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  2. POWER MATE MODEL D/F

POWER MATE MODEL D/F Maintenance manual Page 263

Maintenance manual
8. TROUBLESHOOTING
B–62835EN/01
252
8
TROUBLESHOOTING
This chapter describes troubleshooting procedure.
8.1 CORRECTIVE ACTION FOR FAILURES
8.2 POWER CANNOT BE TURNED ON
8.3 NO MANUAL OPERATION NOR AUTOMATIC
OPERATION CAN BE EXECUTED
8.4 JOG OPERATION CANNOT BE DONE
8.5 HANDLE OPERATION (MPG) CAN NOT BE DONE
8.6 AUTOMATIC OPERATION CANNOT BE DONE
8.7 CYCLE START LED SIGNAL HAS TURNED OFF
8.8 WHEN MANIPULATION IS NOT POSSIBLE WITH
THE CRT/MDI
8.9 ALARM 85 TO 87
(READER/PUNCHER INTERFACE ALARM)
8.10 REFERENCE POSITION DEVIATES
8.11 ALARM 90
(REFERENCE POSITION RETURN IS ABNORMAL)
8.12 ALARM 300
(REQUEST FOR REFERENCE POSITION RETURN)
8.13 ALARM 301 TO 305
(ABSOLUTE PULSE CODER IS FAULTY)
8.14 ALARM 306 TO 308
(ABSOLUTE PULSE CODER BATTERY IS LOW)
8.15 ALARM 350
(SERIAL PULSE CODER IS ABNORMAL)
8.16 ALARM 351
(SERIAL PULSE CODER COMMUNICATION IS
ABNORMAL)
8.17 ALARM 400 (OVERLOAD)
8.18 ALARM 401 (*DRDY SIGNAL TURNED OFF)
8.19 ALARM 404 AND 405
(*DRDY ON, REFERENCE POSITION RETURN
ABNORMAL)
8.20 ALARM 410
(EXCESSIVE POSITION ERROR AMOUNT
DURING STOP)
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Contents Summary of POWER MATE MODEL D/F Maintenance manual

  • Page 1GE Fanuc Automation PowerMotion™ Products Power Mate D and F Motion Controllers Maintenance Manual B-62835EN/01 October 1996
  • Page 2GFL-001 Warnings, Cautions, and Notes as Used in this Publication Warning Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use. In situ
  • Page 3B–62835EN/01 DEFINITION OF WARNING, CAUTION, AND NOTE DEFINITION OF WARNING, CAUTION, AND NOTE This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplem
  • Page 4B–62835EN/01 PREFACE PREFACE Description of 1.Display and operation this manual This chapter covers those items, displayed on the CRT, that are related to maintenance. A list of all supported operations (CRT or DPL) is also provided at the end of this chapter. 2.Hardware This chapter covers hardware
  • Page 5PREFACE B–62835EN/01 Applicable models This manual describes following function. The models covered by this manual, and their abbreviations, are : Product Name Abbreviations FANUC Power Mate–MODEL D Power Mate–D Power Mate FANUC Power Mate–MODEL F Power Mate–F Related manuals The table below lists m
  • Page 6B–62835EN/01 Table of Contents DEFINITION OF WARNING, CAUTION, AND NOTE . . . . . . . . . . . . . . . . . . s–1 PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p–1 1. DISPLAY AND OPERATION . . . . . . . . . . . . . . . . . . . . .
  • Page 7Table of Contents B–62835EN/01 2.3.8 Position Coder Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 2.3.9 DPL/MDI Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 8B–62835EN/01 Table of Contents 3.2.4 Outputting Custom Macro Variable Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 3.2.5 Outputting Tool Compensation Amount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 9Table of Contents B–62835EN/01 6. AC SPINDLE (SERIAL INTERFACE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223 6.1 GENERAL OF SPINDLE CONTROL (SERIAL INTERFACE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224 6.1.1 Method A of Gear Change (PRM3705#2=0) . .
  • Page 10B–62835EN/01 Table of Contents 8.15 ALARM 350 (SERIAL PULSE CODER IS ABNORMAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291 8.16 ALARM 351 (SERIAL PULSE CODER COMMUNICATION IS ABNORMAL) . . . . . . . . . . . . . . 292 8.17 ALARM 400 (OVERLOAD) . . . . . . . . . . . . . . . . .
  • Page 11Table of Contents B–62835EN/01 A.2 HARDWARE CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358 A.3 LED INDICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 12B–62835EN/01 1. DISPLAY AND OPERATION 1 DISPLAY AND OPERATION This chapter describes how to display various screens by the function keys. The screens used for maintenance are respectively displayed. 1.1 FUNCTION KEYS AND SOFT KEYS 1.2 CONFIGURATION DISPLAY OF SOFTWARE 1.3 SYSTEM CONFIGURATION SCREEN
  • Page 131. DISPLAY AND OPERATION B–62835EN/01 1.1 Operations and soft key display staturs for each function key are described below. FUNCTION KEYS AND SOFT KEYS 1.1.1 To display a more detailed screen of CRT, PDP, LCD, handy operator’s Soft Keys panel, press a function key followed by a soft key. Soft keys
  • Page 14B–62835EN/01 1. DISPLAY AND OPERATION POSITION SCREEN Soft key transition triggered by the function key POS POS Absolute coordinate display [WORK] [(OPRT)] [PTSPRE] [EXEC] [RUNPRE] [EXEC] Relative coordinate display [REL] [(OPRT)] (Axis or numeral) [PRESET] [ORIGIN] [ALLEXE] (Axis name) [EXEC] [PTSP
  • Page 151. DISPLAY AND OPERATION B–62835EN/01 PROGRAM SCREEN Soft key transition triggered by the function key PROG in the AUTO mode PROG Program display screen [PRGRM] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed” (O number) [O SRH] (1) (N number) [N SRH] [REWIND] Program check display scre
  • Page 16B–62835EN/01 1. DISPLAY AND OPERATION PROGRAM SCREEN Soft key transition triggered by the function key PROG in the EDIT mode 1/2 PROG Program display [PRGRM] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed” (O number) [O SRH] (Address) [SRH↓] (Address) [SRH↑] [REWIND] [F SRH] [CAN] (N n
  • Page 171. DISPLAY AND OPERATION B–62835EN/01 2/2 (1) Program directory display [LIB] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed” (O number) [O SRH] Return to the program [READ] [CHAIN] [STOP] [CAN] (O number) [EXEC] [PUNCH] [STOP] [CAN] (O number) [EXEC] Floppy directory display [FLOPPY]
  • Page 18B–62835EN/01 1. DISPLAY AND OPERATION PROGRAM SCREEN Soft key transition triggered by the function key PROG in the MDI mode PROG Program display [PRGRM] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed” Program input screen [MDI] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is press
  • Page 191. DISPLAY AND OPERATION B–62835EN/01 PROGRAM SCREEN Soft key transition triggered by the function key PROG in the STEP, JOG or ZRN mode PROG Program display [PRGRM] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed” Current block display screen [CURRNT] [(OPRT)] [BG–EDT] See “When the so
  • Page 20B–62835EN/01 1. DISPLAY AND OPERATION PROGRAM SCREEN Soft key transition triggered by the function key PROG in the TJOG or THDL mode PROG Program display [PRGRM] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed” Program input screen [MDI] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT]
  • Page 211. DISPLAY AND OPERATION B–62835EN/01 PROGRAM SCREEN Soft key transition triggered by the function key PROG (When the soft key [BG–EDT] is pressed in all modes) 1/2 PROG Program display [PRGRM] [(OPRT)] [BG–END] (O number) [O SRH] (Address) [SRH↓] (Address) [SRH↑] [REWIND] [F SRH] [CAN] (N number) [
  • Page 22B–62835EN/01 1. DISPLAY AND OPERATION 2/2 (1) Program directory display [LIB] [(OPRT)] [BG–EDT] (O number) [O SRH] Return to the program [READ] [CHAIN] [STOP] [CAN] (O number) [EXEC] [PUNCH] [STOP] [CAN] (O number) [EXEC] Floppy directory display [FLOPPY] [PRGRM] Return to the program [DIR] [(OPRT)]
  • Page 231. DISPLAY AND OPERATION B–62835EN/01 OFFSET/SETTING SCREEN Soft key transition triggered by the function key OFFSET SETTING OFFSET SETTING Tool offset screen [OFFSET] [(OPRT)] (Number) [NO SRH] (Axis name) [INP.C.] (Numeral) [+INPUT] (Numeral) [INPUT] Setting screen [SETING] [(OPRT)] (Number) [NO S
  • Page 24B–62835EN/01 1. DISPLAY AND OPERATION SYSTEM SCREEN Soft key transition triggered by the function key SYSTEM 1/3 SYSTEM Parameter screen [PARAM] [(OPRT)] (Number) [NO SRH] [ON:1] [OFF:0] (Numeral) [+INPUT] (Numeral) [INPUT] N , enter a file num- [READ] [CAN] To enter a file number: Press [EXEC] ber,
  • Page 251. DISPLAY AND OPERATION B–62835EN/01 (1) (2) (3) 2/3 [DUMP] [SEARCH] [BYTE] [WORD] [D.WORD] [DRARA]/[NDPARA] [PMCDGN] [TITLE] [STATUS] [SEARCH] [ALARM] [TRACE] [T.DISP]/[TRCPRM] [EXEC] [PMCPRM] [TIMER] [COUNTR] [KEEPRL] [DATA] [G.DATA] [C.DATA] [G.CONT] [G–SRCH] [NO.SRH] [SEARCH] [INIT] [SETTING] [
  • Page 26B–62835EN/01 1. DISPLAY AND OPERATION 3/3 (1) Pitch error compensation screen [PITCH] [(OPRT)] (Number) [NO SRH] [ON:1] [OFF:0] (Numeral) [+INPUT] (Numeral) [INPUT] [READ] [CAN] To enter a file number: Press N , enter a file num- [EXEC] ber, then press , [F–SRCH], and [EXEC] on the PRGRM screen [PUN
  • Page 271. DISPLAY AND OPERATION B–62835EN/01 MESSAGE SCREEN Soft key transition triggered by the function key MESSAGE MESSAGE Alarm display screen [ALARM] Message display screen [MSG] Alarm history screen [HISTRY] [(OPRT)] [CLEAR] HELP SCREEN Soft key transition triggered by the function key HELP HELP Alar
  • Page 28B–62835EN/01 1. DISPLAY AND OPERATION 1.1.2 DPL/MDI Function key / AND Date input key 9 Q Program edit key Input key Cursor move key Fig.1.1.2 DPL/MDI Panel (1) Function keys Function keys indicate large items like chapters in a document. Indicates the current position. Conducts the following: In ED
  • Page 291. DISPLAY AND OPERATION B–62835EN/01 Display of Alarm number and external message. (2) Keyboard functions Table 1.1.2 MDI Keyboard functions Key Functions Address /numerical key Press these keys to input alphabetic, numeric, and other characters. When an address or a numerical key is pressed, the l
  • Page 30B–62835EN/01 1. DISPLAY AND OPERATION 1.2 Both the CRT/MDI (PDP, LCD) and DPL/MDI can be used with the Power Mate–D. Only the DPL/MDI can be used with the Power Mate–F. CONFIGURATION DISPLAY OF SOFTWARE 1.2.1 CRT/MDI 1) Upon normal start Power Mate 8834–01 control software SERVO : 9060–01 Digital se
  • Page 311. DISPLAY AND OPERATION B–62835EN/01 1.2.2 DPL/MDI 1) Upon normal start Power Mate–D Power Mate 8834–01 control software 2) When the DPL/MDI has started normally, but cannot communicate with the controller ROM PARI. OK RAM CHECK OK NOTE If nothing appears on the screen, it indicates that the DPL/MD
  • Page 32B–62835EN/01 1. DISPLAY AND OPERATION 1.3 After the system has been installed correctly, you can not display the system configuration screen. However, you can find the PCBs installed SYSTEM and the softwares integrated on the system configuration screen. CONFIGURATION The Power Mate–F cannot display
  • Page 331. DISPLAY AND OPERATION B–62835EN/01 1.3.3 Configuration of the modules displayed on PCB. Module Configuration Screen SYSTEM CONFIG(MODULE) MODULE TYPE RAM 256KB 2.5MB ___ PMC BIT SCA (CRT) 9”CRT SERVO 1/2 MOUNTED (2) POS LSI MOUNTED (SUB BOARD BUILT IN I/O) Information of sub PCB (1) EDIT **** ***
  • Page 34B–62835EN/01 1. DISPLAY AND OPERATION 1.4 ALARM HISTORY SCREEN 1.4.1 Alarms generated in the Power Mate are recorded. The latest 25 alarms General generated are recorded. The 26th and former alarms are deleted. DPL/MDI can not display the alarm history screen. The Power Mate–F is not provided with a
  • Page 351. DISPLAY AND OPERATION B–62835EN/01 1.5 HELP FUNCTION 1.5.1 General The help function displays alarm information, operation method and a table of contents for parameters. This function is used as a handbook. DPL/MDI can not use the help function. The Power Mate–F is not provided with a help functi
  • Page 36B–62835EN/01 1. DISPLAY AND OPERATION (2) Pressing soft key [OPRT],(alarm No.), and soft key [SELECT] in this order, a help message corresponding to the input alarm number is displayed. D Help for operation (1) Press [2 OPR], then a menu for operation method is displayed. HELP (OPERATION METHOD) O12
  • Page 371. DISPLAY AND OPERATION B–62835EN/01 D Parameter table Press soft key [3 PARA], then a parameter table is displayed. HELP (PARAMETER TABLE) O1234 N12345 1/3 Current page/ Total ·SETTING (NO.0000~ ) page ·READER/PUNCHER INTERFACE (NO.0100~ ) ·AXIS CONTROL/SETTING UNIT (NO.1000~ ) ·COORDINATE SYSTEM
  • Page 38B–62835EN/01 1. DISPLAY AND OPERATION 1.6 DISPLAYING DIAGNOSTIC PAGE 1.6.1 The Power Mate–D uses the CRT/MDI for diagnosis display, while the Displaying of CRT/MDI Power Mate–F uses the DPL/MDI. (1) Press SYSTEM key on the CRT/MDI. (2) Press soft key [DGN], then a diagnostic screen is displayed. 1.6
  • Page 391. DISPLAY AND OPERATION B–62835EN/01 1.6.3 Contents Displayed (Common) D Causes when the 000 WAITING FOR FIN SIGNAL An M/S/T function is being machine does not travel executed. in spite of giving a 001 MOTION Travel command of cycle command operation is being executed. 002 DWELL Dwell is being exec
  • Page 40B–62835EN/01 1. DISPLAY AND OPERATION D Detail of Alarm 350 of serial pulse coder Address #7 #6 #5 #4 #3 #2 #1 #0 DGN 0202 CSA BLA PHA RCA BZA CKA SPH #6(CSA): Hardware of serial pulse coder is abnormal #5(BLA): Battery voltage is low (warning) #4(PHA): Serial pulse coder or feedback cable is errone
  • Page 411. DISPLAY AND OPERATION B–62835EN/01 Address #7 #6 #5 #4 #3 #2 #1 #0 DGN 0204 OFS MCC LDA PMS #6(OFS): Abnormal current value result of A/D conversion of digital #5(MCC): Contacts of MCC of servo amplifier is melted. #4(LDA): Serial pulse coder LED is abnormal #3(PMS): Feedback is not correct due t
  • Page 42B–62835EN/01 1. DISPLAY AND OPERATION Address #7 #6 #5 #4 #3 #2 #1 #0 DGN 0409 SPE S1E SHE Refer to this diagnosis when alarm 750 has generated. #3 (SPE) In spindle serial control serial spindle parameters 0 : Satisfy start condition of spindle unit 1 : Do not satisfy start condition of spindle unit
  • Page 431. DISPLAY AND OPERATION B–62835EN/01 1.6.4 The system configuration screen and the state display etc. are not prepared Contens Displayed on the DPL/MDI. (DPL/MDI) With the CRT/MDI, the following numbers cannot be used for reference. Therefor, see the following diagnostic number. Diagnostic No. Unit
  • Page 44B–62835EN/01 1. DISPLAY AND OPERATION 856 PMC system version No. (Ex- ample) 01, 02, etc. 857 Ladder program No. (Example) FL01 858 Ladder program version No. (Example) 01, 02, etc. 859 System RAM size (Example) 256K, 512K 860 PMC module (Example) BIT (PMC–PA1 compatible), PMP (PMC–PA3 compatible) 8
  • Page 451. DISPLAY AND OPERATION B–62835EN/01 1.7 See the diagnostic screen for the DPL/MDI of the Power Mate–D or Power Mate–F. POWER MATE STATE DISPLAY ACTUAL POSITION (ABSOLUTE) O1000 N00010 X 217.940 Y 363.233 PART COUNT 5 RUN TIME 0H15M CYCLE TIME 0H 0M38S ACT.F 3000MM/M MDI STRT MTN *** [ ABS ] [ REL
  • Page 46B–62835EN/01 1. DISPLAY AND OPERATION 1.8 This function displays the key and signal operations performed by the NC operator upon the occurrence of a fault or the output of an NC alarm, OPERATION HISTORY together with the corresponding NC alarms. Operation history information cannot be displayed on t
  • Page 471. DISPLAY AND OPERATION B–62835EN/01 (4) To display the next part of the operation history, press the page down PAGE key . The next page is displayed. To display the interface between two pages, press cursor key or . The screen is scrolled by one row. These soft keys can also be used: 1) Pressing t
  • Page 48B–62835EN/01 1. DISPLAY AND OPERATION Mode selection signals and rapid traverse override signals are displayed as indicated below: Input signal Name displayed MD1 ND2 MD4 ZRN DNCI 0 0 0 0 0 MDI 1 0 0 0 0 MEM 1 0 0 0 1 RMT 0 1 0 0 0 NOMODE 1 1 0 0 0 EDT 0 0 1 0 0 H/INC 1 0 1 0 0 JOG 1 0 1 1 0 ZRN 0 1
