1. Fanuc
  2. Power Mate 0

Power Mate 0 Connection manual Page 5

Connection manual
B–63443EN/02
Table of Contents
c–1
DEFINITION OF WARNING, CAUTION, AND NOTE s–1. . . . . . . . . . . . . . . . . .
I HARDWARE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. PREFACE 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. CONFIGURATION 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. INSTALLATION 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 ENVIRONMENTAL REQUIREMENTS OF CNC 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 POWER CAPACITY 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 DESIGN AND INSTALLATION CONDITIONS OF THE TOOL MAGNETIC CABINET 8. . . . . .
3.4 THERMAL DESIGN OF THE CABINET 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.1 Temperature Rise within the Cabinet 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.2 Cooling by Heat Exchanger 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.3 Heat Loss of Each Unit 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 ACTION AGAINST NOISE 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.1 Separating Signal Lines 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.2 Ground 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.3 Connecting the Ground for Signal of the Control Unit 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.4 Noise Suppressor 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.5 Cable Clamp and Shield Processing 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.6 Measures Against Surges due to Lightning 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6 CONTROL UNIT 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.1 Installation of the Control Unit 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.2 Battery for Memory Backup 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7 CABLE LEAD–IN DIAGRAM 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8 CONNECTOR LAYOUT OF CONTROL UNIT 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. TOTAL CONNECTION 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 TOTAL CONNECTION DIAGRAM FOR POWER MATE 0 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. CONNECTION OF INPUT POWER SUPPLY 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 SPECIFICATIONS AND CIRCUIT CONFIGURATION OF EXTERNAL 24–VDC
POWER SUPPLY 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 POWER CONNECTIONS 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 POWER–ON SEQUENCE 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 POWER–OFF SEQUENCE 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 MOMENTARY POWER FAILURE 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6 PROTECTION GROUND CONNECTION 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE 38. . . . . . . . . . . . . . . . . .
6.1 INPUT/OUTPUT SIGNAL SPECIFICATIONS 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.1 Input Signal Specifications 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.2 Output Signal Specifications 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 CONNECTION OF BUIL–IN I/O CARD C 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.1 Outline 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.2 Signals 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.3 Machine Interface 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Contents Summary of Power Mate 0 Connection manual

  • Page 1CONNECTION MANUAL B-63443EN/02
  • Page 2Ȧ No part of this manual may be reproduced in any form. Ȧ All specifications and designs are subject to change without notice. In this manual we have tried as much as possible to describe all the various matters. However, we cannot describe all the matters which must not be done, or which cannot be
  • Page 3B–63443EN/02 DEFINITION OF WARNING, CAUTION, AND NOTE DEFINITION OF WARNING, CAUTION, AND NOTE This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplem
  • Page 4
  • Page 5B–63443EN/02 Table of Contents DEFINITION OF WARNING, CAUTION, AND NOTE . . . . . . . . . . . . . . . . . . s–1 I HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1. PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 6Table of Contents B–63443EN/02 6.2.4 Details of DI Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 6.2.5 Details of DO Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 7B–63443EN/02 Table of Contents II PMC INTERFACE 1. ADDRESS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 1.1 POWER MATE 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 8Table of Contents B–63443EN/02 9. MANUAL HANDLE FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 9.1 MANUAL HANDLE FEED AXIS SELECTION SIGNALS HS1A–HS1B HS2A–HS2B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 9B–63443EN/02 Table of Contents 18.3 SPINDLE STOP SIGNAL (INPUT) *SSTP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198 18.4 SPINDLE ORIENTATION SIGNAL (INPUT) SOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199 18.5 SPINDLE OVERRIDE SIGNAL (INPUT)
  • Page 10Table of Contents B–63443EN/02 E. DISPLAYING AND SETTING PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273 F. INPUTTING PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277 G. OUTPUTTING PARAMETERS . . . . . . . . . . . . .
  • Page 11I HARDWAR
  • Page 12
  • Page 13B–63443EN/02 HARDWARE 1. PREFACE 1 PREFACE This manual describes the electrical and structural specifications required for connecting the FANUC Power Mate 0 to a machine. The manual outlines the components commonly used for FANUC CNC control units, power motion controller as shown in the configurati
  • Page 142. CONFIGURATION HARDWARE B–63443EN/02 2 CONFIGURATION The following figure shows the configuration of the electrical system of the machine tool with which the Power Mate is used. This manual describes how to connect the units illustrated in this diagram. The machine tool body, machine operator’s pa
  • Page 15B–63443EN/02 HARDWARE 3. INSTALLATION 3 INSTALLATION 5
  • Page 163. INSTALLATION HARDWARE B–63443EN/02 3.1 The peripheral units, such as the control unit and CRT/MDI, have been designed on the assumption that they are housed in closed cabinets. In ENVIRONMENTAL this manual “cabinet” refers to the following: REQUIREMENTS OF D Cabinet manufactured by the machine to
  • Page 17B–63443EN/02 HARDWARE 3. INSTALLATION 3.2 The units listed below require an external regulated supply voltage of 24 VDC "10% (including an instantaneous value and a ripple). POWER CAPACITY Table 3.2 Power supply capacity Unit Power supply capacity Power Mate 0 control unit 1.8 A (Another 1A required
  • Page 183. INSTALLATION HARDWARE B–63443EN/02 3.3 When a cabinet is designed, it must satisfy the environmental conditions described in Section 3.1. In addition, the magnetic interference on the DESIGN AND CRT screen, noise resistance, and maintenance requirements must be INSTALLATION considered. The cabine
  • Page 19B–63443EN/02 HARDWARE 3. INSTALLATION D The units must be installed or arranged in the cabinet so that they are easy to inspect and maintain. Allow a space the control unit in order to make it easy to remove built–in I/O card cables and DPL/MDI cable. D The CRT screen can be distorted by magnetic in
  • Page 203. INSTALLATION HARDWARE B–63443EN/02 3.4 The temperature of the air inside a cabinet rises due to heat generated in the units and parts installed in the cabinet, compared with the outside air THERMAL DESIGN temperature. Since the generated heat is radiated from the surface of the OF THE CABINET cab
  • Page 21B–63443EN/02 HARDWARE 3. INSTALLATION 3.5 The CNC unit has been steadily reduced in size using surface–mount and custom LSI technologies for electronic components. The CNC unit also ACTION AGAINST is designed to be protected from external noise. However, it is difficult NOISE to measure the level an
  • Page 223. INSTALLATION HARDWARE B–63443EN/02 NOTE 1 The groups must be 100mm or more apart from one another when binding the cables in each group. 2 The electromagnetic shield refers to shielding between groups with grounded steel plates. Cabinet Servo Spindle Control amp. amp. unit Cable of group B, C Duc
  • Page 23B–63443EN/02 HARDWARE 3. INSTALLATION 3.5.2 The following ground systems are provided for the CNC machine tool: Ground D Ground for signal The signal ground (SG) supplies the reference voltage (0V) of the electrical signal system. D Ground for protection The frame ground system (FG) is used for safe
  • Page 243. INSTALLATION HARDWARE B–63443EN/02 3.5.3 Connect the signal ground (FG) terminal for the Power Mate to the Connecting the Ground grounded plate of the cabinet. The grounded plate must be connected to the protection ground (PE) as shown below. for Signal of the Control Unit Cabinet Air goes out. A
  • Page 25B–63443EN/02 HARDWARE 3. INSTALLATION 3.5.4 The AC/DC solenoid and relay are used in the power magnetics cabinet. Noise Suppressor A high pulse voltage is caused by coil inductance when these devices are turned on or off. This pulse voltage induced through the cable causes the electronic circuits to
  • Page 263. INSTALLATION HARDWARE B–63443EN/02 Diode Diode (used for direct–current circuits) – + Diode Use a diode which can withstand a voltage up to two times the applied DC relay voltage and a current up to two times the applied current. 3.5.5 The Power Mate cables that require shielding should be clampe
  • Page 27B–63443EN/02 HARDWARE 3. INSTALLATION ÇÇ Machine side installation ÇÇ board ÇÇ Control unit ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ ÇÇ Ground plate ÇÇ ÇÇ ÇÇ Metal fittings ÇÇ ÇÇ for clamp Shield cover Fig.3.5.5 (b) Cable clamp (2) Prepare ground plate like the following figure. Ground terminal (grounded) Hole for secu
  • Page 283. INSTALLATION HARDWARE B–63443EN/02 Ground 8mm plate 12mm 20mm Fig.3.5.5 (d) Ground plate holes (Reference) Outer drawings of metal fittings for clamp. Max. 55mm 28mm 6mm 17mm Fig.3.5.5 (e) Outer drawings of metal fittings for clamp Ordering specification for metal fittings for clamp A02B–0124–K00
  • Page 29B–63443EN/02 HARDWARE 3. INSTALLATION 3.5.6 To protect the devices from surge voltages due to lightening, it is Measures Against recommended to install surge–absorbing elements between the lines of the input power and between one line and ground. This does not, Surges due to however, assure protecti
  • Page 303. INSTALLATION HARDWARE B–63443EN/02 Notes (1) For a better surge absorbing effect, the wiring shown by heavy line must be as short as possible. Wire Size: The wire diameter must be 2 mm2 or greater. Wire length: The sum of the length (a) of the wire for the connection of surge–absorbing element <1
  • Page 31B–63443EN/02 HARDWARE 3. INSTALLATION 3.6 CONTROL UNIT 3.6.1 Space between control units to be installed Installation of the At least 5 mm is required between the units. Control Unit 70 or longer 10 360 10 65 21
  • Page 323. INSTALLATION HARDWARE B–63443EN/02 The control unit consists of a plastic box, fan motors and a PCB. Since the control unit is provided with built-in fan motors, it does not require the external air flow conditions described in Section 3.4. The air comes into the control unit from the bottom and
  • Page 33B–63443EN/02 HARDWARE 3. INSTALLATION 3.6.2 Part programs, offset data, system parameters, and ladder are stored in Battery for Memory SRAM memory in the control unit. The power to the SRAM memory is backed up by a lithium battery mounted on the front panel of the control Backup unit. The above data
  • Page 343. INSTALLATION HARDWARE B–63443EN/02 Replacing the Battery Procedure for replacing the battery WARNING When replacing the memory backup batteries, keep the power to the machine (Power Mate) switched on, and hold the machine at an emergency stop. Because this work must be carried out while the power
  • Page 35B–63443EN/02 HARDWARE 3. INSTALLATION 4 Remove the connector of the battery. BATTERY Connector in side of cable Connector in side of P.C.B Battery Fig.3.6.2 (b) Replacing the battery (2) 5 Replace the battery, and connect the connector carefully not to connect inversely. 6 Attache the battery holder
  • Page 363. INSTALLATION HARDWARE B–63443EN/02 3.7 CABLE LEAD–IN DIAGRAM Air out Air in Weight: 2.2Kg Unit : mm Fig.3.7 Cable lead–in diagram for Power Mate 0 26
  • Page 37B–63443EN/02 HARDWARE 3. INSTALLATION 3.8 CONNECTOR LAYOUT OF CONTROL UNIT Front Bottom face Fuse (5.0A) Left side M4 DPL/MDI CB 128 Memory card Built–in I/O +24VDC input Right side CB 129 Built–in I/O TEST Servo check LED display Rotary switch JD15 CRT/MDI Terminal resistant Servo amplifier (1st ax
  • Page 384. TOTAL CONNECTION HARDWARE B–63443EN/02 4 TOTAL CONNECTION 28
  • Page 39B–63443EN/02 HARDWARE 4. TOTAL CONNECTION 4.1 TOTAL CONNECTION DIAGRAM FOR Power Mate 0 Power supply P.C. board +24VDC power supply Base P.C. board Battery 3V for RAM battery backup Memory card Emergency stop 1st axis servo amplifier 100VAC, 1φ 200VAC, 3φ 1st axis servo motor (Built–in type serial p
  • Page 405. CONNECTION OF INPUT POWER SUPPLY HARDWARE B–63443EN/02 5 CONNECTION OF INPUT POWER SUPPLY 30
  • Page 415. CONNECTION OF INPUT B–63443EN/02 HARDWARE POWER SUPPLY 5.1 Specifications of a recommended external 24–VDC power supply (regulated power supply) (The requirements of the UL 1950 standard SPECIFICATIONS must be satisfied.) AND CIRCUIT Output voltage: Output voltage: 24 VDC (10% (21.6 to 26.4 V) CO
  • Page 425. CONNECTION OF INPUT POWER SUPPLY HARDWARE B–63443EN/02 (1) Timing chart(1) Instantaneous Instantaneous disconnection (–100%) disconnection (–50%) AC input 10ms 20ms voltage 26.4V Output voltage 21.6V Abrupt change in load Output current 0A Fig. Example of ripple voltage and noise in a switching p
  • Page 435. CONNECTION OF INPUT B–63443EN/02 HARDWARE POWER SUPPLY D Circuit configuration The circuit configurations shown in <1> and <2> below are prohibited. Prohibition <1> Circuit example in which the specified output voltage level cannot be maintained at instantaneous disconnection (the output voltage
  • Page 445. CONNECTION OF INPUT POWER SUPPLY HARDWARE B–63443EN/02 Recommendation The description of a unit having a 24–VDC power supply, indicating that the unit must be turned on at the same time as the Power Mate or before the Power Mate power–on operation, has been modified as follows: Turn on the unit a
  • Page 455. CONNECTION OF INPUT B–63443EN/02 HARDWARE POWER SUPPLY 5.2 POWER CONNECTIONS Power Mate CRT/MDI, DPL/MDI External power source CP1, CPD1 (AMP) 1 +24V J30 Â 2 0V +24VDC stabilized power source 3 24VDC"10% ÂFG Â Groud for signal AMP Japan 1–178288–3 (Housing) 1–175218–5 (Contact) Faston terminal St
  • Page 465. CONNECTION OF INPUT POWER SUPPLY HARDWARE B–63443EN/02 5.3 Apply the following power–on sequence. POWER–ON 1 Power to the Entire machine <200 VAC> SEQUENCE Power to the servo amplifier <200 VAC> 2 Power to the Power Mate (includes setting and display unit) <24 VDC> 36
  • Page 475. CONNECTION OF INPUT B–63443EN/02 HARDWARE POWER SUPPLY 5.4 Apply the following power–off sequence. POWER–OFF 1 Power to the Power Mate <24 VDC> SEQUENCE 2 Power to the servo amplifier <200 VAC> 3 Power to the entire machine <200 VAC> Motors cannot be controlled when the power is turned off or mom
  • Page 486. CONNECTION OF I/O UNITS TO MACHINE INTERFACE HARDWARE B–63443EN/02 6 CONNECTION OF I/O UNITS TO MACHINE INTERFACE 38
  • Page 496. CONNECTION OF I/O UNITS TO B–63443EN/02 HARDWARE MACHINE INTERFACE 6.1 INPUT/OUTPUT SIGNAL SPECIFICATIONS 6.1.1 Input Signal 1) DC input signal A DC input signal A is a category of signals sent from machine Specifications components (such as pushbutton, limit switch, relay contact) to the Power M
  • Page 506. CONNECTION OF I/O UNITS TO MACHINE INTERFACE HARDWARE B–63443EN/02 Power Mate Filter and level conversion circuit Contact Input signal 3.3KW DIC Open: Logical 0 Closed: Logical 1 +24V +24V 0V Sink–type input connection, in compliance with safety standards Power Mate Filter and level Contact conve
  • Page 516. CONNECTION OF I/O UNITS TO B–63443EN/02 HARDWARE MACHINE INTERFACE 6.1.2 The Power Mate can use source–type output signals that comply with Output Signal safety standards. Specifications The output signals are rated as follows: Maximum load current with the driver turned on: 200 mA (including an
  • Page 526. CONNECTION OF I/O UNITS TO MACHINE INTERFACE HARDWARE B–63443EN/02 Output signal driver The output signal driver can output up to eight signals. The driver element monitors the current of each output signal. If an overcurrent is detected, the output of that signal is turned off. Once a signal has
  • Page 536. CONNECTION OF I/O UNITS TO B–63443EN/02 HARDWARE MACHINE INTERFACE The following restriction applies to the connection of the output signals. The following parallel connection of output pins shall not be used. Power Mate Source–type driver circuit Stabilized DOC power supply | +24V 0V 0V Parallel
  • Page 546. CONNECTION OF I/O UNITS TO MACHINE INTERFACE HARDWARE B–63443EN/02 6.2 CONNECTION OF BUIL–IN I/O CARD C 6.2.1 Outline FANUC Power Mate 0 34–pin ribbon cable connector Machine operator’s panel Built–in I/O card–C J86, J87 Mother board DI 32 pins DO 24 pins This is built–in I/O card C built in Powe
  • Page 556. CONNECTION OF I/O UNITS TO B–63443EN/02 HARDWARE MACHINE INTERFACE (6) Pin No. of connector To P.C.B. Prevent key Upper side Pin mark The near side to prevent key is an A A side. B The opposite side is a B side. 17 (From cable side) 321 The near pin to pin mark is No. A1. (7) When the cable is ru
  • Page 566. CONNECTION OF I/O UNITS TO MACHINE INTERFACE HARDWARE B–63443EN/02 6.2.2 Signals (1) DI signals PMC ADDRESS #7 #6 #5 #4 #3 #2 #1 #0 X1000 128–B05 128–A06 128–B04 128–A04 128–B03 128–A03 128–B02 128–A02 #7 #6 #5 #4 #3 #2 #1 #0 X1001 128–B10 128–A10 128–B09 128–A09 128–B08 128–A08 128–B07 128–A07 #
  • Page 576. CONNECTION OF I/O UNITS TO B–63443EN/02 HARDWARE MACHINE INTERFACE 6.2.3 Machine Interface Built–in I/O card C CB128 CB129 34–pin flat cable connector A B A B 01 +24E +24E 01 +24E +24E 02 X1000.0 X1000.1 02 X1002.0 X1002.1 03 X1000.2 X1000.3 03 X1002.2 X1002.3 04 X1000.4 X1000.5 04 X1002.4 X1002.
