nth–axis communication nth–axis (n=1 – 8) APC communication error. Failure in data trans
  • Page 451B–62755EN/01 APPENDIX B. ALARM LIST (4) Serial pulse coder When either of the following alarms is issued, a possible cause is a faulty (SPC) alarms serial pulse coder or cable. Number Message Contents 350 SPC ALARM: n AXIS PULSE COD- The n axis (axis 1–8) pulse coder has a fault. Refer to diagnosis
  • Page 452B. ALARM LIST APPENDIX B–62755EN/01 (5) Servo alarms Number Message Contents 400 SERVO ALARM: n–TH AXIS OVER- The n–th axis (axis 1–8) overload signal is on. Refer to diagnosis dis- LOAD play No. 201 for details. 401 SERVO ALARM: n–TH AXIS VRDY The n–th axis (axis 1–8) servo amplifier READY signal (
  • Page 453B–62755EN/01 APPENDIX B. ALARM LIST Number Message Contents 420 SERVO ALARM: n AXIS SYNC During simple synchronous control, the difference between the torque TORQUE commands for the master and slave axes exceeded the value set in pa- (M series) rameter No. 2031. 421 SERVO ALARM: n AXIS EXCESS The di
  • Page 454B. ALARM LIST APPENDIX B–62755EN/01 (6) Over travel alarms Number Message Contents 500 OVER TRAVEL : +n Exceeded the n–th axis (axis 1–8) + side stored stroke limit I. (Parameter No.1320 or 1326 NOTE) 501 OVER TRAVEL : –n Exceeded the n–th axis (axis 1–8) – side stored stroke limit I. (Parameter No.
  • Page 455B–62755EN/01 APPENDIX B. ALARM LIST (8) Rigid tapping alarms Number Message Contents 740 RIGID TAP ALARM: EXCESS ER- The positional deviation of the stopped spindle has exceeded the set ROR value during rigid tapping. 741 RIGID TAP ALARM: EXCESS ER- The positional deviation of the moving spindle has
  • Page 456B. ALARM LIST APPENDIX B–62755EN/01 Number Message Contents 764 SPINDLE–2 ABNORMAL TORQUE Same as alarm No. 754 (for the second spindle) ALM 771 SPINDLE–3 ALARM DETECT Same as alarm No. 751 (for the third spindle) (AL–XX) 772 SPINDLE–3 MODE CHANGE EROR Same as alarm No. 752 (for the third spindle) 7
  • Page 457B–62755EN/01 APPENDIX B. ALARM LIST Number Message Contents 4814 ZONE : ENTERING INHIBITED 3 +X When a safety zone check was executed, the machine moving in the positive X direction entered area 3 into which entry is inhibited. 4815 ZONE : ENTERING INHIBITED 3 When a safety zone check was executed,
  • Page 458B. ALARM LIST APPENDIX B–62755EN/01 (11) System alarms (These alarms cannot be reset with reset key.) Number Message Contents 900 ROM PARITY ROM parity error (CNC/OMM/Servo) Replace the number of ROM. 914 SRAM PARITY (2N) A RAM parity error occurred in RAM for part program storage or addi- tional SR
  • Page 459B–62755EN/01 APPENDIX B. ALARM LIST B.2 LIST OF ALARMS (PMC) (1) Alarm messages (PMC) Message Contents and solution ALARM NOTHING Normal status ER00 PROGRAM DATA The sequence program in the ROM is not written correctly. ERROR(ROM) (solution) Please exchange ROM for the sequence program. ER01 PROGRAM
  • Page 460B. ALARM LIST APPENDIX B–62755EN/01 Message Contents and solution ER21 MESSAGE DATA ERROR Editing the message data was interrupted by the power off or the switch to the CNC screen by the function key etc. (solution) Please edit message data once on PMC. Or, please input message data again. ER22 PROG
  • Page 461B–62755EN/01 APPENDIX B. ALARM LIST Message Contents and solution WN02 OPERATE PANEL The address setting data of the operator’s panel for FS–0 is illegal. ADDRESS ERROR (solution) Please correct the address setting data. WN03 ABORT NC–WINDOW/ LADDER was stopped while CNC and PMC were communicating.