  • Page 491. DISPLAY AND OPERATION B–62835EN/01 D Input signal or output (1) P ress the SYSTEM function key. signal to be recorded in the operation history (2) Press the continue menu key . The [OPEHIS] (operation history) soft key is displayed. (3) Press the [OPEHIS] soft key, then press the [SG–SEL] soft ke
  • Page 50B–62835EN/01 1. DISPLAY AND OPERATION (4) Select the bit to be recorded. To select all bits of the specified signal address, press the [ON:1] soft key while the cursor is positioned to 00000000 . To select a particular bit, position the cursor to that bit by pressing the cursor key or , then press t
  • Page 511. DISPLAY AND OPERATION B–62835EN/01 1. M/T addresses MT→PMC #7 #6 #5 #4 #3 #2 #1 #0 X000 f f f f f f f f ∼∼ X127 f f f f f f f f PMC→CNC #7 #6 #5 #4 #3 #2 #1 #0 G000 f f f f f f f f ∼∼ G003 f f f f f f f f G004 f f f f FIN f f f G005 f f f f TFIN SFIN f MFIN G006 f f f f f *ABS f f G007 RLSOT f *F
  • Page 52B–62835EN/01 1. DISPLAY AND OPERATION #7 #6 #5 #4 #3 #2 #1 #0 G101 f f f f f f f f G102 f f f f f f –J2 –J1 G103 f f f f f f f f ∼∼ G105 f f f f f f f f G106 f f f f f f MI2 MI1 G107 f f f f f f f f G108 f f f f f f MLK2 MLK1 G109 f f f f f f f f G110 f f f f f f +LM2 +LM1 G111 f f f f f f f f G112
  • Page 531. DISPLAY AND OPERATION B–62835EN/01 PMC→MT #7 #6 #5 #4 #3 #2 #1 #0 Y000 f f f f f f f f ∼∼ Y127 f f f f f f f f CNC→PMC #7 #6 #5 #4 #3 #2 #1 #0 F000 f f f f f f f f ∼∼ F255 f f f f f f f f 1.8.3 Notes (1) While the operation history screen is displayed, no information can be recorded to the histor
  • Page 54B–62835EN/01 1. DISPLAY AND OPERATION 1.9 LIST OF OPERATIONS (CRT/MDI) Classifi- Function KEY SETTING Mode Function Operation cation SW PWE = 1 key Reset Resetting the _ POS [(OPRT)] [TIME: 0] → [EXEC] operating time Resetting the number _ POS [(OPRT)] [TIME: 0] → [EXEC] of machined parts Resetting
  • Page 551. DISPLAY AND OPERATION B–62835EN/01 Classifi- Function KEY SETTING Mode Function Operation cation SW PWE = 1 key Data out- Outputting all the EDIT PROG → –9999 → [ ] → [PUNCH] → put to I/O programs [EXEC] units Outputting one EDIT PROG → Program No. → [ ] → [PUNCH] → program [EXEC] Search Searchin
  • Page 56B–62835EN/01 1. DISPLAY AND OPERATION Classifi- Function KEY SETTING Mode Function Operation cation SW PWE = 1 key Input/ Outputting all the EDIT PROG → –9999 → [ ] → [PUNCH] → output to/ programs [EXEC] from the FANUC Outputting one EDIT PROG → Program No. → [ ] → [PUNCH] → Cassette program [EXEC]
  • Page 571. DISPLAY AND OPERATION B–62835EN/01 1.10 LIST OF OPERATION (DPL/MDI) Classifi- Function KEY SETTING Mode Function Operation cation SW PWE = 1 key Clear All memory clear Power ON __ AND Parameter/offset clear f Power ON __ Program clear f Power ON __ Alarm clear __ __ or Power OFF/ON Alarm P/S101 c
  • Page 58B–62835EN/01 1. DISPLAY AND OPERATION Classifi- Function KEY SETTING Mode Function Operation cation SW PWE = 1 key Search PMC parameter __ DGNOS screen → PMC address search → Number → Pitch error __ Pitch error correction data screen → compensation → Data number → data search Offset data search __ O
  • Page 591. DISPLAY AND OPERATION B–62835EN/01 Classifi- Function KEY SETTING Mode Function Operation cation SW PWE = 1 key Input/out- Ladder program __ DGNOS screen → or put with input/output → Operation on host the PMC off–line Input/output is automatically identified with program- operation on host. mer (
  • Page 60B–62835EN/01 1. DISPLAY AND OPERATION 1.11 This warning message is not displayed on either the DPL/MDI or the Power Mate–F. WARNING SCREEN DISPLAYED WHEN AN OPTION IS CHANGED D Warning screen This CNC displays a warning screen when the configuration of the options using the SRAM area is changed. The
  • Page 612. HARDWARE B–62835EN/01 2 HARDWARE This chapter describes structure of CNC control section, connection of units and the functions of PCBs and modules mounted on PCBs. 2.1 TOTAL CONNECTION DIAGRAM 2.2 INSTALLATION 2.3 INTER–MACHINE CONNECTION 2.4 LED DISPLAY/SETTING AND MODULE CONFIGURATION OF UNIT
  • Page 62B–62835EN/01 2. HARDWARE 2.1 TOTAL CONNECTION a) 1–path Power Mate–D (servo interface type A) DIAGRAM Upper control unit Power supply P.C. board +24VDC power supply Base P.C. board Battery 3V for RAM battery backup Memory card Emergency stop 1st axis servo amplifier 100VAC, 1φ 200VAC, 3φ 1st axis se
  • Page 632. HARDWARE B–62835EN/01 b)              Upper control unit Power supply P.C. board +24VDC power supply Base P.C. board Battery 3V for RAM battery backup Memory card Emergency stop 1st axis servo amplifier 100VAC, 1φ 200VAC, 3φ 1st axis servo motor (Built–in type serial pul
  • Page 64B–62835EN/01 2. HARDWARE c)              Upper control unit Power supply P.C. board +24VDC power supply Base P.C. board Battery 3V for RAM battery backup Memory card Emergency stop 1st axis servo amplifier 100VAC, 1φ 200VAC, 3φ 1st axis servo motor (Built–in type serial pul
  • Page 652. HARDWARE B–62835EN/01 d)            Upper control unit Power supply P.C. board +24VDC power supply Base P.C. board Battery 3V for RAM battery backup Memory card Emergency stop 1st axis servo amplifier 100VAC, 1φ 200VAC, 3φ 1st axis servo motor (Built–in type serial pulse code
  • Page 66B–62835EN/01 2. HARDWARE e)            Upper control unit Power supply P.C. board +24VDC power supply Base P.C. board Battery 3V for RAM battery backup Memory card Emergency stop 1st axis servo amplifier 100VAC, 1φ 200VAC, 3φ 1st axis servo motor (Built–in type serial pulse code
  • Page 672. HARDWARE B–62835EN/01 f)          Upper control unit Power supply P.C. board +24VDC power supply Base P.C. board Battery 3V for RAM battery backup Memory card Emergency stop 1st axis servo amplifier 100VAC, 1φ 200VAC, 3φ 1st axis servo motor (Built–in type serial pulse coder) Sep
  • Page 68B–62835EN/01 2. HARDWARE 2.2 INSTALLATION 2.2.1 The peripheral units, such as the control unit and CRT/MDI, have been Environmental designed on the assumption that they are housed in closed cabinets. In this manual ”cabinet” refers to the following: Requirement D Cabinet manufactured by the machine
  • Page 692. HARDWARE B–62835EN/01 Unit Power supply capacity Separate type PDP unit 2.0A Separate type LCD unit 0.8A Detachable LCD/MDI unit 1.0A Handy operator’s panel 0.2A External I/O card 500 +7.3 x n (mA) where n is the number of input points that are turned on simultaneously (*) I/O Unit–A The required
  • Page 70B–62835EN/01 2. HARDWARE Group Signal line Action Cable between the motion controller Bind the cables in group C separate- and servo amplifier ly from group A, or cover group C shield with an electromagnetic shield. Cable for position and velocity feed- back Separate group C as far from Group B as p
  • Page 712. HARDWARE B–62835EN/01 Cabinet Unit Signal ground system Frame ground system Power Servo CNC System ground system magnet- amplifier control ics unit unit Operator’s Cable panel Machine tool Power magnetics cabinet PC board Distribution board       D Connect the signal ground with the f
  • Page 72B–62835EN/01 2. HARDWARE D Connecting the Frame Connect the 0 V line of the electronic circuit in the control unit with the Ground (FG) of the ground plate of the cabinet via the frame ground (FG) terminal. Control Unit The SG terminal is located on the printed circuit board at the rear of the contr
  • Page 732. HARDWARE B–62835EN/01 D Noise Suppressor The AC/DC solenoid and relay are used in the power magnetics cabinet. A high pulse voltage is caused by coil inductance when these devices are turned on or off. This pulse voltage induced through the cable causes the electronic circuits to be disturbed. 
  • Page 74B–62835EN/01 2. HARDWARE D Cable Clamp and Shield The power motion controller cables that require shielding should be Processing clamped by the method shown below. This cable clamp treatment is for both cable support and proper grounding of the shield. To insure stable CNC system operation, follow t
  • Page 752. HARDWARE B–62835EN/01 ÇÇ Machine side installation Control unit ÇÇ board ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ Ground plate ÇÇ ÇÇ ÇÇ Metal fittings ÇÇ ÇÇ for clamp Shield cover Cable clamp (2) 64
  • Page 76B–62835EN/01 2. HARDWARE 2.3 INTER–MACHINE CONNECTION 2.3.1 This device–to–device connection method also applies when the separate CRT/MDI Unit MDI unit is used in combination with the separate CRT unit, separate PDP unit, or separate LCD unit. The Power Mate–F is not provided with a CRT/MDI interfa
  • Page 772. HARDWARE B–62835EN/01 D Cable connection Separate type MDI unit Power Mate CRT/MDI unit JD14 JD13 (PCR–EV20MDT) (PCR–EV20MDT) 1 RXD 11 0V 1 TXD 11 0V 2 *RXD 12 0V 2 *TXD 12 0V J45 3 TXD 13 (SI1) 3 RXD 13 (SI1) 4 *TXD 14 (*SI1) 4 *RXD 14 (*SI1) 5 (ITPGA) 15 (SI2) 5 (ITPGA) 15 (SI2) 6 (*ITPGA) 16 (
  • Page 78B–62835EN/01 2. HARDWARE Power Mate Next Power Mate JD15 JD14 (PCR–EV20MDT) (PCR–EV20MDT) 1 RXD 11 0V 1 RXD 11 0V 2 *RXD 12 0V 2 *RXD 12 0V J46 3 TXD 13 (SI1) 3 TXD 13 (SI1) 4 *TXD 14 (*SI1) 4 *TXD 14 (*SI1) 5 (ITPGA) 15 (SI2) 5 (ITPGA) 15 (SI2) 6 (*ITPGA) 16 (*SI2) 6 (*ITPGA) 16 (*SI2) 7 (ITPGB) 17
  • Page 792. HARDWARE B–62835EN/01 Separate type MDI unit CRT/MDI unit JN1 (PCR–EV20MDT) Machine operator’s panel 1 *SEL0 11 *SEL4 2 0V 12 0V J47 3 *SEL1 13 *SEL5 Device No. selection switch 4 0V 14 0V 5 *SEL2 15 *SEL6 6 0V 16 0V 7 *SEL3 17 *SEL7 – Separate LCD unit  connect *SEL6 (15) and 0V (16). 8 0V 18 0
  • Page 80B–62835EN/01 2. HARDWARE 2.3.2 Reader/Puncher Interface D Connection Power Mate RS–232–C (JD5) Punch panel etc D Cable connection JD5 Punch panel RD (01) (03) RD 0V (02) DR (03) (06) DR 0V (04) CS (05) (05) CS 0V (06) CD (07) (08) CD 0V (08) +24V (10) SD (11) (02) SD 0V (12) ER (13) (20) ER 0V (14)
  • Page 812. HARDWARE B–62835EN/01 2.3.3 Up to two manual pulse generators can be connected to a 1–path Power Manual Pulse Generator Mate–D. In a 2–path Power Mate–D, one manual pulse generator can be connected to each path. In the Power Mate–F, only one manual pulse generator can be connected. D Connection P
  • Page 82B–62835EN/01 2. HARDWARE D Electrical characteristics Parameter Symbol Standard Units Test conditions Min. Max. Output V OH V CC –0.2 V RL = R  voltage 4.4 V RL = 4 k V OL 0.3 V RL = 200  Timing conditions Recommended circuit T1 T2 T3 T4 VCC 300  HA1 to CNC HA2 T1, T2, T3, T4 > 82.5s Period > 3
  • Page 832. HARDWARE B–62835EN/01 2.3.4 The Power Mate–D is provided with one I/O Link master channel and one I/O Link I/O Link slave channel, while the Power Mate–F is provided with only one I/O Link slave channel. D Connection Master Slave Power Mate JD1B Group #0 · I/O Unit–A IO LINK · I/O card JD1A1 · Po
  • Page 84B–62835EN/01 2. HARDWARE NOTE When metal cable is used, cable length between units is extended by 10 m. When optical I/O link adapter is used, cable length between units is extended by 200m. D Connection between bases (with I/O unit–A) From the last Group Base #0 Base #1 AIF01A AIF01A JD1B JD1A JD2
  • Page 852. HARDWARE B–62835EN/01 NOTE If there is more than I/O unit A in the same group, a terminator is connected to the JP2 connector of the last AIF01B. No terminator is needed for the JD1A connector of the last unit on the I/O Link line. 2.3.5 Servo Interface D Inter face type B Power Mate Servo amplif
  • Page 86B–62835EN/01 2. HARDWARE D Connection to servo amplifier of interface Power Mate AMPn (JSn) Servo amplifier (JSnB) type B IRn (01) (01) IRn GDRn (02) (02) GDRn *PWMAn (03) (03) *PWMAn 0V (04) (04) 0V *PWMCn (05) (05) *PWMCn 0V (06) (06) 0V *PWMEn (07) (07) *PWMEn 0V (08) (08) 0V *DRDYn (09) (09) *DR
  • Page 872. HARDWARE B–62835EN/01 D Connection of serial pulse coder α3/3000 to α40/2000 ENCx(JFx) Serial pulse coder α3/2000 to αC22/1500 SD (01) (F) REQ *SD (02) (G) *REQ REQ (05) (A) SD *REQ (06) (D) *SD +6V (07) (R) +6V +5V (09) +5V (18) +5V (20) (J, K) +5V 0V (12) 0V (14) (N) 0V 0V (16) (T) 0VA (H) SHLD
  • Page 88B–62835EN/01 2. HARDWARE D Separate type pulse coder interface Separate type pulse Power Mate coder JF21–JF22 (PCR–EV20MDT) 01 PCA 11 02 :PCA 12 0V 03 PCB 13 04 :PCB 14 0V 05 PCZ 15 06 :PCZ 16 0V 07 (+6V) 17 08 (REQ) 18 +5V 09 +5V 19 10 20 +5V +6V and REQ are for separate absolute pulse coders. Cabl
  • Page 892. HARDWARE B–62835EN/01 D Connection to battery for absolute pulse coder Power Mate Battery case JA14 (PCR–EV20MDT) (M3 terminal) 01 11 02 12 + – 03 0V 13 +6V 0V 04 14 05 15 06 16 07 +6V 17 08 18 09 19 10 20 Cable connection JA14 Battery case +6V 7 + +6V 3 – 0V 0V 2.3.6 Connection to Serial Spindle
  • Page 90B–62835EN/01 2. HARDWARE Power Mate Spindle amplifier module JA11 JA7B (PCR–EV20MDT) (PCR–E20MDT) 1 SIN 11 0V 1 SIN 11 0V 2 :SIN 12 0V 2 :SIN 12 0V 3 SOUT 13 0V 3 SOUT 13 0V 4 :SOUT 14 0V 4 :SOUT 14 0V 5 15 0V 5 15 0V 6 16 0V 6 16 0V 7 17 7 17 8 18 8 18 9 19 9 19 10 20 10 20 JA7B SPINDL (JA11) SIN (
  • Page 912. HARDWARE B–62835EN/01 2.3.7 Connection to Analog Spindle Amplifier Power Mate Control signal Analog SPINDL (JA11) spindle 200VAC amplifier SP–ENC (JA12) Spindle Position coder motor PC Spindle Power Mate JA11 Signal name Description (PCR–EV20MDT) SVCn, ESn Spindle command voltage and common line
  • Page 92B–62835EN/01 2. HARDWARE 2.3.8 Position Coder Power Mate Interface JA12 Name Description (PCR–EV20MDT) SC, :SC Position coder C–phase signal 1 SC 11 2 :SC 12 0V PA, :PA Positon coder A–phase signal 3 (SOUT) 13 4 (:SOUT) 14 0V PB, :PB Position coder B–phase PA signal 5 15 6 :PA 16 0V SOUT, Signals fo
  • Page 932. HARDWARE B–62835EN/01 2.3.9 DPL/MDI Interface D Connection (1) Connection using no junction cable Power Mate DPL/MDI D15.M J6 D15.M M4 CNPR (2) Connection using junction cable J13 Power Mate Panel DPL/MDI D15.M D15.F J6 M4 CNPR J13 D15.M D15.M Junction cable D Cable connection Details of cable J6
  • Page 94B–62835EN/01 2. HARDWARE Details of cable J13 Power Junction Mate connector M4 (01) 0V 0V (01) (04) *ATCHPGM *ATCHPGM (04) (09) *ATCHOPP *ATCHOPP (09) (10) RXD RXD (10) (11) *RXD *RXD (11) (12) TXD TXD (12) (13) *TXD *TXD (13) (05) +5V +5V (05) (07) 0V 0V (07) (06) RTS RTS (06) (14) *RTS *RTS (14) (
  • Page 952. HARDWARE B–62835EN/01 2.3.10 Detachable LCD/MDI can not used at the Power Mate–F. Detachable LCD/MDI See Connection Manual for details. Interface D Connection Cabinet Connector 24 VDC J132 panel power supply Detach- Connection able LCD/ panel Power MDI unit Mate J127 J128 J126 CA50 JD14 24VDC"10%
  • Page 96B–62835EN/01 2. HARDWARE 2.3.11 Handy operator’s panel can not used at the Power Mate–F. Handy Operator’s Panel Interface NOTE 1 If 24 V is not applied to emergency stop input EMGTP (CRS10–11) of the handy operator’s panel, the handy operator’s panel enters the emergency stop state. 2 The terminatin
  • Page 972. HARDWARE B–62835EN/01 Connection Allowing the Handy Operator’s Panel to be Detached D Connection Cabinet Connection panel Connector Power Handy panel Mate operator’s J118 panel J122 J120 JD14 CRS10 Terminating 24VDC10% Handy operator’s JD15 unit 0.2A panel enable switch J135 24 VDC power supply
  • Page 98B–62835EN/01 2. HARDWARE Keeping the Handy Operator’s Panel Connected at All Times D Connection Cabinet Connector Power Handy panel operator’s Mate panel J118 J120 JD14 CRS10 24VDC" 10% Terminating JD15 0. 2A unit J135 24 VDC power supply Emergency stop on machine op- J121 J119 erator’s panel, etc.