  • Page 586. CONNECTION OF I/O UNITS TO MACHINE INTERFACE HARDWARE B–63443EN/02 6.2.4 Details of DI Connection Power Mate Example of connection Pin number +24E CB128(A01, B01) Bit number Address number Filter and level conversion circuit CB128(A02) X1000. 0 CB128(B02) X1000. 1 CB128(A03) X1000. 2 CB128(B03) X
  • Page 596. CONNECTION OF I/O UNITS TO B–63443EN/02 HARDWARE MACHINE INTERFACE Power Mate Example of connection Pin number +24E CB128(A01, B01) Bit number Address number Filter and level conversion circuit CB128(A07) X1001. 0 CB128(B07) X1001. 1 CB128(A08) X1001. 2 CB128(B08) X1001. 3 CB128(A09) X1001. 4 CB1
  • Page 606. CONNECTION OF I/O UNITS TO MACHINE INTERFACE HARDWARE B–63443EN/02 Power Mate Example of connection Pin number +24E CB129(A01, B01) Bit number Address number Filter and level conversion circuit CB129(A02) X1002. 0 CB129(B02) X1002. 1 CB129(A03) X1002. 2 CB129(B03) X1002. 3 CB129(A04) X1002. 4 CB1
  • Page 616. CONNECTION OF I/O UNITS TO B–63443EN/02 HARDWARE MACHINE INTERFACE Power Mate Example of connection Pin number +24E CB129(A01, B01) Bit number Address number Filter and level conversion circuit CB129(A07) X1003. 0 CB129(B07) X1003. 1 CB129(A08) X1003. 2 CB129(B08) X1003. 3 CB129(A09) X1003. 4 CB1
  • Page 626. CONNECTION OF I/O UNITS TO MACHINE INTERFACE HARDWARE B–63443EN/02 6.2.5 Details of DO Connection Power Mate Pin number Example of connection Source–type Bit number driver CB128(B06) Address number CB129(A06, B06) DOC Regulated power supply +24V 0V Y1000. 0 CB128(A11) Y1000. 1 CB128(B11) Y1000. 2
  • Page 636. CONNECTION OF I/O UNITS TO B–63443EN/02 HARDWARE MACHINE INTERFACE Power Mate Pin number Example of connection Source–type Bit number driver CB128(B06) Address number CB129(A06, B06) DOC Regulated power supply +24V 0V Y1001. 0 CB128(A15) Y1001. 1 CB128(B15) Y1001. 2 CB128(A16) Y1001. 3 CB128(B16)
  • Page 646. CONNECTION OF I/O UNITS TO MACHINE INTERFACE HARDWARE B–63443EN/02 .. Power Mate Pin number Example of connection Source–type Bit number driver CB128(B06) Address number CB129(A06, B06) DOC Regulated power supply +24V 0V Y1002. 0 CB129(A11) Y1002. 1 CB129(B11) Y1002. 2 CB129(A12) Y1002. 3 CB129(B
  • Page 656. CONNECTION OF I/O UNITS TO B–63443EN/02 HARDWARE MACHINE INTERFACE 6.3 CONNECTION WITH THE OPERATOR’S PANEL I/O MODULE 6.3.1 The operator’s panel I/O module (having 48 DI pins and 32 DO pins) can Overview be connected to an I/O port of the Power Mate 0. It can be used for the power magnetics cabi
  • Page 666. CONNECTION OF I/O UNITS TO MACHINE INTERFACE HARDWARE B–63443EN/02 6.3.2 Overall Connection Diagram Power Mate I/O Link J22 JD1A1 JD1B JD1A CE56 Machine operator’s panel I/O module B for operator’s panel CE57 +24 V power supply CPD1(IN) +24 V power supply CPD1(OUT) 56
  • Page 676. CONNECTION OF I/O UNITS TO B–63443EN/02 HARDWARE MACHINE INTERFACE 6.3.3 Connection of FANUC Power Mate 0 I/O Link by Electric Cable JD1A1 JD1B JD1A (PCR–EV20MDT) (PCR–E20LMD) (PCR–E20LMD) 1 SIN 11 0V 1 SIN 11 0V JD1B 2 *SIN 12 0V 2 *SIN 12 0V 3 SOUT 13 0V 3 SOUT 13 0V 4 *SOUT 14 0V 4 *SOUT 14 0V
  • Page 686. CONNECTION OF I/O UNITS TO MACHINE INTERFACE HARDWARE B–63443EN/02 6.3.4 The FANUC I/O Link can be extended to the maximum length of 200 m Connection of FANUC with optical cables using an optical I/O link adapter. I/O Link Optical Cable NOTE In the following cases, use an optical cable. D When th
  • Page 696. CONNECTION OF I/O UNITS TO B–63443EN/02 HARDWARE MACHINE INTERFACE D Interunit connecting cables 01 SIN 11 0V Unit side Adapter side JD1A,JD1B JD1 02 *SIN 12 0V 03 SOUT 13 0V SIN(01) (03)SOUT 04 *SOUT 14 0V *SIN(02) (04)*SOUT 05 15 0V SOUT(03) (01)SIN 06 16 0V *SOUT(04) (02)*SIN 07 17 +5V(09) (09
  • Page 706. CONNECTION OF I/O UNITS TO MACHINE INTERFACE HARDWARE B–63443EN/02 Required parts For making up an I/O Link using the optical link adapter, the following parts are necessary: D Optical I/O Link adapter 2 D Interunit connecting cable 2 D Optical cable 1 60
  • Page 716. CONNECTION OF I/O UNITS TO B–63443EN/02 HARDWARE MACHINE INTERFACE 6.3.5 Provide the CPD1 (IN) connector, shown below, with the power Power Connection necessary for the printed circuit board operation and that for DI operation. To facilitate power division, the power is output to CPD1 (OUT) exact
  • Page 726. CONNECTION OF I/O UNITS TO MACHINE INTERFACE HARDWARE B–63443EN/02 6.3.6 DI/DO Connector Pin CE56 CE57 Arrangement A B A B 01 0V +24V 01 0V +24V 02 Xm+0.0 Xm+0.1 02 Xm+3.0 Xm+3.1 03 Xm+0.2 Xm+0.3 03 Xm+3.2 Xm+3.3 04 Xm+0.4 Xm+0.5 04 Xm+3.4 Xm+3.5 05 Xm+0.6 Xm+0.7 05 Xm+3.6 Xm+3.7 06 Xm+1.0 Xm+1.1
  • Page 736. CONNECTION OF I/O UNITS TO B–63443EN/02 HARDWARE MACHINE INTERFACE 6.3.7 DI (General–purpose Input Signal) Connection Pin number Address number CE56(B01) +24V Bit number CE57(B01) Xm+0.0 CE56(A02) RV Xm+0.1 CE56(B02) RV Xm+0.2 CE56(A03) RV Xm+0.3 CE56(B03) RV Xm+0.4 CE56(A04) RV Xm+0.5 CE56(B04)
  • Page 746. CONNECTION OF I/O UNITS TO MACHINE INTERFACE HARDWARE B–63443EN/02 Pin number Address number CE56(B01) +24V Bit number CE57(B01) Xm+2.0 CE56(A10) RV Xm+2.1 CE56(B10) RV Xm+2.2 CE56(A11) RV Xm+2.3 CE56(B11) RV Xm+2.4 CE56(A12) RV Xm+2.5 CE56(B12) RV Xm+2.6 CE56(A13) RV Xm+2.7 CE56(B13) RV Xm+3.0 C
  • Page 756. CONNECTION OF I/O UNITS TO B–63443EN/02 HARDWARE MACHINE INTERFACE Pin number Address number CE56(B01) +24V Bit number CE57(B01) Xm+4.0 CE57(A06) RV Xm+4.1 CE57(B06) RV Xm+4.2 CE57(A07) RV Xm+4.3 CE57(B07) RV Xm+4.4 CE57(A08) RV Xm+4.5 CE57(B08) RV Xm+4.6 CE57(A09) RV Xm+4.7 CE57(B09) RV Xm+5.0 C
  • Page 766. CONNECTION OF I/O UNITS TO MACHINE INTERFACE HARDWARE B–63443EN/02 NOTE 1 The emergency stop signal needs to be assigned to address X0.4. To meet this requirement, make assignments in the PMC in such a way that the input signals of this module begin at address X0. X0.0 to X0.7 are DI pins that ca
  • Page 776. CONNECTION OF I/O UNITS TO B–63443EN/02 HARDWARE MACHINE INTERFACE 6.3.8 DO (Output Signal) Pin number Connection CE56(A24,B24,A25,B25) DOCOM CE57(A24,B24,A25,B25) Address number Bit number +24V 0V +24 V stabilized power supply Yn+0.0 CE56(A16) Relay DV Yn+0.1 CE56(B16) DV Yn+0.2 CE56(A17) DV Yn+
  • Page 786. CONNECTION OF I/O UNITS TO MACHINE INTERFACE HARDWARE B–63443EN/02 Pin number CE56(A24,B24,A25,B25) DOCOM CE57(A24,B24,A25,B25) Address number Bit number +24V 0V +24 V stabilized power supply Yn+2.0 CE57(A16) Relay DV Yn+2.1 CE57(B16) DV Yn+2.2 CE57(A17) DV Yn+2.3 DV CE57(B17) Yn+2.4 CE57(A18) DV
  • Page 796. CONNECTION OF I/O UNITS TO B–63443EN/02 HARDWARE MACHINE INTERFACE 6.3.9 External View Note Note) Lead wires and other components are mounted on the rear face of the printed circuit board. Ensure that the printed circuit boards are spaced 5 mm or more from one another to prevent interference. Pol
  • Page 806. CONNECTION OF I/O UNITS TO MACHINE INTERFACE HARDWARE B–63443EN/02 6.3.10 Specifications Installation conditions (1) Install the I/O module in a fully enclosed cabinet. (2) See Section 3.1 for the environment conditions. Ordering specifications Item Specification Remarks Operator’s panel I/O A20B
  • Page 816. CONNECTION OF I/O UNITS TO B–63443EN/02 HARDWARE MACHINE INTERFACE 6.3.11 DO signal reaction to a system alarm Other Notes If a system alarm occurs in a CNC using this operator’s panel I/O module, or if I/O Link communication between the Power Mate and operator’s panel I/O module fails, all the D
  • Page 826. CONNECTION OF I/O UNITS TO MACHINE INTERFACE HARDWARE B–63443EN/02 Turning the DO (output signal) power on and off (DOCOM) All the DO signals can be turned off simultaneously by turning off (opening) the DO (output signal) power supply pin “DOCOM”. Doing so causes the DO signal status to change a
  • Page 836. CONNECTION OF I/O UNITS TO B–63443EN/02 HARDWARE MACHINE INTERFACE Parallel DO (output signal) connection The DO load current can be doubled by connecting two DO points in parallel and turning them on and off simultaneously in sequence, as shown in the figure below. The maximum load current per D
  • Page 846. CONNECTION OF I/O UNITS TO MACHINE INTERFACE HARDWARE B–63443EN/02 DO (output signal) alarm detection The DO driver of the I/O module is capable of detecting an overcurrent and measuring its own temperature. If an accident, such as the connecting of the cable to ground, causes an abnormal increas
  • Page 856. CONNECTION OF I/O UNITS TO B–63443EN/02 HARDWARE MACHINE INTERFACE 6.4 This section provides examples of connecting the emergency stop signal input, skip signal, and reference position return deceleration signal all of MACHINE which are processed without PMC intervention. INTERFACE CONNECTION NOT
  • Page 866. CONNECTION OF I/O UNITS TO MACHINE INTERFACE HARDWARE B–63443EN/02 Power Mate–D +24E Bit number Address number Filter and level conversion circuit X1001. 0 X1001. 1 X1001. 2 X1001. 3 X1001. 4 Reference position return deceleration signal input (2nd axis) *DEC2 X1001. 5 X1001. 6 X1001. 7 DIC 0V Fi
  • Page 87B–63443EN/02 HARDWARE 7. CONNECTION TO CNC PERIPHERALS 7 CONNECTION TO CNC PERIPHERALS 77
  • Page 887. CONNECTION TO CNC PERIPHERALS HARDWARE B–63443EN/02 7.1 CRT/MDI INTERFACE 7.1.1 The Power Mate 0 supports the use of the CRT/MDI. General a) Only one connecting cable is needed between NC and CRT for the CRT interface for Power Mate 0. b) Maximum total length of the communication cable is 50m. c)
  • Page 89B–63443EN/02 HARDWARE 7. CONNECTION TO CNC PERIPHERALS 7.1.2 CRT Interface Power Mate CRT/MDI JD14 JD13 (PCR–EV20MDT) (PCR–EV20MDT) 1 RXD 11 0V 1 TXD 11 0V 2 *RXD 12 0V 2 *TXD 12 0V J45 3 TXD 13 3 RXD 13 4 *TXD 14 4 *RXD 14 5 15 5 15 6 16 6 16 7 17 7 17 8 18 8 18 9 19 9 19 10 20 10 20 Cable connecti
  • Page 907. CONNECTION TO CNC PERIPHERALS HARDWARE B–63443EN/02 7.1.3 Power Supply Interface CRT/MDI CPD1 (AMP) External power source 1 +24V 2 0V J30 3 +24VDC Stabilized power source FG AMP Japan Ground for protection 1–178288–3 (Housing) stad (M4) 1–175218–5 (Contact) Cable connection (J30) CPD1 1 +24V +24V
  • Page 91B–63443EN/02 HARDWARE 7. CONNECTION TO CNC PERIPHERALS 7.1.4 CRT Terminating Unit 1) The CRT terminating unit (A02B–0124–D001) is designed to enable adjustment of the waveform of a CRT link (RS485). The CRT/MDI unit may operate normally without a CRT terminating unit, provided the CRT link is short,
  • Page 927. CONNECTION TO CNC PERIPHERALS HARDWARE B–63443EN/02 7.1.5 Keyboard English key Symbolic key 82
  • Page 93B–63443EN/02 HARDWARE 7. CONNECTION TO CNC PERIPHERALS 7.2 CONNECTION WITH THE DPL/MDI 7.2.1 To the Power Mate 0, its specific DPL/MDI can be connected. This General DPL/MDI has a fluorescent character display tube for 2 lines by 16 characters. The keys are the same as those of a DPL/MDI for the Pow
  • Page 947. CONNECTION TO CNC PERIPHERALS HARDWARE B–63443EN/02 7.2.2 DPL/MDI Interface Power Mate 0 M4 DPL/MDI CNPR (D–SUB 15–pin female) (D–SUB 15–pin female) 1 0V 9 (*ATCHOPP) 1 0V 9 2 (RXSB) 10 RXD 2 10 RXD J181 3 (TXSB) 11 *RXD 3 11 *RXD 4 *ATCHPGM 12 TXD 4 *ATCHPGM 12 TXD 5 (+5VOUT) 13 *TXD 5 13 *TXD 6
  • Page 95B–63443EN/02 HARDWARE 7. CONNECTION TO CNC PERIPHERALS 7.2.3 This DPL/MDI operates at an input voltage of 24 VDC. The DPL/MDI Power Supply Interface and Power Mate use the same power supply cable. (See Section 5.2.) 7.2.4 Key Sheet 85
  • Page 967. CONNECTION TO CNC PERIPHERALS HARDWARE B–63443EN/02 7.3 I/O DEVICE INTERFACE 7.3.1 The Power Mate 0 has a single–channel RS–232C interface. RS–232–C Interface (1) RS–232–C interface signal names Specification Generally, the RS–232–C interface uses the following signals: Output SD (Send data) Inpu
  • Page 97B–63443EN/02 HARDWARE 7. CONNECTION TO CNC PERIPHERALS (2) RS–232–C interface signals RS–232–C Signal name Input/output Description circuit number SD 103 Output Send data Start bit Stop bit ON 1 2 3 4 5 6 7 8 RD 104 Input Receive data OFF (The ISO code for 0 is sent) RS 105 Output Request to send Th
  • Page 987. CONNECTION TO CNC PERIPHERALS HARDWARE B–63443EN/02 1 character in the start–stop system b1 b2 b3 b4 b5 b6 b7 b8 Start bit Information bits Stop bits (8 bits including a parity bit) (2 bits) (For bit correspondence information, see the description of the SD and RD signals in ltem 2). (b) Codes Th
  • Page 99B–63443EN/02 HARDWARE 7. CONNECTION TO CNC PERIPHERALS Table 7.3.1 ISO code EIA code Meaning Character 8 7 6 5 4 3 2 1 Character 8 7 6 5 4 3 2 1 0 f f ° 0 f ° Numeral 0 1 f f f ° f 1 ° f Numeral 1 2 f f f ° f 2 ° f Numeral 2 3 f f ° f f 3 f ° f f Numeral 3 4 f f f ° f 4 ° f Numeral 4 5 f f ° f f 5 f
  • Page 1007. CONNECTION TO CNC PERIPHERALS HARDWARE B–63443EN/02 NOTE When an I/O device containing an ISO/EIA converter is used, pay special attention to the following in Table 7.3.1. Control–out (start of a comment) Control–in (end of a comment) EIA code ( ............... ) CR O ............... Condition 1