  • Page 462B. ALARM LIST APPENDIX B–62755EN/01 Message Contents and solution WN27 CODE SEG TYPE ERROR The code segment type is illegal. The code segment of RENAMESEG in the binding control file is wrong. (solution) Please correct the entry of the code segment in the link control statement to correspond to the
  • Page 463B–62755EN/01 APPENDIX B. ALARM LIST Message Contents and solution PC150 NMI SLC aa cc The communication error occurred in the I/O Link. aa, cc : I/O Link error information. Note 2) This error may occur by the following causes. 1. When I/O Unit–MODEL A is used, base1, 2 or 3 is not connected though a
  • Page 464B. ALARM LIST APPENDIX B–62755EN/01 Message Contents and solution ILLEGAL FUNCTION NO. The wrong number of the functional instruction is searched. FUNCTION LINE ILLEGAL The functional instruction is not correctly connected. HORIZONTAL LINE ILLEGAL The horizontal line of the net is not connected. ILL
  • Page 465B–62755EN/01 APPENDIX B. ALARM LIST Message Contents and solution SYMBOL DATA OVERFLOW The symbol data area was filled. (solution) Please reduce the number of the symbol. VERTICAL LINE ILLEGAL There is an incorrect vertical line of the net. MESSAGE DATA OVERFLOW The message data area was filled. (so
  • Page 466B. ALARM LIST APPENDIX B–62755EN/01 B.3 SPINDLE ALARMS (SERIAL SPINDLE) NOTE Er–xx is not displayed on CRT. Message Contents Countermeasure Er–01 *Although ESP (there are 2 types : connection signal and *Confirm the sequence of ESP and MRDY. PMC→CNC) and MRDY (machine ready signal) are not input, SF
  • Page 467B–62755EN/01 APPENDIX B. ALARM LIST Message Contents Countermeasure Er–16 Differential mode command (DEFMDA) is entered when Check parameter setting and control input signal. differential speed function is disabled by parameter set- ting (No.6500#5=1). Er–17 Parameter setting (No.6511#0,1,2) for spe
  • Page 468B. ALARM LIST APPENDIX B–62755EN/01 Alarm Meaning Description Remedy No. AL–08 High input voltage Detects that switch is flipped to 200 VAC when input Flip switch to 230 VAC. voltage is 230 VAC or higher (models 30S and 40S). AL–09 Excessive load on main circuit Detects abnormal temperature rise of
  • Page 469B–62755EN/01 APPENDIX B. ALARM LIST Alarm Meaning Description Remedy No. AL–31 Speed detection signal dis- Detects that motor cannot rotate at specified speed Remove cause, then reset connection motor restraint or it is detected that the motor is clamped. (but ro- alarm. alarm or motor is clamped. t
  • Page 470B. ALARM LIST APPENDIX B–62755EN/01 Alarm Meaning Description Remedy No. AL–49 The converted differential Detects that speed of other spindle converted to Calculate differential speed is too high. speed of local spindle has exceeded allowable limit speed by multiplying speed in differential mode. of
  • Page 471B–62755EN/01 APPENDIX B. ALARM LIST B.4 SPINDLE ALARMS (ANALOG INTERFACE) (S SERIES AC SPINDLE) Spindle alarms of Model 1S to 3S Alarm Meaning Description Remedy No. “A” Program ROM abnormality Detects abnormality in ROM. Exchange ROM display (not installed) AL–01 Motor Detects motor speed exceeding
  • Page 472B. ALARM LIST APPENDIX B–62755EN/01 Spindle alarms of Model 6S to 26S Alarm Meaning Description Remedy No. “A” Program ROM abnormality Detects abnormality in ROM. Exchange ROM display (not installed) AL–01 Motor Detects motor speed exceeding specified speed ex- Check load status. overheat cessively.