  • Page 992. HARDWARE B–62835EN/01 2.3.12 Touch panel interface can not used at the Power Mate–F. Touch panel Interface D Connection DPL/MDI Touch panels Power Mate manufactured by Digital Corporation SGP–450E SGP–550T J123 JD14 SIO SGP–550S (CRT/MDI interface) JD15 Terminating unit M4 D Cable connection Cabl
  • Page 100B–62835EN/01 2. HARDWARE 2.4 LED DISPLAY/ SETTING AND MODULE CONFIGURATION OF UNIT 2.4.1 LED Display of Control If an alarm occurred, an alarm message is usually displayed on the DPL Unit CRT, PDP, LCD, or handy operator’s panel screen. However, it is possible that no alarm appears, if the display f
  • Page 1012. HARDWARE B–62835EN/01 2.4.2 Connector and Signal Name (a) 1–path Power Mate–D (servo interface type A) Front Bottom face Fuse (5.0A) Left side M4 DPL/MDI CB 128/CM29 Memory card Built–in I/O +24VDC input Right side CB 129/CM30 Built–in I/O TEST Servo check LED display Rotary switch JD15 CRT/MDI c
  • Page 102B–62835EN/01 2. HARDWARE (b)              Front Bottom face Fuse (5.0A) Left side M4 DPL/MDI CB 128/CM29 Memory card Built–in I/O +24VDC input Right side CB 129/CM30 Built–in I/O TEST Servo check LED display Rotary switch JD15 CRT/MDI common use from latter Servo amplifier
  • Page 1032. HARDWARE B–62835EN/01 (c)              Front Bottom face Fuse (5.0A) Left side CB 128/CM29 M4 DPL/MDI Built–in I/O Memory card Right side +24VDC input CB 129/CM30 Built–in I/O TEST Servo check LED display Rotary switch JD15 CRT/MDI common use from latter Servo amplifier
  • Page 104B–62835EN/01 2. HARDWARE (d)              Front Bottom face Fuse (5.0A) Left side M4 DPL/MDI CB 128/CM29 Memory card Built–in I/O +24VDC input Right side CB 129/CM30 Built–in I/O TEST Servo check LED display Rotary switch JD15 CRT/MDI common use from latter Servo amplifier
  • Page 1052. HARDWARE B–62835EN/01 (e)            Front Bottom face Fuse (5.0A) Left side Memory card CB130/CM43 Built–in I/O +24VDC input Right side CB131/CM44 TEST Servo check LED display Built–in I/O Rotary switch Servo amplifier (1st axis) FAS1 Frame ground Pulse coder (1st axis) (FG
  • Page 106B–62835EN/01 2. HARDWARE (f)           Front Bottom face Fuse (5.0A) Left side Memory card CB130/CM43 Built–in I/O +24VDC input Right side CB131/CM44 TEST Servo check LED display Built–in I/O Rotary switch Servo amplifier (1st axis) FAS1 Frame ground (FG terminal) Separate type p
  • Page 1072. HARDWARE B–62835EN/01 2.4.4 Lithium battery code : A20B–0118–K111 Battery of Controller 2.4.5 When CRT/MDI common functions and RSW simaltaneous block start Setting the Rotary at the power Mate–D are used, set device numbers from 0 to 15 with the rotary switch (RSW). Assign the number from the fi
  • Page 108B–62835EN/01 2. HARDWARE 2.4.6 Set MTSW to 0 for general use. Rotary Switch MTSW When handy operator’s panel is used, set MTSW to 3. Normally, do not set other number except [0] and [3]. 97
  • Page 1092. HARDWARE B–62835EN/01 2.4.7 Location of Modules a) Power Mate–D (A02B–0166–B001) and Internal Printed Boards NAME NUMBER USE Memory card CNMC Memory card (8) S1 S0 LED WD EN LED display Rotary switch RSW CRT common function AMP1 JV1 Servo amplifier (1st axis) (1) (3) F01 (5) (7) ENC1 JF1 Pulse co
  • Page 110B–62835EN/01 2. HARDWARE No. NAME Specification Function Display of system con- figuration screen Base PCB A16B–2201–0630 – (1) PMC controled module A A20B–2900–0142 PMC–PA1 PMC BIT PMC controled module B A20B–2901–0660, 0662 PMC–PA3 PMC PMP+SLC (2) Memory module A A20B–2900–0531 RAM 128KB RAM 128KB
  • Page 1112. HARDWARE B–62835EN/01 b) Power Mate–D (A02B–0166–B520) For E series servo control (be able to controled α series servo) NAME NUMBER USE Memory card CNMC Memory card (8) S1 S0 LED WD EN LED display Rotary switch RSW CRT common function AMP1 JV1 Servo amplifier (1st axis) (1) (3) F01 (5) (7) ENC1 J
  • Page 112B–62835EN/01 2. HARDWARE No. NAME Specification Function Display of system con- figuration screen Base PCB A16B–2201–0630 – (1) PMC controled module A A20B–2900–0142 PMC–PA1 PMC BIT PMC controled module B A20B–2901–0660, 0662 PMC–PA3 PMC PMP+SLC (2) Memory module A A20B–2900–0531 RAM 128KB RAM 128KB
  • Page 1132. HARDWARE B–62835EN/01 c) Power Mate–D (A02B–0166–B501, B502) Conrresponding to 2–path (Interface type A) NAME NUMBER USE Memory card CNMC Memory card (4) S1 S0 LED WD EN LED display Rotary switch RSW CRT common function Rotary switch MTSW Maintenance function (Base PCB Version 04C or later) AMP1
  • Page 114B–62835EN/01 2. HARDWARE 1– 2– Display of system No. NAME Specification Function path path configuration screen Base PCB (B501) f f A20B–2100–0030 RAM 256KB RAM 256KB Servo SERVO 1/2 Base PCB (B502) f f A20B–2100–0031 function Servo Base PCB (B501) f f A20B–2001–0610 interface (1) PMC controled modu
  • Page 1152. HARDWARE B–62835EN/01 d) Power Mate–D (A02B–0166–B531) Corresponding to 2–path (Interface type B) NAME NUMBER USE Memory card CNMC Memory card (4) S1 S0 LED WD EN LED display Rotary switch RSW CRT common function Rotary switch MTSW Maintenance function AMP1 JS1 Servo amplifier (1st axis) (1) F01
  • Page 116B–62835EN/01 2. HARDWARE 1– 2– Display of system No. NAME Specification Function path path configuration screen Base PCB f f A20B–2100–0160 RAM 256KB RAM 256KB Servo function SERVO 1/2 Ser o interface Servo (1) PMC controled module A f A20B–2900–0142 PMC–PA1 PMC BIT PMC controled module B f f A20B–2
  • Page 1172. HARDWARE B–62835EN/01 e) Power Mate–F (A02B–0198–B501) Interface type A NAME NUMBER USE Memory card CNMC Memory card (2) S1 S0 LED WD EN LED display Rotary switch MTSW Maintenance function (Base PCB Version 06 or later) AMP1 JV1 Servo amplifier (1st axis) F81 ENC1 JF2 Pulse coder (1st axis) (4) S
  • Page 118B–62835EN/01 2. HARDWARE No. NAME Specification Function Base PCB A20B–2001–0620 RAM 256KB Servo function Servo interface (1) Spindle module (S ana- A20B–2902–0235 Analog spindle log) Spindle module (S serial) A20B–2902–0225 Serial spindle (2) Power supply PCB A20B–1004–0960 Power supply (3) Sub PCB
  • Page 1192. HARDWARE B–62835EN/01 f) Power Mate–F (A02B–0198–B531) Interface type B NAME NUMBER USE Memory card CNMC Memory card (2) S1 S0 LED WD EN LED display Rotary switch MTSW Maintenance function AMP1 JV1 Servo amplifier (1st axis) F81 (4) SCALE1 JF21 Separate type pulse coder (1st axis) SPNDLE JA11 Spi
  • Page 120B–62835EN/01 2. HARDWARE No. NAME Specification Function Base PCB A20B–2002–0370 RAM 256KB Servo function Servo interface (1) Spindle module (S ana- A20B–2902–0235 Analog spindle log) Spindle module (S serial) A20B–2902–0225 Serial spindle (2) Power supply PCB A20B–1004–0960 Power supply (3) Sub PCB
  • Page 1212. HARDWARE B–62835EN/01 2.4.8 LED display of I/O Link LED indications Connection Unit LED5 LED3 LED4 LED2 (GREEN) (RED) (GREEN) (RED) DC–DC CONVERTER CP2 F +5V LED1 (RED) F 0V F : Check pin Fig.2.4.8 LED Installation Positions LED status Description LED1 Normal j 1 LED1 A RAM parity error occurred.
  • Page 122B–62835EN/01 2. HARDWARE 2.5 LIST OF PRINTED BOARD AND UNIT 2.5.1 Basic Unit NAME Specification Servo inter- Remarks face Power Mate–D Basic unit A02B–0166–B001 TYPE A Basic unit A02B–0166–B520 TYPE A Corresponding to E series servo Basic unit A02B–0166–B501 TYPE A Corresponding to 2–path control Ba
  • Page 1232. HARDWARE B–62835EN/01 2.5.2 Control Unit Printed Board D F NAME Specification Remarks B001 B520 B501 B502 B531 B501 B531 Base PCB f f A16B–2201–0630 TYPE A f A20B–2001–0610 TYPE A, corresponding to 2–path f A16B–2100–0030 TYPE A, corresponding to 2–path f A16B–2100–0031 TYPE A, corresponding to 2
  • Page 124B–62835EN/01 2. HARDWARE 2.5.3 Module D F NAME Specification Remarks B001 B520 B501 B531 B501 B531 PMC controled module A f f f f A20B–2900–0142 PMC–PA1 PMC controled module B f f f f A20B–2901–0660 PMC–PA3 f f f f A20B–2901–0662 PMC–PA3 Memory module A f f A20B–2900–0531 RAM 128KB f f A20B–2902–033
  • Page 1252. HARDWARE B–62835EN/01 2.5.4 CRT/MDI, DPL/MDI Unit Name D F Specifications Remarks CRT/MDI unit f A02B–0166–C001 English key f A02B–0166–C003 English key, In–line connection type f A02B–0166–C201#R English key f A02B–0166–C203#R English key, In–line connection type f A02B–0166–C201#S Symbol key f
  • Page 126B–62835EN/01 2. HARDWARE Name D F Specifications Remarks Handy operator’s panel ∆ A02B–0211–C020#R English key ∆ A02B–0211–C020#S Symbol key Touch panel end terminal unit ∆ A02B–0166–D003 For touch panel and handy operator’s panel HSSB adaptor ∆ A02B–0211–C220 I/O link–II terminal board f f A08B–004
  • Page 1272. HARDWARE B–62835EN/01 2.6 HOW TO REPLACE WARNING THE BATTERIES 1 Memory backup battery replacement When replacing the memory backup batteries, keep the power to the machine (CNC) switched on, and hold the machine at an emergency stop. Because this work must be carried out while the power is kept
  • Page 128B–62835EN/01 2. HARDWARE 2.6.1 Replace the Battery for Memory Back Up Procedure for replacing the battery for memory back up. 1 Lithium battery (Order number is *A02B–0118–K111) is required. 2 Replace battery in the status that Power Mate power supply is ON. 3 The battery used for memory back up is
  • Page 1292. HARDWARE B–62835EN/01 2.6.2 Prepare lithium battery A06B–6073–K001(*) in advance. Replacing Batteries for (*) FANUC specification: A98L–0001–0902 Absolute Pulse Coder (α Series Servo Amplifier/Built–in Type Battery) Procedure for replacing batteries for absolute pulse coder Procedure 1 Turn machi
  • Page 130B–62835EN/01 2. HARDWARE 2.6.3 Prepare lithium battery A02B–0168–K111(*) in advance. Replacing Batteries for Absolute Pulse Coder (*) FANUC specification: A98L–0031–0011 (β Series Servo Amp Module/Built–in Type Battery) Procedure for replacing batteries for absolute pulse coder Procedure 1 Turn mach
  • Page 1312. HARDWARE B–62835EN/01 2.6.4 Prepare 4 alkaline batteries (UM–1type) commercially available in Replacing Batteries for advance. Absolute Battery Procedure for replacing batteries for absolute pulse coder Procedure 1 Turn machine (NC) power ON. 2 Loosen screws on the battery case to remove the cove
  • Page 132B–62835EN/01 2. HARDWARE 2.7 HOW TO REPLACE THE MODULES 2.7.1 1 Check that the power supply is not off. Removing 2 Pull the latches of the module socket outwards. (Fig.(a)) 3 Pull out the module upward. (Fig.(b)) 2.7.2 1 Check that the power supply is off. Insertion 2 Insert the new module board dia
  • Page 1332. HARDWARE B–62835EN/01 2.8 REPLACING PRINTED CIRCUIT BOARD AND UNIT 2.8.1 1 Make sure that the power supply unit is turned off. The Base Printed 2 Disconnect all cables connected to the printed circuit board in the control unit. Pinch the 20–pin half–pitch connector to release the Circuit Boards l
  • Page 134B–62835EN/01 2. HARDWARE How to remove the plastic cover at the left side of the case How to remove the base printed circuit board D Pull the cover in the direction of arrows as shown D Remove the 3 V dry cell for backing up the RAM below while holding down two portions marked with battery. PUSH. D
  • Page 1352. HARDWARE B–62835EN/01 2.8.3 The Fan motor 1 Remove the power PC board as in 2.8.2 above. 2 Remove the two screws from the fan motor on the power PC board, and replace the fan motor with a new one. 3 Mount the power PC board on the base PC board as in 2.8.2 above, and return the base PC board to t
  • Page 136B–62835EN/01 2. HARDWARE 2.8.5 The MDI Keyboard 1 The CRT control board that is behind the MDI keyboard can be seen from the rear of the CRT/MDI unit and separate type MDI unit. Remove the CRT control board as in 2.8.4 above. 2 Remove the two connectors from the back of the keyboard. 3 Remove the fo
  • Page 1372. HARDWARE B–62835EN/01 2.9 It is necessary to regulary clean the heat transformer, because the heat transformation ability will be reduced by the accumulation of dust. The MAINTENANCE OF frequency of the cleaning needed differs according to the installation HEAT PIPE TYPE environment and therefore
  • Page 138B–62835EN/01 2. HARDWARE Cleaning heat exchanger Cleaning heat exchanger 1 When cleaning, be sure to cut off the fan power source. 2 Take out the external fan unit from the heat exchanger main unit. Heat exchanger main unit Power cable for fan (detach the connector) External fan unit Installation sc
  • Page 1392. HARDWARE B–62835EN/01 D Cleaning heat exchanger fan Method of cleaning heat exchanger fan 1 Detach the heat exchanger format the unit and either blow off with air, wipe off with a dry cloth, or brush the accumulated dirt, condensation, etc. When the dirt is especially severe 1 Detach the internal
  • Page 140B–62835EN/01 2. HARDWARE 2.10 REPLACING THE FUSE WARNING Before replacing a blown fuse, it is necessary to remove the cause of the blown fuse. For this reason, only the personnel who have a working knowledge of maintenance and safety are allowed to carry out this work. When replacing a fuse with the
  • Page 1412. HARDWARE B–62835EN/01 2.10.2 This section describes the replacement of the CRT/MDI controller PCB The CRT/MDI Control fuse of the Power Mate–D. The table below lists the drawing number of the CRT/MDI control PCB. The CRT/MDI control PCB is mounted on PCB Fuse the back of the CRT/MDI unit or separ
  • Page 142B–62835EN/01 2. HARDWARE Fuse FU1 (3.2 A) Fig.2.10.2(b) Location of separate MDI unit fuse 2.10.3 This section describes the replacement of the Power Mate–D external I/O The I/O Card Fuses card fuses. The table below lists the names and drawing numbers of the I/O cards.  2.10.3(a) I/O card draw
  • Page 1432. HARDWARE B–62835EN/01 Fuse FU1 Fuse FU2 Fig.2.10.3 Location of I/O card fuses 2.10.4 Each of the following modules contains a fuse. If the fuse has blown, The I/O Unit–MODEL A eliminate the cause, then replace the fuse. Fuses Module Indication of Ca- Part number blown fuse pacity Interface module
  • Page 144B–62835EN/01 2. HARDWARE 2.10.5 This section describes the replacement of the DPL/MDI switcher fuses of Replacing the DPL/MDI the Power Mate. The table below lists the drawing number of the DPL/MDI switcher. Switcher Fuses  2.10.5(a) Drawing number of DPL/MDI switcher Name Drawing number DPL/MD
  • Page 1452. HARDWARE B–62835EN/01 2.10.6 This section describes the location and replacement of the LCD fuse. Replacing the LCD WARNING Fuse Before replacing a blown fuse, it is necessary to remove the cause of the blown fuse. For this reason, only the personnel who have a working knowledge of maintenance an
  • Page 146B–62835EN/01 2. HARDWARE 2.11 Fine adjustment of the video signal is supported to enable its use with plasma displays. This adjustment is necessary to compensate for errors ADJUSTING THE resulting from the combination of NC devices and cables.Adjustment of PLASMA DISPLAY the video signal is necessar
  • Page 1472. HARDWARE B–62835EN/01 2.12 The 7.2–inch monochrome LCD is provided with a contrast adjustment potentiometer and video signal adjustment switches. 7.2–INCH The contrast is adjusted when the LCD adapter or panel is replaced. MONOCHROME LCD Otherwise, it should not be necessary to use the adjustment
  • Page 148B–62835EN/01 2. HARDWARE HS CLK (3) Horizontal position adjustment Switch SW1 This switch is factory–set and normally need not be adjusted by the user. If the setting is changed by mistake, re–adjust it according to the following procedure. (a) Switch SW1 is used to move the display horizontally in
  • Page 1492. HARDWARE B–62835EN/01 2.13 The LCD backlight must be replaced periodically. Replace the unit in which the LCD backlight is mounted. REPLACING THE The LCD backlight has a life of about 10,000 hours (54 hours guaranteed). LCD BACKLIGHT (During its lifetime, the backlight should maintain a brightnes
  • Page 150B–62835EN/01 3. INPUT AND OUTPUT OF DATA 3 INPUT AND OUTPUT OF DATA Data must be re–set if the base printed–circuit board is replaced or the memory module is replaced (or removed then mounted again). This chapter describes the procedures to input and output the parameters, the part programs and the
  • Page 1513. INPUT AND OUTPUT OF DATA B–62835EN/01 3.1 SETTING PARAMETERS FOR INPUT/OUTPUT D Setting procedure of 1. Set to MDI mode or emergency stop state. parameters (CRT/MDI) 2. Press key several times or press soft key [SETING] to display SETTING (HANDY) screen. 3. Set the cursor to PARAMETER WRITE and,
  • Page 152B–62835EN/01 3. INPUT AND OUTPUT OF DATA 7. Convenient method 1) To change parameters in bit unit, press cursor key or ,then the cursor becomes bit length and you can set parameters bit by bit (Bit parameter only). 2) To set data consecutively, use EOB key. (Ex.1) 0 1234 0 ⇒ 4567 0 9999 0 0 (Ex.2) 0
  • Page 1533. INPUT AND OUTPUT OF DATA B–62835EN/01 D Setting parameters 1. Set MDI mode or emergency stop. procedare (DPL/MDI) 2. Press the key to display the settings screen. 3. Use the cursor keys to position the cursor at PWE, then press the key and the key, in that order, to enable parameters to be writte
  • Page 154B–62835EN/01 3. INPUT AND OUTPUT OF DATA 3.2 Power Mate memorized the following data. Outputting the newest data I/O device while the CNC is rurnning INPUTTING/ normally OUTPUTTING DATA (1) CNC paramter (2) PMC parameter (3) Custom macro variable values (4) Tool compensation amount (offset data) (5)
  • Page 1553. INPUT AND OUTPUT OF DATA B–62835EN/01 Address 0103 Baud Rate 7: 600 9: 2400 11:9600 8: 1200 l10: 4800 12:19200 [BPS] 2) I/O cahnnel=1 Set parameters to 0111, 0112, 0113. Seeting contens are same as 0101, 0102, 0103. 3.2.2 Outputting CNC Parameters D Procedure (CRT/MDI) 1. Select EDIT mode. 2. Pre
  • Page 156B–62835EN/01 3. INPUT AND OUTPUT OF DATA D Efficient use of memory To efficiently use the memory in the cassette or card, output the program by setting parameter NFD (No.0101#7 or, No.0111#7) to 1. This parameter makes the feed is not output, utilizing the memory efficiently. D On the memo record He
  • Page 1573. INPUT AND OUTPUT OF DATA B–62835EN/01 4. Press key several time to select diagnosis screen. 5. Press and key. 6. Set the first bit to 1. × × × × × × × Where, mark x is a former value 7. Display the PMC parameter press key then set file number. 8. Press . Then PMC parameters are started to be outp
  • Page 158B–62835EN/01 3. INPUT AND OUTPUT OF DATA 3. Press [(OPRT)] key and soft key . 4. Press soft key [PUNCH] an [EXEC] key, and the tool compensation amount is started to be output. D Procedure (DPL/MDI) 1. Select EDIT mode. 2. Select the offset data display screen by pressing key. 3. Press the key. 4. W
  • Page 1593. INPUT AND OUTPUT OF DATA B–62835EN/01 5. Key in a desired program number. Entering causes all programs in memory to be output. 6. The number of input program is punched with pushing . 3.2.7 Outputting Ladder Programs D Procedure (CRT/MDI) 1. Select EDIT mode. 2. Press OFFSET SETTING key then soft
  • Page 160B–62835EN/01 3. INPUT AND OUTPUT OF DATA 3.2.8 Outputting Pitch Error Compensation Data Procedure (CRT/MDI) 1 Make sure the output device is ready for output. 2 Specify the punch code system (ISO or EIA) using a parameter. 3 Press the EDIT switch on the machine operator’s panel. 4 Press function key
  • Page 1613. INPUT AND OUTPUT OF DATA B–62835EN/01 5) Address #7 #6 #5 #4 #3 #2 #1 #0 0101 NFD ASI SB2 #7(NFD) 0: Feed is output when punching out. 1 : Feed is not output when punching out. #3(ASI) 0 : EIA or ISO code is used. 1 : ASCII code is used. #0(SB2) 0 : No. of stop bits is 1. l 1 : No. of stop bits i
  • Page 162B–62835EN/01 3. INPUT AND OUTPUT OF DATA 3.2.10 Inputting PMC Parameters D Procedure (CRT/MDI) 1. Set the emergency stop state. 2. Press OFFSET SETTING key and soft key [SETTING] to select the SETTING screen. 3. Confirm that PARAMETER WRITE=1. 4. Press SYSTEM key and soft key [PMC]. 5. Press soft ke
  • Page 1633. INPUT AND OUTPUT OF DATA B–62835EN/01 3.2.11 Inputting Custom Macro Variable Values D Procedure (CRT/MDI) 1. Confirm that EDIT mode is selected. 2. Turn off the program protect key (KEY2=1). 3. Press PROG key then soft key [PRGRM] to display program contents. 4. Press soft key [(OPRT)] and key .