  • Page 101B–63443EN/02 HARDWARE 7. CONNECTION TO CNC PERIPHERALS When the NC receives (1) The NC machine sends a DC1 code. data (for reading into (2) Upon receipt of the DC1 code, the I/O device starts data transmission memory) to the NC machine. (3) While the NC machine is processing, it sends a DC3 code. (4
  • Page 1027. CONNECTION TO CNC PERIPHERALS HARDWARE B–63443EN/02 When the NC sends data (1) The NC machine sends a DC2 code. (punch–out) (2) The NC machine sends punch–out information. (3) While the I/O device is processing data: (a) The CS signal on the NC can be turned off to cause the NC machine to stop da
  • Page 103B–63443EN/02 HARDWARE 7. CONNECTION TO CNC PERIPHERALS (5) Connecting the RS–232–C interface with an I/O device NC I/O device SD SD RD RD RS RS CS CS ER ER DR DR CD CD SG SG FG FG 93
  • Page 1047. CONNECTION TO CNC PERIPHERALS HARDWARE B–63443EN/02 7.3.2 RS–232–C Serial Port Power Mate Relay connector (DBM–25S) 1 FG (PCR-EV20MDT) 14 2 SD 1 RD 11 SD 15 3 RD 2 0V 12 0V 16 J42 4 RS 3 DR 13 ER 17 5 CS 4 0V 14 0V 18 6 DR 5 CS 15 RS 19 Connector 7 SG 6 0V 16 0V PCR–E20FA 20 ER 8 CD 7 CD 17 or 21
  • Page 105B–63443EN/02 HARDWARE 7. CONNECTION TO CNC PERIPHERALS 7.3.3 FANUC Handy File Relaying connector signal layout Connection 1 2 3 4 5 6 7 8 9 10 11 12 13 FG SD RD RS CS DR SG CD 14 15 16 17 18 19 20 21 22 23 24 25 ER +24 Cable side connector Connector : DBM-25P (JAPAN AVIATION ELECTRONIC INDUSTRY., LT
  • Page 1067. CONNECTION TO CNC PERIPHERALS HARDWARE B–63443EN/02 7.3.4 When External Power Relaying connector signal layout Supply is Used 1 2 3 4 5 6 7 8 9 10 11 12 13 FG SD RD RS CS DR SG CD 14 15 16 17 18 19 20 21 22 23 24 25 ER +24 Cable side connector Connector : DBM-25P (JAPAN AVIATION ELECTRONIC INDUST
  • Page 107B–63443EN/02 HARDWARE 7. CONNECTION TO CNC PERIPHERALS 7.4 MANUAL PULSE GENERATOR INTERFACE 7.4.1 A manual pulse generator interface for one axis is provided. Whether this Overview manual pulse generator interface is used for the first or second axis can be selected by the PMC. A manual pulse genera
  • Page 1087. CONNECTION TO CNC PERIPHERALS HARDWARE B–63443EN/02 7.4.2 Interface CNC MPG JA13 (PCR-EV20MDT) MPG unit #1 (M3 screw terminal) 1 HA1 11 J41 1 2 3 4 2 HB1 12 0V 3 HA2 13 +5V 0V HA1 HB1 4 HB2 14 0V MPG unit #2 5 15 (M3 screw terminal) 6 16 0V 7 17 1 2 3 4 8 18 +5V +5V 0V HA2 HB2 9 +5V 19 10 20 +5V
  • Page 109B–63443EN/02 HARDWARE 7. CONNECTION TO CNC PERIPHERALS 7.4.3 The manual pulse generator cable can be up to 50 m in length. Cable Connection for The power supply to the manual pulse generator is 5 VDC, same as for the pulse coder. It is therefore necessary to prevent cable resistance from the Manual
  • Page 1107. CONNECTION TO CNC PERIPHERALS HARDWARE B–63443EN/02 D Recommended output A circuit configuration shown in Fig. 7.4.3 (b) is recommended for the signal circuit output signals of the manual pulse generator. Recommended circuit VCC 300 W to CNC 0V Fig. 7.4.3 (b) D Voltage of threshold of Input signa
  • Page 111B–63443EN/02 HARDWARE 7. CONNECTION TO CNC PERIPHERALS 7.5 ANALOG SPINDLE INTERFACE Power Mate P/C Position coder return signal (A/B/Z phase) J40 JA12 J38 Analog spindle JA11 Analog signal amplifier Spindle motor 7.5.1 Analog Spindle CNC Interface JA11 Signal name Description SVC, ESC Spindle comman
  • Page 1127. CONNECTION TO CNC PERIPHERALS HARDWARE B–63443EN/02 7.5.2 Position Coder Interface CNC JA12 Name Description SC, *SC Position coder C–phase signal 1 SC 11 2 *SC 12 0V PA, *PA Position coder A–phase signal 3 13 4 14 0V PB, *PB Position coder B–phase PA signal 5 15 6 *PA 16 0V 7 PB 17 8 *PB 18 +5V
  • Page 113B–63443EN/02 HARDWARE 7. CONNECTION TO CNC PERIPHERALS 7.6 SERVO INTERFACE 7.6.1 The servo interface has these features. Outline D Digital control AC servo motor D Motor feedback : Serial pulse coder Power Mate β series servo J93 amplifier J94 JSn JSnB JFn n=Axis number 103
  • Page 1147. CONNECTION TO CNC PERIPHERALS HARDWARE B–63443EN/02 7.6.2 Servo Amplifier Interface (β Series CNC Servo amplifier Servo Amplifier) JSn JSnB (PCR-EV20MDT) (PCR–EV20MDT) 1 IRn 11 ISn 1 IRn 11 ISn 2 GDRn 12 GDSn J93 2 GDRn 12 GDSn 3 *PWMAn 13 *ENBLn J94 3 *PWMAn 13 *ENBLn 4 0V 14 0V 4 0V 14 0V 5 *PW
  • Page 115B–63443EN/02 HARDWARE 7. CONNECTION TO CNC PERIPHERALS 7.7 CONNECTION TO A TOUCH PANEL 7.7.1 The Power Mate 0 can be connected to a commercial touch panel via a third–party’s touch panel interface designed for FANUC products. Overview A program on the touch panel side can read information about inpu
  • Page 1167. CONNECTION TO CNC PERIPHERALS HARDWARE B–63443EN/02 7.7.4 Before turning on the power to the touch panel, turn on the Power Turn–on power to the Power Mate 0. Sequence 7.7.5 The data at the following addresses in the Power Mate 0 can Power Mate 0 Data that be read using the touch panel. can be Re
  • Page 117B–63443EN/02 HARDWARE 7. CONNECTION TO CNC PERIPHERALS 7.7.7 Details of the J123 Cable and Terminator Commercial Touch Panel Power Mate 0 SIO (D–BUS 25–pin : male) JD14 (PCR–EV20MDT) Connector:DBM–25P 01 (male) 01 RD B 11 0V 14 Lock metal 02 (Japan :DB–C2–J9 Aviation 02 12 0V RD A 15 Electronics Ind
  • Page 1187. CONNECTION TO CNC PERIPHERALS HARDWARE B–63443EN/02 Cable J123 Power Mate 0 JD14 Commercial Touchpanel 15 01 SD B RD B SIO SD A 11 02 RD A #28AWG 16 03 Twist pair RD B SD B RD A 10 04 B SD A 07 11 or 12 SG 0V #28AWG Shield 09 TRMX 18 CS B 19 #28AWG ER B 21 CS A 22 ER A Power Mate 0 JD15 Terminal
  • Page 119II PMC INTERFAC
  • Page 120
  • Page 121B–63443EN/02 PMC INTERFACE 1. ADDRESS LIST 1 ADDRESS LIST Address of interface signals between Power Mate and PMC. X000 or later G000 or X1000 or later later Power Mate PMC MT Y000 or F000 or later later Y1000 or later 111
  • Page 1221. ADDRESS LIST PMC INTERFACE B–63443EN/02 1.1 Power Mate 0 MT ³ PMC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 X1000 SKIP *DEC1 *ESP X1001 *DEC2 When I/O module for operator’s panel is used Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 X0000 SKIP *DEC1 *ESP X0001 *DEC2 112
  • Page 123B–63443EN/02 PMC INTERFACE 1. ADDRESS LIST PMC ³ CNC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 G004 FIN G005 AFL TFIN SFIN MFIN G006 OVC *ABSM G007 *FLWU ST G008 ERS RRW *SP *ESP *IT G009 PN3 PN2 PN1 PN0 G010 *JV7 *JV6 *JV5 *JV4 *JV3 *JV2 *JV1 *JV0 G011 *JV15 *JV14 *JV13 *JV12 *JV11 *JV10 *JV9 *JV8 G0
  • Page 1241. ADDRESS LIST PMC INTERFACE B–63443EN/02 Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 G106 MI2 MI1 G114 *+L2 *+L1 G116 *–L2 *–L1 G126 SVF2 SVF1 G130 *IT2 *IT1 114
  • Page 125B–63443EN/02 PMC INTERFACE 1. ADDRESS LIST CNC ³ PMC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 F000 OP SA STL SPL RWD F001 MA ENB DEN BAL RST AL F002 CUT THRD CSS F003 MEDT MMEM MRMT MMDI MJ MH F004 MZRN F007 TF SF MF F010 M07 M06 M05 M04 M03 M02 M01 M00 F011 M15 M14 M13 M12 M11 M10 M09 M08 F012 M23 M
  • Page 1261. ADDRESS LIST PMC INTERFACE B–63443EN/02 Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 F059 UO131 UO130 UO129 UO128 UO127 UO126 UO125 UO124 F072 OUT7 OUT6 OUT5 OUT4 OUT3 OUT2 OUT1 OUT0 F073 ZRNO MD4O MD2O MD1O F075 *SPO KEYO DRNO MLKO SBKO BDTO F076 ROV2O ROV1O MP2O MP1O F077 RTO HS1BO HS1AO F078 *FV7O
  • Page 127B–63443EN/02 PMC INTERFACE 2. SIGNAL LIST 2 SIGNAL LIST 117
  • Page 1282. SIGNAL LIST PMC INTERFACE B–63443EN/02 2.1 I/O SIGNAL LIST (ORDER OF GROUP) Signal direction Refer Group Signal name Symbol (address) CNC CNC ence ↓ ↑ PMC PMC :1 CNC ready signal MA (F001#7) f 3.1 Servo ready signal SA (F000#6) f 3.2 :2 Emergency stop signal :ESP (G008#4, X0000#4, X1000#4) f 4.1
  • Page 129B–63443EN/02 PMC INTERFACE 2. SIGNAL LIST Signal direction Refer Group Signal name Symbol (address) CNC CNC ence ↓ ↑ PMC PMC :7 Manual handle feed axis select signal HS1A, HS1B, HS2A, HS2B f 9.1 (G018#0, #1, #4, #5) Incremental feed signal MP1, MP2 (G019#4, #5) f 9.2 :8 Manual reference position ret
  • Page 1302. SIGNAL LIST PMC INTERFACE B–63443EN/02 Signal direction Refer Group Signal name Symbol (address) CNC CNC ence ↓ ↑ PMC PMC :16 Key data reference function by PMC K0, K1, K2, K3, K4, K5, K6, K7, K8, K9, f 17 KMNS, KPRD, KNO, KSLH, KEOB, KCAN, KALT, KINS, KDLT, KINP, KWRT, KRED, KPOS, KPRG, KVAR, KP
  • Page 131B–63443EN/02 PMC INTERFACE 2. SIGNAL LIST 2.2 I/O SIGNAL LIST (ORDER OF SYMBOL) Symbol Signal name PMC address :ABSM Manual absolute signal G006#2 AFL Auxiliary function lock signal G005#6 AL CNC alarm signal F001#0 BAL Battery alarm signal F001#2 BDT Optional block skip signal G044#0 BDTO Optional
  • Page 1322. SIGNAL LIST PMC INTERFACE B–63443EN/02 Symbol Signal name PMC address HS1AO, HS1BO Manual handle feed axis select signal (software operator’s panel) F077#0, #1 IGNVRY Speed control servo alarm ignored signal G066#0 INP1, INP2 In–position signal F104#0, #1 : IT Interlock signal G008#0 : IT1, :IT2
  • Page 133B–63443EN/02 PMC INTERFACE 2. SIGNAL LIST Symbol Signal name PMC address MFIN M function end signal G005#0 MH Manual handle step feed (HANDLE/STEP) check signal F004#1 MI1, MI2 Mirror image signal G106#0, #1 MJ Jog feed (JOG) check signal F003#2 MLK Machine lock signal G044#1 MLKO Machine lock signa
  • Page 1342. SIGNAL LIST PMC INTERFACE B–63443EN/02 Symbol Signal name PMC address SKIP Skip signal X1000#7 SOR Spindle orientation signal G029#5 SOV0 to SOV7 Spindle speed override signal G030 :SP Feed hold signal G008#5 :SPO Feed hold signal (software operator’s panel) F075#7 SPL Feed hold lamp signal F000#
  • Page 135B–63443EN/02 PMC INTERFACE 3. READY SIGNALS 3 READY SIGNALS 125
  • Page 1363. READY SIGNALS PMC INTERFACE B–63443EN/02 3.1 When power is applied to the Power Mate, this signal MA turns to “1”. CNC READY SIGNAL (OUTPUT) MA 3.2 When the servo system becomes operative, the servo ready signal SA turns to “1”. For axes that must be braked on the machine side, the brake
  • Page 137B–63443EN/02 PMC INTERFACE 4. RESET & EMERGENCY STOP 4 RESET & EMERGENCY STOP 127
  • Page 1384. RESET & EMERGENCY STOP PMC INTERFACE B–63443EN/02 4.1 When the emergency stop signal *ESP turns to “0”, the emergency stop is applied to the machine and the Power Mate is reset. This signal is EMERGENCY STOP controlled by the B contacts of a pushbutton switch. The emergency stop SIGNAL (INPUT) *E
  • Page 139B–63443EN/02 PMC INTERFACE 4. RESET & EMERGENCY STOP WARNING Software limit setting point and operating point of limit switch for emergency stop This means that the rapid traverse rate set with parameter No. 1420 can cause the point at which motion actually stops to exceed the software limit setting
  • Page 1404. RESET & EMERGENCY STOP PMC INTERFACE B–63443EN/02 4.2 The Power Mate can be reset by turning the external reset signal ERS to “1”. The reset signal RST[5.3] turns to “1” at the same time. When an EXTERNAL RESET M[16.1], S[18.1], or T[19] function is being executed, MF[16.1], SIGNAL (INPUT) ERS SF
  • Page 141B–63443EN/02 PMC INTERFACE 4. RESET & EMERGENCY STOP 4.4 OVERTRAVEL CHECK 4.4.1 Overtravel Signal General When the tool moves beyond the stroke end set by the machine tool limit switch, the tool decelerates and stops because of working the limit switch and an OVERTRAVEL alarm is displayed. Signal Ov
  • Page 1424. RESET & EMERGENCY STOP PMC INTERFACE B–63443EN/02 The following shows the deceleration distance at overtravel. (1) Rapid traverse Command pulse deceleration V Servo position deviation VR t *+La limit switch t1 t2 TR L1=VR(t1+t2+TR/2+TS)S1/1000 [mm,inch] L1 : deceleration distance VR : Rapid trave
  • Page 143B–63443EN/02 PMC INTERFACE 4. RESET & EMERGENCY STOP D Releasing overtravel Press the reset button to reset the alarm after moving the tool to the safety direction by manual operation. Signal address #7 #6 #5 #4 #3 #2 #1 #0 G114 *+L2 *+L1 G116 *–L2 *–L1 Parameter #7 #6 #5 #4 #3 #2 #1 #0 3004 OTH [Da
  • Page 1445. STATUS SIGNALS PMC INTERFACE B–63443EN/02 5 STATUS SIGNALS 134
  • Page 145B–63443EN/02 PMC INTERFACE 5. STATUS SIGNALS 5.1 When an alarm is triggered in the Power Mate, an alarm message is displayed on the CRT or DPL and the alarm signal AL turns to “1”. When ALARM SIGNAL the cause of the alarm is corrected and the Power Mate is reset, the alarm (OUTPUT) AL state of Power
  • Page 1465. STATUS SIGNALS PMC INTERFACE B–63443EN/02 5.4 Function Indicates that the Power Mate is executing the rewinding operation. REWINDING SIGNAL Output conditions (OUTPUT) RWD The signal turns to “1” when the reset & rewind signal RRW[4.3] has turned to “1”. However, if can be modified by set
  • Page 147B–63443EN/02 PMC INTERFACE 5. STATUS SIGNALS 5.6 Function These signals indicate that the control axes are set to the in-position condition. IN–POSITION They are provided for each control axis, and the number in the SIGNALS INPn signal name corresponds to the control axis number. INP n