  • Page 473B–62755EN/01 APPENDIX B. ALARM LIST D Method of resetting DATA Press MODE and SET key at the same time. alarm WARNING There is a possibility that the spindle may rotate immediately after an alarm is released. Therefore, reset an alarm under the emergency stop state and the rotation command being off
  • Page 474C. LIST OF MAINTENANCE PARTS APPENDIX B–62755EN/01 C LIST OF MAINTENANCE PARTS C.1 MAINTENANCE PARTS . . . . . . . . . . . . . . . . . . . . . . 463 462
  • Page 475B–62755EN/01 APPENDIX C. LIST OF MAINTENANCE PARTS C.1 MAINTENANCE PARTS Maintenance Parts Consumables here refer to the parts which are not reused after replacement. Rank : AA>A>BB>B>CC>C Name Drawing number Remarks Compatibility Rank Fan motor For 2–slot case A90L–0001–0378 One piece required 2.4W
  • Page 476C. LIST OF MAINTENANCE PARTS APPENDIX B–62755EN/01 Name Drawing number Remarks Compatibility Rank Standard TC A86L–0001–0172#HT2 Usable units B keyboard A02B–0120–C051#TA A02B–0120–C052#TA A02B–0120–C122#TA A86L–0001–0172#HT2R Usable units B A02B–0120–C051#TAR A02B–0120–C122#TAR A86L–0001–0172#HT2S
  • Page 477B–62755EN/01 APPENDIX C. LIST OF MAINTENANCE PARTS Name Drawing number Remarks Compatibility Rank Key board for horizon- TC A86L–0001–0174#HT2 Usable units B tal 14″ CRT/MDI A02B–0200–C071#TB A02B–0222–C071#TB A86L–0001–0174#HT2R Usable units B A02B–0200–C071#TBR A02B–0222–C071#TBR A86L–0001–0174#HT
  • Page 478C. LIST OF MAINTENANCE PARTS APPENDIX B–62755EN/01 Name Drawing number Remarks Compatibility Rank Keyboard for vertical TC A86L–0001–0175#VT2 Usable units B 9.5″ LCD/MDI and 14″ A02B–0222–C072#TB CRT/MDI A02B–0200–C072#TB A02B–0222–C062#TB A02B–0200–C066#TB A86L–0001–0175#VT2R Usable units B A02B–02
  • Page 479B–62755EN/01 APPENDIX C. LIST OF MAINTENANCE PARTS Maintenance Parts (Parts to be repaired by us) Name Drawing number Remarks Compatibility Rank Series 16 control rack 2–SLOT A02B–0200–C001 C (without MMC–IV) MMC IV) A02B–0200–C021 For power C C 3–SLOT A02B–0200–C005 C 4–SLOT A02B–0200–C002 C 6–SLOT
  • Page 480C. LIST OF MAINTENANCE PARTS APPENDIX B–62755EN/01 Name Drawing number Remarks Compatibility Rank I/O card (sink type out- A(40/40) A16B–2200–0958 Without high–speed skip B put) B(80/56) A16B–2200–0957 signal input B C(104/72) A16B–2200–0956 B D(156/120) A16B–2200–0955 Without high–speed skip B A20B
  • Page 481B–62755EN/01 APPENDIX C. LIST OF MAINTENANCE PARTS Name Drawing number Remarks Compatibility Rank Operator’s panel con- A(64/32) A16B–2200–0661 B nection unit (sink type ty e output) B(94/64) A16B–2200–0660 B Operator’s panel con- A(64/32) A16B–2202–0731 B nection unit (source type B(94/64) A16B–220