  • Page 164B–62835EN/01 3. INPUT AND OUTPUT OF DATA 4. Press OFFSET SETTING key, and soft key [OFFSET] to display the tool compensation amount screen. 5. Press soft key [(OPRT)] and key. 6. Press [READ] key and [EXEC] key and data input is started. D Procedure (DPL/MDI) 1. Select the EDIT mode. 2. Display the
  • Page 1653. INPUT AND OUTPUT OF DATA B–62835EN/01 3. When the controller tape does not have a program number or a program number is to be changed, enter a desired program number. (When the controller tape has a program number and a program number is not changed, this operation is not necessary.) i) Key in ad
  • Page 166B–62835EN/01 3. INPUT AND OUTPUT OF DATA 3.2.15 Inputting Pitch Error Compensation Data Procedure (CRT/MDI) 1. Make sure the input device is ready for reading. 2. When using a floppy, search for the required file according to the procedure. 3. Press the EMERGENCY STOP button on the machine operator’
  • Page 1674. INTERFACE BETWEEN NC AND PMC B–62835EN/01 4 INTERFACE BETWEEN NC AND PMC This chapter describes the signals between the machine operator’s panel, magnetics cabinet and the PMC, connection of the signals between PMC and Power Mate, and confirmation method of on/off state of these signals. The chap
  • Page 1684.1 GENERAL OF B–62835EN/01 PMCDGN Input Contacts HIgh–speed processing signal [0] ...0V Open *DEC , *ESP,SKIP,ESKIP,SKZP2,SKZP3,SKZP4,*RILK [1] ...24V Close INTERFACE PMCDGN PMCDGN * NC PMC DI/DO MT (Machine Tool builder) X0000 to G0000 to 0255 0127 ST1 DOOR ST G X RV ST1 X0.1 X0.0 G007.2 ST2 ST2
  • Page 1694. INTERFACE BETWEEN NC AND PMC B–62835EN/01 4.2 SPECIFICATION OF PMC 4.2.1 Model PMC–RA3 PMC–RA1 Specification Programming method language Ladder Ladder Number of ladder level 2 2 Level–1 Cycle Time 8 ms 8 ms Basic Instruction Execution Time 0.15 4.5 (µs/step) (µs/step) Program capacity S Ladder (s
  • Page 170B–62835EN/01 4.INTERFACE BETWEEN NC AND PMC 4.2.2 Address Type Byte Address Explanation G PMC⇒CNC 256 G000.0 to G255.7 F CNC⇒PMC 256 F000.0 to F255.7 Y PMC⇒MT 168 Y000.0 to Y127.7 FANUC I/O Link (master) Y1000.0 to Y1002.7 Built–in I/O card Y1000.0 to Y1003.7 Built–in I/O card
  • Page 1714. INTERFACE BETWEEN NC AND PMC B–62835EN/01 4.2.4 System Reserve Area #7 #6 #5 #4 #3 #2 #1 #0 of Internal Relay R9000 V N Z Operation result register Zero Sign is minus Overflow #7 #6 #5 #4 #3 #2 #1 #0 R9002 R9003 Register for remainder R9004 (used by DIVB instruction) R9005 4.2.5 Execution Period
  • Page 172B–62835EN/01 4.INTERFACE BETWEEN NC AND PMC 4.3 OPERATION ON THE CRT/MDI 4.3.1 1. Press SYSTEM . Display Method 2. Press soft key [PMC], then PMC screen is displayed and the following soft keys are displayed: PMC CONTROL SYSTEM MENU MONIT RUN SELECT ONE OF FOLLOWING SOFT KEYS PMCLAD : DYNAMIC LADDER
  • Page 1734. INTERFACE BETWEEN NC AND PMC B–62835EN/01 4.3.2 Press soft key [PMCLAD], and a sequence program is displayed PMCLAD SCREEN dynamically and operation monitoring can be confirmed : Number of net displayed Ladder display RUN/STOP status LADDER NET 0001–0004 MONIT RUN Comment LOG1 LOG1 ALWAYS1 LOG1 X
  • Page 174B–62835EN/01 4.INTERFACE BETWEEN NC AND PMC 4.3.3 Press soft key [PMCDGN] then PMC’s diagnostic screen is displayed. PMCDGN SCREEN D TITLE screen The title data registered when a ladder program is prepared is displayed. Page number PMC TITLE DATA #1 MONIT RUN PMC PROGRAM NO. : EDITION NO. : PMC CONT
  • Page 1754. INTERFACE BETWEEN NC AND PMC B–62835EN/01 D STATUS screen On/Off state of input/output signals and internal relay is displayed. PMC SIGNAL STATUS MONIT RUN ADDRESS 7 6 5 4 3 2 1 0 ED7 ED6 ED5 ED4 ED3 ED2 ED1 ED0 Signal G0000 0 0 0 0 1 0 1 0 name ED15 ED14 ED13 ED12 ED11 ED10 ED9 ED8 Signal state
  • Page 176B–62835EN/01 4.INTERFACE BETWEEN NC AND PMC D TRACE screen Every time a specified signal changes, the signal status is memorized in the trace memory. This function is useful for identifying intermittent troubles. (1) Trace parameter screen PMC SIGNAL TRACE MONIT RUN TRACE MODE : (0:1BYTE/1:2BYTE/2:W
  • Page 1774. INTERFACE BETWEEN NC AND PMC B–62835EN/01 (2) Trace memory contents display screen PMC SIGNAL TRACE MONIT RUN 1ST ADDRESS=X008(E1) 2ND ADDRESS=G000(FF) Trace address NO. 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 and mask 0000 . . . . . . . . . . . . . . . . data 0001 I * * * * * * * * * * * * * * * 0002 I
  • Page 178B–62835EN/01 4.INTERFACE BETWEEN NC AND PMC 4.3.4 PMCRAM Screen D Inputting PMC parameters from the MDI (1) Set to MDI mode or emergency stop state. (2) Set PARAMETER WRITE (on setting screen) to 1 or set the program protect signal (KEY4) to 1. PWE KEY4 Timer f – counter f f Either one Keep relay f
  • Page 1794. INTERFACE BETWEEN NC AND PMC B–62835EN/01 D COUNTER screen This screen sets and displays max. value of counter and current value of the counter instruction (SUB 4). Page no. (screen is scrolled by page key) Max. value of counter (Minimum value is specified by counter ins.) Current value of counte
  • Page 180B–62835EN/01 4.INTERFACE BETWEEN NC AND PMC (1) Nonvolatile memory control Address #7 #6 #5 #4 #3 #2 #1 #0 k016 #7(MWRTF2): For checking the writing status in nonvolatile memory #6(MWRTF1): Writing status in nonvolatile memory (2) PMC system parameter The following keep relays are used by the system
  • Page 1814. INTERFACE BETWEEN NC AND PMC B–62835EN/01 D DATA TABLE screen (1) Data table setting screen No. of screen PMC DATA TBL CONTROL #001 MONIT RUN GROUP TABLE COUNT = 2 No. of data table NO. ADDRESS PARAMETER TYPE NO.OF DATA groups 001 D0000 00000000 0 10 002 D0020 00000011 1 20 003 004 No. of 005 dat
  • Page 182B–62835EN/01 4.INTERFACE BETWEEN NC AND PMC (2) Data display screen Group number Page number PMC PRM (DATA) 001/001 MONIT RUN NO. ADDRESS DATA 000 D0000 0 001 D0001 0 002 D0002 0 003 D0003 0 004 D0004 0 005 D0005 0 006 D0006 0 007 D0007 0 008 D0008 0 009 D0009 0 C.DATA G–SRCH SEARCH a. Soft key [C.D
  • Page 1834. INTERFACE BETWEEN NC AND PMC B–62835EN/01 4.4 The DPL/MDI panel is used to set PMC system parameters and create and execute the sequence program. OPERATION ON THE (1) Setting and displaying PMC system parameters (SYSTEM PARAM) DPL/MDI – The type of counter data (BCD or binary) can be selected. (2
  • Page 184B–62835EN/01 4.INTERFACE BETWEEN NC AND PMC 4.4.1 To operate the PMC programmer, set K17#1 of the keep relay area for Selectingthe PMC PMC parameters to 1, then press the key two times on the DPL/MDI Programmer Menu (press the key further when the program screen is selected), thus causing the PMC pr
  • Page 1854. INTERFACE BETWEEN NC AND PMC B–62835EN/01 (b) Press the key. The counter data type is set. 5 Pressing the or key displays the PMC programmer menu. 4.4.3 Selecting EDIT on the PMC programmer menu displays the editing Editing the Sequence menu. Program (Edit) 1 Display the PMC programmer menu. 2 Di
  • Page 186B–62835EN/01 4.INTERFACE BETWEEN NC AND PMC 2 Specifying the step number Entering , , then displays the instruction having the entered step number. (The cursor key can be used instead of the key.) (Example) , , N0123 SUB 50 PSGNL 3 Relay search Entering
    then searches fo
  • Page 1874. INTERFACE BETWEEN NC AND PMC B–62835EN/01 P–G, personal–computer FAPT LADDER Ladder mnemonics editing (a) RD.NOT.STK RD.N.STK (b) TMR timer–number SUB 03 TMR P001 timer–number (c) DEC code–signal–address SUB 04 DEC (PRM) decode–instruction P001 code–signal–address P002 decode–instruction The abov
  • Page 188B–62835EN/01 4.INTERFACE BETWEEN NC AND PMC NOTE If inserting the instruction causes the memory capacity to be exceeded, the key is ignored without inserting the instruction. 4 Deleting the ladder program (a) Enter . (b) Press the key. The whole ladder program is deleted. (4) Ending ladder mnemonics
  • Page 1894. INTERFACE BETWEEN NC AND PMC B–62835EN/01 4.4.5 Selecting RUN/STOP on the PMC programmer menu displays the Starting and Stopping sequence program start/stop screen. the Sequence Program 1 Display the PMC programmer menu. (Run/Stop) 2 Display the RUN/STOP item by pressing the or key. PMC PRG MENU
  • Page 190B–62835EN/01 4.INTERFACE BETWEEN NC AND PMC 4.5 LIST OF SIGNALS BY EACH MODE D Automatic operation MODE INPUT/OUTPUT SIGNAL FEED RATE, ETC EDIT [PMC ⇒ CNC] KEY3(Program protect key) [PMC ⇒ CNC] [PMC ⇒ CNC] ST (Cycle start) *FV0 to 7 *SP (Feed hold) (Feed rate over- A SBK (Single block) ride) U DRN (
  • Page 1914. INTERFACE BETWEEN NC AND PMC B–62835EN/01 D Others [PMC ⇒ CNC] MD1 to 4 (Mode selection) *ESP (Emergency stop) KEY1 to 4(Memory protection key) MLK (All axes machine lock) *IT,*ITα (All axes each axis machine lock) *"MITα (interlock per axis and direction) *ABSM (Manual absolute) SVFα (Servo off)
  • Page 192B–62835EN/01 4.INTERFACE BETWEEN NC AND PMC 4.6 Address of interface signal between Power Mate and PMC. ADDRESS LIST Power Mate PMC MT G000 to X000 to F000 to Y000 to 4.6.1 Power Mate–D for 1–path Control MT  PMC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 X000 SKIP *RILK *DEC1 *ESP SKIP4 SKIP3 SKIP2 X
  • Page 1934. INTERFACE BETWEEN NC AND PMC B–62835EN/01 PMC  CNC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 G004 FIN G005 AFL TFIN SFIN MFIN G006 OVC *ABSM G007 RLSOT *FLWU ST G008 ERS RRW *SP *ESP *IT G009 PN7 PN6 PN5 PN4 PN3 PN2 PN1 PN0 G010 *JV7 *JV6 *JV5 *JV4 *JV3 *JV2 *JV1 *JV0 G011 *JV15 *JV14 *JV13 *JV12
  • Page 194B–62835EN/01 4.INTERFACE BETWEEN NC AND PMC PMC  CNC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 G061 RGTAP G066 EPCON IGNVRY G070 MRDY ORCM SFR SRV CTH1 CTH2 TLMH TLML G071 RCH RSL SOCN *ESPS ARST G072 DEFMOD NRRO ROTA INDX G078 SHA07 SHA06 SHA05 SHA04 SHA03 SHA02 SHA01 SHA00 G079 SHA11 SHA10 SHA09 SH
  • Page 1954. INTERFACE BETWEEN NC AND PMC B–62835EN/01 PMC  CNC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 G150 DRNE RTE OVCE ROV2E ROV1E G151 *FV7E *FV6E *FV5E *FV4E *FV3E *FV2E *FV1E *FV0E G154 EBUFB ECLRB ESTPB ESOFB ESBKB EFINB G155 EMSBKB EC6B EC5B EC4B EC3B EC2B EC1B EC0B G156 EIF7B EIF6B EIF5B EIF4B EIF3
  • Page 196B–62835EN/01 4.INTERFACE BETWEEN NC AND PMC CNC  PMC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 F000 OP SA STL SPL RWD F001 MA TAP ENB DEN BAL RST AL F002 CUT CSS F003 MTCHIN MEDT MAUT MRMT MMDI MJ MH F004 MZRN F007 TF SF MF F009 DM00 DM01 DM02 DM30 F010 M07 M06 M05 M04 M03 M02 M01 M00 F011 M15 M14 M1
  • Page 1974. INTERFACE BETWEEN NC AND PMC B–62835EN/01 CNC  PMC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 F054 UO7 UO6 UO5 UO4 UO3 UO2 UO1 UO0 F055 UO15 UO14 UO13 UO12 UO11 UO10 UO9 UO8 F056 UO107 UO106 UO105 UO104 UO103 UO102 UO101 UO100 F057 UO115 UO114 UO113 UO112 UO111 UO110 UO109 UO108 F058 UO123 UO122 UO
  • Page 198B–62835EN/01 4.INTERFACE BETWEEN NC AND PMC CNC  PMC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 F130 EBSYA EOTNA EOTPA EGENA EDENA EIALA ECKZA EINPA F131 EMFA F132 EM28A EM24A EM22A EM21A EM18A EM14A EM12A EM11A F133 EBSYB EOTNB EOTPB EGENB EDENB EIALB ECKZB EINPB F134 EMFB F135 EM28B EM24B EM22B EM21
  • Page 1994. INTERFACE BETWEEN NC AND PMC B–62835EN/01 CNC  PMC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 F250 ALSV ALOH ALOT ALPS ALPS3 ALPS2 ALPS1 F251 ALPS4 ALSPD ALAPC F252 APBL1 APBV1 APBZ1 APPS1 APPE1 APFE1 APOV1 APCM1 F253 APBL2 APBV2 APBZ2 APPS2 APPE2 APFE2 APOV2 APCM2 F254 DPL2 DPL1 DPL0 188
  • Page 200B–62835EN/01 4.INTERFACE BETWEEN NC AND PMC 4.6.2 Power Mate–D for 2–path Control MT  PMC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 X000 SKIP#1 *RILK#1 *DEC#1 *ESP#1 SKIP4#1 SKIP3#1 SKIP2#1 X001 SKIP#2 *RILK#2 *DEC#2 *ESP#2 SKIP4#2 SKIP3#2 SKIP2#2 THese addresses are applicable when an external input
  • Page 2014. INTERFACE BETWEEN NC AND PMC B–62835EN/01 PMC  CNC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 G004 FIN G005 AFL TFIN SFIN MFIN G006 OVC *ABSM G007 RLSOT *FLWU ST G008 ERS RRW *SP *ESP *IT G009 PN7 PN6 PN5 PN4 PN3 PN2 PN1 PN0 G010 *JV7 *JV6 *JV5 *JV4 *JV3 *JV2 *JV1 *JV0 G011 *JV15 *JV14 *JV13 *JV12
  • Page 202B–62835EN/01 4.INTERFACE BETWEEN NC AND PMC PMC  CNC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 G061 RGTAP G066 EPCON IGNVRY G070 MRDY ORCM SFR SRV CTH1 CTH2 TLMH TLML G071 RCH RSL SOCN *ESPS ARST G072 DEFMOD NRRO ROTA INDX G078 SHA07 SHA06 SHA05 SHA04 SHA03 SHA02 SHA01 SHA00 G079 SHA11 SHA10 SHA09 SH
  • Page 2034. INTERFACE BETWEEN NC AND PMC B–62835EN/01 PMC  CNC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 G251 EDGN EPARM EVAR EPRG IOLNK G252 EDG07 EDG06 EDG05 EDG04 EDG03 EDG02 EDG01 EDG00 G253 EDG15 EDG14 EDG13 EDG12 EDG11 EDG10 EDG09 EDG08 G254 EDN07 EDN06 EDN05 EDN04 EDN03 EDN02 EDN01 EDN00 G255 EDN15 EDN
  • Page 204B–62835EN/01 4.INTERFACE BETWEEN NC AND PMC CNC  PMC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 F000 OP SA STL SPL RWD F001 MA TAP ENB DEN BAL RST AL F002 CUT CSS F003 MTCHIN MEDT MAUT MMDI MJ MH F004 MZRN F007 TF SF MF F009 DM00 DM01 DM02 DM30 F010 M07 M06 M05 M04 M03 M02 M01 M00 F011 M15 M14 M13 M12
  • Page 2054. INTERFACE BETWEEN NC AND PMC B–62835EN/01 CNC  PMC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 F054 UO7 UO6 UO5 UO4 UO3 UO2 UO1 UO0 F055 UO15 UO14 UO13 UO12 UO11 UO10 UO09 UO08 F056 UO107 UO106 UO105 UO104 UO103 UO102 UO101 UO100 F057 UO115 UO114 UO113 UO112 UO111 UO110 UO109 UO108 F058 UO123 UO122
  • Page 206B–62835EN/01 4.INTERFACE BETWEEN NC AND PMC CNC  PMC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 F171 SW32 SW31 SW30 SW29 SW28 SW27 SW26 SW25 F172 SW40 SW39 SW38 SW37 SW36 SW35 SW34 SW33 F173 SW48 SW47 SW46 SW45 SW44 SW43 SW42 SW41 F174 SW56 SW55 SW54 SW53 SW52 SW51 SW50 SW49 F175 SW61 SW60 SW59 SW58 S
  • Page 2074. INTERFACE BETWEEN NC AND PMC B–62835EN/01 4.6.3 Power Mate–F MT  PMC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 X1000 SKIP *RILK *DEC *ESP SKIP4 SKIP3 SKIP2 196
  • Page 208B–62835EN/01 4.INTERFACE BETWEEN NC AND PMC PMC  CNC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 G004 FIN G005 AFL TFIN SFIN MFIN G006 OVC *ABSM G007 RLSOT *FLWU ST G008 ERS RRW *SP *ESP *IT G009 PN7 PN6 PN5 PN4 PPN3 PN2 PN1 PN0 G010 *JV7 *JV6 *JV5 *JV4 *JV3 *JV2 *JV1 *JV0 G011 *JV15 *JV14 *JV13 *JV12
  • Page 2094. INTERFACE BETWEEN NC AND PMC B–62835EN/01 PMC  CNC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 G061 RGTAP G066 EPCON IGNVRY G070 MRDY ORCM SFR SRV CTH1 CTH2 TLMH TLML G071 RCH RSL SOCN *ESPS ARST G072 DEFMOD NRRO ROTA INDX G078 SHA07 SHA06 SHA05 SHA04 SHA03 SHA02 SHA01 SHA00 G079 SHA11 SHA10 SHA09 S