  • Page 1486. MODE SELECTION PMC INTERFACE B–63443EN/02 6 MODE SELECTION 138
  • Page 149B–63443EN/02 PMC INTERFACE 6. MODE SELECTION General The mode select signal is a code signal consisting of the three bits MD1, MD2, and MD4. The five modes -- memory edit (EDIT), memory operation (MEM), manual data input (MDI), manual handle/incremental feed (HANDLE/INC), manual continuous feed (JOG
  • Page 1506. MODE SELECTION PMC INTERFACE B–63443EN/02 6.1 MODE SELECTION SIGNAL MDI, MD2, MD4 DNCI ZRN [Classification] Input signal [Operation] As shown in the following table, the mode select signal is a grey code (a code in which only one bit is different from that of the adj
  • Page 151B–63443EN/02 PMC INTERFACE 6. MODE SELECTION 6.2 OPERATION MODE CHECK SIGNAL MMDI, MMEM , MRMT, MEDT, MH, MJ, MREF [Classification] Output signal [Function] The currently selected operation mode is output. [Operation] The following lists the relationship between the mode selection sig
  • Page 1526. MODE SELECTION PMC INTERFACE B–63443EN/02 Note NOTE Precautions on modes and mode switching 1 In MDI mode, the STL signal turns to “0” and the CNC stops as soon as the commands entered via the MDI have been executed. But the SPL signal does not turn to “1”. Therefore, another command can be enter
  • Page 153B–63443EN/02 PMC INTERFACE 6. MODE SELECTION NOTE 4 During operation in automatic operation mode (MEM, RMT, or MDI), specifying switching to another automatic operation mode (MEM, RMT, or MDI) or memory editing mode (EDIT) first places the CNC in the automatic operation stop state after executing th
  • Page 1546. MODE SELECTION PMC INTERFACE B–63443EN/02 NOTE 6 When the manual handle feed or incremental feed mode is selected while the Power Mate is operating in the automatic operation mode (MEM, RMT or MDI), the automatic operation stops, the STL signal turns to “0”, the SPL signal simultaneously turns to
  • Page 155B–63443EN/02 PMC INTERFACE 6. MODE SELECTION NOTE 7 When the JOG mode is selected during automatic operation (RMT, MEM or MDI) mode operation, operation stops, the STL signal turns to “0”, the SPL signal simultaneously turns to “1”, and the Power Mate enters the JOG mode. Under this condition, JOG f
  • Page 1566. MODE SELECTION PMC INTERFACE B–63443EN/02 NOTE 8 The mode switching operation is summarized in the time chart below (Fig. 6.2 (f)). M M M M D D D Disable because of Disable because of feed hold state of MDI operation possible here- feed hold state of automatic operation MDI operation after H / S
  • Page 157B–63443EN/02 PMC INTERFACE 7. JOG FEED 7 JOG FEED 147
  • Page 1587. JOG FEED PMC INTERFACE B–63443EN/02 7.1 These signals are enabled when INC or JOG mode is selected. They indicate the feed axis and its feed direction. FEED AXIS +/– of signal name indicates the feed direction, the number following “J” DIRECTION SELECT corresponds to the number of the controlled
  • Page 159B–63443EN/02 PMC INTERFACE 7. JOG FEED 7.2 (Function) MANUAL FEEDRATE A feedrate in jog feed or incremental feed can be overridden. These sixteen binary code signals correspond to the override OVERRIDE (INPUT) values as follows: *JV0 TO *JV15 ȍ |2 15 Override value (%) = 0.01 i Vi| i+0 w
  • Page 1607. JOG FEED PMC INTERFACE B–63443EN/02 7.3 If the jog feed mode is selected, setting the RT signal to “1” switches tool movement from a jog feedrate to a rapid traverse rate. MANUAL RAPID Under the condition mentioned above, setting the feed axis direction TRAVERSE SELECT selection signal (7.1) to ”
  • Page 161B–63443EN/02 PMC INTERFACE 7. JOG FEED 7.5 This signal determines whether or not the move amount is counted to the present position on the workpiece coordinate system when the machine MANUAL ABSOLUTE tool is moved by the manual operation, whether jog or incremental feed. SIGNAL (INPUT) (a) *ABSM = 0
  • Page 1627. JOG FEED PMC INTERFACE B–63443EN/02 Actual tool path The actual end point always (The tool moves along this path, regardless of moves in parallel absolute command or incremental command) Manual intervention End point Programmed tool path Fig.7.5 (b) Manual Absolute OFF The present value display a
  • Page 163B–63443EN/02 PMC INTERFACE 8. INTERLOCK 8 INTERLOCK 153
  • Page 1648. INTERLOCK PMC INTERFACE B–63443EN/02 8.1 This signal is used to inhibit the machine from moving, and is effective regardless of the selected mode. When the *IT signal is “0”, the axis INTERLOCK SIGNAL movement is decelerated and stopped. (INPUT) *IT In automatic operation (cycle start lam
  • Page 165B–63443EN/02 PMC INTERFACE 8. INTERLOCK 8.2 The specified axis movement can be prevented independently by signal (*ITn). AXIS INTERLOCK Parameter(No.3003#2) selects whether axis interlock is enabled or SIGNAL (INPUT) *ITn disabled. Set the parameter to be enabled for axis interlock. (a)
  • Page 1669. MANUAL HANDLE FEED PMC INTERFACE B–63443EN/02 9 MANUAL HANDLE FEED General In the manual handle feed mode, the tool can be minutely moved by rotating the manual pulse generator. Select the axis along which the tool is to be moved with the handle feed axis selection signal. The minimum distance th
  • Page 167B–63443EN/02 PMC INTERFACE 9. MANUAL HANDLE FEED 9.1 MANUAL HANDLE FEED AXIS SELECTION SIGNALS HS1A–HS1B HS2A–HS2B [Classification] Input signal [Function] Selects the axis of manual handle feed. A set of four code signals, A, B, C, and D is provided for each manual pulse gen
  • Page 1689. MANUAL HANDLE FEED PMC INTERFACE B–63443EN/02 9.2 MANUAL HANDLE FEED AMOUNT SELECTION SIGNAL MP1, MP2 (INCREMENTAL FEED SIGNAL) [Classification] Input signal [Function] This signal selects the distance traveled per pulse from the manual pulse generator during the manual handle feed or
  • Page 169B–63443EN/02 PMC INTERFACE 9. MANUAL HANDLE FEED HPF When a manual handle feed exceeding the rapid traverse rate is issued, 0: The rate is clamped at the rapid traverse rate, and the handle pulses corresponding to the excess are ignored. (The graduations of the manual pulse generator may not agree w
  • Page 17010. REFERENCE POSITION RETURN PMC INTERFACE B–63443EN/02 10 REFERENCE POSITION RETURN 160
  • Page 171B–63443EN/02 PMC INTERFACE 10. REFERENCE POSITION RETURN 10.1 (1) Manual reference position return selection signal (input) ZRN MANUAL REFERENCE (2) Reference position return deceleration signal (input) *DECn (n : 1 or 2) POSITION RETURN (3) Reference pos
  • Page 17210. REFERENCE POSITION RETURN PMC INTERFACE B–63443EN/02 JOG mode ZRN +J1 +V Rapid traverse Rapid –V traverse *DEC1 *DEC1 *DEC1 Grid (One–rotation signal) ZP1 (X –axis return direction –) Fig.10.1 (b) Reference Position Return (from Reverse Direction) In the above case, the relationship among the re
  • Page 173B–63443EN/02 PMC INTERFACE 10. REFERENCE POSITION RETURN Point at which *DEC1 turns to “0” Reference position Deceleration region Fig.10.1 (d) After deceleration, a parameter (No. 1425) can be used to set a low constant speed for each axis within the range of 6 to 24,000 mm/min or 0.6 to 960 inches/
  • Page 17410. REFERENCE POSITION RETURN PMC INTERFACE B–63443EN/02 (2) LDA : Distance between deceleration limit switch released point and reference position LDA : Move amount of 1/2 revolution of motor Since the above conditions do not include the limit switch operation variations, this point must also be co
  • Page 175B–63443EN/02 PMC INTERFACE 10. REFERENCE POSITION RETURN 10.2 (a) Function REFERENCE This signal indicates that the Power Mate has established the reference position by the reference position return. For the machine POSITION whose reference position is established by the absolute pulse coder, ESTABL
  • Page 17611. MEMORY PROTECTION KEY (INPUT) KEY1 TO KEY4 PMC INTERFACE B–63443EN/02 MEMORY PROTECTION KEY (INPUT) KEY1 TO KEY4 11 (a) Function Enables the changing of the memory contents from the MDI panel. Four signals are provided. The operations that can be performed on the contents
  • Page 177B–63443EN/02 PMC INTERFACE 12. AUTOMATIC OPERATION 12 AUTOMATIC OPERATION 167
  • Page 17812. AUTOMATIC OPERATION PMC INTERFACE B–63443EN/02 12.1 When the cycle start signal (ST) is turned to “1”, then turned to “0” when automatic operation (MEM) is selected, the Power Mate enters automatic CYCLE START operation state and operation starts. At the same time, the cycle start lamp SIGNAL (I
  • Page 179B–63443EN/02 PMC INTERFACE 12. AUTOMATIC OPERATION (3) Automatic operation stop state Indicates that automatic operation has been completed and stopped. (4) Reset state Indicates that the automatic operation has been forcibly terminated. NOTE If the sequence number search is performed through MDI pa
  • Page 18012. AUTOMATIC OPERATION PMC INTERFACE B–63443EN/02 12.2 When the feed hold signal (*SP) is turned to “0” during automatic operation or manual data input, the Power Mate enters the feed hold state FEED HOLD SIGNAL and stops. At the same time, the cycle start lamp signal (STL[12.3]) turns (INPUT) *SP
  • Page 181B–63443EN/02 PMC INTERFACE 12. AUTOMATIC OPERATION M03; (block containing only a miscellaneous function) OP STL SPL MF For high–speed M/S/T interface. ST *SP MFIN Reset state Automatic opera- Automatic opera- Automatic operation tion in progress tion paused stopped G00X100.M03; (block containing a m
  • Page 18212. AUTOMATIC OPERATION PMC INTERFACE B–63443EN/02 G00X100.M03; (block containing a move command and miscellaneous function) (Feed hold after the completion of movement) OP STL SPL MF For high–speed M/S/T interface. ST *SP After the comple- tion of movement MFIN Reset state Automatic opera- Automati
  • Page 183B–63443EN/02 PMC INTERFACE 12. AUTOMATIC OPERATION 12.5 The following output signals indicate the status of the Power Mate: AUTOMATIC (1) Cycle start lamp STL OPERATION SIGNAL (2) Feed hold lamp SPL (OUTPUT) OP (3) Automatic operation OP The following table shows the relationship between th
  • Page 18412. AUTOMATIC OPERATION PMC INTERFACE B–63443EN/02 12.6 When several part programs are stored in program storage memory beforehand, a workpiece number can be searched with the workpiece WORKPIECE number search signals PN0 to PN3 from the machine side. NUMBER SEARCH First, a number from O001 to O015
  • Page 185B–63443EN/02 PMC INTERFACE 12. AUTOMATIC OPERATION NOTE 1 This function can be used only at automatic operation. 2 Always select the program number from O001 to O015. 3 Program numbers from O001 to O015 can be used. However, programs corresponding to all the program numbers do not have to be stored
  • Page 18612. AUTOMATIC OPERATION PMC INTERFACE B–63443EN/02 12.7 When the machine lock signal MLK turns to “1”, operation is controlled and the moving command does not output to the servo whatever in MACHINE LOCK manual or automatic operation. The program continues to execute, SIGNAL (INPUT) MLK performing a
  • Page 187B–63443EN/02 PMC INTERFACE 12. AUTOMATIC OPERATION 12.8 This signal is enabled in the MEM mode. SINGLE BLOCK When the single block signal SBK turns to “1” during automatic operation, operation stops at the end of the executing block and the cycle SIGNAL (INPUT) SBK start lamp signal STL [12.3] turns
  • Page 18812. AUTOMATIC OPERATION PMC INTERFACE B–63443EN/02 12.9 (Function) This signal selects the dry run to set the feedrate of automatic DRY RUN SIGNAL operation to the dry run speed set by a parameter (No.1410) (INPUT) DRN instead of a command value . (Operation) When this signal turns to “1”:
  • Page 189B–63443EN/02 PMC INTERFACE 12. AUTOMATIC OPERATION 12.12 This signal is effective during automatic operation. Setting the BDT to “1” ignores information read after the appropriate code is sent, until the OPTIONAL BLOCK end of block code (EOB code). The code for each signal is shown below, SKIP SIGNA
  • Page 19012. AUTOMATIC OPERATION PMC INTERFACE B–63443EN/02 12.13 When the MIn (n:1 or 2) signal turns to “1”, the algebraical sign of the axis command value in MEM mode is inverted. This function is not available MIRROR IMAGE in JOG mode or for the movement between intermediate position and SIGNAL (INPUT) M
  • Page 191B–63443EN/02 PMC INTERFACE 12. AUTOMATIC OPERATION 12.14 DNC OPERATION General By starting automatic operation during the DNC operation mode (RMT), it is possible to perform machining (DNC operation) while a program is being read in via the reader/puncher interface. To use the DNC operation function
  • Page 19212. AUTOMATIC OPERATION PMC INTERFACE B–63443EN/02 Alarm and message Number Message Description 086 DR SIGNAL OFF When entering data in the memory by using Reader/Puncher interface, the ready signal (DR) of reader/puncher was off. Power supply of I/O unit is off or cable is not connected or a P.C.B.