  • Page 482C. LIST OF MAINTENANCE PARTS APPENDIX B–62755EN/01 Name Drawing number Remarks Compatibility Rank FROM module FROM 6MB A20B–2902–0092 B FROM 4MB A20B–2902–0081 B FROM 2MB A20B–2902–0082 B DRAM module 512KB+2MB A20B–2902–0191 B 512KB+1MB A20B–2902–0192 B 512KB+ A20B–2902–0193 B 512KB 512KB A20B–2902–
  • Page 483B–62755EN/01 APPENDIX C. LIST OF MAINTENANCE PARTS Maintenance Parts Name Drawing number Remarks Compatibility Rank 9″ CRT/MDI TC A02B–0120–C041#TA For system without MMC–IV B (Small key, ke A02B–0120–C041#TAR B monochrome) A02B–0120–C041#TAS B A02B–0120–C043#TA B A02B–0120–C043#TAR B A02B–0120–C043
  • Page 484C. LIST OF MAINTENANCE PARTS APPENDIX B–62755EN/01 Name Drawing number Remarks Compatibility Rank Separate type TC A02B–0120–C121#TA It is not relative whether with MMC–IV B MDI unit or not A02B–0120–C121#TAR B (small key) A02B–0120–C121#TAS B MC A02B–0120–C121#MA B A02B–0120–C121#MAR B A02B–0120–C1
  • Page 485B–62755EN/01 APPENDIX C. LIST OF MAINTENANCE PARTS Name Drawing number Remarks Compatibility Rank 14″ CRT/MDI TC A02B–0222–C072#TB For system without MMC–IV B vertical A02B–0222–C072#TBR B A02B–0222–C072#TBS B TC with A02B–0222–C072#TFB B CAP II CAP–II A02B–0222–C072#TFBR B A02B–0222–C072#TFBS B MC
  • Page 486C. LIST OF MAINTENANCE PARTS APPENDIX B–62755EN/01 Name Drawing number Remarks Compatibility Rank 9.5″ LCD/MDI TC A02B–0200–C065#TB For system with MMC–IV B horizontal A02B–0200–C065#TBR B A02B–0200–C065#TBS B TC With A02B–0200–C065#TFB B CAP II CAP–II A02B–0200–C065#TFBR B A02B–0200–C065#TFBS B MC
  • Page 487B–62755EN/01 APPENDIX C. LIST OF MAINTENANCE PARTS Name Drawing number Remarks Compatibility Rank 14Icolor,CRT display A61L–0001–0096 Usable unit It is not rela- B A02B–0200–C071#TB tive whether A02B–0200–C071#TBR with MMC– A02B–0200–C071#TBS IV or not A02B–0200–C071#TFB A02B–0200–C071#TFBR A02B–020
  • Page 488C. LIST OF MAINTENANCE PARTS APPENDIX B–62755EN/01 Name Drawing number Remarks Compatibility Rank 9.5Icolor, LCD display A61L–0001–0138 Usable unit It is not rela- B A02B–0222–C061#TB tive whether A02B–0222–C061#TBR with MMC– A02B–0222–C061#TBS IV or not A02B–0222–C061#TFB A02B–0222–C061#TFBR A02B–0
  • Page 489B–62755EN/01 APPENDIX D. BOOT SYSTEM D BOOT SYSTEM D.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478 D.2 SCREEN CONFIGURATION AND OPERATING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480 D.3 ERROR MESSAGES AND REQUIRED ACTIONS . . . . . .