  • Page 210B–62835EN/01 4.INTERFACE BETWEEN NC AND PMC PMC  CNC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 G150 DRNE RTE OVCE ROV2E ROV1E G151 *FV7E *FV6E *FV5E *FV4E *FV3E *FV2E *FV1E *FV0E G212 SKIPP ZPEXT1 GST ZR1 RTN31 RTN21 RTN11 G213 ACT G214 RTNT CTCHK WFN4 WFN3 WFN2 WFN1 G216 TRQ1E G217 TRQ17 TRQ16 TRQ15
  • Page 2114. INTERFACE BETWEEN NC AND PMC B–62835EN/01 CNC  PMC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 F000 OP SA STL SPL RWD F001 MA TAP ENB DEN BAL RST AL F002 CUT F003 MTCHIN MEDT MAUT MRMT MMDI MJ MH F004 MZRN F007 TF SF MF F009 DM00 DM01 DM02 DM30 F010 M07 M06 M05 M04 M03 M02 M01 M00 F011 M15 M14 M13 M
  • Page 212B–62835EN/01 4.INTERFACE BETWEEN NC AND PMC CNC  PMC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 F054 UO7 UO6 UO5 UO4 UO3 UO2 UO1 UO0 F055 UO15 UO14 UO13 UO12 UO11 UO10 UO9 UO8 F056 UO107 UO106 UO105 UO104 UO103 UO102 UO101 UO100 F057 UO115 UO114 UO113 UO112 UO111 UO110 UO109 UO108 F058 UO123 UO122 UO1
  • Page 2134. INTERFACE BETWEEN NC AND PMC B–62835EN/01 CNC  PMC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 F213 KALM KPRM KVAR KPRG KPOS F214 KH KQ KP KUP KDWN F217 KX KR KG KN KO F218 KSHRP KT KS KM KF F250 ALSV ALOH ALOT ALPS ALPS3 ALPS2 ALPS1 F251 ALPS4 ALSPD ALAPC F252 APBL1 APBV1 APBZ1 APPS1 APPE1 APFE1 AP
  • Page 214B–62835EN/01 4.INTERFACE BETWEEN NC AND PMC 4.7 SIGNAL AND SYMBOL CORRESPONDENCE TABLE Symbol Signal name PMC address :ABSM Manual absolute signal G006#2 ACT Temporary interrupt detection signal G213#7 AD06 to AD15 Analog input signal F206 to F207 AFL Auxiliary function lock signal G005#6 AL CNC ala
  • Page 2154. INTERFACE BETWEEN NC AND PMC B–62835EN/01 Symbol Signal name PMC address CTCHK Chaser status check signal G214#5 CTH1,CTH2 Gear select signal(serial spindle) G070#3, #2 CTOPN Chaser open signal F209#7 CUT Signal under cutting F002#6 :DEC1, :DEC2 Reference position return deceleration signal X000#
  • Page 216B–62835EN/01 4.INTERFACE BETWEEN NC AND PMC Symbol Signal name PMC address EM11A to EM28A, Miscellaneous BCD code (Axis control by PMC) F132, F135 EM11B to EM28B EMFA, EMFB Miscellaneous function read signal (Axis control by PMC) F131#0, F134#0 EMSBKA, EMSBKB Block stop inhibit signal (Axis control
  • Page 2174. INTERFACE BETWEEN NC AND PMC B–62835EN/01 Symbol Signal name PMC address IGNVRY Speed control servo alarm ignored signal G066#0 INDX Orientation stop position change command (serial spindle control) G072#0 INP1, INP2 In–position signal F104#0, #1 IOLNK FANUC I/O LINK signal G251#0 IPL1, IPL2 Dist
  • Page 218B–62835EN/01 4.INTERFACE BETWEEN NC AND PMC Symbol Signal name PMC address MFIN M function end signal G005#0 MH Manual handle or step feed (HANDLE/STEP) check signal F004#1 MI1, MI2 Mirror image signal G106#0, #1 +MIT1, +MIT2, Interlock signal for each axis and direction G132#0, #1, –MIT1, –MIT2 G13
  • Page 2194. INTERFACE BETWEEN NC AND PMC B–62835EN/01 Symbol Signal name PMC address RGSPP Spindle rotation direction signal (plus) F065#0 RGTAP Rigid tapping signal G061#0 :RILK High–speed interlock signal X000#6 RLSOT Software limit external setting signal G007#7 ROTA Rotation direction command at change o
  • Page 220B–62835EN/01 4.INTERFACE BETWEEN NC AND PMC Symbol Signal name PMC address SKIP, SKIP2, SKIP3, Skip signal X000#7, #0, #1, #2 SKIP4 SKIPP Skip signal from PMC G212#7 SOCN Soft start/stop cancel signal (serial) G071#4 SOR Spindle orientation signal G029#5 SOV0 to SOV7 Spindle speed override signal G0
  • Page 2214. INTERFACE BETWEEN NC AND PMC B–62835EN/01 Symbol Signal name PMC address ZP1, ZP2 Reference position return end signal F094#0, #1 ZP21, ZP22 2nd reference position return end signal F096#0, #1 ZP31, ZP32 3rd reference position return end signal F098#0, #1 ZPEXT1, ZPEXT2 External reference positio
  • Page 222B–62835EN/01 5. DIGITAL SERVO 5 DIGITAL SERVO This chapter describes servo tuning screen required for maintenance of digital servo and adjustment of reference position. 5.1 INITIAL SETTING SERVO PARAMETERS 5.2 SERVO TUNING SCREEN 5.3 ADJUSTING REFERENCE POSITION (DOG METHOD) 5.4 DOGLESS REFERENCE PO
  • Page 2235. DIGITAL SERVO B–62835EN/01 5.1 This section describes how to set initial servo parameters, which is used for field adjustment of tool. INITIAL SETTING A servo adjustment screen is not provided by the Power Mate–F or the SERVO DPL/MDI. PARAMETERS 1. Turn on power at the emergency stop condition. 2
  • Page 224B–62835EN/01 5. DIGITAL SERVO (2) MOTOR NUMBER DGN 2020 Motor type no. per axis Motor type no. that can be set are 3 to 62. Format 3 4 5 7 8 9 number Model α12HV α22HV α30HV αC3/2000 αC6/2000 αC12/2000 name Drawing 0176 0177 0178 0142 0123 0127 number Format 10 13 15 16 17 18 number Model α12/200 αC
  • Page 2255. DIGITAL SERVO B–62835EN/01 (3) CMR DGN 1820 Command multiply ratio 1 1 When CMR is 1/2 to 1/27 Set value= CMR +100 2 When CMR is 1 to 48 Set value=2 CMR (4) Turn off power once, then turn it to on. (5) Feed gear n/m FRM 2084 n of flexible feed gear FRM 2085 m of flexible feed gear 1) For serial p
  • Page 226B–62835EN/01 5. DIGITAL SERVO 2) For serial pulse coder C Para– Resolution 1/1000mm meter no. Full close Semi close High resolu- 2000 xxxx xxx1 tion setting Separate 1815 0000 0010 0000 0000 detector Velocity feed- 2023 4000 back pulses Position feed- 2024 NS/10 4000 back pulses NS is the no. of pos
  • Page 2275. DIGITAL SERVO B–62835EN/01 5.2 SERVO TUNING SCREEN 5.2.1 Set a parameter to display the servo tuning screen. Parameter Setting A servo adjustment screen is not provided by the Power Mate–F or the DPL/MDI. #7 #6 #5 #4 #3 #2 #1 #0 3111 SVS #0 (SVS) 0 : Servo tuning screen is not displayed. 1 : Serv
  • Page 228B–62835EN/01 5. DIGITAL SERVO #7 #6 #5 #4 #3 #2 #1 #0 Alarm1 OVL LV OVC HCA HVA DCA FBA OFA DGN (200) : #7 (OVL) : Overload alarm #6 (LV) : Insufficient voltage alarm #5 (OVC) : Overcurrent alarm #4 (HCA) : Abnormal current alarm #3 (HVA) : Excessive voltage alarm #2 (DCA) : Discharge alarm #1 (FBA)
  • Page 2295. DIGITAL SERVO B–62835EN/01 #7 #6 #5 #4 #3 #2 #1 #0 Alarm4 DTE CRC STB DGN (203) : #7 (DTE) : Communication error of serial pulse coder. There is no response. #6 (CRC) : Communication error of serial pulse coder. Transmitted data is in error. #5 (STB) : Communication error of serial pulse coder. T
  • Page 230B–62835EN/01 5. DIGITAL SERVO 5.3 ADJUSTING REFERENCE POSITION (DOG METHOD) 5.3.1 General Speed Rapid traverse (PRM1420α) FL rate (PRM1425 α ) Time Rapid traverse acc./dec. time constant (PRM1620 α ) *DECα PCZ Grid Grid shift amount Reference counter capacity (PRM1850) (PRM1821) 10mm/rev 10000P + Er
  • Page 2315. DIGITAL SERVO B–62835EN/01 PRM 1850 Grid shift amount per axis [P] * This parameter is set using a value ten times the unit of detection, if the input system uses units of 0.0001 mm. #7 #6 #5 #4 #3 #2 #1 #0 PRM 1815 APC APZ OPT #5(APC) 0 : Position detector is other than absolute pulse coder. 1 :
  • Page 232B–62835EN/01 5. DIGITAL SERVO 5.4 When there are no dog nor limit switch for reference position return, this function enables the tool to return the reference position that is set by DOGLESS MTB. REFERENCE When the absolute position detector is used, the reference position once POSITION SETTING set
  • Page 2335. DIGITAL SERVO B–62835EN/01 5.4.3 Associated Parameters #7 #6 #5 #4 #3 #2 #1 #0 PRM 1002 DLZ #1(DLZ) 0 : Dog is used for reference position return 1 : Dogless reference position setting #7 #6 #5 #4 #3 #2 #1 #0 PRM 1006 ZMI #5(ZMI) 0 : Reference position return and backlash initial direction is +.
  • Page 234B–62835EN/01 6. AC SPINDLE (SERIAL INTERFACE) 6 AC SPINDLE (SERIAL INTERFACE) This chapter describes the parameter tuning screen of serial interface spindle amplifier. 6.1 GENERAL OF SPINDLE CONTROL (SERIAL INTERFACE) 6.2 TABLE OF TEST POINTS 6.3 CONFIRMING POWER SUPPLY (SERIAL INTERFACE) 6.4 SPINDL
  • Page 2356. AC SPINDLE (SERIAL INTERFACE) B–62835EN/01 6.1 GENERAL OF SPINDLE CONTROL (SERIAL INTERFACE) S instruction M instruction NC PMC M03,M04,M05,M19 FIN *SSTP(Spindle stop) Motor speed SOVx( Spindle override) SF,GR10,GR20,GR30 S SOR( Orientation) (PRM 3735 to 3752) 0 1 R010 to R120 Orientation speed (
  • Page 236B–62835EN/01 6. AC SPINDLE (SERIAL INTERFACE) 6.1.1 Method A of Gear Output Motor speed Change 4095 Max (PRM3705#2=0) Gear 2 PRM 3736 Gear 3 Gear 1 PRM 3735 0 0 PRM 3741 PRM 3742 PRM 3743 S code 6.1.2 Method B of Gear Output Motor speed Change 4095 Max (PRM 3705#2=1) PRM 3736 PRM 3752 PRM 3751 Gear
  • Page 2376. AC SPINDLE (SERIAL INTERFACE) B–62835EN/01 6.2 TABLE OF TEST POINTS 6.2.1 Printed Circuit Board Name Signal Remarks (A16B–2201–0440) PA Pulse–generator phase A 90°advance for PB in a CW rotation Vpp=0.36 to 0.5V PB Pulse–generator phase B 90° delay for PA in a CW rotation Vpp=0.36 to 0.5V RA Phas
  • Page 238B–62835EN/01 6. AC SPINDLE (SERIAL INTERFACE) 6.2.2 Signal Waveform Check terminal Waveform Remarks a Test Points PB PA Pulse generator output PA 0.36 +2.5V PB to 0.5 Phase differ- ence between V PA and PB is 0V 90° RA 2.5V"0.2V RB Nominal 0V voltage +4 to +4.5V PAA 0V 0V PBA Signal formed by PA/PB
  • Page 2396. AC SPINDLE (SERIAL INTERFACE) B–62835EN/01 6.3 CONFIRMING POWER SUPPLY (SERIAL INTERFACE) 6.3.1 Confirm AC power voltage and DC current on spindle control circuit PCB Power Supply as follows: AC power supply Check terminals R,S,T,G DC voltage Volt Test points Rated value on spindle control circui
  • Page 240B–62835EN/01 6. AC SPINDLE (SERIAL INTERFACE) D A20B–1003–0920 CN10 Ę Ę Ę +B –B 0B Ę 0V C N 6 C N 5 +24V Ę Ę 0V +5V Ę +15V Ę Ę 0V Ę –15V C 0V Ę Ę 0V N 4 CN13 CN11A CN11B CN2 TB 229
  • Page 2416. AC SPINDLE (SERIAL INTERFACE) B–62835EN/01 D A16B–2201–0010 A16B–2201–0440 0V +24V +15V –15V +5V Ę Ę Ę Ę Ę Display part Setting switch ROM ST2 CN10 ST1 C N 12 S2 S3 C N TB 14 CNA/TOP CN13 CN11A CN11B CN2/BOTTOM 230
  • Page 242B–62835EN/01 6. AC SPINDLE (SERIAL INTERFACE) 6.4 Spindle setting and tuning screen is not used at the Power Mate–F or DPL/MDI SPINDLE SETTING AND TUNING SCREEN 6.4.1 1. Confirm the parameters Display Method #7 #6 #5 #4 #3 #2 #1 #0 3111 SPS #1 (SPS) 0 : Spindle tunign screen is not displayed. l 1 :
  • Page 2436. AC SPINDLE (SERIAL INTERFACE) B–62835EN/01 D Parameter S11:1st Main Gear ratio(HIGH) 4056 Gear ratio(MIDIUM HIGH) 4057 Gear ratio(MIDIUM LOW) 4058 Gear ratio(LOW) 4059 Max. spindle rpm (Gear1) 3741 Max. spindle rpm (Gear2) 3742 Max. spindle rpm (Gear3) 3743 Max. motor speed 4020 6.4.3 Spindle Tun
  • Page 244B–62835EN/01 6. AC SPINDLE (SERIAL INTERFACE) D Display of parameter Display of parameter contents changes depending on operation mode. Normal Orientation Rigid tapping operation Proportional gain f f f Integral gain f f f Position loop gain – f f Motor voltage f f f Regenerative power f – – ZRN gai
  • Page 2456. AC SPINDLE (SERIAL INTERFACE) B–62835EN/01 6.4.4 Spindle Monitor Screen SPINDLE MONITOR SCREEN ALARM : AL–27(POSITION CODER DIS.) OPERATION : NORMAL OPERATION SPINDLE SPEED : 100 DEG/MIN MOTOR SPEED : 150 RPM 0 50 100 150 200 LOAD METER (%) JJJJJ CONTROL INPUT : ORCM MRDY *ESP CONTROL OUTPUT : SS
  • Page 246B–62835EN/01 6. AC SPINDLE (SERIAL INTERFACE) D Operation Following 6 modes are available: a. Normal operation b. Orientation c. Rigid tapping D Load meter The load meter displays spindle load in a unit of 10%. 1) Load meter[%] + Load meter data timesMax.output value 32767 of load meter (*) (*) PRM
  • Page 2476. AC SPINDLE (SERIAL INTERFACE) B–62835EN/01 6.4.5 Correspondence Between Operation Mode and Parameters on Spindle Tuning Screen D Speed control mode Numerals are parameter numbers : (Normal mode) Proportional gain(HIGH) 4040 Proportional gain (LOW) 4041 Integral gain(HIGH) 4048 Integral gain(LOW)
  • Page 248B–62835EN/01 6. AC SPINDLE (SERIAL INTERFACE) 6.5 Standard parameters those are specific to each motor model can be set at a time by this operation. AUTOMATIC Note that, however, depending on the conditions under which a motor is SETTING OF used, the machine tool builder may determine unique values
  • Page 2497. AC SPINDLE (ANALOG INTERFACE) B–62835EN/01 7 AC SPINDLE (ANALOG INTERFACE) This chapter describes connection between the analog interface spindle amplifier, block diagram, setting method of standard parameters and function confirmation procedure of the spindle amplifier. 7.1 GENERAL OF SPINDLE CO
  • Page 250B–62835EN/01 7. AC SPINDLE (ANALOG INTERFACE) 7.1 GENERAL OF SPINDLE CONTROL (ANALOG INTERFACE) 7.1.1 Block Diagram S command M command PMC NC M03 to M05, M06, M19 CW/CCW command Spindle speed orientation conversion Auxiary function end Motor speed FIN *SSTP Spindle stop Gear 1 Gear 2 GR1O, GR2O, GR
  • Page 2517. AC SPINDLE (ANALOG INTERFACE) B–62835EN/01 7.1.2 Calculation of S Analog Voltage and Associated Parameters 1 Gear change method A(PRM3705#2=0) SVC Motor speed Gear 1 Gear 2 Gear 3 (4095) 10V Max PRM 3736 PRM 3735 0V S code 0 PRM 3741 PRM 3742 PRM 3743 (RPM) 2 Gear change method B(PRM3705#2=1) SVC
  • Page 252B–62835EN/01 7. AC SPINDLE (ANALOG INTERFACE) 3741 Max. spindle speed of gear 1 (1 to 9999) [rpm] 3742 Max. spindle speed of gear 2 (1 to 9999) [rpm] 3743 Max. spindle speed of gear 3 (1 to 9999) [rpm] 3736 Upper limit of the output to the spindle motor 3735 Lower limit of the output to the spindle
  • Page 2537. AC SPINDLE (ANALOG INTERFACE) B–62835EN/01 7.2 TABLE OF TEST POINTS 7.2.1 Model 1S to 3S Name Signal Remarks (Amp. Specification : DA2 Analog speed command 0 to +10V, Rated speed at 10V voltage (SVC) A06B-6059-H00x) PA Pulse generator output 90° advance by PB at CW rotation A–phase Vp–p =0.36–0.5
  • Page 254B–62835EN/01 7. AC SPINDLE (ANALOG INTERFACE) 7.2.2 Name Signal contents Remarks Models 6S to 26S DA2 Analog speed command 0 to +10V, Rated speed at 10V (Amp. specification: voltage (SVC) A06B–6059–H2xx) PA Pulse generator output 90° advance by PB at CW rotation A–phase Vp–p=0.36–0.5V PB Pulse gener
  • Page 2557. AC SPINDLE (ANALOG INTERFACE) B–62835EN/01 7.2.3 Check Waveform Remarks terminal Test Points Signal +10V +10V at maxi- Waveform mum rated rota- DA2 0V tion (0V at 0 rpm) +10V VCMD At CCW 0V (Minus for re- verse rotation) 0V TSA Speed feedback –10V voltage (Pulse for re- 0V verse rotation) TS3 –5.