  • Page 19313. SIGNALS IN CUTTING FEED B–63443EN/02 PMC INTERFACE (OUTPUT) CUT SIGNALS IN CUTTING FEED (OUTPUT) 13 CUT Signal displayed during movement in cutting feed is output to PMC. [Signal] CUT [Function] Signal in cutting feed 1 : Signal is output during movement in cutting feed. 0 : Si
  • Page 19414. SCREEN STATE SIGNALS (OUTPUT) DPL0, DPL1, DPL2 PMC INTERFACE B–63443EN/02 SCREEN STATE SIGNALS (OUTPUT) DPL0, DPL1, DPL2 14 The DPL/MDI screen state is output to the PMC in a code signal consisting of 3 bits. DPL2 DPL1 DPL0 Screen State 0 0 0 Position display 0 0
  • Page 195B–63443EN/02 PMC INTERFACE 15. MISCELLANEOUS FUNCTION 15 MISCELLANEOUS FUNCTION 185
  • Page 19615. MISCELLANEOUS FUNCTION PMC INTERFACE B–63443EN/02 15.1 M FUNCTION (1) Miscellaneous function code signal (output) M00-M31 Miscellaneous function strobe signal MF Complete signal FIN When address M followed by an 8-digit number is commanded in the MEM mode, the 8-digit
  • Page 197B–63443EN/02 PMC INTERFACE 15. MISCELLANEOUS FUNCTION The code signal, read signal, and finish signal timing is shown below: M command read Next command read M code signal M00 to M31 MF FIN TMF TFIN DEN TMF, TFIN are set by parameter. TMF (no. 3010) : 16 to 256msec (16msec steps) TFIN (no. 3011) : 1
  • Page 19815. MISCELLANEOUS FUNCTION PMC INTERFACE B–63443EN/02 15.2 When an M, S, or T function is commanded in the MEM or MDI mode, and axial movement ends but the FIN signal for the M, S, or T command DISTRIBUTION END is not issued, the distribution end signal DEN turns to “1”. The DEN turns SIGNAL (OUTPUT
  • Page 19916. HIGH–SPEED M/S/T INTERFACE SIGNAL (INPUT) MFIN, SFIN, B–63443EN/02 PMC INTERFACE TFIN HIGH-SPEED M/S/T INTERFACE SIGNAL (INPUT) 16 MFIN, SFIN, TFIN (a) Function To enable this function, set bit 7 (MHI) of parameter No. 3001. Then the PMC/CNC interface is control
  • Page 20017. PMC KEY DATA REFERENCE FUNCTION (OUTPUT) PMC INTERFACE B–63443EN/02 PMC KEY DATA REFERENCE FUNCTION (OUTPUT) 17 190
  • Page 20117. PMC KEY DATA REFERENCE FUNCTION (OUTPUT) B–63443EN/02 PMC INTERFACE The DPL/MDI key input status is output to the PMC. NOTE When three keys or more are pushed at the same time, the key data cannot be connectly read. Signal name Key Signal name Key Signal name Key Signal name Key K
  • Page 20218. SPINDLE FUNCTIONS PMC INTERFACE B–63443EN/02 18 SPINDLE FUNCTIONS 192
  • Page 203B–63443EN/02 PMC INTERFACE 18. SPINDLE FUNCTIONS 18.1 The following chart summarizes spindle speed control. COMMAND FLOW OF SPINDLE SPEED CONTROL CNC PMC and machine Machining program, etc. ↓ ⋅ S command ⋅S code/SF signal output . Output to the PMC (to be used for ladders). ⋅Spindle stop signal/spin
  • Page 20418. SPINDLE FUNCTIONS PMC INTERFACE B–63443EN/02 D S command The S command specifies the spindle speed entered from machining programs, etc. for the CNC. For constant surface speed control (during G96 mode), the CNC converts the specified surface speed to the spindle speed. D S code/SF signal output
  • Page 205B–63443EN/02 PMC INTERFACE 18. SPINDLE FUNCTIONS D Details of gear selection To perform the gear changing, the maximum spindle speed for each gear method (Input of GR1, select signal issued from the PMC side must be set by parameter No. GR2) 3741-3744. The gear select signal is a 2 bit code signal (
  • Page 20618. SPINDLE FUNCTIONS PMC INTERFACE B–63443EN/02 Reference→ Block Diagram for Analog Voltage Output CNC Power magnetics cabinet [Surface speed] M code Gear change command S(m/min) Spindle speed X–axis pres- command ent value Constant r S (min–1) surface min–1/10V speed control Gear change G97 G96 Pa
  • Page 207B–63443EN/02 PMC INTERFACE 18. SPINDLE FUNCTIONS 18.2 The speed arrival signal SAR informs the CNC that the spindle speed has reached the commanded speed. The CNC uses this signal as the cutting SPEED ARRIVAL start condition. The PMC side should turn this signal to “1” when the SIGNAL (INPUT) SAR ac
  • Page 20818. SPINDLE FUNCTIONS PMC INTERFACE B–63443EN/02 18.3 When the spindle stop signal turns to “0”, the output voltage becomes 0V and the spindle enable signal ENB[18.1] turns to “0” (M05 is not output). SPINDLE STOP When this signal turns to “1”, the analog voltage returns to its original SIGNAL (INPU
  • Page 209B–63443EN/02 PMC INTERFACE 18. SPINDLE FUNCTIONS 18.4 When the spindle orientation signal turns to “1” and the spindle stop signal *SSTP[18.3] turns to “0”, an analog voltage which lets the spindle SPINDLE rotate at the constant speed set by parameter No. 3732 is output. The ORIENTATION spindle enab
  • Page 21018. SPINDLE FUNCTIONS PMC INTERFACE B–63443EN/02 18.5 SPINDLE OVERRIDE In spindle control, an override of 0 to 254%, in 1% units, is possible for the S command using the SOV0 to SOV7 8th-bit signal. The serial spindle SIGNAL (INPUT) control option is needed to use this function. The spindle override
  • Page 211B–63443EN/02 PMC INTERFACE 18. SPINDLE FUNCTIONS 18.6 CONSTANT SURFACE SPEED CONTROL General With the analog spindle module, specifying the surface speed (m/min or feet/min) directly in an S command makes it possible to change the spindle output continuously so as to maintain a constant surface spee
  • Page 21218. SPINDLE FUNCTIONS PMC INTERFACE B–63443EN/02 Example of Spindle Assume that gear switching is two stage switching. If the spindle speed Analog Output with the output 10 V is 1000 min–1 for the low speed gear (G1) and 2000 min–1 for the high speed gear (G2), set these speeds to the parameter No.
  • Page 213B–63443EN/02 PMC INTERFACE 18. SPINDLE FUNCTIONS Signal Gear selection signal Refer to section 18.1 “Spindle Speed Control”. (Input) GR2, GR1 Constant surface speed signal CSS [Classification] Output signal [Function] This signal indicates that constant surface speed control is
  • Page 21418. SPINDLE FUNCTIONS PMC INTERFACE B–63443EN/02 3771 Minimum spindle speed in constant surface speed control mode (G96) [Data type] Word [Unit of data] min–1 [Valid data range] 0 to 32767 Set the minimum spindle speed in the constant surface speed control mode (G96). The spindle speed in constant s
  • Page 215B–63443EN/02 PMC INTERFACE 19. TOOL FUNCTION 19 TOOL FUNCTION 205
  • Page 21619. TOOL FUNCTION PMC INTERFACE B–63443EN/02 19.1 TOOL FUNCTION General Selection of tools and offset amounts can be done by commanding tool numbers and offset numbers with up to an 8-digit numeral after address T. The offset number is specified with the last one or two digits of the T code. The too
  • Page 217B–63443EN/02 PMC INTERFACE 19. TOOL FUNCTION #7 #6 #5 #4 #3 #2 #1 #0 5006 TGC [Data type] Bit TGC When a T code is specified in a block containing G50, G04, or G10: 0 : No alarm occurs. 1 : P/S alarm No. 254 occurs. Alarm and message Number Message Description 030 ILLEGAL OFFSET NUM- The offset numb
  • Page 21819. TOOL FUNCTION PMC INTERFACE B–63443EN/02 19.2 TOOL COMPENSATION VALUE/ TOOL COMPENSATION NUMBER/ TOOL COMPENSATION MEMORY Point on the program Offset value on X axis Offset value on Z axis Tool compensation values can be entered into CNC memory from the CRT/MDI panel or from a program. A tool co
  • Page 219B–63443EN/02 PMC INTERFACE 19. TOOL FUNCTION Parameter #7 #6 #5 #4 #3 #2 #1 #0 3290 WOF [Data type] Bit WOF Setting the tool wear compensation value by MDI key input is: 0 : Not disabled 1 : Disabled (With parameter No. 3294 and No. 3295, set the offset number range in which updating the setting is
  • Page 22019. TOOL FUNCTION PMC INTERFACE B–63443EN/02 5013 Maximum value of tool compensation [Data type] Two–word [Unit of data] Increment system IS–B Unit Metric input 0.001 mm Inch input 0.0001 inch [Valid data range] Increment system IS–B Metric input 0 to 999999 Inch input 0 to 999999 This parameter set
  • Page 221B–63443EN/02 PMC INTERFACE 19. TOOL FUNCTION Reference item Power Mate 0 OPERATOR’S MANUAL II 13.4 TOOL COMPENSATION VAL- (B–63444EN) UES, NUMBER OF COM- PENSATION VALUES, AND EN- TERING VALUES FROM THE PROGRAM (G10) 211
  • Page 22220. SKIP SIGNALS (INPUT) SKIP PMC INTERFACE B–63443EN/02 20 SKIP SIGNALS (INPUT) SKIP If the skip signal SKIP is input from the machine side during move command execution in G31 or if a skip signal (SKIP) which is input from the machine side during the execution o
  • Page 22320. SKIP SIGNALS (INPUT) SKIP B–63443EN/02 PMC INTERFACE NOTE 1 The G31 block unconditionally assumes the G01 mode. The feed rate becomes the value specified by the F code. 2 If measuring using signal SKIP, the feed rate must be programmed to be constant. Measuring errors become la
  • Page 22421. MECHANICAL HANDLE FEED PMC INTERFACE B–63443EN/02 21 MECHANICAL HANDLE FEED 214
  • Page 225B–63443EN/02 PMC INTERFACE 21. MECHANICAL HANDLE FEED 21.1 These signals prevent the servo motors from overload when the axes are clamped under certain conditions. SERVO OFF SIGNAL When one of these signals (SVFn) turns to “1”, the servo motor is turned (INPUT) SVFn off. The mechanical clamp is done
  • Page 22622. SOFTWARE OPERATOR’S PANEL PMC INTERFACE B–63443EN/02 22 SOFTWARE OPERATOR'S PANEL 216
  • Page 227B–63443EN/02 PMC INTERFACE 22. SOFTWARE OPERATOR’S PANEL 22.1 The software operator’s panel substitutes commands sent from the CRT/MDI for some operation switches on the machine tool operator’s SOFTWARE panel (See Operator’s Manual (B–63444EN) for details). With this OPERATOR’S PANEL option, output
  • Page 22822. SOFTWARE OPERATOR’S PANEL PMC INTERFACE B–63443EN/02 22.2 These signals work from the optional software operator’s panel in the same way as the predefined signals. Machine tool builders may assign SOFTWARE their own functions to the signals. OPERATOR’S PANEL GENERAL–PURPOSE OUT0 Signal correspon
  • Page 229B–63443EN/02 PMC INTERFACE 23. CUSTOM MACRO 23 CUSTOM MACRO 219
  • Page 23023. CUSTOM MACRO PMC INTERFACE B–63443EN/02 23.1 Custom macro signals are interface signals used for custom macro and PMC programs. Input/output is controlled by system variables from the CUSTOM MACRO custom macro side, by specifying both addresses and bits from the PMC SIGNAL (just as for DI/DO sig
  • Page 23124. SPEED CONTROL SERVO ALARM IGNORE SIGNAL (INPUT) B–63443EN/02 PMC INTERFACE IGNVRY SPEED CONTROL SERVO ALARM IGNORE SIGNAL 24 (INPUT) IGNVRY If the speed control servo alarm is issued and this signal is high, the control unit ignores the alarm, thus preventing the alarm state fr
  • Page 23224. SPEED CONTROL SERVO ALARM IGNORE SIGNAL (INPUT) IGNVRY PMC INTERFACE B–63443EN/02 NOTE 1 While the VRDY OFF alarm ignore signal is set to 1, and a servo alarm other than alarm No. 401 occurs, the control unit detects the alarm. 2 When the control enters NOT READY status due to emergency
  • Page 233B–63443EN/02 PMC INTERFACE 25. EXTERNAL I/O DEVICE CONTROL 25 EXTERNAL I/O DEVICE CONTROL 223
  • Page 23425. EXTERNAL I/O DEVICE CONTROL PMC INTERFACE B–63443EN/02 25.1 EXTERNAL I/O DEVICE CONTROL General It is possible to request from the outside that a program be registered, collated, or output. D Registeration/Collation As triggered by the external read start signal EXRD, the background edit functio
  • Page 235B–63443EN/02 PMC INTERFACE 25. EXTERNAL I/O DEVICE CONTROL D There are some other conditions to determine whether a program can be registered or collated. For example, a program cannot be registered or collated, if a program with the same program number is being executed in the foreground processing
  • Page 23625. EXTERNAL I/O DEVICE CONTROL PMC INTERFACE B–63443EN/02 Background editing signal BGEACT [Classification] Output signal [Function] This signal indicates that the background edit function is operating. [Output condition] This signal becomes logical 1 when: D The [BG EDIT] soft key is pres
  • Page 237B–63443EN/02 PMC INTERFACE 25. EXTERNAL I/O DEVICE CONTROL Signal Address #7 #6 #5 #4 #3 #2 #1 #0 G058 EXWT EXSTP EXRD #7 #6 #5 #4 #3 #2 #1 #0 F053 BGEACT RPALM RPBSY Parameter Input/output channel number (parameter No. 0020) ↓ 0020 I/O CHANNEL 0101 Stop bit and other data I/O CHANNEL=0 Number speci
  • Page 23825. EXTERNAL I/O DEVICE CONTROL PMC INTERFACE B–63443EN/02 #7 #6 #5 #4 #3 #2 #1 #0 3202 NE9 NE8 [Data type] Bit type NE8 Editing of subprograms with program numbers 8000 to 8999 0 : Not inhibited 1 : Inhibited The following edit operations are disabled: (1) Program deletion (Even when deletion of al
  • Page 239B–63443EN/02 PMC INTERFACE 25. EXTERNAL I/O DEVICE CONTROL Alarm and message Number Message Description 079 BP/S ALARM In memory or program collation,a pro- gram in memory does not agree with that read from an external I/O device. Check both the programs in memory and those from the external device.