  • Page 490D. BOOT SYSTEM APPENDIX B–62755EN/01 D.1 The boot system load the CNC system software (flash RAM→DRAM), then starts it so that software can be executed. OVERVIEW The boot system provides the following maintenance functions for the CNC: (1) Registering a file in flash ROM ⋅ Reads a file from a memory
  • Page 491B–62755EN/01 APPENDIX D. BOOT SYSTEM D.1.2 The boot system organizes files in flash ROM into two main groups : System Files and User system files and user files. These two file types have the following characteristics : Files D System files CNC and servo control software provided by FANUC D User fil
  • Page 492D. BOOT SYSTEM APPENDIX B–62755EN/01 D.2 When the boot system is first started, the MAIN MENU screen is displayed. This screen is described below : SCREEN CONFIGURATION AND OPERATING PROCEDURE D MAIN MENU screen (1) SYSTEM MONITOR MAIN MENU 60M1-01 (2) 1. SYSTEM DATA LOADING (3) 2. SYSTEM DATA CHECK
  • Page 493B–62755EN/01 APPENDIX D. BOOT SYSTEM D.2.1 System Data Loading Screen D Description This screen is used to read a system or user file from a memory card into flash ROM. D Screen configuration (1) SYSTEM DATA LOADING 1/1 (2) FILE DIRECTORY B1A1E10. ROM B1A1E11. ROM (3) END (4) *** MESSAGE *** SELECT
  • Page 494D. BOOT SYSTEM APPENDIX B–62755EN/01 3 To start loading, press the [YES] soft key. To cancel, press the [NO] key. *** MESSAGE *** LOADING FROM MEMORY CARD. 4 When loading terminates normally, the system displays the following message. Press the [SELECT] soft key. If an error occurs, see D.3 *** MESS
  • Page 495B–62755EN/01 APPENDIX D. BOOT SYSTEM D.2.2 System Data Check Screen D Description This screen is used to list files in flash ROM, together with the corresponding numbers of 128–KB management units in each file and the series and edition of the software. D Screen configuration (1) SYSTEM DATA CHECK 1
  • Page 496D. BOOT SYSTEM APPENDIX B–62755EN/01 D Operating procedure 1 Select the file whose details are required. For example, select “1 NC BASIC (8).” 2 The numbers of management units in the selected file are listed, together with the series and edition of the software in each management unit. After checki
  • Page 497B–62755EN/01 APPENDIX D. BOOT SYSTEM D.2.3 System Data Delete Screen D Description This screen is used to delete a user file from flash ROM. D Screen configuration (1) SYSTEM DATA CHECK 1/1 (2) [BOARD:MAIN] FILE DIRECTORY (FLASH ROM : 4MB) (3) 1 NC BASIC ( 8) 2 DG SERVO ( 1) 3 PMC0BSC ( 2) 4 PMC–RB
  • Page 498D. BOOT SYSTEM APPENDIX B–62755EN/01 D Others 1 System files and user files on SYSTEM DATA DELETE screen The system files are protected from accidental deletion. User files, however, are not protected. Protected system files can be overwritten from the SYSTEM DATA LOADING screen. D.2.4 SYSTEM DATA S
  • Page 499B–62755EN/01 APPENDIX D. BOOT SYSTEM D Operating procedure 1 Position the cursor to the name of the file to be deleted. Press the [SELECT] soft key. 2 The system displays the following confirmation message : *** MESSAGE *** SAVE OK ? HIT YES OR NO. 3 To start saving, press the [YES] key. To cancel,
  • Page 500D. BOOT SYSTEM APPENDIX B–62755EN/01 D.2.5 SRAM DATA BACKUP Screen D Description This screen is used to collectively save and restore parameters, programs, and other data, retained after the CNC power in SRAM is turned off, to and from a memory card. D Screen configuration Select “4 SRAM DATA BACKUP
  • Page 501B–62755EN/01 APPENDIX D. BOOT SYSTEM D Operating procedure [Backing up data] 1 Select “1. SRAM BACKUP.” The following confirmation message is displayed. The backup file name may be displayed according to the SRAM capacity. 2 Press [YES] to start backup. *** MESSAGE *** BACKUP SRAM DATA OK ? HIT YES
  • Page 502D. BOOT SYSTEM APPENDIX B–62755EN/01 D Others 1 Name of backup file The name of the backup file written to the memory card by the SRAM backup function depends on the size of the SRAM installed in the CNC. When the size of SRAM is 1MB or larger, backup files are created in units of 512 KB. Number of