  • Page 256B–62835EN/01 7. AC SPINDLE (ANALOG INTERFACE) 7.3 SETTING Parameters can be set and confirmed PCB through the display and the setting switch PARAMETERS on the PCB. (DIGITAL AC Display SPINDLE) Display Setting switch Setting switch 1. If the PCB is mounted a jumper SH, set it to SET. DATA ⇑ DOWN 2. P
  • Page 2577. AC SPINDLE (ANALOG INTERFACE) B–62835EN/01 7.4 SETTING STANDARD The standard parameters are stored in ROM. If the pa- PARAMETERS rameter list attached to the machine is lost or when an accident occurs and no parameter can be set, perform the setting of standard parameters. Also when a ROM is repl
  • Page 258B–62835EN/01 7. AC SPINDLE (ANALOG INTERFACE) 7.5 LIST OF PARAMETER No. Contents Setting value F–00 The speed of the motor is displayed. (rpm) F–01 Machine ready signal (MRDY) is 0: not used 1: used * F–02 Spindle speed override is 0: not used 1: used * F–03 Upper limit of speed override is 0: 100%
  • Page 2597. AC SPINDLE (ANALOG INTERFACE) B–62835EN/01 Setting No. Contents value * F–14 Speed at reverse rotation command (Refer to RV2 for Models 1S to 3S) F–15 Motor peed when spindle speed command voltage is 10V (Setting value=Speed/100) F–16 Detection range of speed arrival signal(SAR) ( Detection range
  • Page 260B–62835EN/01 7. AC SPINDLE (ANALOG INTERFACE) Following are the parameters relating to the motor characteristics. Therefore, do not change the settings. If you changed these parameter, perform the standard setting of the parameters. Setting No. Content value F–41 Current loop I gain F–42 Slip compen
  • Page 2617. AC SPINDLE (ANALOG INTERFACE) B–62835EN/01 7.6 TUNING AFTER 1. Set jumpers on the PCB to the previous satate. 2. Check whether ROM is mounted or not and confirm version of ROM. REPLACING PCB If ROM is not mounted or ROM series is different, remove the ROM (S SERIES AC from the old PCB and mount i
  • Page 262B–62835EN/01 7. AC SPINDLE (ANALOG INTERFACE) 10.Measure test point TS3 with a digital tester and adjust parameter F–29 so that it becomes 0mV at a stop state. Adjust this item with volume RV3(velocity detection circuit offset adjustment) on the PCB for models 1S to 3S. 11.Execute spindle speed comm
  • Page 2638. TROUBLESHOOTING B–62835EN/01 8 TROUBLESHOOTING This chapter describes troubleshooting procedure. 8.1 CORRECTIVE ACTION FOR FAILURES 8.2 POWER CANNOT BE TURNED ON 8.3 NO MANUAL OPERATION NOR AUTOMATIC OPERATION CAN BE EXECUTED 8.4 JOG OPERATION CANNOT BE DONE 8.5 HANDLE OPERATION (MPG) CAN NOT BE
  • Page 264B–62835EN/01 8.TROUBLESHOOTING 8.21 ALRAM 411 (EXECESSIVE POSITION ERROR DURING MOVE) 8.22 ALARM 414 (DIGITAL SERVO SYSTEM IS ABNORMAL) 8.23 ALRAM 416 (DISCONNECTION ALARM) 8.24 ALARM 417 (DIGITAL SERVO SYSTEM IS ABNORMAL) 8.25 ALARM 700 (OVERHEAT AT CONTROL SIDE) 8.26 ALARM 749 (SERIAL SPINDLE COMM
  • Page 2658. TROUBLESHOOTING B–62835EN/01 8.1 When a failure occurs, it is important to correctly grasp what kind of failure occured and take appropriate action, to promptly recover the CORRECTIVE machine. ACTION FOR Check for the failure according to the following procedure : FAILURES When? With what What fa
  • Page 266B–62835EN/01 8.TROUBLESHOOTING 3 What failure occurred ? D Which alarm was displayed on the alarm display screen on the CRT? (Check the axis along which an alarm has occurred for alarms 300 to 599.) D For alarm 350: Examine diagnostic 202 For alarm 351: Examine diagnostic 203 For alarm 414: What doe
  • Page 2678. TROUBLESHOOTING B–62835EN/01 8.2 POWER CANNOT BE TURNED ON Points Confirm the green LED EN on the front of controller. When green LED EN is turned on, power of Power Mate is ON. Causes and Remedies (1) Fuse F1 on the controller front panel is blown. (a) Input power voltage is too high. (b) Extern
  • Page 268B–62835EN/01 8.TROUBLESHOOTING 8.3 NO MANUAL OPERA- TION NOR AUTOMAT- IC OPERATION CAN BE EXECUTED Points (1) Execute the following procedure when no manual nor automatic operation is done (2) Check whether position display shows correct position (3) Check Power Mate status display (4) Check Power M
  • Page 2698. TROUBLESHOOTING B–62835EN/01 (c) Confirm the status of modes Operation mode status is displayed on the lower part of CRT as follows : If nothing is displayed, mode select signal is not input. Check mode select signal using PMC’s diagnostic function (PMCDGN). For details, refer to section 1.7 STAT
  • Page 270B–62835EN/01 8.TROUBLESHOOTING a. In–position check is It shows that positioning is not yet completed. Check the contents of the being done following diagnostic number. (It is 1 in the following condition) DGN 0300 Position Error >PARAM 1826 In–positio width 1 Check the parameters according to the p
  • Page 2718. TROUBLESHOOTING B–62835EN/01 *JV15 . . . . . . . . *JV0 Override 1111 1111 1111 1111 0.00% 1111 1111 1111 1110 0.01% : : 1101 1000 1110 1111 100.00% : : 0000 0000 0000 0001 655.34% 0000 0000 0000 0000 0.00% d. Power Mate is in a reset In this case, RESET is also displayed on the status display. C
  • Page 272B–62835EN/01 8.TROUBLESHOOTING 8.4 JOG OPERATION CANNOT BE DONE Points (1) Check whether position display is operating. (2) Check status display (3) Check internal status using Diagnostic funciton Causes and Remedies 1. Position display (1) Check mode selection status (JOG mode is not selected) (rel
  • Page 2738. TROUBLESHOOTING B–62835EN/01 a. In–position check is It shows that positioning is not yet completed. Check the contents of the being done following diagnostic number. (It is 1 in the following condition) DGN 0300 Position Error >PARAM 1826 In–positio width 1 Check the parameters according to the
  • Page 274B–62835EN/01 8.TROUBLESHOOTING *JV15 . . . . . . . . . JV0 Override 1111 1111 1111 1111 0.00% 1111 1111 1111 1110 0.01% : : 1101 1000 1110 1111 100.00% : : 0000 0000 0000 0001 655.34% 0000 0000 0000 0000 0.00% d. NC is in a reset state In this case, RESET is also displayed on the status display. Che
  • Page 2758. TROUBLESHOOTING B–62835EN/01 8.5 HANDLE OPERATION (MPG) CANNOT BE DONE Points (1) Check another manual operation (JOG) is accepted. (2) Check status display Causes and Countermeasure 1 JOG operation is not Consult with Sec. 8.3 and 8.4. acceptable, either 2 When only handle (1) Check CNC status d
  • Page 276B–62835EN/01 8.TROUBLESHOOTING (3) Magnification selection of manual handle feed is not correct Check the following signals using PMC’s PCDGN. Also confirm the following parameters based on the parameter list. #7 #6 #5 #4 #3 #2 #1 #0 G0019 MP2 MP1 ± ± MP1 MP2 Multiplication 0 0 1 0 1 10 1 0 m 1 1 n
  • Page 2778. TROUBLESHOOTING B–62835EN/01 (b) Manual pulse generator is faulty When you rotate the MPG, the following signal is output. Measure the signal with synchroscope at screw terminal on back of MPG. If no signal is output, measure +5V voltage. Back of MPG Screw terminal HA: A phase signal HB: B phase
  • Page 278B–62835EN/01 8.TROUBLESHOOTING 8.6 AUTOMATIC OPERATION CANNOT BE DONE Points (1) Check manual operation is possible. (2) Check the status of cycle start LED on machine operator’s manual. (3) Check status of Power Mate. Causes and Remedies When manual operation is either impossible, perform counterme
  • Page 2798. TROUBLESHOOTING B–62835EN/01 2. When an automatic Power Mate’s status display shows “STRT” on the CRT. operation is in progress (1) Check the contents of diagnostic nos. 000 to 015. (Cycle start LED is lit) No. Message Display a. 000 WAITING FOR FIN SIGNAL (Example) :1 b. 001 MOTION :0 c. 002 DWE
  • Page 280B–62835EN/01 8.TROUBLESHOOTING #7 #6 #5 #4 #3 #2 #1 #0 G0005 TFIN SFIN MFIN #0(MFIN) : M function finish signal #2(SFIN) : S function finish signal #3(TFIN) : T function finish signal #7 #6 #5 #4 #3 #2 #1 #0 F0007 TF SF MF #0(MF) : M function strobe signal #2(SF) : S function strobe signal #3(TF) :
  • Page 2818. TROUBLESHOOTING B–62835EN/01 f. Interlock signal or start There are a plural number of interlock functions. Parameters are set by lock signal is input machine tool builders for which interlock function is used. Therefore, confirm the following parameters at first: #7 #6 #5 #4 #3 #2 #1 #0 3003 DIT
  • Page 282B–62835EN/01 8.TROUBLESHOOTING 1) The control axis detach signal (DTCHn) is input. #7 #6 #5 #4 #3 #2 #1 #0 G0124 DTCH2 DTCH1 If it is 1, the corresponding axis is detached. 2) The following parameter enables the control axis detach function to the corresponding axis. #7 #6 #5 #4 #3 #2 #1 #0 0012 RMV
  • Page 2838. TROUBLESHOOTING B–62835EN/01 (b) Rapid traverse override signals #7 #6 #5 #4 #3 #2 #1 #0 G0014 ROV2 ROV1 ROV1 ROV2 Override 0 0 100% 1 0 50% 0 1 25% 1 1 Fo 1421 Rapid traverse override F0 rate [mm/min] (2) Only feed (other than G00) does not function (a) Maximum feed rate set by parameter is inco
  • Page 284B–62835EN/01 8.TROUBLESHOOTING Control signal Power Mate SPINDLE (JA11) Analog 200VAC spindle amplifier ENC (JA12) Spindle motor Position coder PC Spindle ENC (JA12) Position coder SC (01) (B) SC *SC (02) (P) *SC PA (05) (A) PA *PA (06) (N) *PA PB (07) (C) PB *PB
  • Page 2858. TROUBLESHOOTING B–62835EN/01 8.7 CYCLE START LED SIGNAL HAS TURNED OFF Points (1) After cycle operation is started, then stopped, check as follows: (2) Confirm cycle start LED on machine operator’s panel. (3) Confirm Power Mate’s diagnostic function Causes and Remedies The reason why cycle start
  • Page 286B–62835EN/01 8.TROUBLESHOOTING c. Reset button on the MDI An automatic operation is put into a reset status when RESET key on the is pressed MDI panel is pressed. d. Reset & rewind signal is input #7 #6 #5 #4 #3 #2 #1 #0 G0008 RRW #6(RRW) : When this signal is 1, the reset & rewind signal is input.
  • Page 2878. TROUBLESHOOTING B–62835EN/01 8.8 WHEN MANIPULATION IS NOT POSSIBLE WITH THE CRT/MDI Points Check whether it is a trouble of display or a trouble of the system. Judgement of the point Check the STATUS LED on the controller shows the following state. EW (green) ON WD (red) OFF S0.SI – If the status
  • Page 288B–62835EN/01 8.TROUBLESHOOTING (1) (2) (3) (4) (5) (6) (7) (1) (2) (3) (4) CRT control module (3) CRT control module A20B–2901–0480 A20B–2901–0480 A02B–0166–B001 A02B–0166–B501 A02B–0166–B520 A02B–0166–B502 A02B–0166–B531 2. When system is in trouble EN (green) ON WD (red) OFF When STATUS LED on the
  • Page 2898. TROUBLESHOOTING B–62835EN/01 8.9 (START) ALARM 85 TO 87 (READER/PUNCHER INTERFACE ALARM) YES Alarm 85? NO · Check baud rate and other I/O pa rameters YES · I/O device is Alarm 86? faulty NO Is I/O pa- NO rameter cor- rect? YES Set correct parameters OFF Is power of I/O ? ON Turn on I/O device NO
  • Page 290B–62835EN/01 8. TROUBLESHOOTING Value of parameter 0020 0 1 Function Feed 0101#7 0111#7 Data input code 0101#3 0111#3 Stop bit 0101#0 0111#0 Type of I/O device 102 112 Baud rate 103 113 Communication method RS–232C Numbers in the table indicate parameters and bit numbers. Example) 101#7:
  • Page 2918. TROUBLESHOOTING B–62835EN/01 (b) External I/O device or Host computer is in trouble (i) Check whether the setting on communication of external I/O device or host computer is the same as that of the Power Mate. (baud rate, stop bits, etc.) If they are not the same, change the setting. (ii) When sp
  • Page 292B–62835EN/01 8. TROUBLESHOOTING 8.10 REFERENCE (START) POSITION DEVIATES YES By 1 grid ? NO Length of de- NO celeration dog sufficient ? YES Exchange dog. As a temporary work, lower rapid traverse rate in reference posi- tion return Does deceleration sig- nal *DECα change between grids ? YES NO Wron
  • Page 2938. TROUBLESHOOTING B–62835EN/01 8.11 ALARM 90 (REFERENCE POSITION RETURN IS ABNORMAL) Contents An attempt was made to return to the reference position without satisfying the condition that, when the tool is moving toward the reference position with a positional deviation (DGN. 300) of 128 or more pu
  • Page 294B–62835EN/01 8. TROUBLESHOOTING Countermeasures (START) YES α absolute pulse? NO Ensure that, after the occur- rence of a battery alarm (306), the battery was restored to its normal state, the motor was rotated through at least one turn, and that the power was turned off then on again. Was the YES m
  • Page 2958. TROUBLESHOOTING B–62835EN/01 (1) Check whether the motor ratated more than one rotation (one rotation signal is issued ) at faster than 128 pulses of position error amount. NO Return start position is too close Rotated ? · Chagne the return start position. · Move the machine at faster that 128 YE
  • Page 296B–62835EN/01 8. TROUBLESHOOTING 8.12 Absolute position data in the serial pulse coder was lost. [This alarm occurs if the serial pulse coder is replaced, the position ALARM 300 feedback signal line is removed from the serial pulse coder, the battery or (REQUEST FOR its cable is removed, or parameter
  • Page 2978. TROUBLESHOOTING B–62835EN/01 8.13 Absolute pulse coder, cable, servo module or base PCB is faulty. ALARM 301 TO 305 (ABSOLUTE PULSE CODER IS FAULTY) Countermeasures 1 Agitate the cable connected to JSn of servo amplifier or JFn of controler. If an alarm is issued, replace the cable. 2 Replace the
  • Page 298B–62835EN/01 8. TROUBLESHOOTING 8.14 This alarm is generated when absolute pulse coder battery becomes low. If alarm 306 occurs, the reference position has been lost. After replacing ALARM 306 TO 308 the battery, re–set the reference position. (ABSOLUTE PULSE CODER BATTERY IS LOW) Absolute pulse cod
  • Page 2998. TROUBLESHOOTING B–62835EN/01 Procedure for replacing batteries for absolute pulse coder (α series servo amplifier module) 1 Prepare lithium battery A06B–6073–K001(*) in advance. (*) FANUC specification : A98L–0001–0902 2 Turn machine (servo amplifier) power ON. 3 Remove the battery case on the fr
  • Page 300B–62835EN/01 8. TROUBLESHOOTING Procedure for replacing batteries for absolute pulse coder (β series servo amplifier) Prepare lithium battery A02B–0168–K111(*) in advance. (*) FANUC specification: A98L–0031–0011 Procedure 1 Turn machine (servo amplifier) power ON. 2 Remove the battery case from unde
  • Page 3018. TROUBLESHOOTING B–62835EN/01 Procedure for replacing separate type batteries for absolute pulse coder 1 Prepare 4 alkaline batteries (UM–1type) commercially available in advance. 2 Turn machine (CNC, sevo amplifier) power ON. 3 Loosen screws on the battery case to remove the cover. For placement
  • Page 302B–62835EN/01 8. TROUBLESHOOTING 8.15 An error is generated in the control section of the serial pulse coder. ALARM 350 (SERIAL PULSE CODER IS ABNORMAL) Points 1 Alarm No. 351 has also generated⇒Refer to alarm 351. 2 Only alarm No. 350 has generated⇒Refer to the following Confirm the details by diagn
  • Page 3038. TROUBLESHOOTING B–62835EN/01 8.16 An error is generated in communication with serial pulse coder. ALARM 351 (SERIAL PULSE CODER COMMUNICATION IS ABNORMAL) Points Check the details by the diagnostic function of the Power Mate. #7 #6 #5 #4 #3 #2 #1 #0 DGN 0203 DTE CRC STB #7(DTE) Data error has gen
  • Page 304B–62835EN/01 8. TROUBLESHOOTING 8.17 Amplifier or overheat of motor is detected. ALARM 400 (OVERLOAD) 400 SERVO ALM :X OVERLOAD ⇐ Example of CRT display. Axis name is also displayed. Points Confirm the detail by the diagnostic function of Power Mate. #7 #6 #5 #4 #3 #2 #1 #0 DGN 0200 OVL #7(OVL) : 1
  • Page 3058. TROUBLESHOOTING B–62835EN/01 D Overheat of servo LED 6 of servo amplifier is lit amplifier (START) Check LED status of servo amplifier NO [6] ? YES NO(Not light) [-] ? YES Check input power volt- NO age of servo amplifier Is amplifier hot ? YES NO Normal ? (1) Servo ampli
  • Page 306B–62835EN/01 8. TROUBLESHOOTING 8.18 Ready signal (*DRDY) of servo amplifier is not turned on or turned off during operation. ALARM 401 (*DRDY SIGNAL TURNED (START) OFF) *When alarm 414 is also generated, LED shows a number. Consult with alarm 414. Check LED status of servo amplifier NO(Not lit) [-]
  • Page 3078. TROUBLESHOOTING B–62835EN/01 (2) Interface type A Power Mate Servo amplifier JVn JVnB –10 –10 DV RV RLY *MCON –20 –20 RV DV *DRDY Power on sequence (Power MateàServo amplifier) = *Power supply unit failure Power ON *Input fuse disconnection Servo enable = *SVF1 to 2 (Servo off signal) Position, v
  • Page 308B–62835EN/01 8. TROUBLESHOOTING 8.19 ALARM 404 AND 405 (*DRDY ON, REFERENCE POSITION RETURN ABNORMAL) D Alarm 404 DRDY signal is turned on before *MCON signal is turned on, or DRDY (* DRDY ON) is not turned off after *MCON signal is turned off. D Causes 1 Servo amplifier is faulty. 2 Between servo a