  • Page 240
  • Page 241APPENDI
  • Page 242
  • Page 243B–63443EN/02 APPENDIX A. EXTERNAL DIMENSIONS OF EACH UNIT A EXTERNAL DIMENSIONS OF EACH UNIT Number Classification Name of Figure Control unit CONTROL UNIT Fig. 1 Setting and CRT/MDI Fig. 2 display unit DPL/MDI Fig. 3 External device α POSITION CODER Fig. 4 MANUAL PULSE GENERATOR Fig. 5 MANUAL PULSE
  • Page 244A. EXTERNAL DIMENSIONS OF EACH UNIT APPENDIX B–63443EN/02 Fig. 1 CONTROL UNIT Specification : A02B–0166–B591 Air out Air in Weight: 2.2kg Unit : mm 234
  • Page 245B–63443EN/02 APPENDIX A. EXTERNAL DIMENSIONS OF EACH UNIT 235
  • Page 246A. EXTERNAL DIMENSIONS OF EACH UNIT APPENDIX B–63443EN/02 Fig. 2 CRT/MDI Specification : A02B–0166–C201#TR (English key) A02B–0166–C201#TS (Symbolic key) The unit is installed from the outside of the cabinet. Panel cut drawing Stud (M4) for grounding Stud (M4) for grounding for protection for protec
  • Page 247B–63443EN/02 APPENDIX A. EXTERNAL DIMENSIONS OF EACH UNIT Fig. 3 DPL/MDI Specification : A02B–0166–C301#R (English key) The unit is installed from the outside of the cabinet. Stud for ground for protection (M4) Weight: 1.5kg Unit : mm 237
  • Page 248A. EXTERNAL DIMENSIONS OF EACH UNIT APPENDIX B–63443EN/02 Fig. 4 α POSITION CODER Specification : A860–0309–T302 (Max. 10000 min–1) MS connector : MS3102A–20–29P Weight: 1kg or less Unit : mm 238
  • Page 249B–63443EN/02 APPENDIX A. EXTERNAL DIMENSIONS OF EACH UNIT Fig. 5 MANUAL PULSE GENERATOR Specification : A860–0202–T001 83.5 f80.0 f55.0 50.0 30.0 M4X8.0 60.0 3 holes equally spaced on a 72 dia PULSE GENERATOR 11.0 FANUC LTD 5V 0V A B M3 screw terminal 120.0° Weight: 0.35kg Unit : 5mm 239
  • Page 250A. EXTERNAL DIMENSIONS OF EACH UNIT APPENDIX B–63443EN/02 Fig. 6 MANUAL PULSE GENERATOR (PENDANT TYPE) Specification : A860–0202–T004 to T015, T020 A860–0202–T004 to T009 90 38.0 M3 screw terminal 25 140 100.0 39.0 M3 screw terminal Weight: 0.6kg Unit : mm A860–0202–T010 to T015, T020 90 38.0 M3 scr
  • Page 251B–63443EN/02 APPENDIX A. EXTERNAL DIMENSIONS OF EACH UNIT Fig. 7 PUNCH PANEL (NARROW WIDTH TYPE) Cable J42 Specification : A02B–0120–C191 (Cable length : 1m) A02B–0120–C192 (Cable length : 2m) A02B–0120–C193 (Cable length : 5m) 40 20 13 5 Panel cut drawing 125 2 M3 5 100 115 20 Unit : mm 241
  • Page 252A. EXTERNAL DIMENSIONS OF EACH UNIT APPENDIX B–63443EN/02 Fig. 8 PUNCH PANEL (WITH 24V TERMINAL BOARD) Specification : A02B–0168–C051 (Cable length : 1m) A02B–0168–C052 (Cable length : 2m) A02B–0168–C053 (Cable length : 5m) HONDA Connector : PCR–E20FA Cover : PCR–E20CA JAPAN AVIATION ELEC- TRONIC IN
  • Page 253B–63443EN/02 APPENDIX A. EXTERNAL DIMENSIONS OF EACH UNIT Fig. 9 FANUC Handy File Specification : A13B–0159–B001 (English key) A13B–0159–B002 (Japanese key) Weight : 1.4kg Unit : mm 243
  • Page 254A. EXTERNAL DIMENSIONS OF EACH UNIT APPENDIX B–63443EN/02 Fig. 10 CRT LINK TERMINAL UNIT Specification : A02B–0124–D001 9.5 21 11.4 HONDA 37 30 Weight: Approx. 30g Unit : mm 244
  • Page 255B. EXTERNAL DIMENSIONS OF B–63443EN/02 APPENDIX EACH CONNECTOR B EXTERNAL DIMENSIONS OF EACH CONNECTOR Number Name of Figure PCR CONNECTOR Fig. 1 FI40 CONNECTOR Fig. 2 CONNECTOR CASE (HONDA PCR TYPE) Fig. 3 CONNECTOR CASE (HIROSE FI TYPE) Fig. 4 CONNECTOR CASE (FUJITSU FCN TYPE) Fig. 5 AMP CONNECTOR
  • Page 256B. EXTERNAL DIMENSIONS OF EACH CONNECTOR APPENDIX B–63443EN/02 Fig. 1 PCR CONNECTOR Specification : A02B–0120–K301 (PCR–E20FS+PCR–V20LA) A02B–0120–K302 (PCR–E20FA+PCR–V20LA) TYPE : HONDA PCR–E20FS(SOLDERING TYPE) PCR–E20FA(CRIMP TYPE) USAGE : GENERAL INTERFACE MATING : HONDA PCS–E20LA(METAL) HOUSING
  • Page 257B. EXTERNAL DIMENSIONS OF B–63443EN/02 APPENDIX EACH CONNECTOR Fig. 2 FI40 CONNECTOR Specification : A02B–0120–K303 (FI40–2015S+FI–20–CV) TYPE : HIROSE FI40–2015S USAGE : PULSE CODER INTERFACE LINEAR SCALE INTERFACE MPG INTERFACE MATING/HOUSING : HIROSE FI–20–CV DIMENSION 16.25 15° 11.43 1.27 NOTE T
  • Page 258B. EXTERNAL DIMENSIONS OF EACH CONNECTOR APPENDIX B–63443EN/02 Fig. 3 CONNECTOR CASE (HONDA PCR TYPE) TYPE : HONDA PCR–V20LA (for 6 dia. cable) PCR–V20LB (for 8 dia. cable) USAGE : GENERAL INTERFACE DIMENSION 9.5 21 11.4  HONDA  37 30      Case  Cable clamp  Lock bracket  Lock lever  Set
  • Page 259B. EXTERNAL DIMENSIONS OF B–63443EN/02 APPENDIX EACH CONNECTOR Fig. 4 CONNECTOR CASE (HIROSE FI TYPE) TYPE : HIROSE FI–20–CV (FOR DIA. 8mm CABLE) USAGE : PULSE CODER INTERFACE LNEAR SCALE INTERFACE MANUAL PULSE GENERATOR INTERFACE  Case  Cable clamp  Lock bracket  Lock lever  Set screw for cab
  • Page 260B. EXTERNAL DIMENSIONS OF EACH CONNECTOR APPENDIX B–63443EN/02 Fig. 5 CONNECTOR CASE (FUJITSU FCN TYPE) TYPE : FUJITSU FCN–240C20–Y/S (FOR DIA. 5.8mm CABLE) USAGE : GENERAL 9.5 21 11.4  F C020–02 37 30 Cable clamp Screw Lock lever Unit : mm 250
  • Page 261B. EXTERNAL DIMENSIONS OF B–63443EN/02 APPENDIX EACH CONNECTOR Fig. 6 AMP CONNECTOR (1) TYPE X Specification : A02B–0120–K324 (WITH CONTACT AMP1–175218–5) TYPE : AMP2–178288–3 (HOUSING) USAGE : CONTROL UNIT POWER SUPPLY INPUT CRT/MDI POWER SUPPLY INPUT DPL/MDI POWER SUPPLY INPUT CP1 3 DIMENSION 2 0V
  • Page 262B. EXTERNAL DIMENSIONS OF EACH CONNECTOR APPENDIX B–63443EN/02 Fig. 7 CONTACT FOR AMP CONNECTOR SEPARATE : AMP1–175218–2 (GOLD COATED) AMP1–175218–5 (TIN COATED) REEL : AMP1–175196–2 (GOLD COATED) AMP1–175196–5 (TIN COATED) WIRE : AWG 16, 18, 20 In case of reel (21.8) A-A ±0.4 2.9 ±0.5 2.9 1 3 ±0.5
  • Page 263B. EXTERNAL DIMENSIONS OF B–63443EN/02 APPENDIX EACH CONNECTOR Fig. 8 READER PUNCHER PANEL CONNECTOR Specification : A02B–0118–K895 (male, with cover) A02B–0061–K201 (female. with metal fitting for lock) H J A 53.0 D 7.8 G 10.7 B 38.3 E 12.6 H 1.2 C 47.0 F 41.3 J 0.8 A C A–A F A B cross section 10 A
  • Page 264B. EXTERNAL DIMENSIONS OF EACH CONNECTOR APPENDIX B–63443EN/02 Fig. 10 FASTON TERMINAL Specification : A02B–0166–K330 Model : Faston terminal Purpose : For connecting to the ground for signal Applicable housing : 170604–1 manufactured by AMP (Japan), Ltd. or FVDDF2–250, type I, blue manufactured by
  • Page 265B. EXTERNAL DIMENSIONS OF B–63443EN/02 APPENDIX EACH CONNECTOR Fig. 11 CONNECTOR FOR HIROSE FLAT CABLE Specification HIROSE ELEC. CO. HIF3BA–34D–2.54R (34contacts) HIF3BA 15.6 14.4 1.27 1.27 1.09 1.27 Section A–A’ Section B–B’ ASS’Y DIAGRAM MAIN BODY PROTECTOR CRAMP A A A 6.0 2.54 A A’ B D 3.6 6.0 6
  • Page 266C. 20–PIN INTERFACE CONNECTORS AND CABLES APPENDIX B–63443EN/02 C 20-PIN INTERFACE CONNECTORS AND CABLES 256
  • Page 267C. 20–PIN INTERFACE CONNECTORS B–63443EN/02 APPENDIX AND CABLES C.1 BOARD–MOUNTED CONNECTORS C.1.1 Models: PCR–EV20MDT (Honda Tsushin) Vertical–type 52618–2011 (Molex Japan) Connectors These board–mounted connectors have been specially developed to achieve the high packing density required for FANUC
  • Page 268C. 20–PIN INTERFACE CONNECTORS AND CABLES APPENDIX B–63443EN/02 C.2 Cable–side connectors consist of a connector main body and housing. The models listed below are available. Those connectors not marked with CABLE–SIDE an asterisk are currently being mass–produced as manufacturer’s standard CONNECTO
  • Page 269C. 20–PIN INTERFACE CONNECTORS B–63443EN/02 APPENDIX AND CABLES Supplementary D Strand wire press–mount connector: description of With this connector, #28AWG wires are press–connected to each pin cable–side connectors at the same time. The cost of producing a cable/connector assembly with this conne
  • Page 270C. 20–PIN INTERFACE CONNECTORS AND CABLES APPENDIX B–63443EN/02 C.3 RECOMMENDED CONNECTORS, APPLICABLE HOUSING, AND CABLES Table C.3 Recommended connectors, applicable housings, and cables Connector name FANUC–approved FANUC–approved Compatible cable (cable Remark referenced in the connector housing
  • Page 271C. 20–PIN INTERFACE CONNECTORS B–63443EN/02 APPENDIX AND CABLES C.4 PRESS–MOUNT Connector FANUC– Wire forming tool Press– Remark model approved mounting TYPE CONNECTOR referenced connector tool ASSEMBLY TOOLS in the Con- (manufacturer) nection AND JIGS Manual PCR– PCR–E20FA PCS–K2A FHPT–918A Low cos
  • Page 272C. 20–PIN INTERFACE CONNECTORS AND CABLES APPENDIX B–63443EN/02 C.5 Machine tool builders are required to manufacture or procure the materials for the cable assemblies to be used with their products. FANUC MATERIALS FOR recommends the following materials as being suitable for interface CABLE ASSEMBL
  • Page 273C. 20–PIN INTERFACE CONNECTORS B–63443EN/02 APPENDIX AND CABLES 10–pair cable Item Unit Specifications Product No. – A66L–0001–0284#10P Manufacturer HITACHI CABLE, LTD. OKI ELECTRIC CABLE., LTD. Rating – 60°C 30V:UL2789 80°C 30V:UL80276 Material Conductor – Stranded wire of tinned annealed copper (A
  • Page 274C. 20–PIN INTERFACE CONNECTORS AND CABLES APPENDIX B–63443EN/02 D Cable structure The cable structure is shown below. Wire identification table (HITACHI) Insulator color Wire No. First Second wire wire 1 Twisted 1 Blue White 10 2 pair wire 2 Yellow White 5 Binding 3 Green White 9 3 tape 4 Red White
  • Page 275C. 20–PIN INTERFACE CONNECTORS B–63443EN/02 APPENDIX AND CABLES 5–core coaxial cable Item Unit Description Specification – A66L–0001–0371 Manufacture – HITACHI CABLE CO., LTD. Manufacture’s specification – CO–IREFV(0)–CX–75–SB5X0.14SQ Number of Conductors Core 5 Inside Con- Size mm2 0.14 ductor Comp
  • Page 276C. 20–PIN INTERFACE CONNECTORS AND CABLES APPENDIX B–63443EN/02 D Cable structure The cable structure is shown below. Coaxial core (Each word within a circle indicates ÊÊ a jacket color.) red ÊÊ Thread green black ÊÊ White blue Tape Shield braid Sheath ÊÊÊ Inside conductor ÊÊÊ Insulator ÊÊÊ Outside
  • Page 277C. 20–PIN INTERFACE CONNECTORS B–63443EN/02 APPENDIX AND CABLES 12–core cable D Specifications Item Unit Specifications Product No. – A66L–0001–0286 Manufacturer – HITACHI CABLE, LTD. OKI ELECTRIC CABLE., LTD. Rating – 80_C, 30V Material Conductor,braid–shielded – Strand wire of tinned annealed wire
  • Page 278C. 20–PIN INTERFACE CONNECTORS AND CABLES APPENDIX B–63443EN/02 D Markings on cable D Name or symbol of the manufacturer D Manufacturing year D Cable structure The cable structure is shown below. Drain wire Red 0.18–mm2 twisted pair wire 7 6 White 1 Red Black 0.5–mm2 insulated wire Red Binding tape
  • Page 279C. 20–PIN INTERFACE CONNECTORS B–63443EN/02 APPENDIX AND CABLES D Specifications Item Specification FANUC specification number A66L–0001–0402 A66L–0001–0403 Manufacturer Oki Electric Cable Co., Ltd. A–conductor B–conductor A–conductor B–conductor Conductor Constitution 16/0.12 3/22/0.12 16/0.12 7/16
  • Page 280C. 20–PIN INTERFACE CONNECTORS AND CABLES APPENDIX B–63443EN/02 Item Specification FANUC specification number A66L–0001–0402 A66L–0001–0403 Manufacturer Oki Electric Cable Co., Ltd. A–conductor B–conductor A–conductor B–conductor Finished Rating 80_C 30V assembly performance Standard Shall comply wi
  • Page 281B–63443EN/02 APPENDIX D. INTERFACE CABLE D INTERFACE CABLE Cables Cable No. Name and connection Maximum length (m) J6 DPL/MDI cable between the M4 and DPL/MDI unit 40 J30 Power cable between the 24 V power supply and Power Mate, CRT/MDI, DPL/MDI J40 Position coder cable between the JA12 and position
  • Page 282D. INTERFACE CABLE APPENDIX B–63443EN/02 Name Application Specifications Code Length Position coder cable F140–2015S MS3106B20–29S A02B– J40 0124– 7m K823 10-pair whole shielded cable (cable A) Manual pulse generator M3 crimp style terminal cable F140–2015S A02B– 0120– J41 K821 7m (for 1unit) CRT in
  • Page 283E. DISPLAYING AND SETTING B–63443EN/02 APPENDIX PARAMETERS E DISPLAYING AND SETTING PARAMETERS 273
  • Page 284E. DISPLAYING AND SETTING PARAMETERS APPENDIX B–63443EN/02 Procedure for displaying and setting parameters Procedure for CRT/MDI 1 Set 1 for PARAMETER WRITE to enable writing. See the procedure for enabling/disabling parameter writing described below. 2 Press function key SYSTEM . 3 Press chapter se
  • Page 285E. DISPLAYING AND SETTING B–63443EN/02 APPENDIX PARAMETERS Procedure for enabling/displaying parameter writing Procedure for CRT/MDI 1 Select the MDI mode or enter state emergency stop. 2 Press function key OFFSET SETTING . 3 Press soft key [SETING] to display the setting screen. SETTING (HANDY) O00
  • Page 286E. DISPLAYING AND SETTING PARAMETERS APPENDIX B–63443EN/02 Procedure for DPL/MDI 1 Press the key to display the settings screen. 2 Use the cursor keys to position the cursor at PWE. 3 Press the <1> key and the key, in that order, to enable parameters to be written. The CNC unit will ge
  • Page 287B–63443EN/02 APPENDIX F. INPUTTING PARAMETERS F INPUTTING PARAMETERS Parameters are loaded into the memory of the controller unit from a floppy or Handy File. The input format is the same as the output format. When a parameter is loaded which has the same data number as a parameter already registere
  • Page 288F. INPUTTING PARAMETERS APPENDIX B–63443EN/02 Inputting parameters Procedure (CRT/MDI) 1 Make sure the input device is ready for reading. 2 Press the EMERGENCY STOP button on the machine operator’s panel. 3 Press function key OFFSET SETTING . 4 Press the soft key[SETING]for chapter selection. 5 Ente
  • Page 289B–63443EN/02 APPENDIX G. OUTPUTTING PARAMETERS G OUTPUTTING PARAMETERS All parameters are output in the defined format from the memory of the controller to Handy File. 279
  • Page 290G. OUTPUTTING PARAMETERS APPENDIX B–63443EN/02 Outputting parameters Procedure (CRT/MDI) 1 Make sure the output device is ready for output. 2 Specify the punch code system (ISO or EIA) using a parameter. 3 Select the EDIT mode. 4 Press function key SYSTEM . 5 Press chapter selection soft key[PARAM].