  • Page 503B–62755EN/01 APPENDIX D. BOOT SYSTEM D.2.6 MEMORY CARD FILE DELETE Screen D Description This screen is used to delete a file from a memory card. D Screen configuration (1) SRAM DATA LOADING 1/1 FILE DIRECTORY (2) B1A1EO2B.ROM B1A1E02O.ROM (3) END (4) *** MESSAGE *** SELECT FILE AND HIT SELECT KEY. [
  • Page 504D. BOOT SYSTEM APPENDIX B–62755EN/01 D.2.7 MEMORY CARD FORMAT Function D Description This function is used to format a memory card. Memory cards must be formatted before they can be used for the first time or before they can be re–used after their data has been destroyed or lost because of, for exam
  • Page 505B–62755EN/01 APPENDIX D. BOOT SYSTEM D.2.8 LOAD BASIC SYSTEM Function D Description The function is used to terminate the boot system and activate the CNC. D Operating procedure From the MAIN MENU screen, select “9. END.” The system displays the “ARE YOU SURE? HIT YES OR NO” message. To terminate th
  • Page 506D. BOOT SYSTEM APPENDIX B–62755EN/01 2 If the [NO] soft key is pressed, the system returns to the processing selection state as shown below : SYSTEM MONITOR MAIN MENU 60M1-01 1. SYSTEM DATA LOADING 2. SYSTEM DATA CHECK 3. SYSTEM DATA DELETE 4. SYSTEM DATA SAVE 5. SRAM DATA BACKUP 6. MEMORY CARD FILE
  • Page 507B–62755EN/01 APPENDIX D. BOOT SYSTEM D.3 The following table lists and explains error messages in alphabetical order. ERROR MESSAGES AND REQUIRED ACTIONS Message Description and required action D DELETE ERROR. An attempt to delete a file from flash ROM was unsuccessful. Retry the HIT SELECT KEY. del
  • Page 508D. BOOT SYSTEM APPENDIX B–62755EN/01 Message Description and required action M MAX EXTENSION OVER. The extension number added to a file name exceeds 031. Delete any HIT SELECT KEY. unnecessary backup files from the memory card. MEMORY CARD BATTERY ALARM. The memory card’s battery is exhausted. Repla
  • Page 509B–62755EN/01 APPENDIX E. NOTATION OF MDI KEYS E NOTATION OF MDI KEYS Series 16/18/160/180–MODEL C have two types of MDI keypads : English type and Symbolic type. The table below shows correspondence between English keys and Symbolic keys. This manual uses English type in the text. Therefore when a u
  • Page 510E. NOTATION OF MDI KEYS APPENDIX B–62755EN/01 Name English key Symbolic key INPUT key INPUT ALTER key ALTER INSERT key INSERT DELETE key DELETE PAGE UP key PAGE PAGE PAGE DOWN key HELP key HELP RESET key RESET CUSTOM CUSTOM/GRAPH key GRAPH 498
  • Page 511B–62755EN/01 Index ƠNumbersơ Alarm 950 (PMC system alarm), 383 Alarm 951 (PMC–WATCH DOG alarm), 385 16–TC/MC, 160–TC/MC, 18–TC/MC, 180–TC/MC, 94 Alarm 972 (NMI alarm in other board), 386 64–bit RISC board, 153 Alarm 973 (NMI alarm by unknown cause), 387 Alarm display, 27 Alarm history screen, 27 ƠAơ
  • Page 512INDEX B–62755EN/01 Deleting file name and files, 208 ƠI ơ Deletion of external operator messages record, 28 I/O card (sink type output), 148 Description of this manual, 1 I/O card (source type output), 148 Digital servo, 247 I/O cards with power supply (power C) (sink type output), 149 Display and o
  • Page 513B–62755EN/01 INDEX ƠM ơ ƠP ơ Main CPU board, 135 Parameter, 29 Maintenance of heat pipe type heat exchanger, 176 Parameter setting, 30, 254 Maintenance parts, 463, 467 PMC DGN screen, 223 Manual pulse generator, 108 PMC LAD screen, 219 PMC RAM screen, 231 MEMORY CARD FILE DELETE screen, 491 PMC scre
  • Page 514INDEX B–62755EN/01 SRAM DATA BACKUP screen, 488 Soft key transition triggered by the function key MESSAGE , 19 Starting the boot system, 478 Structure, 91 OFFSET Soft key transition triggered by the function key SETTING , 13, 15 System configuration, 414 System configuration screen, 24 Soft key tran
  • Page 515Revision Record FANUCĄSeries 16/18/160/180-MODEL C MAINTENANCE MANUAL (B–62755EN) 01 Dec., ’95 Edition Date Contents Edition Date Contents
  • Page 516· No part of this manual may be reproduced in any form. · All specifications and designs are subject to change without notice.