  • Page 3098. TROUBLESHOOTING B–62835EN/01 D Alarm 405 (Reference positin return is abnormal) D Causes Base printed board or servo module is faulty. (See Sec.8.13.) CAUTION When the base printed board is replaced, all the data stored in memory is lost. Set the NC data again, referring to chapter 3 “data input/
  • Page 310B–62835EN/01 8. TROUBLESHOOTING 8.20 Position error amount at stop (DGN 300) exceeds a value set by parameter No. 1829. ALARM 410 (EXCESSIVE (START) POSITION ERROR AMOUNT DURING YES STOP) Is it vertical axis? NO Check parameters 1825 and 1829 if they are cor- Check servo off signal of rect (see para
  • Page 3118. TROUBLESHOOTING B–62835EN/01 8.21 Position error amount during movement (DGN 300) execeeds a value set by parameter 1828. ALARM 411 (EXCESSIVE (START) POSITION ERROR DURING MOVE) With a move command, does this alarm occur after machine moves ? YES (Move) Moves and (1) alarmed? NO (No move) Turn o
  • Page 312B–62835EN/01 8. TROUBLESHOOTING (1) Move the machine at constant low speed and check DGN 300. YES Value fluctuate ? NO Connect the check pin board (A06B– Compare the value Note 1) 6011–K290) to check obtained by the fol- board measure cur- lowing formula and rent at IR and IS on DGN 300 the check pi
  • Page 3138. TROUBLESHOOTING B–62835EN/01 8.22 ALARM 414 (DIGITAL SERVO SYSTEM IS 414 SERVO ALARM:X–AXIS EXAMPLE OF DISPLAY AXIS NAME DETECTED ABNORMAL) DETECTION IS DISPLAYED SYSTEM ERROR Points Check details by Power Mate’s diagnostic fucntion and LED display on the servo amplifier. 1 #7 #6 #5 #4 #3 #2 #1 #
  • Page 314B–62835EN/01 8. TROUBLESHOOTING D #6(LV):Insufficient voltage alarm 1) Servo amp LED [2] turns on (control power shortage) (START) Check +5V power at check terminal of servo unit YES Voltage is normal ? NO Servo amplifier is faulty Check input power * Power should be 200/220/230VAC –15% to the contr
  • Page 3158. TROUBLESHOOTING B–62835EN/01 D #5(OVC):Over current detection by software (START) * See Descriptions of servo amplifier for current. Check current at check termi- nal IR and IS at servo amplifi- er and compare with rated current of motor Larger than NO * 1.7 times for motor 20S or 1.4 times ? lar
  • Page 316B–62835EN/01 8. TROUBLESHOOTING D #4(HCA):Abnormal current alarm (Servo amp. LED:[8] (START) lights) Give a move command and check wether the alarm is generated NO Alarmed ? YES Remove motor power * Take care that verti- line and turn on power cal axis may drop. YES Alarmed ? NO Servo amp. is faulty
  • Page 3178. TROUBLESHOOTING B–62835EN/01 D #3(HVA):Over voltage DC voltage in servo amp. is excessive. alarm (Servo amp.LED [1] lights) (Start) Confirm status when an alarm is generated Does the alarm NO generate during deceleration ? Power should be within Confirm input voltage 200/220/230VAC among YES of s
  • Page 318B–62835EN/01 8. TROUBLESHOOTING D #2(DCA):Discharge alarm 1 Servo amp LED 4 lights (discharge control circuit is abnormal) (START) Generate at YES power on ? NO Servo amp. is faulty Generate during YES deceleration ? NO. Check frequency of acceleration/deceleration Generate dur- NO ing lowering of N
  • Page 3198. TROUBLESHOOTING B–62835EN/01 2 Servo amp LED 5 lights (discharge circuit overheat) Separate type Servo amp. (START) discharge unit (C series) T3 T1 TH –3 –15 TH RV Generate at YES –4 –16 power on? 0V ALM NO YES Is unit hot ? Short betrween 15 and 16 when not used. NO Check resistance across termi
  • Page 320B–62835EN/01 8. TROUBLESHOOTING D #1(FBA):DISCONNECTIO Position detection signal line is disconnected or short–circuited. N ALARM #7 #6 #5 #4 #3 #2 #1 #0 DGN 0201 ALD EXP ↓ ↓ 1 – – 0 Built–in serial pulse coder disconnection JFX 1 – – 1 Separate type position detector connection JF2x 0 – – 0 Pulse
  • Page 3218. TROUBLESHOOTING B–62835EN/01 D #0(OFA):Overflow alarm causes 1 Wrong setting of servo parameters 1800s. 2 Base PCB or servo module is faulty. (See Sec.8.13) CAUTION When the base PCB is replaced, all the data stored in memory is lost. Set NC data again, referring to chapter 3 “input/output of dat
  • Page 322B–62835EN/01 8. TROUBLESHOOTING D LED display Display Meaning Explanation Power off Power to the servo converter is not supplied. NOT READY Internal MMC (electro–magnetic contactor) is not turned on. READY Internal MMC is turned on and the motor becomes ready. HV DC voltage for driving main circuit
  • Page 3238. TROUBLESHOOTING B–62835EN/01 D DCSW alarm This alarm is lit when the transistor for regenerative discharging turns on more than 1 second. Its causes are; 1) Mulfunction of servo amplifier such as regenerative discharge circuit. 2) Regenerative discharge energy is excessive due to cutting conditio
  • Page 324B–62835EN/01 8. TROUBLESHOOTING D Current waveform (Servo amplifier) Check terminal IRL IRM Current check terminal ISL ISM 0V +5V Convert this voltage into current value 0V Alarm display 313
  • Page 3258. TROUBLESHOOTING B–62835EN/01 8.23 Position detection signal line is disconnected or short–circuited. ALARM 416 (DISCONNECTION ALARM) Point Check the details using the Power Mate’s diagnostic fucntion. #7 #6 #5 #4 #3 #2 #1 #0 DGN 0201 ALD EXP ↓ ↓ 1 – – 0 Built–in serial pulse coder disconnection 
  • Page 326B–62835EN/01 8. TROUBLESHOOTING 8.24 Digital servo parameters are abnormal. (Digital servo parameters are set incorrectly.) ALARM 417 (DIGITAL When alarm 315 is occured at the same time, check the cause of alarm 351 SERVO SYSTEM IS of Sec. 8.16. ABNORMAL) D Causes 1 Confirm the setting value of the
  • Page 3278. TROUBLESHOOTING B–62835EN/01 8.25 Because an ambient temperature of Power Mate becomes high, a thermostat mounted on Power Mate and informs an alarm. ALARM 700 (OVERHEAT AT CONTROL SIDE) Remedies (START) Check fan on the top of controller of Power Mate is operating when power is on. NO Operating
  • Page 328B–62835EN/01 8.TROUBLESHOOTING 8.26 Communication error has generated in serial spindle ALARM 749 (SERIAL SPINDLE COMMUNICATION ERROR) Causes and Remedies Improper connection between the control unit and the serial spindle. The following reason is considered. Power Mate JA11 α series spindle amplifi
  • Page 3298. TROUBLESHOOTING B–62835EN/01 Power Mate–F (1) (1) Spindle module (S serial) A20B–2902–0225 A02B–0198–B501 A02B–0198–B531 318
  • Page 330B–62835EN/01 8.TROUBLESHOOTING 8.27 When the spindle amplifier does not become normal state immediately after power is turned on in the serial spindle system, this alarm is ALARM 750 (SPINDLE informed. SERIAL LINK CANNOT BE STARTED) Points This alarm does not occur once the system becomes ready incl
  • Page 3318. TROUBLESHOOTING B–62835EN/01 Power Mate–D (1) (2) (3) (4) (5) (6) (7) (1) (2) (3) (2) Spindle module (2) Memory module A20B–2900–0850 A20B–2902–0221 to 0255 A02B–0166–B001 A02B–0166–B501, B502 A02B–0166–B520 A02B–0166–B531 Power Mate–F (1)
  • Page 332B–62835EN/01 8.TROUBLESHOOTING 8.28 With serial spindle system, an alarm on the spindle unit is informed to the CNC. ALARM 751 751 ( Alarm detection by 1st spindle ) (SPINDLE ALARM) The alarm contents is displayed by AL–xx on the display of spindle amp. Refer to appendix B for the contents. The CNC
  • Page 3338. TROUBLESHOOTING B–62835EN/01 8.29 ROM parity error occurred. ALARM 900 (ROM PARITY ERROR) Causes (1) ROM on the base printed board is defective. SYSTEM ALARM 8834–06 900 ROM PARITY Defective file or ROM is displayed Confirm the series and versions of control software those are displayed on upper
  • Page 334B–62835EN/01 8.TROUBLESHOOTING 8.30 Parity error of SRAM that stores part programs. ALARM 910 TO 911 (RAM PARITY) Points A parity bit is prepared for writing data in memory correctly. There are odd–number parity and even–number parity. #7 #6 #5 #4 #3 #2 #1 #0 #P 1 0 1 1 0 1 1 1 0 (Parity bit) (Even–
  • Page 3358. TROUBLESHOOTING B–62835EN/01 Power Mate–F Bace PCB (1) A02B–0166–B501 A02B–0166–B531 256 kilobytes are installed on the base printed circuit board. (2) Low voltage of memory back up battery. A battery alarm occurs if a voltage rated at 3.0 V drops to 2.5 V typical (2.3
  • Page 336B–62835EN/01 8.TROUBLESHOOTING 8.31 920: Watch dog alarm or local RAM of servo has occurred ALARM 920 (WATCH DOG OR RAM PARITY) points D Watch dog timer alarm The timer used to monitor the operation of CPU is called the watch dog timer. The CPU resets timer time every time a constant time has passed
  • Page 3378. TROUBLESHOOTING B–62835EN/01 D Location of PCB 1) Power Mate–D(A02B–0166–B001) (2) Memory module A20B–2900–0530,531,541 (1) (2) (3) (4) (5) (6) (7) A20B–2902–0330 to 0332 (6) Digital servo module A20B–2900–0160 (7) Servo interface module A20B–2900–0380 2) Power Mate–D(A02B–0166–B520) (2) Memory m
  • Page 338B–62835EN/01 8.TROUBLESHOOTING 3) Power Mate–D(A02B–0166–B501, B502, B531) Base PCB The base printed–circuit board provides the servo module functions. (1) (2) (3) (2) Memory modules A20B–2902–0221 to –0225 A20B–2902–0230 to –0237 The base printed–circuit board has 256 KB of memory installed. 4) Pow
  • Page 3398. TROUBLESHOOTING B–62835EN/01 8.32 In the Power Mate–D (A02B–0166–B001, –B520) the servo module is not mounted. ALARM 924 (SERVO MODULE MOUNTING NOTE ERROR) This alarm may not occur during normal operaion. This alarm may be generated when a PCB is changed for maintenance. Causes and Remedies Check
  • Page 340B–62835EN/01 8.TROUBLESHOOTING 8.33 CPU error (illeagal interrupt) has generated. ALARM 930 (CPU ERROR) Causes and Remedies 1) Base printed board is faulty An interrupt which will not occur during usual operation has generated. Peripheral circuit of the CPU may be abnormal. Change the base printed b
  • Page 3418. TROUBLESHOOTING B–62835EN/01 8.34 An error occurred when RAM used for PMC test is being executed. ALARM 950 OR 951 (PMC SYSTEM ALARM) Causes and Remedies The following causes are considered : D PMC module (1) is faulty. (Power Mate–D) D Base printed board is faulty. (Power Mate–F) Module mounting
  • Page 342B–62835EN/01 8.TROUBLESHOOTING 8.35 RAM parity error or NMI has occurred in the PMC module. ALARM 970 (NMI ALARM IN PMC MODULE) Causes and Remedies Same as alarm 950 Module mounting See alarm 950. position 331
  • Page 3438. TROUBLESHOOTING B–62835EN/01 8.36 A communication error is detected between Power Mate and I/O unit I/O card at SLC in the PMC module. (Power Mate–D) ALARM 971 (NMI ALARM IN SLC) Causes and Remedies Fault of PMC module or fault of I/O unit or I/O card. Main CPU I/O ROM PMC control un
  • Page 344B–62835EN/01 8.TROUBLESHOOTING 8.37 An unknown NMI has generated. This alarm may also occur due to an I/O Link communication error when ALARM 973 the Power Mate is used as a slave of the FANUC I/O Link. (NMI ALARM BY UNKNOWN CAUSE) Causes and Remedies Possible causes are as follows. Replace the corr
  • Page 3459. TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) B–62835EN/01 9 TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) This chapter describes a troubleshooting of the serial interface spindle amplifier. 9.1 LIST OF SERIAL INTERFACE SPINDLE AMPLIFIER ALARMS 9.2 TROUBLESHOOTING FOR EACH ALARM 334
  • Page 346B–62835EN/01 9. TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) 9.1 LIST OF SERIAL INTERFACE SPINDLE AMPLIFIER ALARMS For troubleshooting the listed alarms, refer to 9.2 “TROUBLE SHOOTING FOR EACH ALARM”. Alarm No. Meanings Description Remedy Motor overheat Detects internal motor temperature : Check load
  • Page 3479. TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) B–62835EN/01 Alarm No. Meanings Description Remedy Speed detection signal Detects that motor cannot rotate at specified Correct cause, then reset alarm. disconnection motor speed (but rotates at very slow speed or has AL–31 restraint alarm stopped). (Thi
  • Page 348B–62835EN/01 9. TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) 9.2 TROUBLESHOOTING FOR EACH ALARM AL–01 Motor overheat Item Cause of trouble Check procedure Remedy Defective fan motor Check if fan motor is Replace fan motor. 1 of motor rotating. Overload operation Check cutting conditions Review cutting
  • Page 3499. TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) B–62835EN/01 Test point Normal wave form PA–0V Vp–p=0.36 to 0.5V About 2.5V 0V PB–0V Same as above RA–0V 2.5VDC±0.2V RB–0V Same as above PAA–0V PAP ON OFF PBA–0V (CW rotation) 0V PBP ON OFF 4.5V 0V 0.4V Check that the ON/OFF duty cycle is 50%. (The PAP a
  • Page 350B–62835EN/01 9. TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) AL–05 Control power supply fuse blown Item Cause of trouble Check procedure Remedy 1 Defective PCB Replace PCB. Check AC ininput ut voltage. voltage Abnormal power sup- See (5) above. 2 ply voltage AL–07 Excessive speed (Detection by Item Ca
  • Page 3519. TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) B–62835EN/01 AL–13 CPU internal data Replace PCB . memory alarm AL–16 RAM abnormality Item Cause of trouble Check procedure Remedy External data memory Replace memory (RAM). 1 (RAM) defective 2 PCB defective Replace PCB. AL–18 Program ROM sum check error
  • Page 352B–62835EN/01 9. TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) AL–27 Position coder signal Item Cause of trouble Check procedure Remedy disconnection Position coder signal Check that signal cable is Connect signal cable se- line defective connected securely to curely. 1 connector. Replace signal cable.
  • Page 3539. TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) B–62835EN/01 AL–34 Parameter data setting beyond Item Cause of trouble Check procedure Remedy allowable range Incorrect parameter Check if specified param- Specify value within allow- 1 setting eter value is beyond al- able range. of values lowable range
  • Page 35410. TROUBLESHOOTING B–62835EN/01 (ANALOG INTERFACE SPINDLE) 10 TROUBLESHOOTING (ANALOG INTERFACE SPINDLE) This chapter describes troubleshooting of the analog interface spindle. 10.1 AL–01 (MOTOR OVERHEAT) 10.2 AL–02 (EXCESSIVE DEVIATION OF SPEED) 10.3 AL–06,07 (OVER SPEED) 10.4 AL–09 (UNIT OVERHEAT
  • Page 35510. TROUBLESHOOTING (ANALOG INTERFACE SPINDLE) B–62835EN/01 10.1 AL–01 (MOTOR OVERHEAT) Model 6S to 22S (A20B–1003–0010) (Start) PCB +24V Measure voltage of *OH signal at input side of receiver R11 CN2 Inside motor –3 TH ALM RV 24V NO –2 (contact open) 0V ? YES · Fan motor is not operating · Overloa
  • Page 35610. TROUBLESHOOTING B–62835EN/01 (ANALOG INTERFACE SPINDLE) 10.2 AL–02 (EXCESSIVE DEVIATION OF SPEED) (Start) Does it occur YES during deceleration? NO · Regenerative discharge circuit is faulty * Refer to 10.10 Apply a rotation command · Regenerative transistor “Confirmation of and check whether mo
  • Page 35710. TROUBLESHOOTING (ANALOG INTERFACE SPINDLE) B–62835EN/01 10.3 AL–06, 07 (OVER SPEED) (Start) Measure actual speed Does it exceed NO (115% or less) rated speed? YES · Check parameter F–05 * Unused for 1S to 3S Apply a speed command and measure VCMD · Check specification of ROM · PCB is faulty YES
  • Page 35810. TROUBLESHOOTING B–62835EN/01 (ANALOG INTERFACE SPINDLE) 10.4 AL–09 (UNIT OVERHEAT / 6S TO 26S ONLY) (Start) PCB +24V Measure voltage of OVL signal at input side of receiver CN6 Inside unit –6 TH ALM RV NO 24V (contact open?) –7 0V YES · Fan motor does not operate · Overload Receiver circuit is f
  • Page 35910. TROUBLESHOOTING (ANALOG INTERFACE SPINDLE) B–62835EN/01 10.5 AL–10 (LOW INPUT VOLTAGE) (Start) Measure voltage at check SDC : 5V / 500V terminal SDC on PCB · Terminal DTDC for 1S to 3S NO 1.5V or less? YES Check DC voltage across * Confirm input voltage for 1S to 3S 4 and 5 of CN6 NO Less than 1
  • Page 36010. TROUBLESHOOTING B–62835EN/01 (ANALOG INTERFACE SPINDLE) 10.6 AL–11 (DC LINK EXCESSIVE VOLTAGE) (Start) Measure voltage at VDC : 5V/500V test point VDC YES 4.5V or more NO Does it occur during NO deceleration YES Measure resistance across C and E * Registor for discharge circuit of transistor mod
  • Page 36110. TROUBLESHOOTING (ANALOG INTERFACE SPINDLE) B–62835EN/01 10.7 AL–12 (DC LINK EXCESSIVE CURRENT) (Start) Remove the power line and measure resistance across C and E of transistor module YES Short–circuited across C and E? NO Replace transistor module and PCB Turn on power with power line removed.