  • Page 291B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS H DESCRIPTION OF PARAMETERS Parameters are classified by data type as follows: Table H Data Types and Valid Data Ranges of Parameters Data type Valid data range Remarks Bit 0 or 1 Bit axis Byte 0 to"127 In some parameters, signs are ignored. Byte ax
  • Page 292H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 D classification of Parameters of Power Mate-H are classified in order as follows. parameters H.1 Parameters of setting (from data number 0000) H.2 Parameter of reader/punch interface (from data number 0100) H.3 Parameters of axis control/increment
  • Page 293B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS H.1 PARAMETERS OF 0000 SEQ INI ISO TVC SETTING #7 #6 #5 #4 #3 #2 #1 #0 (Bit) Setting entry is acceptable. Data type: Bit TVC TV check 0: Not performed 1: Performed ISO Code used for data output 0: EIA code 1: ISO code INI Unit of input 0: In mm 1: I
  • Page 294H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 0020 I/O CHANNEL: Selection of an input/output device Setting entry is acceptable. Data type: Byte Valid data range: 0 to 1 I/O CHANNEL An input/output device used is selected. 0: The device on channel 1 is selected. (Input/output device connected t
  • Page 295B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS H.2 Two combinations of parameters to specify the input/output device data are provided. PARAMETER OF The following shows the interrelation between the reader/punch interface READER/PUNCH parameters for the channels. INTERFACE Input/output channel n
  • Page 296H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 NFD Feed before and after the data at data output 0: Output 1: Not output NOTE Set NFD to 1 at normal usually. 0102 Number specified for the input/output device (when the I/O CHANNEL is set to 0) Data type: Byte Set the number specified for the inpu
  • Page 297B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS (3) Parameters for channel 1 (I/O CHANNEL=1) 0111 NFD ASI SB2 #7 #6 #5 #4 #3 #2 #1 #0 (Bit) Data type: Bit These parameters are used when I/O CHANNEL is set to 1. The meanings of the bits are the same as for parameter 0101. 0112 Number specified for
  • Page 298H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 H.3 PARAMETERS OF 1001 INM AXIS CONTROL/ #7 #6 #5 #4 #3 #2 #1 #0 (Bit) INCREMENT SYSTEM NOTE When this parameter is set, the power must be turned off before operation is continued. Data type: Bit INM Least command increment on the linear axis 0: In
  • Page 299B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS 1006 ZMIx DIAx #7 #6 #5 #4 #3 #2 #1 #0 (Bit) NOTE When this parameter is changed, turn off the power before continuing operation. Data type: Bit axis ZMIx The direction of reference position return and the direction of initial backlash at power-on 0
  • Page 300H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 1022 Setting of each axis in the basic coordinate system Data type: Byte axis To determine the following planes used for circular interpolation, each control axis is set to one of the basic three axes X, Y, and Z, or an axis parallel to the X, Y, or
  • Page 301B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS H.4 PARAMETERS OF 1201 WZR AWK ZPI ZPR COORDINATES #7 #6 #5 #4 #3 #2 #1 #0 (Bit) Data type: Bit ZPR Automatic setting of a coordinate system when manual return to the reference position is performed 0: Not set automatically 1: Set automatically NOTE
  • Page 302H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 1204 WKC #7 #6 #5 #4 #3 #2 #1 #0 (Bit) Data type: Bit WKC Determines whether to enable the workpiece coordinate system. 0: Disabled 1: Enabled 1220 External workpiece zero point offset value Data type: 2-word axis Unit of data Least input Increment
  • Page 303B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS Workpiece coordinate system 1 (G54) Workpiece coordinate system 2 (G55) Workpiece zero point offset Origin of machine coordinate system NOTE The workpiece origin offset can also be set using the workpiece coordinate system screen. Coordinate value o
  • Page 304H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 Coordinate value of the reference position on each axis used for setting a 1251 coordinate system automatically when input is performed in inches Data type: 2-word axis Unit of data Least input Increment system Unit increment Linear axis (input in i
  • Page 305B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS H.5 PARAMETERS OF 1300 BFA LZR STROKE LIMIT #7 #6 #5 #4 #3 #2 #1 #0 (Bit) Data type: Bit BFA When a command that exceeds a stored stroke limit is issued 0: An alarm is generated after the stroke limit exceeded. 1: An alarm is generated before the st
  • Page 306H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 H.6 PARAMETERS OF 1401 RDR RFO RPD FEEDRATE #7 #6 #5 #4 #3 #2 #1 #0 (Bit) Data type: Bit RPD Manual rapid traverse during the period from power-on time to the completion of return to the reference position 0: Disabled (Manual continuous feed is perf
  • Page 307B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS Set the F0 rate of the rapid traverse override for each axis. Rapid traverse override signal Override value ROV2 ROV1 0 0 100 % 0 1 50 % 1 0 25 % 1 1 F0 F0:Parameter No.1421 1422 Maximum cutting feedrate for each axis Data type: 2–word Unit of data:
  • Page 308H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 1425 FL rate of return to the reference position for each axis Data type: Word axis Unit of data: Valid data range: Increment system Unit of data Valid data range Milimeter machine 1 mm/min 6 to 15000 Inch machine 0.1 inch/min 6 to 6000 Set a feedra
  • Page 309B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS H.7 PARAMETERS OF 1601 NCI ACCELERATION/ #7 #6 #5 #4 #3 #2 #1 #0 (Bit) DECELERATION Data type: Bit CONTROL NCI Imposition check at deceleration 0: Performed 1: Not performed 1610 JGLx CTLx #7 #6 #5 #4 #3 #2 #1 #0 (Bit) Data type: Bit axis CTLx Accel
  • Page 310H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 Time constant for exponential acceleration/deceleration, or linear accelera- 1622 tion/deceleration after interpolation in cutting feed for each axis. Data type: Word axis Unit of data: ms Valid data range : 0 to 4000 (Cutting feed exponential accel
  • Page 311B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS FL rate of exponential function acceleration/deceleration in manual continu- 1625 ous feed for each axis. Data type: Word axis Unit of data: Valid data range: Increment system Unit of data Valid data range Milimeter machine 1 mm/min 6 to 15000 Inch
  • Page 312H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 H.8 PARAMETERS OF 1800 CVR SERVO #7 #6 #5 #4 #3 #2 #1 #0 (Bit) Data type: Bit CVR When velocity control ready signal VRDY is set ON before position control ready signal PRDY comes ON 0: A servo alarm is generated. (SV404) 1: A servo alarm is not gen
  • Page 313B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS When the battery of absolute pulse coder is connected at first time or replace the battery, first rotate the motor through at least one turn then turn the power off, before returning to the reference position. 1816 DM3x DM2x DM1x #7 #6 #5 #4 #3 #2 #
  • Page 314H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 Setting command multiply (CMR), detection multiply (DMR), and the capacity of the reference counter + CMR Error counter DA To velocity control Least command * converter increment Feedback pulse Reference DMR Position counter Detection detector unit
  • Page 315B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS 1825 Servo loop gain for each axis Data type: Word axis Unit of data: 0.01 sec–1 Valid data range: 1 to 9999 Set the loop gain for position control for each axis. When the machine performs linear or circular interpolation, the same value must be set
  • Page 316H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 1829 Positioning deviation limit for each axis in the stopped state Data type: Word axis Unit of data: Detection unit Valid data range: 0 to 32767 Set the positioning deviation limit in the stopped state for each axis. If, in the stopped state, the
  • Page 317B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS The following parameters are not explained in this manual, therefore see parameter manual of servo for details; No. Data type Contents 2000 Bit axis PGEXPD DGPRM 2001 Bit axis AMR7 AMR6 AMR5 AMR4 AMR3 AMR2 AMR1 AMR0 2002 Bit axis 2003 Bit axis VOFST
  • Page 318H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 No. Data type Contents 2041 Word axis Current loop gain (PK2) 2042 Word axis Current loop gain (PK3) 2043 Word axis Velocity loop gain (PK1V) 2044 Word axis Velocity loop gain (PK2V) 2045 Word axis Incomplete integral coefficient (PK3V) 2046 Word ax
  • Page 319B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS No. Data type Contents 2084 Word axis Numerator of DMR when the flexibly feed gear is used 2085 Word axis Denominator of DMR when the flexibly feed gear is used 2086 Word axis Rated current parameter (RTCURR) 2087 Word axis Torque offset (TCPRLD) 20
  • Page 320H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 H.9 PARAMETERS OF 3001 MHI RWM DI/DO #7 #6 #5 #4 #3 #2 #1 #0 (Bit) Data type: Bit RWM Specifies how the rewind in-progress signal (RWD) is to be output. 0: The RWD signal is output with the reset and rewind signal (RRW) only when the tape reader is
  • Page 321B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS 3010 Time lag in strobe signal MF, SF, TF Data type: Word Unit of data: 1 ms Valid data range: 16 to 32767 The time required to change strobe signals MF, SF, or TF after the M, S, or T code is sent, respectively. M, S, T code MF, SF, TF signal Delay
  • Page 322H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 3016 Clamped value for manual feedrate override Data type: 2–word Unit of data: 0.01% Valid data range: 0 to 65534 This parameter specifies the clamped value for manual feedrate override. When the entered manual feedrate override is greater than the
  • Page 323B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS H.10 PARAMETERS OF 3102 CHI JPN CRT/MDI, DISPLAY, #7 #6 #5 #4 #3 #2 #1 #0 (Bit) AND EDIT Select the language to be used for the CRT. If the parameter No.3102 is not set, English is used. Data type: Bit JPN Determines whether to use Japanese. 0: Not
  • Page 324H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 DRL Relative position 0: The actual position displayed takes into account tool compensation. 1: The programmed position displayed does not take into account tool compensation. DAL Absolute position 0: The actual position displayed takes into account
  • Page 325B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS MSC Specifies whether a message displayed on the DPL/MDI panel is to be cleared when the setting of the operator message display request memory is changed from 1 to 0 with the external message function that uses function command DISPB. 0: Cleared 1:
  • Page 326H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 3202 PSR NE9 NE8 #7 #6 #5 #4 #3 #2 #1 #0 (Bit) Data type: Bit NE8 Editing of subprograms with program numbers 8000 to 8999 0: Not inhibited 1: Inhibited The following edit operations are disabled: 1 Program deletion (Even when deletion of all progra
  • Page 327B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS 3204 CEX #7 #6 #5 #4 #3 #2 #1 #0 (Bit) Data type: Bit CEX Input character expansion function of CRT (“@”, “(”, and “)” can be entered using soft keys.) 0: Disabled 1: Enabled 3216 Increment in sequence numbers inserted automatically Setting entry is
  • Page 328H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 MCM The setting of custom macros by MDI key operation is: 0 : Enabled regardless of the mode. 1 : Enabled only in the MDI mode. KEY For memory protection keys: 0 : The KEY1, KEY2, KEY3, and KEY4 signals are used. 1 : Only the KEY1 signal is used. NO
  • Page 329B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS H.11 PARAMETERS OF 3401 GSC GSB DPI PROGRAMS #7 #6 #5 #4 #3 #2 #1 #0 (Bit) Data type: Bit DPI When a decimal point is omitted in an address that can include a decimal point 0: The least input increment is assumed. 1: The unit of mm, inches, or s is
  • Page 330H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 3410 Tolerance of arc radius Data type: 2-word Unit of data: Least input Increment system Unit increment Input in mm 0.001 mm Input in inches 0.0001 inch Valid data range: 1 to 99999999 When a circular interpolation command (G02, G03) is executed, t
  • Page 331B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS H.12 PARAMETERS OF 3620 Number of the pitch error compensation point for the reference position for each axis PITCH ERROR COMPENSATION Data type: Word axis Unit of data: Number Valid data range: 0 to 1023 Set the number of the pitch error compensati
  • Page 332H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 3623 Magnification for pitch error compensation for each axis Data type: Byte axis Unit of data: 1 Valid data range: 0 to 100 Set the magnification for pitch error compensation for each axis. If the magnification is set to 1, the same unit as the de
  • Page 333B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS The correspondence between the machine coordinate and the compensation point No. is as follows: –400 –350 –100 –50 0 50 100 750 800 Machine coordinate (mm) Compensa- tion point 33 39 40 41 42 56 The compensation amount is output at the compensation
  • Page 334H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 H.13 PARAMETERS OF 3705 EVS ESF SPINDLE CONTROL #7 #6 #5 #4 #3 #2 #1 #0 (Bit) Data type: Bit ESF: When the spindle control function (S analog module) is used: 0 : S codes and SF are output for all S commands. 1 : S codes and SF are not output for an
  • Page 335B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS TCW and CWM: Voltage polarity when the spindle speed voltage is output TCW CWM Voltage polarity 0 0 Both M03 and M04 positive 0 1 Both M03 and M04 negative 1 0 M03 positive, M04 negative 1 1 M03 negative, M04 positive 3708 SAT SAR #7 #6 #5 #4 #3 #2
  • Page 336H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 Compensation value for the offset voltage of the analog output of the 3731 spindle speed Data type: Word Unit of data: Velo Valid data range: –1024 to +1024 Set compesation value for the offset voltage of the analog output of the spindle speed. -819
  • Page 337B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS 3741 Maximum spindle speed for gear 1 3742 Maximum spindle speed for gear 2 3743 Maximum spindle speed for gear 3 3744 Maximum spindle speed for gear 4 Data type: Word Unit of data: min–1 Valid data range: 0 to 32767 Set the maximum spindle speed co
  • Page 338H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 3772 Maximum spindle speed Data type: Word Unit of data: min–1 Valid data range: 0 to 32767 This parameter sets the maximum spindle speed. When a command specifying a speed exceeding the maximum speed of the spindle is specified , or the speed of th
  • Page 339B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS H.14 PARAMETERS OF 5002 LWM LD1 TOOL #7 #6 #5 #4 #3 #2 #1 #0 (Bit) COMPENSATION Data type: Bit LD1 Offset number of tool offset 0 : Specified using the lower two digits of a T code 1 : Specified using the lower one digit of a T code LWM Tool offset
  • Page 340H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 5006 TGC OIM #7 #6 #5 #4 #3 #2 #1 #0 (Bit) Data type: Bit OIM When the unit is switched between the inch and metric systems, automatic tool offset value conversion is: 0 : Not performed 1 : Performed TGC When a T code is specified in a block contain
  • Page 341B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS Actual tool path Very small amount of travel to be ig- nored Programmed path Very small amount of travel to be ignored 5013 Maximum value of tool wear compensation Data type: 2–word Unit of data: Increment system Least input increment Unit Input in
  • Page 342H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 H.15 PARAMETERS OF 6000 SBM CUSTOM MACROS #7 #6 #5 #4 #3 #2 #1 #0 (Bit) Data type: Bit SBM Custom macro statement 0: Not stop the single block 1: Stops the single block 6001 CLV CCV TCS CRO PRT #7 #6 #5 #4 #3 #2 #1 #0 (Bit) Data type: Bit PRT Readin
  • Page 343B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS 6050 G code that calls the custom macro of program number 9010 6051 G code that calls the custom macro of program number 9011 6052 G code that calls the custom macro of program number 9012 6053 G code that calls the custom macro of program number 90
  • Page 344H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 6080 M code that calls the custom macro of program number 9020 6081 M code that calls the custom macro of program number 9021 6082 M code that calls the custom macro of program number 9022 6083 M code that calls the custom macro of program number 90
  • Page 345B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS H.16 PARAMETERS OF 6200 SKF SKIP FUNCTION #7 #6 #5 #4 #3 #2 #1 #0 (Bit) Data type: Bit SKF Dry run, override, and automatic acceleration/deceleration for G31 skip command 0: Disabled 1: Enabled 335