  • Page 36210. TROUBLESHOOTING B–62835EN/01 (ANALOG INTERFACE SPINDLE) 10.8 ABNORMAL SOUND AND VIBRATION DURING ROTATION (Start) Does it occur during YES deceleration NO Check regenerative discharge * For 1S to 3S, disconnection of circuit (pause of regeneration) transistor of discharge circuit or Check wavefo
  • Page 36310. TROUBLESHOOTING (ANALOG INTERFACE SPINDLE) B–62835EN/01 10.9 NO ROTATION OR INCORRECT SPEED (Start) Is power supplied to NO PCB correctly? YES · Check input voltage · Check power circuit within PCB Give a rotation command NO (0V or too low) Is VCMD normal? YES YES Is voltage at DA2 normal? NO Ch
  • Page 36410. TROUBLESHOOTING B–62835EN/01 (ANALOG INTERFACE SPINDLE) 10.10 (1) Remove PCB–1 on the spindle amplifier. CONFIRMATION OF (2) Turn off power of main power supply of machine side and remove the TRANSISTOR motor power line. MODULE (3) Measure resistance across the following terminals of the transis
  • Page 365APPENDI
  • Page 366B–62835EN/01 APPENDIX A. I/O UNIT MODEL A A I/O UNIT MODEL A A.1 SYSTEM CONFIGURATION A.2 HARDWARE CONFIGURATION A.3 LED INDICATION A.4 FUSES A.5 REMOVING A PRINTED CIRCUIT BOARD 357
  • Page 367A. I/O UNIT MODEL A APPENDIX B–62835EN/01 A.1 Up to 16 FANUC I/O Unit–MODEL A groups can be connected to a Power Mate through the FANUC I/O Link high–speed serial interface. SYSTEM CONFIGURATION Slave Master Base 0 Base 1 Power I/O UNIT I/O UNIT Group 0 Mate I/O UNIT Group 1 Group 2 Group 15 * The n
  • Page 368B–62835EN/01 APPENDIX A. I/O UNIT MODEL A A.3 Modules having up to 16 input/output points are provided with LEDs to indicate their statuses. LED INDICATION Use these LED’s to assist you with troubleshooting. AIF01A fPWR fLINK Symbol Description PWR Indicates that the internal 24 VDC power fBA1 suppl
  • Page 369A. I/O UNIT MODEL A APPENDIX B–62835EN/01 A.4 The following modules provide the corresponding protection fuses. If a fuse blows for any reason , such as the short–circuiting of a cable FUSES connected to a load, first remove the cause of the problem, then replace the fuse. Indication of whether Rate
  • Page 370B–62835EN/01 APPENDIX A. I/O UNIT MODEL A A.5 REMOVING A PRINTED CIRCUIT BOARD D Removing a 1 Remove the terminal box, if necessary. terminal–box–type 2 Remove the LED cap by pulling it in the direction indicated by the input/output module arrow. LED cap (2) Ter- (1) mi- nal box 3 While pushing the
  • Page 371A. I/O UNIT MODEL A APPENDIX B–62835EN/01 D Removing a connector–type 1 To remove the cover, pull it in the direction indicated by the arrow, input/output module while using a screwdriver to release claws A and B on both sides. A Connector Cover B 2 To remove the LED cap, pull it in the direction in
  • Page 372B–62835EN/01 APPENDIX B. ALARM LIST B ALARM LIST 1) Program errors (P/S alarm) Number Message Contents 000 PLEASE TURN OFF POWER A parameter which requires the power off was input, turn off power. 001 TH PARITY ALARM TH alarm (A character with incorrect parity was input). Correct the tape. 002 TV PA
  • Page 373B. ALARM LIST APPENDIX B–62835EN/01 Number Message Contents 044 G27–G30 NOT ALLOWED IN FIXED One of G27 to G30 is commanded in canned cycle mode. CYC Modify the program. 046 ILLEGAL REFERENCE RETURN Other than P2 and P3 are commanded for 2nd and 3rd reference COMMAND position return command. 059 PRO
  • Page 374B–62835EN/01 APPENDIX B. ALARM LIST Number Message Contents 091 REFERENCE RETORN INCOM- An attempt was made to return to the reference position during feed PLETE hold. If it becomes necessary to return to the reference position dur- ing feed hold, reset the system to release the feed hold state befo
  • Page 375B. ALARM LIST APPENDIX B–62835EN/01 Number Message Contents 130 ILLEGAL AXIS OPERATION An axis control command was given by PMC to an axis controlled by CNC. Or an axis control command was given by CNC to an axis controlled by PMC. Modify the program. 131 TOO MANY EXTERNAL ALARM Five or more alarms
  • Page 376B–62835EN/01 APPENDIX B. ALARM LIST Number Message Contents 5010 END OF RECORD The end of record (%) was specified. 5011 PARAMETER ZERO (CUT MAX) The parameter (No. 1422) for the maximum cutting feedrate is set to 0. 2) Background edit alarm Number Message Contents ??? BP/S alarm BP/S alarm occurs i
  • Page 377B. ALARM LIST APPENDIX B–62835EN/01 4) Serial pulse coder (SPC) alarms When either of the following alarms is issued, a possible cause is a faulty serial pulse coder or cable. Number Message Contents 350 SPC ALARM: n AXIS PULSE COD- The n axis (axis 1–2) pulse coder has a fault. Refer to diagnosis d
  • Page 378B–62835EN/01 APPENDIX B. ALARM LIST D The details of serial The details of serial pulse coder alarm No. 351 (communication alarm) pulse coder alarm are displayed in the diagnosis display (No. 203) as shown below. No.351 #7 #6 #5 #4 #3 #2 #1 #0 203 DTE CRC STB PRM DTE : The serial pulse coder encount
  • Page 379B. ALARM LIST APPENDIX B–62835EN/01 5) Servo alarms Number Message Contents 400 SERVO ALARM: n–th AXIS The n–th axis (axis 1–2) overload signal is on. Refer to diagnosis OVERLOAD display No. 201 for details. 401 SERVO ALARM: n–th AXIS VRDY 1) The n–th (axis 1 or 2) servo amplifier ready signal (DRDY
  • Page 380B–62835EN/01 APPENDIX B. ALARM LIST 6) Over travel alarms If this alarm occurs, move the machine manually in the direction opposite to that in which it was moving when the alarm occurred, then reset the alarm. Number Message Contents 500 OVER TRAVEL : +n Exceeded the n–th axis (axis 1–2) + side stor
  • Page 381B. ALARM LIST APPENDIX B–62835EN/01 D The details of spindle The details of spindle alarm No. 750 are displayed in the diagnosis display alarm No.750 (No. 409) as shown below. #7 #6 #5 #4 #3 #2 #1 #0 409 SPE S1E SHE SPE 0 : In the spindle serial control, the serial spindle parameters fulfill the spi
  • Page 382B–62835EN/01 APPENDIX B. ALARM LIST 10) ALARM OF M–NET Number Message Contents 5051 M–NET CODE ERROR Abnormal character received (other than code used for transmission). 5052 M–NET ETX ERROR Abnormal ETX code. 5053 M–NET CONNECT TIMEOUT Connection time monitoring error (parameter No. 175). 5054 M–NE
  • Page 383B. ALARM LIST APPENDIX B–62835EN/01 12) ALARM Number Message Contents Counter plan Reference 1000 to A message created by the user or Alarm generated by Apply appropriate Manual provided by 1999 machine tool builder, using the PMC the user or machine countermeasures as machine tool builder alarm mes
  • Page 384B–62835EN/01 APPENDIX B. ALARM LIST Message Contents and solution ER22 PROGRAM NOTHING There is no sequence program ER23 PLEASE TURN OFF POW- There is a change in setting LADDER MAX AREA SIZE etc. ER (solution) Please restart the system to make the change effective. ER32 NO I/O DEVICE Any DI/DO unit
  • Page 385B. ALARM LIST APPENDIX B–62835EN/01 Alarm messages (For EDIT 1) Message Contents and solution ADDRESS BIT NOTHING The address of the relay/coil is not set. FUNCTION NOT FOUND There is no functional instruction of the input number. COM FUNCTION MISSING The funcitonal instruction COM (SUB29) is not co
  • Page 386B–62835EN/01 APPENDIX B. ALARM LIST Message Contents and solution SYMBOL DATA OVERFLOW The symbol data area was filled. (solution) Please reduce the number of the symbol. VERTICAL LINE ILLEGAL There is an incorrect vertical line of the net. MESSAGE DATA OVERFLOW The message data area was filled. (so
  • Page 387B. ALARM LIST APPENDIX B–62835EN/01 Message Contents Countermeasure Er–13 Orientation command was entered, but another mode Do not command other modes during orientation (Cs contouring control, servo mode, synchronous con- command. trol) is specified. When moving to other modes, perform after releas
  • Page 388B–62835EN/01 APPENDIX B. ALARM LIST Alarm No. Meaning Description Remedy AL–08 High input voltage Detects that switch is flipped to 200 VAC when input Flip switch to 230 VAC. voltage is 230 VAC or higher (models 30S and 40S). AL–09 Excessive load on main circuit Detects abnormal temperature rise of
  • Page 389B. ALARM LIST APPENDIX B–62835EN/01 Alarm No. Meaning Description Remedy AL–34 Parameter data setting beyond Detects parameter data set beyond allowable range Set correct data. allowable range of values of values. AL–35 Excessive gear ratio data set- Detects gear ratio data set beyond allowable rang
  • Page 390B–62835EN/01 APPENDIX B. ALARM LIST 15) SPINDLE ALARMS (ANALOG INTERFACE) (S SERIES ACSPINDLE) Spindle alarms of Model 1S to 3S Alarm Meaning Description Remedy No. “A” Program ROM abnormality Detects abnormality in ROM. Exchange ROM display (not installed) AL–01 Motor Detects motor speed exceeding
  • Page 391B. ALARM LIST APPENDIX B–62835EN/01 Spindle alarms of Model 6S to 26S Alarm Meaning Description Remedy No. “A” Program ROM abnormality Detects abnormality in ROM. Exchange ROM display (not installed) AL–01 Motor Detects motor speed exceeding specified speed ex- Check load status. overheat cessively.
  • Page 392B–62835EN/01 APPENDIX B. ALARM LIST D Method of resetting DATA Press MODE and SET key at the same time. alarm WARNING There is a possibility that the spindle may rotate immediately after an alarm is released. Therefore, reset an alarm under the emergency stop state and the rotation command being off
  • Page 393C. LIST OF MAINTENANCE PARTS APPENDIX B–62835EN/01 C LIST OF MAINTENANCE PARTS C.1 MAINTENANCE PARTS 384
  • Page 394C. LIST OF MAINTENANCE B–62835EN/01 APPENDIX PARTS C.1 MAINTENANCE PARTS Maintenance Parts Consumables here refer to the parts which are not reused after (Consumable) replacement. Rank : A>B>C Name Drawing number Vender Remarks Rank Fan motor A90L-0001-0385 SANYO A Battery A98L-0031-0006 SANYO A Fus
  • Page 395C. LIST OF MAINTENANCE PARTS APPENDIX B–62835EN/01 Maintenance Parts (Parts to be repaired by us) Name Drawing number Vender Remarks Rank Built-in I/O card A20B-1004-0960 FANUC B Power Mate-D base PCB A16B-2201-0630 FANUC TYPE A For B001, B520 B A20B-2001-0610 FANUC TYPE A,corresponding to 2-path B
  • Page 396C. LIST OF MAINTENANCE B–62835EN/01 APPENDIX PARTS Maintenance Parts (Parts to be repaired by us) Name Drawing number Vender Remarks Rank Memory module BSA A20B-2902-0231 FANUC RAM addition 256KB B Analog spindle X 2 A20B-2902-0234 RAM addition 256KB Analog spindle Memory module ASA A20B-2902-0232 F
  • Page 397C. LIST OF MAINTENANCE PARTS APPENDIX B–62835EN/01 Maintenance Parts (Parts to be repaired by us) Name Drawing number Vender Remarks Rank CRT/MDI Unit A02B-0166-C001 FANUC B A02B-0166-C003 FANUC In–line connection type B A02B-0166-C201#R FANUC For CE marking B A02B-0166-C203#R FANUC For CE marking,
  • Page 398C. LIST OF MAINTENANCE B–62835EN/01 APPENDIX PARTS Maintenance Parts (Parts to be repaired by us) Name Drawing number Vender Remarks Rank FANUC, A02B-0168-C010 FANUC B Table mount FANUC, A02B-0168-C011 FANUC B Wall mount DPL/MDI GEFanuc, A02B-0168-C012 FANUC B Table mount GEFanuc, A02B-0168-C013 FAN
  • Page 399D. DATA INPUT/OUTPUT TO AND FROM A MEMORY CARD APPENDIX B–62835EN/01 D DATA INPUT/OUTPUT TO AND FROM A MEMORY CARD D.1 OVERVIEW D.2 FUNCTION DESCRIPTION D.3 OPERATION D.4 DATA INPUT/OUTPUT TO AND FROM A MEMORY CARD D.5 ERROR CODES D.6 MEMORY CARD WRITE PROTECT SWITCH 390
  • Page 400D. DATA INPUT/OUTPUT TO AND B–62835EN/01 APPENDIX FROM A MEMORY CARD D.1 Data stored in memory of the Power Mate can be output to a single memory card at one time. Moreover, programs, parameters, variables, OVERVIEW PMC data can be input to the CNC. Use the flash type memory card specified by FANUC.
  • Page 401D. DATA INPUT/OUTPUT TO AND FROM A MEMORY CARD APPENDIX B–62835EN/01 D.2 FUNCTION DESCRIPTION D.2.1 Before this function can be enabled, the Power Mate and a memory card Conditions for to be used must meet the conditions explained following. Enabling This Function - Conditions of the Power Mate (1)
  • Page 402D. DATA INPUT/OUTPUT TO AND B–62835EN/01 APPENDIX FROM A MEMORY CARD D.2.3 Data can be input from a memory card to the Power Mate only when the Input from a Memory memory size recorded in the memory card matches the memory size of the Power Mate. If they do not match, alarm 5107 is issued. Card NOTE
  • Page 403D. DATA INPUT/OUTPUT TO AND FROM A MEMORY CARD APPENDIX B–62835EN/01 D.3 OPERATION D.3.1 Data stored in Power Mate memory can be output to a memory card by Outputting Data to a following the procedure below. Memory Card (1) Place the Power Mate in EDIT mode. (2) Place the system in the emergency sto
  • Page 404D. DATA INPUT/OUTPUT TO AND B–62835EN/01 APPENDIX FROM A MEMORY CARD - Inputting specific data (1) Place the Power Mate in either EDIT or MDI mode. (2) Place the system in the emergency stop state. (3) Set setting parameter [parameter write] to 1. (When the DPL/MDI is used, set [PWE] to 1.) (4) Pres
  • Page 405D. DATA INPUT/OUTPUT TO AND FROM A MEMORY CARD APPENDIX B–62835EN/01 D.4 The data that can be input/output to and from a memory card varies according to the memory size of the power Mate. DATA INPUT/OUTPUT TO AND FROM A  D.4 (a) Valid Data for Different Memory sizes of the 1–path Power Mate–D M
  • Page 406D. DATA INPUT/OUTPUT TO AND B–62835EN/01 APPENDIX FROM A MEMORY CARD D.5 ERROR CODES No. Message Explanation 5101 MEMORY CARD NOT CONNECTED No memory card is connected to the unit. Before performing input/op- utput, a memory card. 5102 WRITE PROTECTED The memory card is write-protected. Before writi
  • Page 407D. DATA INPUT/OUTPUT TO AND FROM A MEMORY CARD APPENDIX B–62835EN/01 D.6 The write protect switch is used to protect the data recorded on the card. Important data can be kept safely by setting the write protect switch as MEMORY CARD shown in the figure below. The switch prevents data from being WRIT
  • Page 408E. MEMORY CARD OPERATOR’S B–62835EN/01 APPENDIX MANUAL E MEMORY CARD OPERATOR’S MANUAL E.1 OUTLINE E.2 NAMES AND FUNCTION OF MEMORY COMPONENTS E.3 OPERATING OF MEMORY CARD 399
  • Page 409E. MEMORY CARD OPERATOR’S MANUAL APPENDIX B–62835EN/01 E.1 FANUC–specified flash memory cards can be used as a data exchanging media for CNC unit, and are based on following standards. OUTLINE D JEIDA “IC Memory Card Guideline Ver. 4.0” D PCMCIA “PC Card Standard R.2.0” The memory card is easy to us
  • Page 410E. MEMORY CARD OPERATOR’S B–62835EN/01 APPENDIX MANUAL E.2 NAMES AND FUNCTION OF MEMORY COMPONENTS Name Function 1 Write Protect The memory card can be protected from writing data Switch into the memory card by setting of the write protect switch. Non Write Protect Write protect 2 Battery Case Incas
  • Page 411E. MEMORY CARD OPERATOR’S MANUAL APPENDIX B–62835EN/01 E.3 OPERATING OF MEMORY CARD E.3.1 (1) Insert the memory card in the direction shown in the figure through the Connection of Memory memory card insertion slot. Card (2) The memory card cannot be inserted with wrong side, because the memory card
  • Page 412B–62835EN/01 APPENDIX F. NOTATION OF MDI KEYS F NOTATION OF MDI KEYS FANUC Power Mate has two types of MDI keypads : English type and Symbolic type. The table below shows correspondence between English keys and Symbolic keys. This manual uses English type in the text. Therefore when a user uses Symb
  • Page 413F. NOTATION OF MDI KEYS APPENDIX B–62835EN/01 MDI keys for CRT Name English key Symbolic key Name English key Symbolic key CANCEL key CAN DELETE key DELETE POSITION key POS PAGE UP key PAGE PAGE DOWN PAGE PROGRAM key PROG key OFFSET/ OFFSET HELP key HELP SETTING key SETTING CUSTOM key CUSTOM RESET k
  • Page 414B–62835EN/01 APPENDIX F. NOTATION OF MDI KEYS MDI keys for DPL Name English key Symbolic key POSITION key PROGRAM key MENU/VAR key INSERT key DELETE key ALTER key INPUT key DIAGNOSE/PARAMETER key OPERATION/ALARM key READ key WRITE key CANCEL key 405
  • Page 415B–62835EN/01 Index [A] Alarm 920 (Watch Dog or RAM Parity), 325 Alarm 924 (Servo Module Mounting Error), 328 Abnormal Sound and Vibration During Rotation, 351 Alarm 930 (CPU Error), 329 AC Spindle (Analog Interface), 238 Alarm 950 or 951 (PMC System Alarm), 330 AC Spindle (Serial Interface), 223 Ala
  • Page 416Index B–62835EN/01 hardware Configuration, 358 Help Funciton, 24 [D] How to Replace the Batteries, 116 How to Replace the Modules, 121 Data Input/Output to and from a Memory Card, 390, 396 Digital Servo, 211 Disconnection of Memory Card, 402 [I] Display and Operation, 1 I/O Link, 72 Display Method,
  • Page 417B–62835EN/01 Index List of Signals by Each Mode, 179 [P] Location of Modules and Internal Printed Boards, 98 Parameter Setting, 216 PMCDGN Screen, 163 PMCLAD Screen, 162 [M] PMCRAM Screen, 167 Maintenance of Heat Pipe Type Heat Exchanger, 126 Position Coder Interface, 81 Maintenance Parts, 385 Power
  • Page 418Index B–62835EN/01 Setting the Input Signal or Output Signal to be Re- The CRT Control Printed Circuit Board, 124 corded in the Operation History, 38 The CRT Display, 125 Setting the Rotary Switch RSW, 96 The CRT/MDI Control PCB Fuse, 130 Signal and Symbol Correspondence Table, 203 The Fan motor, 12
  • Page 419Revision Record FANUC Power Mate–MODEL D/F MAINTENANCE MANUAL (B–62835EN) 01 Oct., ’96 Edition Date Contents Edition Date Contents
  • Page 420· No part of this manual may be reproduced in any form. · All specifications and designs are subject to change without notice.