  • Page 346H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 H.17 PARAMETERS OF 7100 HPF JHD MANUAL HANDLE #7 #6 #5 #4 #3 #2 #1 #0 (Bit) FEED/MANUAL Data type: Bit HANDLE JHD 0: The manual pulse generator is disabled for the jog feed mode. Incremental feeding is also disabled for the INTERRUPTION manual handl
  • Page 347B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS H.18 PARAMETERS OF 7200 OP7 OP6 OP5 OP4 OP3 OP2 OP1 SOFTWARE #7 #6 #5 #4 #3 #2 #1 #0 (Bit) OPERATOR’S PANEL Data type: Bit OP1 Mode selection on software operator’s panel 0: Not performed 1: Performed OP2 JOG feed axis select and JOG rapid traverse
  • Page 348H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 7212 PLSKYY Data type: Byte Valid data range: 1, 2, 3, 4, 5, 6, 7, 8, 9 This parameter specifies the value to use for the posinega direction key on the software operator’s panel during jogging of the second axis. 7213 MNSKYY Data type: Byte Valid da
  • Page 349B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS OPERATOR’S PANEL O1234 N5678 SIGNAL 1 : OFF ON SIGNAL 2 : OFF ON SIGNAL 3 : OFF ON SIGNAL 4 : OFF ON SIGNAL 5 : OFF ON SIGNAL 6 : OFF ON SIGNAL 7 : OFF ON SIGNAL 8 : OFF ON These names are set using character codes that are displayed in parameter No
  • Page 350H. DESCRIPTION OF PARAMETERS APPENDIX B–63443EN/02 Table H.18 Character Code List NOTE The “dakuten” and “han dakuten” in Katakana also correspond to one character. 340
  • Page 351B–63443EN/02 APPENDIX H. DESCRIPTION OF PARAMETERS The kanji and hiragana take up the equivalent of two alphanumeric characters. Example) #501 R point R : 082, point : 002 0232, space : 032 N3G65 H93 P501 Qo82 002 R232 032 ; 341
  • Page 352
  • Page 353B–63443EN/02 Index [Numbers] Connector Layout of Control Unit, 27 Constant Surface Speed Control, 201 20–pin Interface Connectors and Cables, 256 Control Unit, 21 Cooling by Heat Exchanger, 10 CRT Interface, 79 [A] CRT Terminating Unit, 81 Action Against Noise, 11 CRT/MDI Interface, 78 Address List,
  • Page 354Index B–63443EN/02 Feed Hold Signal (Input) *SP , 170 Machine Interface Connection Examples, 75 Feed Rate Override Signal (Input) *FV0 to *FV7 Machine Lock Signal (Input) MLK , 176 , 178 Manual Absolute Signal (Input) *ABSM , Follow–up Signal (Input) *FLWU , 215
  • Page 355B–63443EN/02 Index Overview, 97 Ready Signals, 125 Recommended Connectors, Applicable Housings, and Cables, 260 [P] Reference Position Establishment Signal (Output) ZRFn , 165 Parameter of Reader/Punch Interface, 285 Reference Position Return, 160 Parameters of Acceleration/Deceleration
  • Page 356Index B–63443EN/02 Thermal Design of the Cabinet, 10 [V] Threading Signal (Output) Thrd , 137 Vertical–type Connectors, 257 Tool Compensation Value/Tool Compensation Num- ber/Tool Compensation Memory, 208 Tool Function, 205, 206 [W] When External Power Supply is Used, 96 Total Connection, 28
  • Page 357Revision Record FANUC Power Mate 0 CONNECTION MANUAL (B–63443EN) Addition of following items. – Connection to I/O module for operator’s panel 02 Feb., 2002 – Connection to touch panel – I/O device external control 01 Feb., 2000 Revision Date Contents Revision Date Contents
  • Page 358
  • Page 359TECHNICAL REPORT(MANUAL) NO.TMN 01/156E Date 2001.11.5 General Manager of Hardware Laboratory FANUC Power Mate 0 Connecting of additional I/O module 1. Communicate this report to : Your information GE Fanuc-N, GE Fanuc-E FANUC Robotics MILACRON  Machine tool builder Sales agency End use
  • Page 360 FANUC Power Mate 0 CONNECTION MANUAL REVISION 1. Type of applied technical documents Name FANUC Power Mate 0 CONNECTION MANUAL Spec.No./Version B-63443EN/02 2. Summary of change Group Name / Outline New, Add, Applicable Correct, Date Delete Basic Function Optional 6.5 Connecting of additional I
  • Page 3616.5 Connecting of additional I/O module 6.5.1 Outline Only either a built-in I/O card or an I/O module for operator’s panel is available for Power Mate 0. Newly an additional I/O module can be available for Power Mate 0 via FANUC I/O Link. The additional I/O module has 48 points DI and 32 points DO
  • Page 362TECHNICAL REPORT (MANUAL) No. TMN01/182E Date 30,Nov 2001 General Manager of Software Laboratory FANUC Power Mate 0 Addition of External I/O device control Expansion. 1. Communicate this report to : ● Your information ● GE Fanuc-N, GE Fanuc-E FANUC Robotics CINCINNATI MILACRON ● Machine tool builder
  • Page 363FANUC Power Mate 0 ADDITION OF EXTERNAL I/O DEVICE CONTROL EXPANSION 1. Type of applied technical documents Name FANUC Power Mate 0 CONNECTION MANUAL Spec. No./Version B – 63443EN/02 2. Summary of Change Group Name / Outline New, Add, Applicable Correct, Date Delete Basic Function Optional External
  • Page 364Replace the description of "25.1 External I/O device control " with the following. 25 External I/O device control function Feature This function makes it possible to register, compare(only part programs) and output part programs, parameters, macro variables and diagnosis data. This process is perfor
  • Page 365[ACTION] Following actions are carried out when this signal is turned to “1”. • In all modes except MDI mode, the selected data is started to be read from an input device and be registered in NC’s memory as background editing operation. The comparison is available only for part programs. • During th
  • Page 366Program select signal EPRG [TYPE] input signal [FUNCTION] By setting this signal, part programs are selected as the input/output data. [ACTION] Following action is carried out when this signal is turned to “1”. • Whether all programs or only one program to be registered can be selected by th
  • Page 367But the data over 99999999 in absolute value can not be inputted or outputted. The format is as follows, in case the parameter No.6001#2 VFP =1. P# number of macro variable Q data P# number of macro variable: number of macro variable is specified with 3-digit value after P#. Q data: data is specifie
  • Page 368Parameters select signal EPARM [TYPE] input signal [FUNCTION] By setting this signal, parameters are selected as the input/output data. [ACTION] Following action is carried out when this signal is turned to “1”. • Input motions Parameters are inputted from I/O device. Input condition: PWE of
  • Page 369Diagnosis data select signal EDGN [TYPE] input signal [FUNCTION] By setting this signal, diagnosis data are selected as the input/output data. [ACTION] Following action is carried out when this signal is turned to “1”. • Input motions Diagnosis data are selected as the input/output data. Dia
  • Page 370In case of diagnosis data 0∼0999: 20000 + diagnosis number In case of PMC data G0000∼0255: 21000 + G address number F0000∼0255: 23000 + F address number Y0000∼0127: 25000 + Y address number Y1000∼1063: 25000 + Y address number X0000∼0127: 27000 + X address number X1000∼1063: 27000 + X address number
  • Page 371External read/punch stop signal EXSTP [TYPE] input signal [FUNCTION] The operation, such as registration/comparison/output of part programs, parameters, macro variables and diagnosis data, is forced to stop. (Comparison is only for part programs) [ACTION] Following action is carried out when
  • Page 372Signal address #7 #6 #5 #4 #3 #2 #1 #0 G058 EXWT EXSTP EXRD #7 #6 #5 #4 #3 #2 #1 #0 G251 EGDN EPARM EVAR EPRG #7 #6 #5 #4 #3 #2 #1 #0 G252 EDG07 EDG06 EDG05 EDG04 EDG03 EDG02 EDG01 EDG00 #7 #6 #5 #4 #3 #2 #1 #0 G253 EDG15 EDG14 EDG13 EDG12 EDG11 EDG10 EDG09 EDG08 #7 #6 #5 #4 #3 #2 #1 #0 G254 EDN07 E
  • Page 373#7 #6 #5 #4 #3 #2 #1 #0 3201 NPE REP RAL RDL [DATA TYPE] bit type RDL In case of using external I/O device control function in order to register programs, 0: programs are registered from I/O device after programs that are already registered in NC’s memory. 1: all of programs in memory are deleted, a
  • Page 374#7 #6 #5 #4 #3 #2 #1 #0 3202 EN9 NE8 [DATA TYPE] bit type NE8 Edition of subprograms of O8000∼O8999 0: is not prohibited. 1: is prohibited. Following operations are not available. (1) Deletion of programs (if all programs deletion is executed, programs of O8000∼O8999 are not deleted) (2) Output of p
  • Page 375#7 #6 #5 #4 #3 #2 #1 #0 6001 CLV CCV TCS CRO VFP PRT [DATA TYPE] bit type PRT When data are outputted by DPRINT, 0: Spaces are outputted in parts of leading zero. 1: Nothing is outputted in parts of leading zero. VFP Output type of common variables is 0: the custom macro type. 1: the type that can b
  • Page 376ALARM LIST Number Message Contents 079 BP/S alarm Contents of programs in NC’s memory do not coincide with contents of programs that are read from external I/O device in the operation of program comparisons. Confirm the contents of programs in external I/O device and in NC’s memory. 085 BP/S alarm T
  • Page 377Replace the description of the parameter No.6001 in the chapter "Appendix H.15 PARAMETERS OF CUSTOM MACROS " with the following. #7 #6 #5 #4 #3 #2 #1 #0 6001 CLV CCV TCS CRO VFP PRT [DATA TYPE] bit type PRT When data are outputted by DPRINT, 0: Spaces are outputted in parts of leading zero. 1: Nothi
  • Page 378TECHNICAL REPORT (MANUAL) NO. TMN 01/ 183 E Date 29, November, 2001 General Manager of Software Laboratory FANUC Power Mate 0 CONNECTION MANUAL ADDITON OF CANNED CYCLES AND MULTIPLE REPETITIVE CYCLES 1. Communicate this report to ● Your information ● GE Fanuc-N, GE Fanuc-E FANUC Robotics CINCINNATI
  • Page 379FANUC Power Mate 0 CONNECTION MANUAL ADDITON OF CANNED CYCLES AND MULTIPLE REPETITIVE CYCLES 1. Type of applied technical documents Name FANUC Power Mate 0 CONNECTION MANUAL Spec. No./Version B-63443EN/02 2. Summary of Change Group Name / Outline New, Add, Applicable Correct, Date Delete Basic Funct
  • Page 380Add the following signal in the chapter “1. ADDRESS LIST PMC→CNC ”. #7 #6 #5 #4 #3 #2 #1 #0 G053 CDZ Add the following signal in the chapter ”2.1 I/O SIGNAL LIST•ORDER OF GROUP•” Group signal name symbol(address) signal direction Reference CNC CNC • • PMC PMC *4 Chamfering signal CDZ(G53#7) • 12.15
  • Page 381Add the following description of ”12.15 CANNED CYCLE”•MULTIPLE REPETITIVE CANNED CYCLE” in the next of the chapter ”12.14 DNC OPERATION” 12.15 CANNED CYCLE /MULTIPLE REPETITIVE CANNED CYCLE General This option canned cycles to make CNC programming easy. For instance, the data of the finish work shap
  • Page 382SIGNAL Chamfering signal CDZ [Classification] Input signal [Function] Executes chamfering in a threading cycle. Specify the chamfering distance in parameter No. 5130. [Operation] When the signal is set to 1, chamfering is not executed in the threading cycle. When the signal is set to 0, cham
  • Page 383Parameter • Various setting for multiple repetitive canned cycle #7 #6 #5 #4 #3 #2 #1 #0 5102 QSR MRC [Data type] Bit MRC When a target figure other than a monotonically increasing or monotonically decreasing figure is specified in a multiple repetitive turning canned cycle (G71, G72): 0 : No alarm
  • Page 384• Depth of cut in multiple repetitive canned cycles G71 and G72 5132 Depth of cut in multiple repetitive canned cycles G71 and G72 [Data type] Two-word [Data Unit] Increment system IS-B Unit Metric input 0.001 mm Inch input 0.0001 inch [Valid data range] 0 to 99999999 This parameter sets the depth o
  • Page 385• Division count in multiple repetitive canned cycle G73 5137 Division count in multiple repetitive canned cycle G73 [Data type] Two-word [Unit of data] Cycle [Valid data range] 1 to 99999999 This parameter sets the division count in multiple repetitive canned cycle G73. • Return in multiple canned
  • Page 386• Finishing allowance in multiple repetitive canned cycle G76. 5141 Finishing allowance in multiple repetitive canned cycle G76 [Data type] Two-word [Data Unit] Increment system IS-B Unit Metric input 0.001 mm Inch input 0.0001 inch [Valid data range] 0 to 99999999 This parameter sets the finishing
  • Page 387Alarm and message Number Message Description 061 ADDRESS P/Q NOT FOUND Address P or Q is not specified in G70, G71, IN G70-G73 G72, or G73 command. Modify the program. 062 ILLEGAL COMMAND IN 1 The depth of cut in G71 or G72 is zero or G71-G76 negative value. 2 The repetitive count in G73 is zero or
  • Page 388Add the following description of ”H.15 PARAMETERS OF CANNED CYCLE” in the next of the chapter ”H.14 PARAMETERS OF TOOL COMPENSATION”. Carry down the chapter number in turn. H.15 PARAMETERS OF CANNED CYCLE #7 #6 #5 #4 #3 #2 #1 #0 5102 QSR MRC [Data type] Bit MRC When a target figure other than a mono
  • Page 3895133 Escape in multiple repetitive canned cycles G71 and G72. [Data type] Two-word [Data Unit] Increment system IS-B Unit Metric input 0.001 mm Inch input 0.0001 inch [Valid data range] 0 to 99999999 This parameter sets the escape in multiple repetitive canned cycles G71 and G72. 5135 Escape in mult
  • Page 3905140 Minimum depth of cut in multiple repetitive canned cycle G76 [Data type] Two-word [Data Unit] Increment system IS-B Unit Metric input 0.001 mm Inch input 0.0001 inch [Valid data range] 0 to 99999999 This parameter sets the minimum depth of cut in multiple repetitive canned cycle G76. 5141 Finis
  • Page 391TECHNICAL REPORT (MANUAL) No. TMN01/184E Date 3, DEC,2001 General Manager of Software Laboratory FANUC Power Mate 0 CONNECTION MANUAL ADDITION OF TOOL GEOMETRY / WEAR COMPENSATION 1. Communicate this report to : ● Your information ● GE Fanuc-N, GE Fanuc-E FANUC Robotics CINCINNATI MILACRON ● Machine
  • Page 392FANUC Power Mate 0 CONNECTION MANUAL ADDITION OF TOOL GEOMETRY / WEAR COMPENSATION 1. Type of applied technical documents NameFANUC Power Mate 0 CONNECTION MANUAL Spec. No./Version B-63443EN/02 2. Summary of Change Group Name / Outline New, Add, Applicable Correct, Date Delete Basic Function Optiona
  • Page 393Replace the description of " The parameter number 5002 " in the chapter " 19.1 TOOL FUNCTION” with the following. #7 #6 #5 #4 #3 #2 #1 #0 5002 WNP LWM LGC LGT LGN LD1 [Data type] Bit LD1 Offset number of tool offset (Wear offset number when option of tool geometry/wear compensation is selected) 0 :
  • Page 394Replace the description of " 19.2 TOOL COMPENSATION VALUE/TOOL COMPENSATION NUMBER/TOOL COMPENSATION MEMORY” with the following. Tool compensation values include tool geometry compensation values and tool wear compensation values (Fig. 19.2 (a)). Tool compensation can be specified without differenti
  • Page 395! Tool compensation There are two types of tool offset amount memory, which can be selected memory according to the configuration of offset amount. 1. Tool geometry/wear compensation option not specified There is no difference between geometry offset memory and wear offset memory. Therefore, amount
  • Page 3963294 Start number of tool offset values whose input by MDI is disabled 3295 Total number of tool offset (from the start number) whose input by MDI is disabled [Data type] Word When the modification of tool offset values by MDI key input is to be disabled by using bit 0 (WOF) of parameter No. 3290 an
  • Page 397LGT Tool geometry compensation (When the option of tool geometry/wear compensation is selected, this parameter is effective. Whenever the option is not selected, compensation is made according to the tool movement. 0 : Compensated by the shift of the coordinate system (Compensation is made in the bl
  • Page 398#7 #6 #5 #4 #3 #2 #1 #0 5004 ORC [Data type] Bit ORC Tool offset value 0 : Set by the diameter specification (Can be set in only the axis under diameter programming) 1 : Set by the radius specification #7 #6 #5 #4 #3 #2 #1 #0 5006 OIM [Data type] Bit OIM When the unit is switched between the inch an
  • Page 3995014 Maximum value of incremental input for tool wear compensation [Data type] Two–word Increment system IS-B Unit Metric input 0.001 mm Inch input 0.0001 inch Increment system IS-B Metric input 0 ~ 999999 Inch input 0 ~ 999999 This parameter sets the maximum value of tool wear compensation at an in
  • Page 400Add the following parameters to the description of “H.10 PARAMETERS OF CRT/MDI, DISPLAY, AND EDIT”. #7 #6 #5 #4 #3 #2 #1 #0 3109 DWT [Data type] Bit DWT Characters W in the display of tool wear compensation amount 0 : The characters are displayed at the left of each number. 1 : The characters are no
  • Page 401Parameter No. 3294 = 100 Parameter No. 3295 = 11 If bit 0 (WOF) of parameter No. 3290 is set to 0, the modification of the tool geometry compensation values alone is disabled. The tool wear compensation values may be modified. Add the following parameters to the description of “H.14 PARAMETERS OF TO
  • Page 402NOTE When the option of tool geometry/wear compensation is ordered and LGT = 0, the offset is done in a T code block regardless of this parameter. WNP Imaginary tool tip direction used for tool nose radius compensation, when the geometry/wear compensation option is selected, is the direction specifi
  • Page 4035013 Maximum value of tool wear compensation [Data type] Two–word [Unit of data] Increment system IS-B Unit Metric input 0.001 mm Inch input 0.0001 inch [Valid data range] Increment system IS-B Metric input 0 to 999999 Inch input 0 to 999999 This parameter sets the maximum value of tool wear compens